Quality Control System Presentation

Sistemas de Control de Calidad
Reinaldo Novaes - FLSmidth

FLSmidth
at a glance We are more than
Danish company
founded in 1882 11,700
In mining since employees
Who we are (end of 2017)
and what we do 1914
We are present in
Cooperate with international
financial institutions capable of
financing projects
50
countries
(end of 2016)
2 19 October 2018 The information contained or referenced in this presentation is proprietary to FLSmidth and is protected by copyright law
The market-leading
supplier of engineering,
equipment and service
solutions to the global
mining industry
3 21 June 2017 The information contained or referenced in this presentation is proprietary to FLSmidth and is protected by copyright law
Organization
Our global presence
Supercentre
Project and technology centre
Production
Sales and services
Operation and maintenance
4 19 October 2018 The information contained or referenced in this presentation is proprietary to FLSmidth and is protected by copyright law
 ¿Que son Equipos de Muestreo?
 ¿Porque tomar muestras?
 ¿Qué es Heterogeneidad?
 Sesgo de Muestreo
 Lugares adecuados para instalar los muestreadores
 Principios para diseño de Sistema de Muestreo
 Cortadores de trayectoria recta
 Cortadores de trayectoria circular
 Sistema de Muestreo
 Sólidos
 Pulpa
 Tipos de Muestreadores
 Trayectoria recta
 Trayectoria circular The information contained or referenced in this presentation is proprietary to FLSmidth and is protected by copyright law
FLSmidth’s Quality Control Systems
Bulk sampling
Blend Control
Slurry sampling
Laboratory
automation
On-stream
slurry analysis
The information contained or referenced in this presentation is proprietary to FLSmidth and is protected by copyright law
What are Samplers?
 Automated mechanical devices which take a representative

sample from the main flow of product
 They provide quality advice about the product
 Which allows
 Control of blending
 Control of plant feeding
 Knowledge of value of loaded product
7 19/10/2018 The information contained or referenced in this presentation is proprietary to FLSmidth and is protected by copyright law
Why Sample
 Mineral material are not homogeneous;

 To know the quality of heterogeneous materials we need to
sample;
 Sampling is defined as taking a small portion of a whole mass
that accurately represents the whole mass;
 This sample then provides a knowledge of the whole mass of
sampled material.
Theory of Sampling - TOS
Represents Pierre Gy’s books

“Sampling of Particulate
Materials; Theory and Practice”
Published in 1979
Theory of Sampling - TOS
 Used as the method of determining the variability of materials

 Allows us to ensure a sample is representative of a
heterogeneous source
 Sampling Protocols, Systems and Equipment are designed to
ensure TOS principles are met
Heterogeneity
as a function of:
 Concentration
 Spatial distribution Material (lot)
 Constitutional distribution characteristics
 Sampling tool size

 Sampling process Sampling process
 Sample handling & preparation characteristics
Bias Sampling
Are you sure?
The information contained or referenced in this presentation is
13 19 October, 2018 confidential and proprietary to FLSmidth and is protected by copyright The information contained or referenced in this presentation is proprietary to FLSmidth and is protected by copyright law
or trade secret laws,

Bias Sampling
19 October, 2018 14 The information contained or referenced in this presentation is proprietary to FLSmidth and is protected by copyright law
Principles of Sampler Design
 All particles must have an equal chance of being sampled

 No loss or contamination of the sample
 Sample cutter must move at a constant speed
 Cutter blades must be sharp and straight
 Cutter opening must be constant
 Cutter must have sufficient capacity to hold the sample
 The cutter must take a complete cross-section of the stream
 The discharge end of a conveyor is the best location
 The cutter should intersect the stream in a plane normal to the stream
trajectory
Linear Sampler
Rotative Samplers
Sampling Systems
 Sampling for Bulk
Sampling Systems
 Sampling for Slurry
Samplers types
 Falling Stream Linear – Bulk & Slurry

 Cross belt – Bulk
 Vezin – Bulk & Slurry
 Dual Stage – Slurry
 Two additional types (recommended for specific conditions)
 SharkFin
 Pressure Pipe Sampler
BDLS - Belt Drive Linear Samplers
Equipment Max Capacity

BDLS20 500 ton/h
BDLS40 3000 ton/h
BDLS60 8000 ton/h
BDLS80 16000 ton/h
BDLS - Belt Drive Linear Samplers
Cutters
VEZIN – Rotative Samplers
Main
product
Rotary sampler for flow
primary, secondary or
tertiary sampling from a Rotating
falling stream of slurry cutter
or free flowing solids
Sample
VEZIN – Rotative Samplers
Essa® VS-Series
VS300
VS450
VS600
VS850
VS1200
VS1500
DUAL STAGE – Rotative Samplers
Essa® DSS-Series
DSS200
DSS400
DSS600
SharkFin Samplers
SF200
SF300
SF350
SF400
SF500
SF750
Pressure Pipe Sampler
PPV200 PPH200
PPV250 PPH300
PPV300 PPH500
PPV400 PPH1050
PPV500
Sampling Solutions
 Sampling Tower
 Rotary Sample Collector
 Linear Sample Collector
 Belt feeders &
Conveyors
Integrated sampling control system
 Why is it needed?
 What does it achieve?
 Conclusions
29
Application foundations
 Provide confidence that the sampling system is operating in

accordance with ISO standards
 Promote the benefits of good sampling practices
 Avoid biased sampling
 Provide maintenance support
What is it?
Automation software that is specifically designed to control the

operation of a sampling system and monitor its performance
 Control software
 Graphical User Interface
 Electrical Control Panel
The benefits
 Allows operators to monitor and control the sampling

parameters in accordance with ISO standards
 Assurance that the sampling system operates as designed
 An integrated and accountable sampling system that provides…
 Control for multiple sampling methods
 Correct sample increments for selected lot sizes
 Monitoring of cutter velocity
 Programmed maintenance warning system
 Data recording for auditing of sampling operations
What’s next?
 Extended connectivity
 Monitor your sample station through your smart phone
 Remote access – critical review of sampling system operation offsite
 Enhanced performance reporting

 Wear indicators
 Blockage indicators
 Support for other commodities
Conclusions
 Samplers and sampling systems need to be well designed

 All the single rules need to be carefully followed
 Sampling systems are only successful if they are operating in
accordance to sampling standards such as ISO.
 An Integrated Sampling Control System provides a clear
solution for accurate and monitored performance in
accordance with ISO requirements.

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Sistemas de Control de Calidad

Reinaldo Novaes - FLSmidth

 Automated mechanical devices which take a representative

 Mineral material are not homogeneous;

Represents Pierre Gy’s books

 Used as the method of determining the variability of materials

 Sampling tool size

Are you sure?

or trade secret laws,

 All particles must have an equal chance of being sampled

 Sampling for Bulk

 Sampling for Slurry

 Falling Stream Linear – Bulk & Slurry

Equipment Max Capacity

 What does it achieve?

 Provide confidence that the sampling system is operating in

Automation software that is specifically designed to control the

 Allows operators to monitor and control the sampling

 Enhanced performance reporting

 Samplers and sampling systems need to be well designed

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