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Received 18 March 2002; received in revised form 28 October 2002; accepted 28 October 2002
Abstract
The current method of utilising biomass derived fast liquid (bio-crude oil or bio-oil) in a diesel engine requires three fuels
and a complex start-up and shut down procedure. For more rapid and successful commercialisation of this renewable liquid
fuel, a more convenient and cheaper method of utilisation is needed that provides a single fuel that is stable and readily
ignites in a compression engine. This paper describes the production of emulsions from biomass fast pyrolysis liquid and
diesel fuel for utilisation in diesel engines. The objective is to allow unmodi;ed diesel engines to run on fast pyrolysis liquid
derived from biomass without the cost and complexity of a dual fuel system. The immediate application is in stationary
engines for power generation, but there are longer term opportunities for use as a transport fuel. This paper describes the
production of the emulsions that have been tested in di<erent diesel engines (tests in engines is reported in a separate paper).
? 2002 Elsevier Science Ltd. All rights reserved.
Keywords: Biomass pyrolysis; Biomass power production; Emulsion; Diesel engine; Bio-crude oil
0961-9534/03/$ - see front matter ? 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 9 6 1 - 9 5 3 4 ( 0 2 ) 0 0 1 8 3 - 6
86 D. Chiaramonti et al. / Biomass and Bioenergy 25 (2003) 85 – 99
biomass sector. The concept of using biomass-based have been produced in the range of 5 – 40% have been
fuels, speci;cally vegetable oils as diesel fuel produced and tested.
alternatives, is particularly interesting and it is not In the present work, background knowledge on
new. Rudolf Diesel himself demonstrated that his emulsi;cation processes has been used to understand
engine could run on vegetable oil fuels. Since then a the forces that play a fundamental role in the pro-
number of vegetable oils have been tested as diesel duction of pyrolysis oil/diesel oil emulsions and to
fuel alternatives [6–10]. These fuels are non-toxic, formulate stable systems [18]. Initially, a large num-
renewable sources of energy, which do not contribute ber of tests at laboratory level have been realized to
to the net global CO2 buildup. select the most appropriate combination of additives.
A large number of studies on biomass derived oils Once de;ned the surfactants mixture to be used,
as biofuels have been performed [10–13]. However, the emulsi;cation process has been adjusted and re-
direct use of pyrolysis oils (BCOs) requires signi;cant alized at demonstration level in a semi-automatic
adaptations of technology to fuel characteristics, and plant [17].
it has not yet been fully proven at demonstration scale
[8,10,14].
BCOs have already been used in modi;ed diesel 2. Theory
engines, in which a dedicated fuel feeding system has
been designed, constructed and installed in parallel to 2.1. Introduction to the production of emulsions
the diesel feeding line: in addition, the operation of
the engine becomes more sophisticated (use of clean- Though emulsions are ubiquitous in everyday life,
ing fuels, as methanol, in a particular sequence dur- the study of these systems has been often carried on
ing start-up and shut-down), and a pilot diesel fuel in empirical ways [19]. Dispersions of two or more
injection is necessary. This approach requires a sig- not miscible Duids are produced for many applica-
ni;cant adaptation of the engine and, consequently, tions. Examples are abundant either between natu-
capital and O&M costs per kW installed are higher ral products (such as milk) and industrial products
than standard diesel engines [15,16]. This fact repre- [20,21]. Systems obtained from homogenization of
sents a considerable barrier to the use of BCO in diesel two or more not miscible Duids are indicated as emul-
engines. sions, miniemulsions or microemulsions (or swollen
Measurements of the combustion performance of micelles) depending on the size of the particles
biofuel oils, blends with diesel fuels and emulsions dispersed in the continuous phase [22,23]. These
with water have been reported [12]. systems are produced using one or several additives
The development and use of BCO/diesel oil emul- (surfactants and co-surfactants) that are able to lower
sions represent a relatively short-term approach to the surface energy of the interface of the produced
the exploitation of the signi;cant biomass resources droplets [24].
potentially available by pyrolysis. The upgrading of Emulsions are obtained from a dispersion of two
the fuel itself by means of the production of stable non-miscible Duids. The dispersion produces a con-
emulsions allows the use of low-cost large-scale mass tinuous phase and a ;nely dispersed droplets phase.
production diesel engines with only minor modi;ca- Most of the properties of the emulsion systems (sta-
tions, thus reducing signi;cantly the investment cost bility, viscosity, etc.) depend on the droplets size
in comparison to dual fuel engines. The fuel pro- and size distribution that usually cover a rather wide
duction process aims therefore at producing low-cost interval, i.e. from 300 to 400 nm to about 10 m.
and stable emulsions, compatible with the existing A commonly used classi;cation of emulsions is
diesel technology (only minor modi;cations to the based on the polarity of the dispersant phase compared
engine) [17]. to that of the dispersed one. In almost all the appli-
This approach to fuel upgrading is investigated by cations, water is one of the Duids, while the other is
various research groups. In particular, CANMET has characterized by a lower dielectric constant. In general
developed a method for microemulsion production this second Duid is indicated as oil. Therefore emul-
from pyrolysis oil and diesel oil: stable emulsions sions are generally indicated as dispersions of water
D. Chiaramonti et al. / Biomass and Bioenergy 25 (2003) 85 – 99 87
Fig. 1. Most important mechanisms of emulsion breaking: (a) stable emulsion; (b) creaming; (c) Ostwald ripening; (d) Docculation;
(e) coalescence; (f) breaking.
droplets in oil (water-in-oil emulsions, W/O) or oil Stability of emulsions can be described by the
droplets in water (oil-in-water emulsions, O/W). Derajaguin, Landau, Vervey and Overbeek (DLVO)
theory and its implementations that take into account
2.2. Stability of emulsions di<erent kind of interactions, as Van der Waals in-
teractions, electrostatic interactions, steric, hydration,
The formation and stability of droplets depends on etc. [18,25–28].
two competitive factors: The main mechanisms of emulsion breaking are
shown in Fig. 1.
(i) the migration of the surfactant at the droplets The destabilization of an emulsion goes through
interface (stabilizing process), several consecutive and parallel steps before the ;nal
(ii) the droplets coalescence (destabilization stage of separated layers is reached. At ;rsts, droplets
process). move due to di<usion (or stirring), and if the repul-
sion potential is too weak, they become aggregated to
The phase characterized by the highest coalescence each other: in practice, Docculation has taken place.
rate will become the continuous phase. The single droplets are now replaced by twins (or
Emulsions formation and stability are also a<ected multiples) separated by a thin ;lm. The thickness of
by the sequence and the methodology used to mix the thin ;lm is reduced due to the Van der Waals at-
together the emulsion components. For example, we traction, and when a critical value of its dimension is
can either dissolve the emulsi;er in the oil and in the reached the ;lm bursts and the two droplets unite to
water phase or dissolve the emulsi;er in one Duid and a single droplet. Coalescence has occurred. In parallel
add it to the other one, etc. Moreover, the mean droplet with these phenomena, the droplets rise through the
diameter depends on the intensity and on the amount medium (creaming) or sink to the bottom (sedimen-
of the introduced energy for the particular preparation tation) due to di<erences in density of the dispersed
technique. and continuous phase. The ;nal result is a highly
88 D. Chiaramonti et al. / Biomass and Bioenergy 25 (2003) 85 – 99
Three kinds of emulsions can be prepared in respect the temperature at which an emulsion stabilized by a
to the BCO/diesel oil ratio: non-ionic emulsi;er of the polyethylene glycol type
changed from oil-in-water to water-in-oil with rising
• water-in-oil emulsions (W/O) are obtained if up to temperature.
∼ 45% w/w BCO is added to the diesel oil phase, A large number (approximately one hundred) of
• oil-in-water emulsions (O/W) are obtained if up to surfactants were tested, including both of commer-
∼ 45% w/w of diesel oil is added in BCO, cial blends and chemically pure composition. Among
• bicontinuous emulsions are obtained when the per- them, cationic, anionic, zwitterionic and non-ionic sta-
centage by weight of the two phases is close to 50%. bilizers. Moreover, for each of these classes of addi-
In the ;rst case, BCO’s droplets dispersed in diesel tives, polymeric and non-polymeric surfactants were
oil (continuous medium) form the emulsion. In the also tested. Additives with sulfur or nitrogen in their
second case Diesel oil’s droplets dispersed in BCO composition have been neglected, in order to avoid an
(continuous medium) form the emulsion. Description increase in the NOx and SOx gaseous emissions dur-
of the third case is more complex: in fact, from a the- ing the emulsion combustion. A list of the most sig-
oretical point of view, both oil and water phase are ni;cant tested surfactants is given in Table 1.
continuous (no droplets) and form a so-called bicon- The water-in-oil emulsions have been prepared
tinuous emulsion. by adding the surfactant to diesel oil and thereafter
The choice of the emulsifying agent, which changes adding the bio-oil to the resulting mixture. Bicon-
the interfacial properties (namely interaction potential tinuous emulsions have been formulated by adding
between droplets) of the system avoiding (or delay- the surfactant to diesel oil, and to BCO then mixing
ing) the emulsion’s breaking, is a procedure driven by together the resulting mixtures. Oil-in-water emul-
several empirical rules. These rules are built on the sions have been formulated by adding to the bio-oil
primary condition for an emulsi;er to be eBcient in a the surfactant and thereafter adding to the resulting
two phase, two-liquid emulsion. It has to be localized mixture the diesel oil during emulsi;cation.
at the oil/water interface to a maximal extent. This The emulsi;cation process has been carried out by
criterion is exempli;ed in the hydrophilic lipophilic using a homogenization unit. The temperature dur-
balance (HLB) number. ing mixing has been preferably maintained between
It is important to emphasize that the HLB number 60 –65◦ C and the emulsi;cation process has been con-
for a certain molecule denotes the balance between its tinued until a homogeneous single phase has been ob-
hydrophilic/lipophilic properties only; the number per tained. During the emulsi;er choice phase, emulsions
se does not give any information about the stabilizing have been prepared by using a discontinuous process
eBcacy of the emulsi;er. The HLB number means on a little amount of mixture (from 20 to 500 g). Once
that the emulsi;er is optimal in a water-oil system in identi;ed the emulsi;er, a continuous process has been
which the properties of the oil match the surfactant. employed to produce a greater amount of material (up
Hence, each water-oil combination is characterized to 10 kg). In this con;guration the tank was a heating
by an HLB number. The de;nition of this number is case to have the desired temperature in the continuous
rather complicated and depends on the family of the homogenization unit.
surfactant. A more detailed treatment of this subject It is important to underline that emulsions can be
is given in Ref. [18]. prepared also at room temperature: however, in this
More practically, emulsi;ers characterized by HLB case the emulsions stability decreases (∼ 20 days).
number: Nevertheless, the destabilization of the emulsions,
prepared at both high and room temperature, is a
• from 4 to ∼ 8, stabilize W/O emulsions, non-irreversible process: mixing (by a stirrer) is
• from 8 to ∼ 10, stabilize bicontinuous emulsions, suBcient to obtain again a homogenous system.
• from 10 to ∼ 18, stabilize O/W emulsions. The phase diagram of the system BCO \ diesel oil \
emulsi;er has been investigated in order to identify
The phase inversion temperature (PIT) or HLB tem- the best w/w ratio in terms of homogeneity, stability,
perature concept relates the emulsi;er selection to engine performance, and operational costs.
90 D. Chiaramonti et al. / Biomass and Bioenergy 25 (2003) 85 – 99
Table 1
List of the most signi;cant tested surfactants. Emulsions’ stability (Stab) is given in terms of days before observing a complete phase
separation. These preliminary tests were performed at room temperature and without using the homogenization unit (stirring was performed
with a magnetic stirrer)
Fig. 3 shows the phase diagram of the analyzed 2.4. The emulsiBcation system
system. The most interesting region is the one left to
the dashed line (any concentration of BCO and diesel Further than the use of an emulsifying agent, the
oil, emulsi;er ¡ 5% by weight). The circles corre- system used to emulsify BCO and diesel is based
spond to the 25% (W/O), 50% (bicontinuous) and on repeated cut of the Duid columns Dowing in
75% (O/W) of BCO by weight. These three regions pre-de;ned channels, at the end of which some blades
have been studied more intensively. cut the Duid threads, thus producing the emulsion. The
D. Chiaramonti et al. / Biomass and Bioenergy 25 (2003) 85 – 99 91
Diesel oil
W/O Emulsions
BCO Emulsifier
Fig. 3. Phase diagram for the BCO \ diesel oil \ emulsi;er ternary system.
Fig. 4. Front view of the stator head (left) and front view of rotor head.
emulsi;er head works like a centrifugal pump, the capacity (5 l h−1 ) and for pipes, valves and pumps.
Duid is sucked from the center, cut and expelled Emulsions produced with this system have been used
to the side. The system is constituted by a rotating to perform the surfactants’ screening and to obtain the
head with a series of radial channels in which, due ;nal emulsion formulation.
to the centrifugal force, the liquid is Dowing through In order to produce a suBcient amount of emulsion
a central hole (Fig. 4). On the outer side, a ;xed for tests (approximately 1:5 t) a 50 l h−1 emulsi-
grooved skirt wrapping up the rotating head is present. ;er plant was designed and constructed. This plant,
The liquid streams are therefore subject to a series therefore, di<erently from the laboratory scale emul-
of cuts. si;cation system, includes other components, as
Initially the BCO/diesel oil emulsion was produced pipes, valves, pumps and tanks that are not strictly
using a laboratory scale emulsi;cation system. This necessary for the production of small quantities of
setup is perfectly similar to the 50 l h−1 emulsi;er emulsion. However, the large scale emulsi;cation
plant described later with exception for the production system has been assembled in order to obtain the same
92 D. Chiaramonti et al. / Biomass and Bioenergy 25 (2003) 85 – 99
operating conditions used in the laboratory. It is • 1 storage tank (200 l) to store the produced emul-
composed by the following main elements: sion,
• 1 electrical control board.
• 1 emulsi;cation tool driven by a 1100 W variable Proper materials for storage, ;tting, sealing etc. have
speed electrical motor, been chosen to resist the corrosive characteristics of
• 3 pumps for BCO, diesel oil and emulsion, BCO.
• 1 water heated tank (1000 ml) for additive (in The main data of the 50 l h−1 emulsi;cation system
which the additive is melted), are the following:
• 1 water heated, process tank (46 l) containing the
• max power: 7:5 kW,
emulsion during the process,
• max capacity: 35 l per batch,
• 2 water heated tanks (25 l) in which diesel oil and
• 50 l h−1 for 30 min batch,
BCO are heated to the process temperature,
• max operating temperature: 80◦ C,
• 2 cooling tanks (30 l) for the produced emulsion,
• max Dow: 24 l min−1 .
that are also used as pre-heating tanks,
• 2 storage tanks (200 l) containing diesel oil and A layout of the emulsi;cation system is reported in
BCO, Fig. 5.
D. Chiaramonti et al. / Biomass and Bioenergy 25 (2003) 85 – 99 93
Table 2
Measured physico-chemical properties of BCO
Alkali/BCO (ppm)
Na 103 179 6 168
K 339 694 8 725
Ca 1096 1561 123 1498
Ash weight (% w/w) 1.38 0.28 0.03 0.29
The measure gives the temperature inside of the 3.2. Main diDerences between oak, beech and pine
calorimetric bomb before, during and at the end of the derived BCO
fuel burning. On the basis of this information (weight
of the BCO sample, temperature di<erences and chem- The beech and pine derived BCO show low viscos-
ical reactions during the burning) it is possible to cal- ity, correlated the larger amount of water, whereas oak
culate the higher heat value. This process has to be derived BCO shows very high viscosity, in agreement
repeated at least two times to obtain one value, until with high solid noxious fraction relieved in the Duid.
two measures di<er no more than 146:4 kJ kg−1 . The values obtained for the density are similar and in
Lower heating value (LHV). The lower heating all cases higher than water.
value is calculated with elemental analysis data by Elemental analysis data show that pine and oak
subtracting the contribution of the water content from derived BCO are similar, whereas some di<erences,
the HHV: especially for the carbon and oxygen content, can be
noted with respect to the beech derived BCO.
LHV = HHV − (5:84 × F);
The alkali content values indicated that a larger con-
where F = water content (%), LHV and HHV in centration for these elements corresponds to a greater
kcal kg−1 . presence of water: in fact the BCO with a great amount
D. Chiaramonti et al. / Biomass and Bioenergy 25 (2003) 85 – 99 95
of water and a low amount of ash has greater values Finally, it is important to remark that the BCO is an
of Na, K, Ca in comparison with the BCO with a low unstable product; it tends to separate in a two phases
amount of water and a greater amount of ash. An ex- Duid, where the upper phase has higher water content
ception is represented by the California pine derived than lower phase. This phenomenon is time dependent
BCO, probably due to the di<erent technology used, and it can imply a low replicability of the tests.
type of biomass and its pre-treatment. It can be noticed
that in all cases a considerable amount of calcium was
measured. 4. Results of emulsion production
Furthermore, the higher value of ash in the oak
derived BCO is due to inert and/or ;reproof materi- 4.1. Characterization of emulsions
als content in the bio-oil. The California pine derived
BCO presents a very low ash content in comparison Three di<erent emulsions were prepared:
with the other two BCOs.
Regarding the heating values, the oak and pine de- (1) 25% BCO, 74% diesel oil, 1% additive (w/w),
rived BCOs are characterized by a greater value in (2) 50% BCO, 49% diesel oil, 1% additive (w/w),
comparison with the BCO utilizing beech wood as (3) 75% BCO, 24% diesel oil, 1% additive (w/w).
feedstock, due to the higher content of carbon and hy-
drogen; anyway the measured values are conform with As additive, we used a mixture of polymeric sur-
those ones reported in literature. factants and short chain additives. More information
Table 3
Physico-chemical properties of ENEL2\diesel oil emulsions
Alkali/emulsion (ppm)
Na 45 91 134
K 174 347 520
Ca 390 781 1171
Ash weight (% w/w) 0.07 0.14 0.21
Table 4
Physico-chemical properties of Dyna1001\diesel oil emulsions
Alkali/emulsion (ppm)
Na 2 4 6
K 3 5 8
Ca 41.1 83.2 125.1
Ash weight (% w/w) 0.01 0.02 0.03
Alkali/ash (mg/g)
Na 20.1 20.3 20.4
K 26.0 26.4 26.7
Ca 411 415 417
about the used additives is given in [29]. The (5) 50% Dyna1001: 50% bio-oil, 50% diesel, ¡ 1%
physico-chemical properties of the emulsions are emulsifying agent,
strictly related to the properties of the fuels (diesel (6) 75% Dyna1001: 75% bio-oil, 25% diesel, ¡ 1%
oil and BCO). Emulsions prepared from Califor- emulsifying agent.
nia pine seems the most interesting. Tables 3 and 4
report these properties as measured by CSGI. More- A Metrohm 758 KFD Titrino, was used for quanti-
over, CSGI provided Aston University with some tative determination of water in pyrolysis liquids. A
samples of emulsion for a more detailed analysis of small sample of raw pyrolysis liquid was weighted:
the viscosity index. The following six samples were the liquid was then injected through a septum into the
provided: meter. The Titrino determines water content by volu-
metric titration (Tables 3 and 4).
(1) 25% ENEL2: 25% bio-oil, 75% diesel, ¡ 1% With respect to the viscosity index, it has already
emulsifying agent, been said that the lower is the number, the more sta-
(2) 50% ENEL2: 50% bio-oil, 50% diesel, ¡ 1% ble is the liquid. A perfectly stable liquid has a vis-
emulsifying agent, cosity index of 0.00. The samples analyzed by Aston
(3) 75% ENEL2: 75% bio-oil, 25% diesel, ¡ 1% University were stable and opaque with no evidence
emulsifying agent, of phase separation. The stability measurements sug-
(4) 25% Dyna1001: 25% bio-oil, 75% diesel, ¡ 1% gested a higher level of stability than conventional
emulsifying agent, bio-oils, which is promising. It was observed that the
D. Chiaramonti et al. / Biomass and Bioenergy 25 (2003) 85 – 99 97
Table 5
Viscosity measurements: results summary
Bio-oils
Aston Duid bed 22.6 1.56
Aston ablative 16.4 0.44
NREL hot vapor 17.2 0.97
;ltered
Ensyn liquid 15.6 0.94
Average of triplicates, Average of duplicates. Average of duplicates. There was no appreciable
¡ 0:2 standard deviation. change in weight (i.e. no
loss of volatiles) during
the test.
75% bio-oil content emulsions had very high viscos- • The stability versus time at high temperature (ap-
ity, which make them diBcult to use in most applica- proximately 70◦ C) of the produced emulsions was
tions. A summary of these measurements is shown in about 3 days.
Table 5. • The use of fresh bio-oil, i.e. pyrolysis oil immedi-
ately after its production, is recommended, since the
use of aged oils makes the emulsi;cation process
more diBcult and reduces the quality of the emul-
5. Conclusions
sions in terms of droplet size and stability. In fact,
chemical reactions occurring in BCO (in particular,
The research work on emulsions demonstrated
polymerization) lead to the formation of solid prod-
that:
ucts. Therefore, in order to obtain a stable emulsion,
• The emulsions are more stable than the pure BCO: it is necessary to micronize these products, making
further than from experimental evidence, this fact the necessary emulsi;cation time longer than in the
was also con;rmed by the measurement of the case of fresh bio-oil.
viscosity index.
• Higher the emulsi;er content, higher the The possibility of producing stable emulsions in a
viscosity and stability of emulsions. The optimal very wide range (5/95 to 75/25 o/w emulsions) has
range to have an acceptable viscosity is between been demonstrated. It is therefore possible to consider
0.5% and 2%. Emulsi;er up to 4% has been pyrolysis oil emulsi;cation as a possible and rela-
added, in this case an additive (like n-octanol) tively short-term approach to the wide use of these oils
must be employed to reduce the viscosity of the reducing the investment in technologies. Nevertheless,
emulsion. since the quality of the BCO has a great impact on the
• Higher the BCO content, higher the viscosity of the selection of the emulsifying agent as well as on the
emulsion. emulsi;cation process, a general purpose approach is
98 D. Chiaramonti et al. / Biomass and Bioenergy 25 (2003) 85 – 99
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