DIAGNOSTIC TOOL

DMS

Feb, 2011
Product Support Team, AP/E
Doosan Infracore CE
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 DMS Port

DMS Cable

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1. DMS Program Introduction

 Menus & Functions
This program supplies following functions by
carrying out the communication with the e-EPOS
controller installed to an excavator and IBM
interchangeable PC of a user.

• Monitoring
Monitors the current information/data which e-
EPOS
controller has.
• Graph
Shows the major sensor data of excavator as a graph, and can save the data to the hard disc, making it
possible
to check the status of the excavator by analyzing and comparing.
•Test
Carry out various simulation by activating the output signal from e-EPOS controller by force
• Diagnosis
Shows current failure information and past ones which e- EPOS controller has.
• History
enables to analyze the working trend or style, which shows the operating hours as per each work mode
and used 3
hours of filter & oil.
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 Hardware Connection
• To carry out the communication between e-EPOS controller
and external PC, cable for communication is necessary.
• This cable should connect the test connector of an excavator
and the COM port of the user’s PC.
• Note) When connecting or disconnecting the cable, the power
of excavator should be off.

 DMS Program Installation

• Minimum Requirement
To run the SMS program properly, necessary specification of the PC is,
- 256MB memory (min)
- IBM interchangeable PC with WIN98(or WIN2K, WIN XP)
- Processor with PENTIUM II 400MHz (min)
Ref.) Recommended option : Memory over 256MB Pentium 4

• Installation
DMS program will be installed automatically by SETUP.EXE.. Only in the case that you don’t have the
normal
monitoring, graph output, you need to install the program manually.

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2. Environment Setting
 Communication Environment Setting
• To carry out the communication with e-EPOS properly, all the communication data of this
program should be set correctly. (USB2seril user ; refer to ‘Installation of Comm.Port’ on the
following page)
• How to set the Communication Environment
• Select [Set] - [Comm. Set]Available communication
Baud Rate : port Available
• Set each data as follows. 57600 BPS communication
port
Data Bit :8 BIT

Parity :
No parity Stop Bit :
1 BIT
Flow
Control :
Don’t Care

• To end the communication environment setting, press the “OK” button

Caution
If you changed the set communication environment, quit the program and re-run it to have the changed setting
effective. (Basic setting of e-EPOS is Baud rate 57600BP, Parity 8, Data Bit 8, Stop Bit 1)
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• Installation of Comm.Port
• Install as follows when you connect the Port, using USB2Serial
• Select [my computer], click right side mouse button. When the menu is displayed, click
Properties.
• Windows98 or Windows 2000; click Properties.
• Windows XP; click Properties.

• When [Properties] of [My computer] is displayed, select Device Manager of [Hardware] tab
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• Ex) It is written USB2Serial Cable(COM3) in the below. The connecting port will be fixed as
COM3.

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 Unit Setting
• You can set the convenient unit of pressure and temperature which will be shown on the program
.
• How to set the Unit
• Select [Set] - [Unit Setting]
• Set the unit of each item.
“UNIT.DAT” file
originated 파일 생
성

• After selecting the unit you want, press the “Set” button. Then the set unit information
will be saved as “UNIT.DAT” file. Referring to the file, each sensor value with the set
unit will be shown on the screen.

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 Password Setting
• This function is used to initialize your password. It makes it possible to initialize your password and
to modify it.
• Click [Initialize Password] on [Set].
• You can initialize the password of Gauge Panel only by inputting your password.

• Enter the password and click OK or enter key and continue. When below dialogue box shows, press
Yes or No.

• If Password setting is carried normally, it will show the below box.

• When it is completed, you have to turn excavator’s key to OFF, then ON to apply it 9
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 CASE STUDY (How to initialize password of monitor panel)

[Symptom]
An excavator’s instrument has been locked by unintentional wrong password input. How do you manage to
reset password?

Step 1) Put key ON position

Step 2) Let excavator run for about 10 minutes
Step 3) Connect DMS
Step 4) Go to [setting] – [password setting]
Step 5) Input Password for DMS
* Ask Doosan Service Manager about PW

Step 6) Put key OFF position

Step 7) Put Key ON position again
Step 8) Let excavator run for about 10 minutes
Step 9) Input initialization PW ‘1111’
Step 10) Input desired PW
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 Download
• This function is used to change the program of e-EPOS controller due to a possible engineering
change of the e-EPOS controller. It make it possible to add a certain function of e-EPOS
controller easily just by changing the program, without modifying the hardware (e-EPOS
controller).
• Turn the excavator’s start key to “ON” position (engine ; Stop )
• Click [Download] - [e-EPOS Program Download]
• Enter the Password assigned to an authorized person

• Enter the password and click OK or enter key and continue. When below dialogue box shows, press
Yes or No.

• Select the data file to modify (*.BIN) at the directory where e-EPOS is saved

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• It will display dialogue box which shows the procedure of download. When it is completed, press
“Confirm” to go out. Then, you have to turn excavator’s key to OFF, then ON.

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3. Main Menu
 Monitoring
• You can see various data of excavator on real time base. Choose [Execute]-[monitor] or click the
“monitor” icon from the main menu shown in section 1.4 to run this menu.

Blinks at transmission & receipt.

• This menu shows following data. When only transmission(TxD) Click this button to start the receipt.
blinks, it is comm. Error state. Click again to stop it.
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 Monitoring
• Sensor Data: shows frequency and the data of analogue sensors.
- Engine rotation (rpm)
- Battery voltage(V)
- Front pump pressure
- Rear pump pressure
- Boom cylinder pressure
- Pilot gear pump pressure
- Fuel level
- Engine coolant temperature
- Hydraulic old temperature
- Dial voltage (mV)
- TPS Voltage (mV)
- Motor TPS pressure voltage (mV)
- Accelerator pedal pressure (mV)
- Pump regulator proportional solenoid
valve ampare (mA)
- Cooling fan proportional solenoid
valve ampare (mA)
- Flow control proportional valve ampere. 14
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 Monitoring
• Input Status: shows whether electricity is normal or not and ON/OFF type sensors’ status.
- Starter Switch
- Alternator
- Power boost switch (only for Crawler)
- Travel 2nd speed select switch
- Automatic Travel 2nd speed select switch (only for Crawler)
- Working lamp switch
- 1/2 WAY Select switch
- Travel select switch (only for Wheel excavator)
- Breaker switch
- Forward/Reverse lever (only for Wheel type)
- Travel/Work (Py/Px)
- Suspension lock switch (only for Wheel type)
- Overload warning switch
- Brake oil pressure switch (only for Wheel type)
- Engine oil pressure switch
- Pedal Brake pressure switch (option)
- Parking brake switch
- Quick clamp switch (option)
- Reverse fan switch (option)
- Accelerator pedal pressure (electronic, only for Wheel type)
- Preheating (Electronic/Mechanic)
- Air cleaner indicator
- Return filter
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- Pilot filter
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 Monitoring
• Output Status : Shows control status of various ON/OFF type actuators.
- Pressure boost solenoid valve
- High speed travel solenoid valve/Pilot relay
- Swing priority solenoid valve
- Reverse fan solenoid valve
- Start relay
- After heating relay

• Pilot Lamp output Status : Shows ON/OFF condition of the pilot lamps on the monitor
panel.
- Charge
- Engine oil pressure
- Overheating
- Engine control
- Preheating
- Working lamp/Parking lamp

• Mode Selection : Shows select work mode and power mode

 Power mode (Standard/Power), Auto idle
a) On screen, (W) means only for Wheel Exca, while (C) does only for Crawler Exca.
Furthermore, some function is effective only for option.
b) The unit of pressure and temperature shown on screen is standard.
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c) Mechanical means mechanical excavator and electronic means electronic excavator..
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 Monitoring
• Engine Output Control : Shows the signal to engine throttle controller.
- Standard
- Auto idle
- Overheating of coolant water
- Work mode (Wheel Exca.)
* This the function used only in mechanical type.

• Engine Data Information : shows the signal of electronic engine.

- Overload per cent(%)
- Fuel efficiency (liter / h)
- Booster pressure
- Engine oil pressure
- Suction manifold temperature
- Fuel temperature
- Engine oil temperature.
* This the function used only in electronic type.

File Save & Read

Enables to save the condition of excavator as a file on real time base, or see the data which was saved as a file before.
When the data is saved, current time information is saved also and the format of the saved file is *.MON”.
When you save the file, on the caption, stop the communication and press ‘SAVE’

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3.2 Graph Display

 Graph
• Through Comparing and analyzing the 11 important data related to the excavator performance
- Engine speed
- F-Pump pressure
- R-Pump pressure
- Power shift valve input current
- TPS voltage
- Boom cylinder pressure
- Transmission pressure
- Battery voltage
You can carry out the performance
test by this function.

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Select Sensor data

to see
 Graph
• Graph display on real time base
- Shows the data of specified
sampling time, communicating Shift or expand
with e-EPOS controller. the graph display
screen

• Output data saving to a file Automatic/Manual

- Saves the received data from setting of display
range of Y axis
e-EPOS controller to a file.
Set the sampling
• Off line data display time.

- Loads the data from the saved

file in PC and shows it as a
graph. In this case, Display a graph
with the data from
communication with e-EPOS saved file
controller is not necessary.

Run or Stop the

data receipt.

• To run this menu, select [Execute]-[Graph] Set the data Save the received
display range of data to a file.
from the main menu screen of section 1.4, or X, Y axis
click the “Graph” icon
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 Graph
• How to display real time based data graph
- Set the sampling time. Unit is millisecond.

After changing the

sampling time value, never
forget to press this button to
have it effective

Note)
• Sampling time value should be minimum20ms. Without special instruction, it is displayed by this unit.
• Select Run mode for the graph display to start.

During RUN mode, if you click it again,

it switches to STOP mode, then
displaying a graph will stop..

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 Graph
• How to Zoom in the output data of X axis (ZOOMING)
- Select “STOP” mode.➋ Select “X axis expansion” from the “TRACK MODE”
- Drag the mouse to select the range you want to expand.

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 Graph
• How to save the output data to a file
- Select “STOP” mode (At data receipt mode, saving data is impossible)
- Determine if you will save all the data stored in buffer or part of the data which appears on the
• If you press the save button, data saving dialogue box will appear, then enter the file name.
screen.
[Saved file format is Excel format, and you can see its sample (A-1) in the last page of this manual]
Ref)

Regardless of the time set in the “Sampling Time” menu, the saved data’s time unit is 20mS.

• How to display the OFFLINE Data Saved data

- Select “STOP” mode
- Choose a data file after pressing “File” button
Saved data
display button
Total recorded
time

Never forget to press this button after

setting the sampling time.

• Select Sampling Time you want to see the data on and press the “Apply” button.
• To display the data of set sampling time, press the “saved data display button” of step 2
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 Test
• Using this function, you can test the machine by changing the output of e-EPOS controller
intentionally. You can simulate any situation easily which can not be realized with actual excavator.
• To execute it, select [Execute]-[Test] menu, or click the “TEST” icon on the main menu screen of
section 1.4.

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 Test

• Using this “TEST” menu, we can test the following items.

• Power decrease proportional solenoid valve control output (Pump, Fan, Flow control)
- 0 ~ 650 mA’s current output
• Solenoid valve energizing
- Pressure up
- High speed travel
- Swing priority
- Reverse fan
- After heating relay (ON/OFF)
• Engine Control Output (mechanical type)
- Standard mode
- Auto Idle
- Overheating
- Work mode Signal output (At Standard mode, it is not used depending on the model)
• Engine Control Output (electronic type)
- accelerator text (by deciding %, maximum out put 100%)

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 Test

Ex) If you want to give 500 mA to the power shift valve intentionally,
• Select “Enable” from “Permission” table, then first you will face below “Confirmation” box
• Enter the Password assigned..

• Adjust the dial button or enter the intended value directly to the edit box.
• Click the “RUN” button.

Caution

To enable qualified person to carry out this function, this “Test” action should be permitted by password entering.

Caution
• Switch the “Permission” to “Disable” and exit the menu.
When exiting the menu, NEVER forget to switch
the permission to “Disable”.

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 Diagnosis
• Through this function, you can find out the real time failures which is occurring currently and past
failure information which occurred before from e-EPOS controller.
• To execute this menu, choose [Execute]-[Diagnosis] or click the “Diagnosis” icon from the main
menu screen of section 1.4.

Supplies current failure

information

Supplies past failure history

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 Diagnosis
• Real Time Failure
• If you click the “Request” button in left bottom, the number of failure and its respective error
Pasf Failure History
codes which are occurring currently are displayed.

• If you want to know the information of

each error code, click the button with
error at EPOS/Engine ECUcode
number or select the error code number
from the “Fault Code Information” box
as follows.

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 Diagnosis
• Failure Log (Past Failure History)
• If you click “Request” button in left bottom, the past failure information which was saved to the e-
EPOS controller is displayed as follows.

• Referring to the above

figure, we can know that
error code V224(Engine
Speed Sensor) has occurred
totally 2 times and it has
occured for the first time at
the operating hours of 99 hr
48 min.
Can delete the past failure
history saved to the e EPOS
controller. You cannot delete
ECU

Note
Using “Save File” or “Load File”, you can save the past failure information displayed on the screen, or load the data
saved to a file previously to the screen. When saved, the data includes current time information and the file format 28
to be
saved is “*.HIS”.
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 History
• Through this menu, you can get the information of accumulated working hours as per each work/
power mode & condition, working hours of given day, used hours of filters/oil and software
version of the e-EPOS controller installed to the machine.
• To have it available, select [Execute]-[History] , or click the “History” icon from the main menu
screen described in section 1.4.

Supplies operating hours and

fuel information

working hours of given

day

Supplies Filters/oil
information
Supplies Software version
information

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 History
• Operating Hours
• When you operate the excavator, plenty of information is saved to the e-EPOS controller.
Processing the saved data, e-EPOS controller shows various operated hours as per various
working mode and condition, total operated hours total fuel consumption on hour and minute
base.

• Except total operated hours, each mode & condition’s operated hours can be initialized
respectively and optionally.

• Note 1)
Keep in mind that if any operated hours is initialized, it can not be recovered. (It can be used only
by entering the password)

• You cannot initialize the total operated hours or fuel consumption.

• Note 2)
Fuel consumption and the total fuel consumption is supplied on electronic engine.
File Save & Load

Operating hours displayed on the screen can be saved to a file and previously saved file can be loaded to the screen. When saved,
the data includes current time information and the file format is “*.WRK”. It can be saved as Excel
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 History
Percentage against total operated hours

Initialize the operating hours optionally

• Supplied operating hours here are as follows.

- Power mode : Power/Standard
- Work mode : Digging/Trenching
- Auto idle : ON
- Travel/ speed mode (only for wheel excavator) : work/travel mode
- Travel mode (only for crawler excavator) : I/II speed mode
- Fuel consumption : power/standard
- Hydraulic oil temperature range(℃) : below 30/31~50/51~75/76~85/86~95/over 96
- Cooling water temperature range(℃) : below 40/41~60/61~85/86~95/96~105/over 106
- Engine speed (rpm) : below 1200/1200~1600/1600~1800/1800~1900/1900~2000/over 2000 31
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 History
• Filter/Oil information
• If you click the “Request” button on right bottom, you can check the used hours and exchange
periods of various filters and oils used for the excavator.
• The initialization (reset) of the used
hours in this menu has same effect
with the monitor panel and it can be
done individually and optionally.
• Furthermore, the exchange period
of each filter and oil can be set by
the user at his disposal using the
“Write Exch.” Function and you can
find out the basic recommended
exchange period by pressing the
“Default Exch.” Button.
User can enter the exchange period

Initialization can be done optionally

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 History
• Supplied filter/oil information here is as follows.
- Filter : Fuel filter/Air cleaner element/Engine oil filter/Return filter/Pilot filter
- Oil : Engine oil/Hydraulic oil/Engine coolant

File Save & Load

The information displayed on screen can be saved to a file and saved file can be loaded to the screen using the “Save
File” & “Load File”. When saved, the data includes the current time information and the file format to be saved is
“*.FLT”. When a saved file is loaded on the screen, file name and the time when it is saved is displayed on caption.

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 History
• Daily Operating Hours Information
• When you click ‘Request’, it will display the operating hours information. Daily operation report
cannot be deleted optionally, it will contain maximum 180 days’ information
• The data shows the dates, operating
hours, the quantity of fuel
consumption, error codes and the
explanations. It has the basic file
saving function and the excel saving
function.
• On the screen, the date is displayed
as year/month/date. The operating
hours is displayed as hours/minute.
• The Error code displays the most
serious error of the day.
Saved to be read in Excel

It reads the daily operation report from

EPOS (maximum 180 days

File Save & Load

Daily Information displayed on the screen can be saved to a file and previously saved file can be loaded to the screen. When saved,
the data includes current time information and the file format is “*.dhf” When you save in Excel, the file format is TXT.
When the saved file is loaded, on caption the file name and the time when saved is displayed.. 34
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 History
• Software Version Information
It supplies the software version of the e-EPOS controller and the panel installed to the excavator. To
execute it, select the [Product Information] on the screen of section 3.5.
If you operated the DMS monitoring program normally, it will be displayed automatically on the software
version information window. Here you can get the O/S version of e-EPOS controller, the font ROM
version of the gauge panel and the O/S version of the gauge panel.

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4. DMS Version Check- out

Old DMS – For 3.8 inch Panel Use only New DMS – For both 3.8 inch & 7 inch Panel Use

“Parameter change” function added

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Old DMS – For 3.8 inch Panel Use only New DMS – For both 3.8 inch & 7 inch Panel Use

“Economy Mode” added

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5. DMS Version & File Extension

Old DMS – For 3.8 inch Panel Use only New DMS – For both 3.8 inch & 7 inch Panel Use

Saved Data File Extension

Old DMS New DMS * Saved file can NOT be interchangeable
Menu Sub Menu
Saved Data Saved Data between Old DMS and New DMS
Monitor *.mon *.mon * Make sure to check out DMS version
and file extension in order to read correct
Graph *.dat *.grp data

Logged Diagnosis
Diagnosis *.his *.his
Codes
Operating Hours *.wrk *.uhd
Daily Working
History *.dhf *.day
Hours
Filter *.fit *.fil 38