Operating manual

Dear Customer!
Thank you for purchasing Downhole Measuring System Triol TM01, the key to
your successful oil production strategy.
We are sure that our Downhole Measuring System technologies allow you to
advance and maximize your production.
TM01 is complete with the following manuals:
• Operation Manual Surface Equipment
• Operation Manual TM01-10/11/18/20
• Operation Manual TM01-05/15/25/28

Up-to-date technical documentation for TM01 can be downloaded here

https://triolcorp.eu/documents/ or using the QR-code.
Operation manual АТ.654253.442 ver. 1.0.

Triol TM01-05/15/25/28 operation must be conducted by personnel that are

specially trained and authorized by the operator.
The manufacturer reserves the right to make circuital and design changes that
are not reflected in the operational documentation and do not impair the technical
specifications of the device.

АТ.654253.442 ver. 1.0 2

 Operating manual

Copyright © Triol Corporation Ltd. 1993-2021 All rights reserved.

No part of this publication may be reproduced or copied without prior written

permission from Triol Corporation Ltd.
All products and company names mentioned in this manual are trademarks or
registered trademarks of their respective holders.
The information contained herein is subject to change without prior notice for
improvement.

3 АТ.654253.442 ver. 1.0

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CONTENTS
List of abbreviation and warning indicators ............................................................................................. 5
TM01 symbol structure ........................................................................................................................... 6
Safety requirements ............................................................................................................................... 7
Description ............................................................................................................................................. 9
General information about Triol TM01-05/15/25/28 Downhole Measuring System ............................... 9
Submersible units description ........................................................................................................... 11
Commissioning procedure (Installation and connection) .................................................................... 14
Triol Downhole Intake Sensor TM01-05i/15i/25i/28i ............................................................................. 16
Description........................................................................................................................................ 16
Connection TM01-25i to ESM ............................................................................................................ 16
Connections of the Y-Wire ................................................................................................................. 17
Connections of the remote Temperature sensor................................................................................. 19
Mounting discharge pressure line TM01-05i/15i/25i/28i .................................................................... 20
Mounting discharge temperature line TM01-15i/25i/28i .................................................................... 22
Triol Downhole discharge sensor TM01-05d/15/d25d/28d .................................................................... 25
Description........................................................................................................................................ 25
Mounting discharge pressure line TM01-05d/15d/25d/28d................................................................ 25
Mounting discharge temperature line TM01-15d/25d/28d ................................................................. 27
Testing TM01-05i/15i/25i/28i and TM01-05d/15d/25d/28d .................................................................. 32
Perform to testing ............................................................................................................................. 32
Testing with Test Unit TM01.............................................................................................................. 33
APPENDIX A ......................................................................................................................................... 36
APPENDIX B ......................................................................................................................................... 37
TM01-25i .......................................................................................................................................... 37
TM01-25d ......................................................................................................................................... 39

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List of abbreviation and warning indicators

Abbreviation:
TM01 – Downhole measuring system;
SC - Surface Card;
SB – Surface Board;
SP – Surface Panel;
ESM – Electric Submersible Motor;
ESP – Electric Submersible Pump;
OM – Operation Manual;
0-SUT – Step-up Transformer Zero Point;
SUT – Step-up Transformer;
GND – Ground;
VSD – Variable Speed Drive;

Indicators:

- information to be taken into account

- Attention! Caution or danger warnings.

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TM01 symbol structure

Identification code of Triol Downhole measuring system TM01:

Triol Downhole Sensor TM01-XX1– Z3

Triol Downhole Intake Sensor TM01-XX1y2 – Z3
Triol Downhole Discharge Sensor TM01-XX1y2 – Z3
Table 1 - Decoding the identification code of Downhole Intake/Discharge Sensor
Number Value Description Comments
TM01 TM01 Downhole Measuring System Series
05 Consistent and reliable solution (system with
pressure sensor at the pump discharge)
15 Reliable solution (system with pressure and
temperature sensors at the pump discharge)
25 Premium, highly accurate and reliable solution
(system with pressure and temperature sensors
at the pump discharge)
XX1 10 Base, optimal and reliable solution Product line
20 Premium, high quality, reliable and long on
performance solution
18 High-temperature, reliable and profitable
solution (hot fluids up to 175°C/ 347°F)
11 Specially designed, reliable solution for working
with low-frequency motors (from 5 Hz)
12 Highly reliable solution with a longer service
i Intake Sensor
y2 Type Downhole sensor
d Discharge sensor
S Stainless steel 13 chrome Submersible units
Z3
C Carbon steel with coating 13 chrome modification

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Safety requirements
The safety requirements for the control, operation, maintenance and repair of
the system must comply with the Occupational health and safety management
systems (B S OHSAS 18001:2007), Safety Rules for Operation of Customers’
Electrical Installations, Rules for Safety in the Oil and Gas Industry, Interindustry Rules
on Labor Safety.
When the supply voltage is applied to VSD and the circuit breaker of the «0-SUT»
downhole measuring system of the VSD is on, a voltage of 100 V is supplied.
Therefore, you must comply with the relevant electrical safety requirements when
installing the pumping unit.

ATTENTION! Installation of the TM01-05/15/25/28 must be carried out when the

power supply of ESM and the VSD are completely switched off.

All actions for installation, assembly, dismantling, operation and Downhole

Measuring System maintenance must be performed in accordance with applicable
local and electrical codes. Inappropriate installation and operation of Downhole
Measuring System may result in personal injury or equipment damage. When
installing, maintaining, repairing, it is important to monitor lack of voltage at the input
and output terminals and wires.
Before starting work with the Downhole Measuring System, employees must:
be specially trained and examined in labor protection issues;
attend a preliminary medical examination (when hired for work) and periodic health
examinations (during the entire labor activity);
have electrical safety qualification.
At conducting connection to the power supply line a special attention must be
paid to ensuring of reliable grounding of SB/SP casing.
Grounding resistance must meet the local and national requirements.
When performing any work with the Downhole Measuring System, security
measures must be taken:
· disconnect power to the VSD;
· disconnect power SC/SB/SP.
ATTENTION! Filter capacitors retain charge life threatening. Before
working with downhole measuring system, make sure that
capacitors are de-energized.

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Safety recommendation
Downhole measuring system must be installed, adjusted and serviced by
qualified electrical maintenance personnel. Improper installation or operation may
cause injury to personnel or damage to equipment. The Downhole measuring system
must be installed and grounded in accordance with local and national electrical
codes. There is a high level of voltage in drive’s cabinet. Extreme care must be taken
to ensure all power sources are disconnected before starting installation,
maintenance and repair jobs. Once repairs are completed, the Downhole measuring
system connections must be reestablished.

Personal Protective Equipment (PPE)

The basic personal protection equipment (PPE) required for field service
includes, but is not limited to, steel toe shoes, safety glasses and a hard hat. If
electrical configuration or maintenance is performed on potentially energized circuits,
personal protective equipment is required to minimize the danger or electrical shock,
arc flash and/or arc blast. The level of PPE required can vary based upon the available
electrical energy available at the installation site. If any doubt exists, consult and
employ the recommendations published in the National Fire Protection Code, NFPA-
70E. Always be aware of and conform to the applicable local fire and electrical safety
regulations.

Safety Procedures
Work inside the cabinets must be performed with the power off. Isolate energy
source(s) and use proper Lock Out/Tag Out (LOTO) procedures and Personal
Protective Equipment (PPE) to ensure personnel safety. The Panel/Board also
contains stored sources of energy in the form of capacitors. Allow sufficient time
after power is removed for those capacitors to discharge to a safe level below 50 V
DC.

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Description
General information about Triol TM01-05/15/25/28 Downhole
Measuring System
Triol TM01-05/15/25/28 Downhole Measuring System is unique, premium,
highly accurate and reliable solution for systems where is a need to accurately
monitor pressure and temperature (only Triol TM01-15/25/28) at pump discharge; to
collect, process, display and quickly transfer submersible equipment actual
parameters, at fluid temperature of 125°C (257°F) for Triol TM01-05/15, 150°C
(302°F) for Triol TM01-25 and 175°C (347°F) for TM01-28, fluid temperature at pump
discharge up to 250°C (428°F) (only Triol TM01-15/25/28) and equipment
suspension zone pressure up to 40 MPa (5800 psi).

Downhole Measuring System Triol TM01-05/15/25/28 provides control over

critical parameters of the submersible equipment:
• discharge pressure;
• intake pressure;
• discharge temperature (only Triol TM01-15/25/28);
• intake temperature;
• submersible motor oil temperature or the temperature of the motor stator
winding;
• insulation resistance in the circuit “Step-up transformer – submersible cable -
ESM”;
• ESM vibration acceleration in the X, Y and Z axis .

Functionally, Downhole Measuring System Triol TM01-05/15/25/28 consists of

three blocks:
• Surface unit located inside a drive (Triol Surface Board or Triol
Surface Card) or separately in a protected box (Triol Surface Panel)
for controlling an electric drive of oil-producing equipment
• submersible intake sensor. Connected at the bottom of an ESM (TM01-
05i/15i/25i/28i);
• submersible discharge sensor. Connected between a pump and tubing
(TM01-05d/15d/25d/28d).

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The Surface unit can be built into a VSD – in this case it has IP20 enclosure and
either has a display for displaying parameters (Triol Surface Card) or does not have a
display (Triol Surface Board) – or be installed next to a VSD in a protected box with
an IP56 enclosure, and have UMKA-04 controller with a display (Triol Surface Panel).

The connection of the submersible units is carried out through one (Triol
TM01-05) or two (Triol TM01-15/25/28) channels bу stainless steel tubes.
Each tube has a diameter 1/4 in 316L (length - 50 m / 164,04 ft). The first
is filled with formation fluid - to control pump discharge pressure. The
second one contains а conductor with а temperature sensor inside.
Electronics, for processing pressure and temperature signals, is located in
intake sensor (TM01-05i/15i/25i/28i).
Additionally, TM01-05/15/25/28 product can include options (these options are
ordered as a separate item):
- module for digital and analog I/O;
- motor bases, motor/flange adapters for connecting submersible units to
ESMs and ESPs of various sizes;
- external High-Voltage Choke for making a “wye point” in a ground-based
transformer;
- TM01 testing complex (Triol Test unit TM01) for monitoring and testing the
performance of TM01-25 system and controlling equipment during its
assembly, installation, and trip in hole; Test Unit can act as a submersible unit
simulator (Simulator TM01i);
- submersible unit simulator (Simulator TM01i) for the Surface unit testing;
- modem for transmitting the collected data over the wireless channel (SCP
Modem). External High-Voltage Choke can be made in two versions IP20 (for
installation in the case of a power transformer - Triol High-Voltage Choke
IP20) or IP56 (for installation next to the power transformer in a separate case
- Triol High-Voltage Choke IP56).

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Submersible units description

Triol Downhole Intake Sensor TM01-05i/15i/25i/28i is a submersible unit
located at the bottom of a ESM. Triol Downhole discharge sensor TM01-
05d/15d/25d/28d is a submersible unit located between a pump and tubing.
Connection of submersible units is carried out through one (Triol TM01-05) or two
(Triol TM01-15/25/28) channels bу stainless steel tubes. Each tube has a diameter
1/4 in 316L (length - 50 m / 164,04 ft). The first is filled with formation fluid - to control
pump discharge pressure. The second one contains а conductor with а temperature
sensor inside. Electronics, for processing pressure and temperature signals, is
located in the lower submersible unit (TM01-05i/15i/25i/28i).

a) b)
Figure 1 – Intake (а) and discharge (b) sensors
TM01-05/15/25/28 specification with all parameters, operating conditions and
overall dimensions:

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Table 2 –Specification
Input / Output parameters
Type of Submersible part TM01-05i TM01-15i TM01-25i TM01-28i
0 to +150°С 0 to +175°С
Range 0 to +125°С (32 – 257°F)
(32 – 302°F) (32 – 347°F)
Intake temperature Accuracy ±2°C (±3.6°F) ±1°C(±1.8°F)
Resolution 0,01 °С (0,1 °F)
Range 0 to +250 °С (32 – 482°F)
ESM oil temperature / Accuracy ±2°C (±3.6°F) ±1°C(±1.8°F)
ESM stator winding
Resolution 0,01 °С (0,1 °F)
Range 0 to +250 °С (32 – 482°F)
Discharge temperature Accuracy - ±2°C (±3.6°F) ±1°C(±1.8°F)
Resolution 0,01 °С (0,1 °F)
Range 0 to 40 MPa (5800 psi)
Pump intake pressure Accuracy ±0,5% FS ±0,1% FS
Resolution 0,001 MPa (0,1 psi)
Range 0 to 40 MPa (5800 psi)
Discharge pressure Accuracy ±0,5% FS ±0,1% FS
Resolution 0,001 MPa (0,1 psi)
Range 0 to 30 m/s2 (0 – 3 g)*
Axis vibration x,y,z Accuracy ±5%
Resolution 0,1 m/s2 (0,001 g)
Duration mode long
Data update time 25 s 28 s
ESM supply frequency, from 35 Hz
Design
5 Hz
Enclosure, not lower than IP68
35 Hz
TM01-05/15/25/28-C Coating (unit Carbon steel with coating 13 chrome
housing)
TM01-05/15/25/28-S Coating (unit Stainless steel 13 chrome
housing)
Environmental conditions
Type of Submersible part TM01-05 TM01-15 TM01-25 TM01-28
Up to +125 °С Up to +150 °С Up to +175 °С
Ambient temperature intake sensor
(32-257°F) (32-302°F) (32-347°F)
Ambient temperature discharge sensor Up to +250 °С (482°F)
Maximum operation pressure in
40 MPa (5800 psi)
submersible suspension units zone
Immersion depth 4000 m
Overall dimensions and weight
Overall dimensions of the unit (without motor adapter/base):
Diameter, not more than 95 mm (3,75 in)
Intake
Length, not more than 670 mm (26,38 in)
sensor
Weight, not more than 22 kg (48,8 lbs)
Diameter, not more than
Discharge
Length, not more than See Appendix B
sensor
Weight, not more than
Additional options (for request)
Compatibility with a housing diameters of 89 mm (3,5 in), 103 mm (4,05 in), 106,68 mm (4,2 in), 114 mm (4,5
ESMs (using motor/flange adapter, motor in), 116,8 mm (4,56 in), 117 mm (4,6 in), 130 mm (5,12 in), 137,16
base) mm (5,4 in), 142,75 mm (5,62 in)
* - optional 0 to 50 m/s2 (0 – 5 g)
АТ.654253.442 ver. 1.0 12
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The layout of the TM01-05/15/25/28 unit is shown in the figure 2.

a)

b)
Figure 2 – TM01-05i/15i/25i/28i (a) and
TM01-05d/15d/25d/28d (b) block layout

Description of the elements of the block:

HV Feed through Pin (Y-point);
Connection of the remote ESM oil/winding temperature sensor.
Discharge Pressure Port. Tube fitting 1/4 in.
Guide pin for connection discharge temperature line (only TM01-
15i/25i/28i).
Connection discharge temperature sensor (only TM01-15/25/28).
Discharge Temperature Port. Tube fitting 1/4 in with TM01-
15i/25i/28i.
Connection temperature sensor.

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Commissioning procedure (Installation and connection)

General block diagram is shown below.

Figure 3 - Triol Downhole measuring system TM01-05/15/25/28 block diagram

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Triol Downhole measuring system TM01-05/15/25/28 starting procedure:

Follow the steps given below to start the ТМ01:
1. Mounting and connections Triol Downhole Intake Sensor TM01-
05i/15i/25i/28i.
2. Mounting and connections Triol Downhole Intake Sensor TM01-
05d/15d/25d/28d.
3. Mounting and connections Triol Surface Card/Board/Panel.
4. Mounting and connections Triol High-Voltage Choke.

If need workshop testing connect with service engineer, for take

recommendation on testing process by your equipment.
Testing without recommendation can damage downhole equipment.

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Triol Downhole Intake Sensor TM01-05i/15i/25i/28i

Description
Connection of the remote ESM oil/winding
temperature sensor.

remove the plug

before installation

HV Feed
through Pin
(Y-point)
thread for installing Discharge Pressure and
additional equipment up Temperature Port. Tube
to 500 kg (1102.3 lb) fitting 1/4 in
Figure 4 – TM01-05i/15i/25i/28i elements
Tube
fitting

Connection TM01-25i to ESM

Install sealing rings from the

spare kit, previously lubricated
with dielectric oil on the
equipment flange.

When connecting the flange and

the ESM, ensure a tightening
torque of 65-70 Nm.

Figure 5 – Connection of TM01-05i/15i/25i/28i to a ESM

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Connections of the Y-Wire

To connect and disconnect the wire, take (black pin figure 6) only the
connector with your hand. DO NOT PULL AT THE WIRE.

Take and pull just for

this place

DO NOT PULL AT THE

WIRE

Figure 6 – Y-Wire description

Wire motor connection must be

Y-Wire done by using sleeve (by clenching
- black pin – for gauge with motor Y-wire) or soldering to
connection a motor Y-wire
- wire – for motor
connection

Figure 7 – Y-Wire description

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Y-wire for connect to

Wire end motor
for motor
connection

Y-point gauge
Y-Wire from connection
motor

Case Case
AT.797713.101 AT.797713.100

Sleeve GT-1.5

Join the conductor wires using GT-1.5 sleeve and press the
crimping tool to crimp tips and sleeves of 0.5-10 mm²

L=1.8" (45 mm),

D=0.472" (12 mm)
Final
Case
Figure 7 – Connections of the Y-Wire

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Connections of the remote Temperature sensor

To connect and disconnect the wire, take (black pin) only the
connector with your hand. DO NOT PULL AT THE WIRE

Sensor
Temperature sensor Temperature
Pt 1000 RTD (or j Connectors (2 off)
type after request)
Motor oil
temperature remote
sensor
We supply RTD sensor
with wire length 22.44”
(570 mm)

Figure 9 – Connection of the remote temperature sensor

RTD connected to
gauge with 2
black Connectors (2
off)

Figure 10 – The temperature sensor connection

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Mounting discharge pressure line TM01-05i/15i/25i/28i

Fully insert the tube into the body of the

fitting installed in housing of the Downhole sensor
intake; tightly rotate the connection. Then tighten
the connection until the tube does not turn by
hand or move axially in the fitting.

Figure 11 - Tube installation into the body of the fitting

Mark the nut at the 6 o’clock position.

Figure 12 - Marking the position of the fitting

While holding the fitting body steady, tighten the connection one and one-
quarter turns to the 9 o’clock position. Further rotation of the body fitting must be
excluded.

1¼

14 mm (9/16 in)

Figure 13 – Tube final installation into the fitting

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Re-use or use damage fitting is not allowed. Replace fitting body

(1/4”) installed in the enclosure gauge. Tighten the connection of
the fitting body up to three turns or 100 Nm.

Figure 14 – The fitting installation

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Mounting discharge temperature line TM01-15i/25i/28i

TM01-15i/25i/28i has two type of trasportation protection discharge
temperature line connection, both shown at figure 15. Figure 15a transportation cap
fixed by screw, that allow to install sensor without discharge temperature line. Does
not remove transportation cap if discharge temperature will not use
Figure 15b transportation cap does not fixed by screw, installation sensor
without discharge temperature line is not allowed.

a). b).
Figure 15 – Transortation cap
a) - Transortation cap fixed by screw
b) Transportation cap does not fixed by screw
Remove the plug before installation. Remove the screw M8x25 DIN 912 via an
allen key 7,0 mm. Remove the washer 6 DIN 7980.
The package includes the discharge
temperature line at one end of which
a socket is installed. Remove the plug.
Allen key 7,0 mm
Plug

Plug

Figure 16 – The plugs removing Figure 17 – The plug removing

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O-rings 020-025 DIN 3771 are installed on the adapter.

O-rings – 2 pc.

Connection discharge
Groove for guide pin for easy
temperature sensor
connection discharge temperature
(RTD Pt 1000)
line with TM01-15i/25i/28i

Figure 18 – The O-rings installation

The discharge temperature line is installed and the screw and washer are fixed
with temperature line. Tighten the screw as far as it must go.

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Figure 19 – The discharge temperature line installation

Band the Discharge Pressure Line and Discharge Temperature Line every 1
meter along a motor enclosure. Then band the lines along with a Motor Lead
Extension cable to an ESP string enclosure.

Re-use or use damage fitting is not allowed. Replace fitting body

(1/4”) installed in the enclosure gauge. Tighten the connection of
the fitting body up to three turns or 100 Nm.
Installation of the fitting can be found in the section “Mounting
discharge pressure line TM01-15i/25i/28i”.

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Triol Downhole discharge sensor TM01-05d/15/d25d/28d

Description
Oil well tubing

Discharge
Discharge Temperature Port.
Pressure Port. Tube fitting 1/4 in
Tube fitting 1/4
in

ESP

Figure 20 – TM01-25d description

Mounting discharge pressure line TM01-05d/15d/25d/28d

If need workshop testing connect with service engineer, for take

recommendation on testing process by your equipment.
Testing without recommendation can damage downhole equipment.

Measure the correct length of Discharge Line of 1/4” from the fitting of the
Discharge Pressure Sub and cut the Discharge Line using a pipe cutter

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50 mm +10
(2”+0.5”)

Figure 21 – Tube cutting

Fully insert the tube into the body fitting

installed in housing gauge; tightly rotate the
connection. Further tighten the connection – the
tube must not rotate by hand or move axially in
the fitting

Figure 22 – The tube Installation into the body of the

Mark the nut at the 6 o’clock position.

Figure 23 - Marking the position of the fitting

While holding the fitting body steady, tighten the nut one and one-quarter turns
to the 3 o’clock position. Rotation of body fitting is not allowed!
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1¼

Figure 24 – Tube final installation into the fitting

Re-use or use damage fitting is not allowed. Replace fitting body

(1/4”) installed in the discharge unit enclosure. Tighten the
connection of the fitting body up to three turns or 100 Nm

Figure 25 – The fitting installation

Mounting discharge temperature line TM01-15d/25d/28d

Remove the plug: remove the screw M6x12 DIN 912 via an allen key 5,0 mm.
Remove the washer 6 DIN 7980.

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Allen key 5,0

mm
Plug Remove screws and washers.

Figure 26 – The plugs removing

Figure 27 – The fasteners removing

Remove the plug using puller.

Puller
Plug

Figure 28 – The plugs removing

Discharge temperature line

(tube with wires for connection
with discharge temperature
sensor)

Figure 29 – The line installation

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Measure a length of 180 mm from the fitting and cut off the tube with 2 wires
with a pipe cutter (supplied). Remove the remaining tube with wires to the side.
50 mm +10 130 mm (5”)
(2”+0.5”)

Figure 30 – Tube cutting

Measure 130 mm from the edge of the tube

and cut only the tube.
Take the fluoroplastic stopper (supplied).
Insert 2 wires through the holes in the plug. Install
the plug inside the tube by rotating it, firmly
pressing it to the edge.
Try on the exhaust manifold to the
Discharge Temperature Port. Tube fitting 1/4 in. In
order for the tube to freely enter the fitting, we
bend the line according to the configuration of the
equipment to the stop.

The bending radius of the tube must be at least 50 mm.

The straight portion of the tube must be at least 21 mm (13/16
inches) long.
Install nut and crimp rings with fitting on tube ¼.

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Run 2 wires in the Discharge Temperature Port.

Wires for connection
with discharge
temperature sensor

Socket 1 turns
Terminals
for wires

Figure 30 – Wires installation

Press the wires to the terminals with the screws. Tighten the screws until they stop.

Screw M3x6 DIN 965 A2- 2pcs

Wires for connection

with discharge
temperature sensor

Figure 31 –Fixed wires

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Install screws, washers, plug and O-ring.

Install rings having previously Screw M6x12
lubricated them with dielectric oil. DIN 912
Washer

Plug
O-ring

Figure 32 – Final installation

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Testing TM01-05i/15i/25i/28i and TM01-

05d/15d/25d/28d
Perform to testing
Direct Connection to Downhole Sensor of the Test Panel (Test Unit TM01 or
Surface Board/Panel).
Test Unit TM01

+ 0-ESM
Connector «0-SUT»
Discharge
- GND
Intake

or HV Choke

SP
SB SC

Figure 33 – Connection to the Downhole sensor

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Figure 34 –Test data monitoring

Before connecting the equipment, it is necessary to measure TM01-25i

insulation resistance. Take measurements using a mega meter or another similar
device. Then follow the next steps: connect the probe with sign “+” to the equipment,
the probe with sign “-” to “0”-ESM. DC voltage measurements must not exceed 5 kV.
The value of insulation resistance must be at least 100 MΩ.

Testing with Test Unit TM01

Data rate of all parameters of Downhole sensor every 20 seconds, 5 of which is
the measurement of insulation resistance. To check the Downhole sensor, it is
necessary to connect the Test Unit to the Downhole sensor according to Figure 41.
Connect with Test Unit off.
Follow these steps:
- Connect the plug to the “0-SUT” connector (0-SUT cable), connect the
response part of the terminals with a “+” value (red clamp) to the “0-ESM” of the
Downhole sensor, and a “-” (black clamp) to the unit body.
- Select “Intake” mode on the Test Unit and turn on the device.
After the actions are completed, the device turns on and within 5 seconds a
measurement of insulation resistance of 100 V takes place. After measuring the
insulation resistance, a survey of the Downhole sensor is carried out for 15 seconds
(receiving data from a Downhole sensor). Data from the sensors is obtained after 3
cycles of polling the Downhole sensor (60 sec.). Downhole sensor polling cycles
continues until the Test Unit is turned off. To observe the current settings, select
“Downhole sensors”, then “DMS settings”. By pressing the button you can
navigate through the menu and view the status and current Downhole sensor
parameters.

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+ 0-ESM
Connector «0-SUT»
- GND

Figure 35 - Connection of the Test Unit to the Downhole sensor

Table 4 shows the sensors characteristics.
Table 4 – Submersible units TM01
Downhole sensors
lines ТМ01-05 ТМ01-15 ТМ01-25 ТМ01-28
Sensor
Intake ambient
+ + + +
temperature
Motor oil temperature + + + +
Discharge temperature - + + +
Intake pressure + + + +
Discharge pressure + + + +
Vibration X + + + +
Vibration Y + + + +
Vibration Z + + + +

If there is no sensor, the screen displays “0.00 No Sensor” on the Test Unit
screen.
For ТМ01-05: there is no sensor “Temperature on discharge” and it must be
written “no sensor”.
For TM01-15/25/28: all sensors must be displayed.
Winding temperature always displays “0.00 No Sensor”.
If one of the sensors fails, then the message “sensor fault” is displayed.
The Downhole sensor is serviceable if the data of all sensors is received by the
Test Unit (there are no sensor failures).
Test unit works with insulation resistance of 10 kOhm. at a lower value, the
device goes into emergency mode (the red lamp "Alarm" lights up on the Test Unit),

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and there is no interrogation of the Downhole sensor until the insulation resistance
value is above 10 kOhm.

ATTENTION! CONNECT AND TEST THE DOWNHOLE SENSORS ONLY

WITH A DISCONNECTED VSD.

Testing and installation instructions can be found at the

link https://www.youtube.com/watch?v=y2mUABDjB0g&t=300s
or using the QR-code

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APPENDIX A
System connection diagram
The system with the High-Voltage Choke (connecting a delta transformer)

Figure A.1 – System connection diagram with the HVC

The system without the High-Voltage Choke (wye transformer connection)

Figure A.2 – System connection diagram without the HVC

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APPENDIX B
Downhole sensor drawing

TM01-25i

Figure B.1 – TM01-25i drawing

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Table B.1 Types of flange adapters with dimensions in mm

Flange
OD Motor, D, (Dmin…Dmax), H hole,
Adapter B, mm d, mm S, mm L, mm
mm mm mm mm
type
FA 81 81 56 55,924…55,97 19 9 67 15 42
FA 103 103 64 63,924…63,97 19 11,5 84 15 55
FA 103 103 65 64,924…64,97 19 11 83 15 55
FA 375 95 65 64,977...65,023 16,8 10,5 79,38 15 55
FA 375 95 63,42 63,39…63,42 16,8 10,5 79,38 15 55
FA 450 114 79,3 79,24…79,27 19 11,5 96,8 15 55
FA 450 114 79,3 79,22…79,25 19,1 11,5 96,8 15 55
FA 450 114 79,3 79,224…79,27 19 12 96,8 15 55
FA 456 115,8 79,4 79,34…79,37 19 11,5 96,8 15 55
FA 456 115,9 79,32 79,244…79,29 15,9 11,5 96,85 12,7 60
FA 456 115,8 79,3 79,22…79,25 19,1 11,5 96,8 15 55
FA XXX The flange can be made with dimensions according to the needs of the Customer

Table B.2 Types of flange adapters with dimensions in inch

Flange OD S, L,
(Dmin…Dmax), H hole,
Adapter Motor, D, inch B, inch d, inch inch inch
inch inch
type inch
FA 81 3,189 2,205 2,2017…2,2035 0,748 0,354 2,638 0,591 1,654
FA 103 4,055 2,519 2,5167…2,5185 0,748 0,453 3,307 0,591 2,165
FA 103 4,055 2,559 2,556…2,5578 0,748 0,433 3,268 0,591 2,165
FA 375 3,75 2,559 2,558…2,56 0,661 0,413 3,125 0,591 2,165
FA 375 3,75 2,4968 2,4956…2,4968 0,661 0,413 3,125 0,591 2,165
FA 450 4,5 3,122 3,1197…3,1208 0,748 0,453 3,811 0,591 2,165
FA 450 4,5 3,122 3,1189…3,12 0,752 0,453 3,811 0,591 2,165
FA 450 4,5 3,122 3,119…3,121 0,748 0,472 3,811 0,591 2,165
FA 456 4,56 3,126 3,1236…3,1248 0,748 0,453 3,811 0,591 2,165
FA 456 4,56 3,1228 3,1198…3,1216 0,626 0,453 3,813 0,500 2,362
FA 456 4,56 3,122 3,1189…3,12 0,752 0,453 3,811 0,591 2,165
FA XXX The flange can be made with dimensions according to the needs of the Customer

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TM01-25d

Figure B.2 – TM01-25d drawing

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Figure B.3 – TM01-25d drawing

Table B.1 Dimensions of discharge sensor

Discharge sensor
DS 103 DS 110 DS 133
Dimension
mm 103 110 133
OD
inch 4,05 4,33
mm 220 265 300
L
Inch 8,66 10,43
A 2 7/8 10R NU 2 7/8 8RD EUE 3 1/2 8RD EUE
B 2 7/8 10R NU 2 7/8 8RD EUE 3 1/2 8RD EUE

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41 АТ.654253.442 ver. 1.0