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UDC 621’S16-8 : 021’38/‘39’038 IS : 5786( Part X ) - 1982

( Reaffirmed 2002 )
Indian Standard

SPECIFICATION FOR
FIXED RESISTORS, GENERAL PURPOSE, LOW POWER
I
m PART x RESISTORS TYPE FRLP a
( First -Revision )

0. General -This standard shall be read in conjunction with IS : 5786 ( Part I )-1978 ‘Specification
for fixed resistors, general purpose, low power : Part I General requirements and methods of tests
( first revision ) ‘.

1. Outline Drawing and Dimensions-The outline drawing and dimensions shall be according
to Fig. 1 and Table 1.

fiq*j Q

Typical construction : Metal Film, insulated

FIG. 1 OUTLINE DRAWING AND DIMENSIONS

2. Ratings - Ratings shall-be as specified inTable 1.

Note - For rating8 at temperature other than 125°C and 70°C reference should be made to the &rating cufves
shown in 4.

3. Characteristics

a) Selection tolerance f 0’1 percent, f 0.5 percent, f 1 percent

b) Stability class f 05 percent

c) Temperature characteristic or resistance f 0.002 5 percent/X

d) Vibration 10to 2000 Hz, 200 m/s’, 3 x 4 hours

e) Shock 1 km/s2

f) Acceleration 1 km/s’

g) Sump 4 000 bumps, 400 m/s2

h) fvlaxlmum surface temperature 175°C

j) Climatic category 65/175/56

k) Low air pressure 1 kPa

Adopted 23 June 1982 Q February 1983, ISI Gr 3


I I

INDIAN STANDARDS INSTITUTION


MANAK BHAVAN, 2 BAHADUR SHAH ZAFAR MARC
NEW DELHI 110002
*ABLY I D~ENSI~NS AND RATINGS

(Clause 1)

Style Rated Dissi- Rated Dissi- Limiting Voltage V dc or Resistance Critical


pation Dimensions, mm
Referehce PatIon ac rms Range Resistance

(at’?) (at KC)


L D d I
At Normal Air At Low Air
(M/n) Pressure Pressure

0) (2) (3) (4) (5) (6) (7) (3) (9) (10) (11)

FRLP 9-05 0’5 24.952 to 1 MB 245 kn


o’75 ( i$;i$ ( G) ( SE) IL5 35b 245

FRLP 9-0’25 0’25 ‘49’99 to 1 Ma 360 kQ


O-5 (S) ( X) ($I) 25 3oo 210

FRLP 9-0’125 0’125 0’25 175 ‘49.952 to 3.01 MS1 500 ks


( *Z ) ( SE) ( SE) 25 250

FRLP 9-0’1 9’4 ‘4990 to 1.21 Mn 400 ka


o.2 ( GE) ( *x::;: ) ( -SE) 25 2oo t40

FRLP 9-065 0’05 0’4 200 1409 ‘49.652 to 7604 kC! 300 kQ
25

*For selection tolerances 0’5 and 1 percent; 51’151.


tFor selection tolerances O-5 and 1 percent, 590 kn.

Note - For dimension L the end of the body shall be that point at which the body diameter equals the nearest drill size larger than 250 percent of the nominal termination
diameter.
IS : 5786 ( Part X ) - 1582

4. Derating Curve

i=
g 100

au
L 60

i5
f 60
a_
D
B 40

5!
I I
B 20
a I

0 I 17
20 LO 60 60 100 120 140 160 180

AMBIENT TEMPERATURE 1%)

5. Marking - See 7 of IS.: 5786 ( Part I)-1978.

6. Material, Construction and Workmanship - See 5 of lS ~5786 ( Part I J-1978.

7. Classification of Tests - See 6.2 of IS : 5786~( Part I )-1978.

7.1 General Conditions for Tests - See 6.1 of IS : 5786 ( Part I )-1978. The same measuring set
shall be used for any one test but not necessarily for all the tests.

7.1.1 The test schedule and the requirements shall be in accordance with Table 2.

TABLE 2 TEST SCHEDULE AND REQUIREMENTS

Sl Test Clause Ref Requirement


No. in IS : 5786
( Part I )-1978

(1) (2) (3) (4) (5)


i) All Samples

a) Visual examination 8.4.1 - The workmanship and finish shall be


satisfactory. The marking shall be
legible. Materials used as coating or
enclosure shall not extend by more
than 2 mm along the termlnal beyond
the body of the resistor

b) Dimensions 8.4.2 - The dimensions of the resistors and


their termination shall conform to
values given in Table 1 and Fig. 1

c) Resistance 8.3.1 - The resistance value at 25’C shall


correspond with the rated resistance
taking into account the tolerance

d) Voltage proof 53.3 - There shall be no breakdown or flash-


over

e) Insulation resistance 8.3.2 - IO 000 MQ, Min

ii) firsf Group

a) Solderability 8.4.4.1 - -

1) Visual examination 8.4.1 - There shall be no damage

( Confhed )

3
IS : 5788( Part X ) - 1982

TABLE 2 TEST SCHEDULE AND REQUIREMENTS-Contd

81 Twt Clause Ref C$ntit;; n Requirement


No. In IS: 5786
( Part I ) -1976

-0) (2) (3) (4) (5)

b) Robustness of terminations 6.4.3 - -


1) Visual examination 6.4.1 - There shall be no damage
2) Resistance 8.3.1 - Change in resistance value shall not
exceed f ( 0’2 percent + O’Oln )
c) Noise 8.3.8 Applicable to resistors The noise level in a decade of frequency
having rated values shoutd not exceed W2pV/V
above 10052
d) Bump* 6.4.6 4 000 bumps 400 m/s*
1) Visual examination 8.4.1 - There shall be no damage
2) Resistance 6.3.1 Change in resistance value shall not
exceed f (0’2 percent -l- O%lP )
e) Vibration* 8.4.5 IO to 2 000 Hz, 200 m/s’,
duration 3 x 4 h
1) Visual examination 8.4.1 - There shall be no damage
2) Resistance 8.3.1 - Change in resistance value shall not
exceed f (0’2 percent + O’Oln )

f) Shock’ 8.4.7 1 km/s*


1) Visual examination 6.4.1 - There shall be no damage
2) Resistance 6.3.1 - The change in resistance value shall not
exceed f ( 0’2 percent + O*Olo )
g) Acceleration* 6.4.8 1 km/s*
( steady state )
1) Visual examinatlon 8.4.1 - There shall be no damage
2) Resistance 6.3.1 - The change In resistance value shall not
exceed f (0’2 percent + O’Ols&)
h) Rapid change of temperature 8.5.3 -
1) Visual examination 8.4.1 - There shall be no damage
2) Resistance 8.3.1 - The change In resistance value shall not
exceed f ( 0’2 percent + 0’01 a )

j) Climatic sequence 8.5.1 - -


1) Dry heat 8.5.1.2 At maximum category -
temperature ( + 175°C )
2) Damp heat ( accelerated ) 8.5.b.3 One cycle There shall be no damage
Rrst cycle
1) Visual examlnatlon 6.4.1
3) Cold 8.5.1.4 Two hours at minimum -
category temperature
(-65°C)
I) Visual examination 8.4.1 - There shall be no damage
4) Low air pressure 8.5.1.5 severity:
Of
Dlegk~: ( approximate
altitude 30 000 m ).The
There shall be no breakdown
or flashover
or spark

voltage shall be applied


between terminations
5) Damp heat (accelerated ) 8.5.1.6 - -
remaining cycles
i) Visual examination 8.4.1 - There shall be no damage
ii) Voltage proof 8.3.3 - There shall Abe no ~breakdown or flash-
over
iii) Insulation resistance 8.3.2 - 100 MO, Min
iv) Resistance 8.3.1 - The change in resistance value shall
not exceed f (0’4 percent +O%lP)

*Throughout the test, the resistors shall be connected to a suitable monitoring device to determine electrical
discontinuity. It is desirable that the detecting equipment shall detect any interruption of 0’1 millisecond or greater
duration.

( Codhued )

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IS : 5788( Part X ) - 1982

TABLE 2 TEST SCHEDULE AND REQUIREMENTS-Contd

81 Test Clause Ref Requirement


No. in IS : 5786
j Part 13-1979

(1) (2) (3) (4) (5)


iii) Second Group
a) Damp heat 8.5.2 - -
( long term )
1) Working Test - Within 15 minutes after There shall be no breakdown or flash-
removal from the over
chamber, the speci-
mens shall be loaded
for rated dissipation
for 1 minute. Where
the resistance is such
that the rated dissipa-
tion cannot be applied,
the limiting voltage
shall be used
2) Visual examination 8.4.1 - There shall be no damage
3) Voltage proof 8.3.3 - There shall be no breakdown or flashover

4) insuizition iesistance 8.3.2 100 Ma, Min


5) Resistance 8.3.1 The change in resistance value shall
not exceed f (0’4 percent +O*Ola)
b) Solderability 8.4.4.1 - -

1) Visual examination 8.4.1 - There shall be no damage

Iv) Third Group


a) Endurance 8.6.3 + 125%
1) Visual examination 8.4.1 There shall be no damage
2) Resistance 8.3.1 - The change in resistance value shall
not exceed f (0’5 percent -t_O*Ol~)
3) insulation resistance 8.3.2 -
b) Flammability 8.6.4 - As specified in IS : 5786 ( Part I )-1978
v) Fourth Group
a) Overload ( short term ) 8.3.8 2’5 times the rated voltage -
subject to a maxi-
mum overload of
twice theshAlniti;i
voltage
applied for a p~eriod
of five seconds
1) Visual examlnation 8.4.1 - There shall be no damage
2) Resistance 8.3.1 - The change in resistance value shall
not exceed f (0’2 percent -t- O’OIB )
b) Mould growth 8.6.1 As specified in IS : 5786 (Part )-I978
vi) Fifth Group
a) Resistance to solvents 8.6.5 - -

b) Resistance to soldering heat 6.4.4.2 -


1) Visual examination 8.4.1 There shall be no damage
2) Resistance 8.3.1 - The change in resistance vai e shall
not exceed f ( 0’1 percent WOlsI)
vii) Sixth Group
a) Voltage co-efficient 8.3.7.1 Applicable to resistors 50 ppmlv
having 1 kP and above
b) Third harmonic distortion 8.3.7.2 - Better than 60 dB (for information
only)
c) Temperature characteristic of 0.3.4 - f 0’002 5 percent/%
resistance
d) Temperature-rise (applicable 8.3.5 - Temperature-rise shall not exceed 50°C
to resistors of critical value for 125°C rating and 106°C for 70°C
, and below) rating
e) Salt mist 8.6.2 - -
1) Visual examination 8.4.1 There shall be no damage
2) Resistance 8.3.1 The change in resistance value shall
not exceed f 10’0 percent
3) insulation resistance 8.3.2 1000 MP, Min

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Printed at Arcee Press, New Delhi, lndls

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