DAFTAR ISI

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Daftar Isi Modul Scania P 380

Kata Pengantar...................................................................................... i
Daftar Isi............................................................................................... ii
Visi dan Misi PT Riung Mitra Lestari......................................................... iii
Strategi PT Riung Mitra Lestari................................................................ iv
Kebijakan Kesehatan, Keselamatan Kerja dan Lingkungan......................... v
Kebijakan Training Development Center (TDC)......................................... vi
Empat Langkah dan Ikrar Keselamatan.................................................... vii
BAB I Keselamatan Operasi............................................................ 1 of 10
1.1 Pedoman Keselamatan Kerja............................................................ 1 of 10
1.1.1 Pengenalan Alat Pelindung Diri untuk Keselamatan.................. 1 of 10
1.1.2 Penggunaan Alat Pelindung Diri sebelum/selama Operasi......... 3 of 10
1.2 Keselamatan selama Operasi............................................................ 4 of 10
1.2.1 Keselamatan saat di Front Loading........................................ 4 of 10
1.2.2 Keselamatan saat Hauling Muatan......................................... 4 of 10
1.2.3 Keselamatan saat Hauling Kosongan..................................... 5 of 10
1.2.4 Keselamatan saat di Disposal................................................ 6 of 10
1.2.5 Keselamatan saat Manuver................................................... 7 of 10
1.2.6 Keselamatan saat Turunan................................................... 8 of 10
1.2.7 Keselamatan saat Tanjakan.................................................. 8 of 10
1.2.8 Keselamatan Kerja di Malam hari.......................................... 9 of 10
1.2.9 Prosedur Refueling dan Greasing........................................... 9 of 10
1.2.10 Prosedur Stop Operasi dan Parking........................................ 9 of 10
BAB II POWER TRAIN..................................................................... 1 of 53
2.1 Pengenalan Komponen.................................................................... 1 of 53
2.1.1 General Komponen............................................................... 1 of 53
2.1.2 Spesifikasi Unit..................................................................... 2 of 53
2.1.3 Pengenalan Kode.................................................................. 5 of 53
2.2 Pengenalan Power Train.................................................................. 7 of 53
2.2.1 Engine................................................................................. 8 of 53
2.2.1.1 Fungsi Engine.......................................................... 8 of 53

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2013
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2.2.1.2 Prinsip Engine.......................................................... 8 of 53

2.2.1.3 Klasifikasi Engine...................................................... 9 of 53
2.2.1.4 Klasifikasi Engine Diesel............................................ 10 of 53
2.2.1.5 Langkah Kerja Engine Diesel (4 Langkah)................... 11 of 53
2.2.1.6 Sistem Engine......................................................... 12 of 53
2.2.2 Disc Cluth............................................................................. 23 of 53
2.2.2.1 Arti Kode Disc Clutch................................................ 23 of 53
2.2.2.2 Definisi.................................................................... 23 of 53
2.2.2.3 Fungsi Disc Clutch.................................................... 24 of 53
2.2.2.4 Persyaratan Disc Clutch............................................ 24 of 53
2.2.3 Transmission........................................................................ 24 of 53
2.2.3.1 Fungsi Transmission................................................. 26 of 53
2.2.3.2. Jenis-jenis Transmission........................................... 25 of 53
2.2.4 Universal Joint...................................................................... 27 of 53
2.2.4.1 Fungsi Universal Joint............................................... 27 of 53
2.2.4.2 Tipe Universal Joint.................................................. 27 of 53
2.2.5 Propeller Shaft...................................................................... 27 of 53
2.2.6 Differential........................................................................... 28 of 53
2.2.6.1 Fungsi Differential.................................................... 28 of 53
2.2.6.2 Type Bevel Gear....................................................... 29 of 53
2.2.6.3 Type Differential Lock............................................... 29 of 53
2.2.7 Axle Shaft............................................................................ 31 of 53
2.2.8 Final Drive ........................................................................... 31 of 53
2.2.9 Wheel.................................................................................. 32 of 53
2.2.9.1 Fungsi Wheel........................................................... 32 of 53
2.2.9.2 Bagian-bagian Wheel................................................ 33 of 53
2.2.9.3 Fungsi-fungsi Bagian Wheel...................................... 33 of 53
2.2.9.4 Cara Mempertahankan Umur Wheel........................... 34 of 53
2.2.9.5 Kode pada Side Wall Tyre......................................... 35 of 53
2.2.9.6 Kode Tyre................................................................ 34 of 53
2.2.9 Brake System....................................................................... 35 of 53
2.2.10 Volvo Engine Brake (VEB).................................................... 35 of 53

PT RIUNG MITRA LESTARI (VOLVO FMX 370)

TRAINING AND DEVELOPMENT CENTER
2013
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2.2.11 Steering System (System Kemudi)........................................ 39 of 53

2.2.12 Vehicle Electric System........................................................ 41 of 53
2.2.13 Electric System................................................................... 42 of 53
2.2.13.1 Jenis Electric System............................................... 42 of 53
2.2.13.2 Komponen dan Fungsinya....................................... 45 of 53
2.2.13.3 Battery.................................................................. 47 of 53
2.2.14 System Hydraulic................................................................. 48 of 53
2.2.14.1 Definisi.................................................................. 49 of 53
2.2.14.2 Komponen dan Fungsinya....................................... 49 of 53
2.2.14.3 Sifat-sifat Zat Cair................................................... 49 of 53
2.2.14.4 Hukum Pascal........................................................ 50 of 53
2.2.14.5 Keuntungan dan kerugian system hydraulic dengan
system mekanis...................................................... 50 of 53
2.2.14.6 Prinsip Kerja Hydraulic............................................ 51 of 53
2.2.14.7 Komponen Utama System Hydraulic......................... 53 of 53
2.2.14.8 Hal-hal yang perlu diperhatikan............................... 53 of 53

BAB III INSTRUMENT PANEL DAN CONTROL.................................. 1 of 20

3.1 Instrument Panel dan Control........................................................... 1 of 20
3.1.1 Kelompok Monitor................................................................. 1 of 20
3.1.2 Kelompok Display (indicator Display Monitor )......................... 3 of 20
3.1.3 Kelompok Gauge ( Alat – alat ukur)........................................ 5 of 20
3.2 Control........................................................................................... 8 of 20
3.2.1 Kelompok Lever (Steering, Gear Shift, Work Equipment).......... 8 of 20
3.2.1.1 Steering................................................................... 8 of 20
3.2.1.2 Gear Shift................................................................ 9 of 20
3.2.1.3 Lever Dump............................................................. 9 of 20
3.2.1.4 Lever Parking Brake.................................................. 9 of 20
3.2.1.5 Screen Wipers & Driven Information.......................... 9 of 20
3.2.1.5.1 Screen Wipers................................................... 9 of 20
3.2.1.5.2 Driven Information............................................ 10 of 20
3.2.1.6 Auxiliary Brake Lever ............................................... 11 of 20

PT RIUNG MITRA LESTARI (VOLVO FMX 370)

TRAINING AND DEVELOPMENT CENTER
2013
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3.2.1.6 Cruise Control Lever ................................................ 12 of 20

3.2.2 Pedal (Brake, Accelator, Clutch)............................................. 12 of 20
3.2.2.1 Accelerator / Pedal Gas............................................. 12 of 20
3.2.2.2 Service Brake / Pedal rem......................................... 12 of 20
3.2.2.3 Main Clutch / Pedal kopling....................................... 12 of 20
3.2.3 Kelompok Switch / Button (Semua lampu dan Push Button)..... 13 of 20
3.2.3.1 Difflock Switch ( Inter Axle )............................................... 13 of 20
3.2.3.2 Difflock Switch ( Inter Wheel )............................................ 13 of 20
3.2.3.3 Switch Hazzard.................................................................. 13 of 20
3.2.3.4 Switch PTO (Power Take Off).............................................. 13 of 20
3.2.3.5 Switch Horn....................................................................... 13 of 20
3.2.3.6 Switch Cabin Lamp............................................................. 14 of 20
3.2.3.7 Switch Rotari Lamp............................................................ 14 of 20
3.2.3.8 Switch Air Conditioner........................................................ 14 of 20
3.2.3.9 Switch Recyrculation.......................................................... 14 of 20
3.2.3.10 Blower Adjuster................................................................ 14 of 20
3.2.3.11 Temperatur Adjuster........................................................ 14 of 20
3.2.3.12 Air Distribution Adjuster.................................................... 14 of 20
3.2.3.13 Work Lamp Switch........................................................... 14 of 20
3.2.3.14 Auxiliary Brake Switch...................................................... 15 of 20
3.3 Troubleshooting.............................................................................. 15 of 20
3.3.1 Mengatasi gangguan pada monitor/lampu................................ 15 of 20
3.3.1.1 Engine Oil Pressure............................................................ 15 of 20
3.3.1.2 Battery Recharger.............................................................. 15 of 20
3.3.1.3 Low Lever Air Radiator....................................................... 15 of 20
3.3.1.4 Low Air Pressure ............................................................... 15 of 20
3.3.2 Mengatasi gangguan pada Alat alat ukur.................................. 16 of 20
3.3.2.1 Engine Over Heat .............................................................. 16 of 20
3.3.2.2 Engine Over Running.......................................................... 16 of 20
3.3.2.1 Engine Oil Pressure low...................................................... 16 of 20
3.3.3 Mengatasi gangguan sederhana pada unit ( power train )......... 17 of 20

PT RIUNG MITRA LESTARI (VOLVO FMX 370)

TRAINING AND DEVELOPMENT CENTER
2013
 DAFTAR ISI
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BAB IV METODE DAN TEKNIK OPERASI........................................... 1 of 23

4.1 Metode Operasi Alat......................................................................... 1 of 23
4.1.1 Prosedur Sebelum Menghidupkan Engine (Start)...................... 1 of 23
4.1.2 Prosedur Menghidupkan Engine.............................................. 3 of 23
4.1.3 Prosedur Mematikan Engine (Stopping & Parking).................... 4 of 23
4.1.4 Cara menjalankan unit........................................................... 5 of 23
4.1.4.1 Pengoperasian Clutch................................................ 5 of 23
4.1.4.2 Cara Penggunaan Transmisi....................................... 5 of 23
4.1.4.3 Pengoperasian Difflock............................................... 6 of 23
4.1.4.4 Penggunaan Cruise Control........................................ 9 of 23
4.1.4.5 Penggunaan Dengan Rev Counter RPM...................... 10 of 23
4.1.4.4 Penggunaan Brake.................................................... 10 of 23
4.1.4.4 Pengoperasian Steering Wheel................................... 14 of 23
4.1.5 Cara Mengoperasikan Attachment (dump body/vessel)............. 14 of 23
4.2 Teknik Operasi Dasar........................................................................ 15 of 23
4.2.1 Travel Bebas......................................................................... 15 of 23
4.2.2 Maju Mundur Lurus Dengan Patok........................................... 15 of 23
4.2.3 Maju Mundur Letter L dengan patok........................................ 15 of 23
4.2.4 Maju mundur Zigzag dengan Patok......................................... 16 of 23
4.2.5 Simulasi Manuver Loading dan Dumping.................................. 16 of 23
4.3 Teknik operasi aplikasi alat................................................................ 16 of 23
4.3.1 Manuver Loading di Front....................................................... 16 of 23
4.3.2 Prosedure Saat Loading di Front............................................. 17 of 23
4.3.3 Prosedure Hauling Muatan...................................................... 17 of 23
4.3.4 Prosedure Berpapasan............................................................ 18 of 23
4.3.5 Manuver di Disposal............................................................... 18 of 23
4.3.6 Prosedure Saat Dumping di Disposal....................................... 19 of 23
4.3.7 Prosedure Hauling Kosongan.................................................. 20 of 23
4.3.8 Prosedure Antri Menunggu Loading......................................... 20 of 23
4.3.9 Mengatasi Kondisi Darurat...................................................... 23 of 23

PT RIUNG MITRA LESTARI (VOLVO FMX 370)

TRAINING AND DEVELOPMENT CENTER
2013
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BAB V PERAWATAN DAN P2H........................................................... 1 of 10

5.1 Perawatan (Maintenance)................................................................ 1 of 10
5.1.1 Tujuan Perawatan................................................................. 1 of 10
5.1.2 Sasaran Perawatan............................................................... 1 of 10
5.1.3 Jenis-jenis Perawatan............................................................ 1 of 10
5.2 Pemeriksaan Harian......................................................................... 4 of 10
5.2.1 Walk Arround (Pemeriksaan Sekeliling Unit)............................ 4 of 10
5.2.2 Pemeriksaan di atas Unit (sebelum Engine Hidup)................... 7 of 10
5.2.3 Pemeriksaan di atas Unit (setelah Engine Hidup)..................... 8 of 10
5.2.4 Mematikan Engine dan Parking.............................................. 9 of 10
5.2.5 Penyebab Kerusakan pada Engine.......................................... 10 of 10

PT RIUNG MITRA LESTARI (VOLVO FMX 370)

TRAINING AND DEVELOPMENT CENTER
2013