MOM Lab Manual

GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:

(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:
Department of Mechanical (General)

Mechanics of Machines (MOM)
Laboratory Manual
Student Name: ………………………………………….
Register Number: ………………………………………….
Course Code: 20ME31P
Semester: 3rd Semester
Prepared By,
Mr. Hasansab Jamadar
HOD
Department of Mechanical Engineering
MSPT, Vijayapura.
Program Mechanical Engineering Semester 5

Course Code 20ME31P Type of Course L:T:P (3: 1: 4)
Specialization Automation and Robotics Credits 06
CIE Marks 60 SEE Marks 40
Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 1

Table of Experiments
Expt. Page Marks Student Staff
Experiment Title Date
No. No. Awarded Sign. Sign.
1 Tensile Test on Mild Steel Specimen

2 Compression Test on Wooden Block
3 Shear Test
4
5
6
7
8
9
10
11
12
Average of Continuous Portfolio Evaluation

PART-II
Experiment – 01
Stress Analysis of Bars of Constant Cross Section Area
AIM: To perform displacement and stress analysis for the given bar using Ansys simulation and analytical
expressions.
Problem Description: A steel rod subjected to tension is modeled by one 1D bar element, as shown in figure.
Determine the nodal displacements and the axial stress in each Element and reaction forces. E-2.1x 105 N/mm2
and Poisson's Ratio = 0.3.
ANSYS Procedure:
Step 1: Ansys Utility Menu
File - Change Job name
File - Change Title
Step 2: Ansys Main Menu – Preferences - Select –STRUCTURAL - ok
Step 3: Preprocessor
Element type - Add/Edit/Delete - Add – Link - 3D finit stn 180 – ok - close.
Real constants – Add – ok - Real constant set no -1- c/s area – 1963.49 - ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2.1e5 – PRXY – 0.3 -
ok - close.

Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS - 300, 0, 0 - ok
(second node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 - ok (elements are Created through
nodes).
Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 - Apply - DOFs to be constrained -
All DOF - ok.
Define loads – Apply – Structural - Force/Moment - on Nodes - pick node 2 – Apply - direction of For/Mom –
FX - Force/Moment value -1500 (+ve. value) - ok.
Solve - Current LS - ok (Solution is done is displayed) - close.
Step 5: General Post Processor

Element table - Define table – Add – Results - By data Sequence num - LS - LS1 - ok.
Plot Results - Deformed Shape - def+undeformed - ok.
Plot Results - Contour plot - Line Element Results - Elem table item at node 1- LS1 - Elem table item at node J
- LSI - ok (Line Stress diagram will be displayed).
List Results - Elem table Data - items to be listed - LS1 - ok. (Stress will be displayed with the element
numbers)
List Results - Reaction Solution items to be listed - All items – ok (reaction forces will be displayed with the
node numbers)
List Results - Nodal Solution - DOF solution - Displacement Vector Sum - ok. (Nodal solution will be
displayed with the node numbers)
List Results - Nodal loads - items to be listed - All items - ok (Nodal loads will be displayed with the node
numbers).
Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Plot Ctrls – Animate - Deformed results - DOF solution - Displacement Vector sum - ok.


Comparison between theoretical and ANSYS Values
ANSYS Theoretical
Particulars
Node 1 Node 2 Node 1 Node 2
Deformation
Stress In Element 1 = In Element 1 =
Reaction
Results:
The analysis of the bar was carried out using the ANSYS simulation and the software results were compared
with theoretical or analytical results.
Verification/Validation:
Verify the Ansys results by increasing number of nodes and elements to match the theoretical or analytical
results.
Conclusions: ANSYS simulation and the software results are near to theoretical or analytical results.

Experiment – 02
expressions.
Problem Description: A steel rod subjected to tension is modeled by one 1D bar element, as shown in figure.
Determine the nodal displacements and the axial stress in each Element and reaction forces. E - 2.1x 105
N/mm2 and Poisson's Ratio = 0.3.
ANSYS Procedure:
File - Change Title
Real constants – Add – ok - Real constant set no -1- c/s area – 2827.43 - ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2.1e5 – PRXY – 0.3 -
ok - close.
(second node is Created).

Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 - ok (elements are Created through
nodes).
Step 4: Solution
All DOF - ok.
FX - Force/Moment value -2500 (+ve. value) - ok.

Plot Results - Contour plot - Line Element Results - Elem table item at node 1- LS1 - Elem table item at node J
numbers)
node numbers)
numbers).


ANSYS Theoretical
Particulars
Node 1 Node 2 Node 1 Node 2
Deformation
Reaction
Results:
The analysis of the bar was carried out using the ANSYS simulation and the software results were compared
with theoretical or analytical results.
Verification/Validation:
Verify the Ansys results by increasing number of nodes and elements to match the theoretical or analytical
results.

Experiment – 03
expressions.
Problem Description: A steel rod subjected to compression is modeled by two but elements, as shown in
figure. Determine the nodal displacements and the axial stress in each Element E = 207 GPA. A = 500 mm2.
ANSYS Procedure:
File - Change Title
Real constants – Add – ok - Real constant set no -1- c/s area – 500 - ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 207e3 – ok - close.
(second node is Created) - x, y, z location in CS - 1000, 0, 0 - ok (third node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3 - ok (elements
are Created through nodes).

Step 4: Solution
All DOF - ok.
FX - Force/Moment value - 12000 (-ve. value) - ok.

Plot Results - Contour plot - Line Element Results - Elem table item at node I- LS1 - Elem table item at node J
numbers)
node numbers)
numbers).


ANSYS Theoretical
Particulars
Node 1 Node 2 Node 3 Node 1 Node 2 Node 3
Deformation
In Element 2 = In Element 2 =
Reaction
Results: The analysis of the bar was carried out using the ANSYS simulation and the software results were
compared with theoretical or analytical results.
Verification/Validation: Verify the Ansys results by increasing number of nodes and elements to match the
theoretical or analytical results.
Experiment – 04
Stress Analysis of Bars Varying In Cross Section
expressions.
Problem Description: A load of P = 60 x 103 N is applied as shown. Determine the following, a) Nodal
Displacement, by Stress in each member, c) Reaction Forces,
Given Data: E = 20 x10 N/mm2 and Poisson's Ratio = 0.3.
ANSYS Procedure:
File - Change Title
Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok
Real constants – Add – ok - Real constant set no -1- c/s area – 250 - ok.

(second node is Created) - x, y, z location in CS - 300, 0, 0 - ok (third node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3 - ok (elements
are Created through nodes).
Step 4: Solution
All DOF - ok.
Define loads - Apply - Structural - Displacement - on Nodes - pick node 3 - Apply - DOFs to be constrained –
UX - Value – Displacement Value - ok.
FX - Force/Moment value - 60000 (+ve. value) - ok.

numbers)
node numbers)
numbers).



ANSYS Theoretical
Particulars
Deformation
Reaction

Experiment – 05
Stress Analysis of Bars of Tapered Cross Section Area
expressions.
Problem Description: For the tapered bar shown in figure determine the displacement, stress and reaction in
the bar.
Given : A1 = 1000 mm2 and A2 = 500 mm2,
E = 2X105 N/mm2.
The tapered bar is modified into 2 elements as shown in below with modified area of cross section
(1000+500) / 2 = 750mm2.
Area of modified two elements :

A1 = (1000+750) / 2 = 875mm2
A2 = (750+500) / 2 = 625mm2

ANSYS Procedure:
File - Change Title
Real constants – Add – ok - Real constant set no -1- c/s area – 875 – ok – Real constant
set no -2 –c/s area 625- ok.
Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS – 187.5, 0, 0 –
Apply (second node is Created) - x, y, z location in CS - 375, 0, 0 - ok (third node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3 (elements are
Created through nodes).
Step 4: Solution
All DOF - ok.
Define loads - Apply - Structural – Force / Moment on Nodes- Pick node 2 – Apply direction of For/Mom – FX
– Force / Moment value – 1000 (+ve value) – ok.

node numbers)
numbers).

ANSYS Theoretical
Particulars
Deformation
Reaction

Experiment – 06
Stress Analysis of Stepped Bars
AIM: To perform displacement and stress analysis for the given stepped bar using Ansys simulation and
analytical expressions.
Problem Description: Consider the stepped bar shown in figure below. Determine the nodal displacement,
stress in each element, reaction forces.
ANSYS Procedure:
File - Change Title
Real constants – Add – ok - Real constant set no -1- c/s area – 900 – Add – ok – Real constant
set no -2 –c/s area 600 - ok.
Material – New Model – Define Material ID – 2 – Ok - Structural – Linear – Elastic – Isotropic – EX – 0.7e5 –
ok - close.

Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS – 600, 0, 0 –
Created through nodes).
Step 4: Solution
All DOF - ok.
Define loads - Apply - Structural – Force / Moment on Nodes- Pick node 3 – Apply direction of For/Mom – FX

node numbers)
numbers).


ANSYS Theoretical
Particulars
Deformation
Reaction

Experiment – 07
Problem Description: Find the nodal displacement, Stress in the element and reaction forces for the following
problem. Given data: E = 2 X 105, Poisson’s Ratio = 0.3, A1 = 40mm2 and A2 = 20mm2.
ANSYS Procedure:
File - Change Title
ok - PRXY – 0.3 – close.
created through nodes).
Step 4: Solution
All DOF - ok.
Define loads - Apply - Structural – Force / Moment on Nodes- Pick node 3 – Apply direction of for/Mom – on
nodes – pick node 3 – apply - FX – Force / Moment value – 1000 (-ve value) – ok.

node numbers)
numbers).

ANSYS Theoretical
Particulars
Deformation
Reaction

Experiment – 08
Problem Description: Find nodal displacement, stress in each element & reaction forces for the following
problem. Given data, El = 70 x 103 N/mm2, A1 = 2400mm2, E2 = 200 x 103 N/mm2 A2 = 600mm2 and Poison's
ratio=0.3
ANSYS Procedure:
File - Change Title
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2e5 – PRXY – 0.3 –
ok - close.

ok - PRXY – 0.3 – close.
created through nodes).
Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 & 3 - Apply - DOFs to be
constrained - All DOF - ok.
Define loads - Apply - Structural – Force / Moment on Nodes- Pick node 2 – Apply direction of for/Mom – FX

node numbers)
numbers).

ANSYS Theoretical
Particulars
Deformation
Reaction

Experiment – 09
Problem Description: Consider the bur loaded as shown below. Determine the following 1) Nodal
displacement, 2) Stress in the element, 3) reaction forces
Given Data: P = 300 KN, E = 200 x 109 N/mm2, Poisson's ratio = 0.3, A1 = 250mm2 & A2 = 400mm2.
ANSYS Procedure:
File - Change Title

Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2e5 – PRXY – 0.3 –
ok - close.
Apply (second node is Created) - x, y, z location in CS - 300, 0, 0 - Apply (third node is Created) - x, y, z
location in CS – 600, 0, 0 – Apply (fourth node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3- Apply – Pick
3 & 4 (elements are created through nodes).
Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 & 4 - Apply - DOFs to be
constrained - All DOF - ok.
Define loads - Apply - Structural – Force / Moment on Nodes- Pick node 2 – Apply direction of for/Mom – FX
– Force / Moment value – 300e3 (+ve value) – ok.

node numbers)
numbers).

ANSYS Theoretical
Particulars
Node 1 Node 2 Node 3 Node 4 Node 1 Node 2 Node 3 Node 4
Deformation
Reaction


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GOVERNMENT OF KARNATAKA Form No:

Department of Collegiate and Technical Education Revision:

Department of Mechanical (General)

Student Name: ………………………………………….

Register Number: ………………………………………….

Course Code: 20ME31P

Semester: 3rd Semester

Program Mechanical Engineering Semester 5

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 1

1 Tensile Test on Mild Steel Specimen

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 2

Step 2: Ansys Main Menu – Preferences - Select –STRUCTURAL - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 3

Step 5: General Post Processor

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 4

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 5

Comparison between theoretical and ANSYS Values

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 6

Step 2: Ansys Main Menu – Preferences - Select –STRUCTURAL - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 7

Step 5: General Post Processor

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 8

Comparison between theoretical and ANSYS Values

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 9

Step 2: Ansys Main Menu – Preferences - Select –STRUCTURAL - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 10

Step 5: General Post Processor

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 11

Comparison between theoretical and ANSYS Values

Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 13

Step 5: General Post Processor

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 14

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 15

Comparison between theoretical and ANSYS Values

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 16

Area of modified two elements :

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 17

Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok

Step 5: General Post Processor

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 19

Comparison between theoretical and ANSYS Values

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 20

Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 21

Step 5: General Post Processor

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 22

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 23

Comparison between theoretical and ANSYS Values

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 24

Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok

Step 5: General Post Processor

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 26

Comparison between theoretical and ANSYS Values

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 27