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Performance Investigation of Cascade Refrigeration System Using CO 2 and Mixtures
Performance Investigation of Cascade Refrigeration System Using CO 2 and Mixtures
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This paper presents reports on simulation and comparative analysis of single stage vapor com-
pression refrigeration system and cascade systems using carbon dioxide, hydrocarbons (HCs) and
CO2/HCs mixture. Thermodynamic parameters of °uids are given using the software REFPROP
9.0. To select the most suitable HCs, three criteria have been ¯xed: Tc , Tt and Tb . It is found
that the HCs chosen in low-stage are propane, propylene and ethane and those for the high-stage
are propane, propylene and isobutane. The fraction mixture in the two loops has been varied and
results are compared with single stage and cascade systems using CO2 and R22. The fraction
xCO2 is varied in the two loops. Results are compared for single and cascade systems using CO2
and R22. For the single stage system, we ¯nd for xCO2 ¼ 0.5, an improvement of COP of 14% for
CO2/propane mixture and 36% for the CO2/propylene mixture. It is found that for xCO2 ¼ 0.3,
cascade system using propane/CO2 and propylene/CO2 mixtures presents a COP lower
than that of cascade system using pure CO2. About of 70% of unfriendly °uids like CFCs and
HCFCs can be replaced with CO2, without a®ecting the performance of cascade refrigeration
systems.
Nomenclature Abbreviations
Q : Heat rate [kW] LS : Low stage
W : Work input [kW] HS : High stage
M : Mass low rate [kg/s] COP : Coe±cient of performance
T : Temperature [ C]
P : Pressure [MPa] Subscripts
h : Speci¯c enthalpy [kJ/kg] 1; 2; 3; . . . ; i : Cycle states
x : Mass fraction e : Evaporator
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N. Jemni et al.
tems. Some researchers are interested in studying evaporating temperatures and 11.8–17.6% higher in
HFC mixtures as substitute. Hwang et al.1 investi- the higher evaporating temperature than R12. But
gated experimentally the relative performance po- they found that the new refrigerant consumed 6.8%
tential of HFCs (R404A and R410A) as compared to to 17.4% more energy than R12. Mohanraj et al.11
R290 for refrigeration systems representing direct investigated experimentally the hydrocarbon mix-
expansion commercial refrigeration systems with ture composed of 45.2% of R290 and 54.8% of
small charge. They found that R410A has less or R600a. They concluded that this mixture can be
equivalent environmental impact as compared to used as an alternative to phase out R134a in do-
R290 when safety, environmental impact, cost and mestic refrigerators because it improved the COP by
performance are considered. Wu et al.2 reports a up to 3.6% and 60 g of it consumes about 11.1%
ternary mixture R152a/R125/R32 with a mass ra- lesser energy compared to R134a.
tion of 48/18/34 as a potential alternative to R22 Other researchers studied pure carbon dioxide,
which was widely used in domestic air conditioner. nitrogen and blends of carbon dioxide with HFC
They found that both calculation and experimental and HC. Mortaza Yari12 presented a new two-stage
results showed that this new mixture could be con¯guration of ejector expansion transcritical re-
regarded as a most likely drop in substitute for R22 frigeration cycle. He found that, compared with
in many applications. Chen et al.3 presented a new conventional two-stages transcritical CO2 cycle, the
refrigeration cycle using binary nonazeotropic re- COP and second law e±ciency of the new two-stage
frigerant mixture R32/R134a. They obtained a cycle are about 12.5–21% higher than that of con-
conventional refrigeration cycle with a performance ventional two-stage cycle. Sarkar et al.13 analyzed
close to that obtained with R22 and that the max- transcritical N2O cycle and made energetic and
imal COP can be proved in a range of 8–9%. Gang exergetic comparison with CO2 cycle. They found
et al.4 built a two-stage cascade refrigeration testing that N2O cycle exhibits higher cooling COP, lower
apparatus using three R170 (ethane) mixtures as compressor pressure ratio and lower discharge
potential refrigerant substitutes for R508b. They pressure and temperature and higher second law
found that R170 þ R116 mixture showed the high- e±ciency higher, however, it is inferior in term of
est COP which is up to about 10% higher than that volumetric cooling capacity. Nicola et al.14 analyzed
of R508B. Other works were focusing in using nat- the performance of cascade refrigeration cycle op-
ural °uids such as water, ammonia, carbon dioxide erated with a blend of carbon dioxide and HFC
and hydrocarbons (HCs). Some studied the refrig- (R125, R41, R32, R23) as the low-stage and am-
erant propane/isobutane mixture as substitute to monia as the high-stage. They concluded that R744
R12. Richardson et al.5 investigated the perfor- blends can be considered as an attractive option for
mance of R290/R600a mixture in vapor compres- the low-stage in cascade system operating at 200 K.
sion refrigeration system. They found COP better Ni et al.15 proposed an environment friendly new
1550022-2
CO2 Refrigeration System
alternative refrigerant to R13 composed of R744/ and others pure °uids like ammonia, R134a,
R290 (71/29, mole fraction). Results showed that propylene.
R744/R290 blends can be considered as a good This work is interested in the use of carbon di-
substitute for R13 when the evaporator tempera- oxide. This °uid has some disadvantages such as
ture is higher than 201 K. Kim et al.16 developed a high pressure and high triple point which prevents it
fully instrumented air-conditioning system to eval- from working at lower temperature. To overcome
uate the transcritical cycle of CO2 and the sub- these disadvantages, we will mix carbon dioxide
critical cycle of CO2/propane mixture of 75/25 and with HCs. We will study cascade system and search
60/40 by the charged mass percentage. They found the suitable mixtures which allow the highest per-
that the CO2 refrigeration system could operate formance. These systems will be compared to those
without a signi¯cant impact on its COP over a working with R22.
relatively wider range near the optimum charge
level. Sarkar et al.17 proposed R744/R600 and
R744/R600a blends as working °uids in heat pumps 2. System Analysis
for medium and high temperature heating applica- 2.1. Systems description
tions. They found that R744/R600a-based heat
pumps exhibit the best performance for higher CO2 Refrigerator vapor compression is the most common
method for producing cold. It is based on the con-
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N. Jemni et al.
3 2
Compressor
Throttling valve 2.3. Energetic analysis
Evaporator
4 1 To simplify the thermodynamic study, some
assumptions are considered: the evaporation and the
condensation are isobaric (Ti;e < To;e ). The outlet
Fig. 2. Conventional two-stages refrigeration cycle.
states of condenser, evaporator, separator and cas-
cade condenser are saturated. The heat loss and the
COPSys . This signi¯es the existence of an optimum pressure drops in heat exchangers and in the con-
intermediary temperature.30 Hence, in this study, the necting pipes are negligible. The compression pro-
cycle will be studied in the optimum conditions (Ti ).
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1550022-4
CO2 Refrigeration System
Q_ c ¼ m_ HS ðh6 h7 Þ : ð7Þ
COP LS ¼ ¼ 1 ; ð11Þ
W_ compLS ðh2 h1 Þ ethane in low-stage and ammonia in high-stage. By
m_ ðh h8 Þ ðh5 h8 Þ comparing results, Fig. 3, we notice a substantial
COP HS ¼ HS 5 ¼ : ð12Þ agreement.
W_ compHS ðh6 h5 Þ
The global COP of the cascade system is:
3.2. Criteria of choice of HCs
Q_ e
COPsys ¼ : ð13Þ
W_ compLS þ W_ compHS Refrigerated system allows low temperature cool-
ing. This temperature is limited by the triple point
By combining (9)–(13), COPsys will be written as: which cannot fall below and by the boiling point of
COP LS COP HS the refrigerants that should be low enough in order
COP sys ¼ : ð14Þ to eliminate the possibility of air and moisture
COP HS þ COP LS þ 1
entering into the system (Tb < Ti;e < To;e ). The
Theoretical models are written by FORTRAN. critical temperature of the refrigerant should
The thermodynamic parameters of °uids are be very high, to work on subcritical conditions
given using the software REFPROP 9.0.31 (To;c < Tt ). So the choice of HC will be based on
these criteria.
Table 1 gives properties of CO2 and selected
3. Results and Discussion HCs.
When mixing the carbon dioxide and HCs all
3.1. Validation and simulation thermodynamic characteristics of the mixture de-
To validate our model, we compare our results with pend on the fraction of carbon dioxide. We will
the results obtained experimentally by Niu et al.15 therefore take the HCs having a boiling point in the
and theoretically by Nicola et al.33 pure state below Ts;e and those having Ts;c < Tc .
The model of Niu et al. is a vapor compression Table 2 gives the list of mixtures we can
cascade refrigeration system. It used R290 as high- use in low-stage and high-stage and the mole
stage's refrigerant and the mixture co2/propane fractions of carbon dioxide that respect the ¯xed
(71/29) as low-stage's refrigerant. Using the same assumptions.
parameters giving by Niu et al., our theoretical
model gives a COP ¼ 1:8 when we ¯x the isentropic
e±ciency of compressor to 0.8. We will thus have a 3.3. Single stage
deviation of 15% of the experimental value. This can Figure 4 shows the variation of the COP of vapor
be explained by the assumptions we have set for our compression single stage system as a function of
theoretical model. carbon dioxide mole fraction. COP is maximal when
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N. Jemni et al.
Fluids Tc ( C) Pc (bar) Tt ( C) Tb ( C)
Fig. 4. Variation of the COP of vapor compression single stage Fig. 6. Variation of the relative performance as a function of
system versus xCO2. xCO2 .
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CO2 Refrigeration System
3.4. Cascade system when xCO2 increases and the work increases to a
In cascade systems, we varied the °uids used in the maximum for xCO2 ¼ 0.5 and then decreases.
low-stage and the high pressure one. Figure 10 presents the variation of COP as a
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Figure 7 shows the variation of the COP of a function of xCO2 in high-stage when we use propane
single stage and cascade cycles using CO2, R22, in low-stage. We notice that when we increase xCO2
mixtures of propylene/CO2 and propane/CO2. An in the high pressure stage we ¯nd that the COP
enhancement in the performance appears when sin- decreases.
gle stage cycle replaces a cascade one if pure °uids This is due to the increase of pressure di®erence in
are used in the two loops. This improvement is less the compressor, when xCO2 increases, the mixture
than that of cascade cycle using R22. For fraction pressure tends to the CO2 critical pressure conse-
xCO2 ¼ 0.3, the cascade system using propane/CO2 quently the required work will be higher.
and propylene/CO2 mixtures presents a COP lower As it is shown in Fig. 6, we can see that when we
than that of cascade system using pure CO2. mix propylene/propane/isobutane with carbon di-
Figure 8 presents the variation of COP as a oxide we found that when xCO2 increases in the low-
function of xCO2 in low-stage for xCO2 ¼ 0 in high- stage there will be a remarkable improvement when
stage when mixture of CO2/propane is used in low- xCO2 ¼ 0:2, 0.8 and 0.9 but is still lower than the
stage. It seems that the COP decreases until it COP of system using CO2, propylene, propane and
reaches a minimum for xCO2 ¼ 0.5 then increases isobutane as pure °uids.
whatever the °uid used in mixture with carbon di- The highest COP is reached when pure HCs
oxide in high-stage. This evolution is explained in are used in the two loops, Figs. 7–9. COP ¼ 1:72
Fig. 9. We notice that the cooling capacity decreases is obtained for propane (low-stage)/isobutane
(high-stage) or propylene (low-stage)/isobutane
Fig. 8. Variation of COP as function of xCO2 in low-stage and Fig. 10. Variation of COP as function of xCO2 in high-stage
pure °uids in high-stage. and pure °uids in low-stage.
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N. Jemni et al.
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