FlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL FLightSafety Boeing Training International, Inc. Water and Waste FS004 Chapter F CONTENT: Section Subject Subject Page WATER/WASTE - INTRODUCTION © 2. eee 38-00-CC. 2 1 WATER/WASTE - POTABLE WATER - INTRODUCTION ©... 22... eee ee eee ee ee eee Be1O-CC. 2. & POTABLE WATER - FUNCTIONAL DESCRIPTION. |. 01... l lll t cet eeeeb been eee 6 WATER/WASTE - PASSENGER WATER SYSTEM - GENERAL DESCRIPTION 22... 2.2.2. e eee Bet1-cc. . 10 PASSENGER WATER SYSTEM - WATER TAMK 2... eet cece net eee 2 PASSENGER WATER SYSTEM - SERVICE PANEL. 2) tee 1% PASSENGER WATER SYSTEM - FILL AND OVERFLOW VALVE. ©... 100s 16 PASSENGER WATER SYSTEM - QUANTITY INDICATION. . 2 0 0. tee eee 18 PASSENGER WATER SYSTEM - QUANTITY INDICATION - FUNCTIONAL DESCRPTION. ©... 0 ee ee eee 20 PASSENGER WATER SYSTEM - DRAIN VALVE... ee te eee ete 22 PASSENGER WATER SYSTEM - SINK CABINET S20) 0 000s cot tnenennee 26 WATER/WASTE - WATER HEATING - FUNCTIONAL DESCRIPTION . 2... eee eee ee ee eee eee 3B-13-€C. . . 26 WATER/WASTE - POTABLE WATER TANK - PRESSURIZATION COMPONENTS . 2 2. ee ee eee ee es + B8G0-CC. . . 28 WATER/WASTE - GRAY WATER SYSTEM - INTRODUCTION 2... 0 ee ee ee ee + BBB. «2 30 GRAY WATER SYSTEM - WASTE WATER SYSTEM. 2 2 2 te ee BZ GRAY WATER SYSTEM - DOOR SILL DRAINS. 22 ee BH GRAY WATER SYSTEM - DOOR SILL DRAIN SYSTEM...) te 86 GRAY WATER SYSTEM - DRAIN MAST . 2-00 c cette 3B WATER/WASTE ~ TOILET SYSTEM - INTRODUCTION ©... ee eee ee ee + 383200... 40 TOILET SYSTEM - GENERAL DESCRIPTION... 2.) eee TOILET SYSTEM TOILET SYSTEM TOILET FLUSH MOTOR/PUM cTOLLETADRATN VALVES Seiee tf Ot at are ae TOILET SYSTEM - FORWARD LAVATORY WASTE DRAIN BALL VALVE...) 2 ee et eee 48 TOILET SYSTEM - TOILET SERVICE PANELS... ee ee eee 50 Page 1 FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See tite page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL FLightSafety Boeing Training International, Inc. Water and Waste FS004 TABLE OF CONTENTS Shapter TABLE OF CONTENTS Section Subject Subiect Page TOILET SYSTEM - TOILET FLUSH MOTOR/PUMP-FILTER ASSEMBLY - FUNCTIONAL DESCRIPTION... 2-2... -.- 52 TOILET SYSTEM - TOILET - FUNCTIONAL DESCRIPTION»... 2-2-2... +. e201 tlt tlle 54 Page 2 FLIGHTSAFETYBOEING PROPRIETARY) ALL rfghts reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE — INTRODUCTION THIS PAGE INTENTIONALLY LEFT BLANK 737-300/400/500 MAINTENANCE TRAINING MANUAL EFFECTIVITY #5006 SY 38-00-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE — INTRODUCTION Purpose ‘The water and waste system supplies potable water to the lavatories and galleys and it removes sink waste. ‘The water and waste system also removes rain water from the door sill areas. General Description The water and waste system has these subsystems: - Potable water Air supply Waste disposal. The potable water system supplies water to the lavatories and galleys The air supply system pressurizes the water tank. The waste disposal system removes waste from the lavatories, galleys, and door sill drains. Abbreviations and Acronyms ac alternating current c ~ celsius cont ~ control de direct current E empty F = fahrenheit F ~ filter EFFECTIVITY FS004 737-300/400/500 MAINTENANCE TRAINING MANUAL F = full fud = forward 4 ~heater ind = indication lav - lavatory psig pounds per square inch, gauge aty = quantity ref reference s = switch T ~ transmitter typ ~ typical 38-00-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER AND WASTE POTABLE WATER AIR SUPPLY WASTE DISPOSAL WATER/WASTE - INTRODUCTION EFFECTIVITY £5004 SO] 38-00-CC FLIGHTSAFETY@OEING PROPRIETARY(c) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE — POTABLE WATER — INTRODUCTION eurnose ‘The potable water system supplies potable water to the lavatories and galleys. General Description ‘The potable water system has these subsystems: = Passenger water = Water heating = Water quantity indication. ‘The passenger water system supplies water to the lavatories and galleys. ‘The water heating system heats the water supplied to the lavatory hot water faucets. The water quantity indication system measures and displays the quantity of water in the potable water system. EFFECTIVITY Fs004 737-300/400/500 MAINTENANCE TRAINING MANUAL 38-10-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL DISTRIBUTION LINE WATER/WASTE - POTABLE WATER - INTRODUCTION EFFECTIVITY £5004 SO] 38-10-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — POTABLE WATER - FUNCTIONAL DESCRIPTION THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY F004 SY 38-10-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — POTABLE WATER ~ FUNCTIONAL DESCRIPTION Functional Description The potable water system has one tank that holds potable water. You fill and drain the water tank at the water service panel. To fill the water tank, you open the fill/overflow valve and add water through the potable water fill fitting until the water overflows from the potable water overflow outlet. The water tank supplies water to these locations: - Galley faucets = Lavatory faucets Each lavatory has a drain valve. The forward Lavatory drain valve drains water from the forward water supply Lines. ‘A water heater in each Lavatory increases the temperature of the water supplied to the hot water faucet. The water tank quantity transmitter sends the water quantity data to a water quantity indicator. The water quantity indicator shows the Level of water in the tank. The water tank is pressurized from the pneumatic manifold. EFFECTIVITY FS004 To drain the potable water system, you open these valves: = Water tank drain valve - Forward lavatory drain valve When you drain the potable water system, the water drains overboard through the forward and aft potable water drain fittings. When you drain the potable water system, you must drain water from these two areas: - The water service panel = The forward Lavatory The water service panel lets you drain the water tank and aft supply Lines. The forward lavatory drain valve lets you drain the forward water supply Lines. WARNING: IF THE POTABLE WATER SYSTEM IS NOT DRAINED AT ‘A MINIMUM OF ONE TIME EACH THREE DAYS, THE GROWTH OF BACTERIA CAN OCCUR. IF BACTERIA GROWTH CONTINUES, AND YOU DRINK THE WATER, ILLNESS CAN OCCUR. You must fully drain the potable water system before you add a disinfectant or when you park the airplane in cold weather. 38-10-CC -7- FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — POTABLE WATER - FUNCTIONAL DESCRIPTION WARNING: SEAL THE CARGO COMPARTMENT WITH LINING. OBEY THE INSTRUCTIONS IN THE SPECIFIED PROCEDURE WHEN YOU INSTALL THE LINING. IF YOU INSTALL THE LINING INCORRECTLY, SMOKE CAN GET INTO THE PASSENGER COMPARTMENT DURING A FIRE. You must remove the cargo compartment Lining to get access to some of the potable water system components. Make sure you correctly replace the Lining when you are done. EFFECTIVITY 8008 38-10-CC -~8- FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See title page for detailsFlightSafetyBoeing FUSELAGE SKINN 737-300/400/500 MAINTENANCE TRAINING MANUAL TO NO. 3, y 4 a cae Y GALLEY, CABIN CEILING quantity DISCONNECT \ 4 Ae Ki 4 INDICATOR. \ Wy aH mc 4 4 ml: (oebzed aH 3 caein FL.00n Ao NN. 4 ou oH 4 ate 4 / 4 q = 4 MANIFOLD Ft) FROM 4 oS brain || sINk 4 senvice— L 4 PANEL oe FILL CONNECTOR FILL & OVERFLOW VALVE HANDLE Tae) MAST WATER/WASTE - POTABLE WATER — FUNCTIONAL DESCRIPTION ereeertty £5004 SO] 38-10-CC FLIGHTSAFETY@OEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — PASSENGER WATER SYSTEM - GENERAL DESCRIPTION Purpose ‘The potable water system supplies water to the galleys and toilets for use by the passengers and crew. General Description ‘The potable water system has these parts: = Water tank - Quantity indication = Pressurization components = Servicing area = Distribution Lines. ‘The water system components are at the aft of the airplane. It is pressurized by a filtered, regulated air supply that supplies water to the galleys and lavatories. The filling, draining, and manual pressurization are done from the service panel. The amount of water in the tank shows on the indicator above the aft galley service door. EFFECTIVITY Fs004 38-11-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL GALLEY SUPPLY LINE QUANTITY INDICATOR. LAVATORY SUPPLY LINE WATER TANK APU AIR DUCT SERVICE PANEL AIR PRESSURE SUPPLY LINE TO WATER TANK Zz —~ TURBOFAN CONNECTION (REF) DISTRIBUTION. LINE g s 3 z 5 FWD LAVATORY WATER/WASTE - PASSENGER WATER SYSTEM - GENERAL DESCRIPTION EFFECTIVITY £5004 SO] 38-11-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE — PASSENGER WATER SYSTEM — WATER. Purpose ‘The potable water tank stores water for use by the passengers and crew. Location The tank is aft of the aft cargo compartment, on the right side. Physical Description The tank is cylindrical and is made of fiberglass. It attaches by struts and mounting brackets to the airplane structure. A three-piece fiberglass blanket supplies insulation for the tank. These ere the connections on the upper section of the tank: - Air pressure Line FALL Line Supply Line Overflow Line. A quantity transmitter is in the tank. Access to the transmitter is through a panel in the end of the tank. A drain valve is on the bottom of the tank. Access to the tank is through the bulkhead in the aft end of the aft cargo compartment. Tank quantity is measured by a standpipe in the tank. The standpipe is connected to the overflow Line. EFFECTIVITY Fs004 737-300/400/500 MAINTENANCE TRAINING MANUAL TANK The tank has a usable water capacity of 40 U.S. gallons. 38-11-CC FLIGMTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See tite page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL AIR_ PRESSURE. OVERFLOW LINE LINE ™ FILL LINE \ water TANK TANK ACCESS PANEL srl is PS rw ADJUSTMENT sTRUT—~ | g s 3 z 3 WATER/WASTE - PASSENGER WATER SYSTEM — WATER TANK EFFECTIVITY £5004 SO] 38-11-CC FLIGHTSAFETY@OEING PROPRIETARY(c) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE — PASSENGER WATER SYSTEM — SERVIC! Purpose A potable water service panel provides for fill, drain, and pressurization of the potable water tank. Location ‘The water service panel is on the lover section of the aft fuselage. Physical Description These are the components on the service panel: = FiLL and overflow valve handle Drain valve handle Capped fill fitting Overflow fitting Air valve. General Description The fill and overflow valve handle must be in the OPEN position to service the water tank. The handle must be in the CLOSED position for flight. The drain valve handle must be in the OPEN position to drain the tank. the handle must be in the CLOSED position for flight, servicing the tank, and pressurizing the tank. The service panel can not be properly closed if the valve handles are not in the CLOSED positions. EFFECTIVITY Fs004 737-300/400/500 MAINTENANCE TRAINING MANUAL E PANEL, The tank can be manually pressurized through the air valve. Training Information Point The tank is fully serviced when water from the tank comes out of the overflow fitting. 38-11-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL FILL_AND OVERFLOW VALVE HANDLE FILL FITTING PANEL LATCH (3) POTABLE WATER SERVICE PANEL WATER/WASTE - PASSENGER WATER SYSTEM - SERVICE PANEL cere | 38-11-CC 15 - FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — PASSENGER WATER SYSTEM - FILL AND OVERFLOW VALVE Purpose For normal operation, the valve handle is in the CLOSED position. In this position, the service panel Lines are The fiLL and overflow valve is used to fill the potable isolated from the fill and overflow Lines from the water tank to the tank standpipe capacity. tank. Location The valve assembly is on the left ceiling structure left of the water tank. Physical Description The fiLL and overflow valve operates manually by a shaft from the handle on the water service panel. The valve is a four-port valve. The valve has these parts: = valve body Operating shaft - FALL Line from the service panel - FILL Line to the water tank = Overflow Line from the water tank = Overflow Line to the service panel. Functional Description For servicing, put the valve handle to the OPEN position. This connects the service panel fill Line to the tank fill Line. Also, the tank overflow Line is connected to the service panel overflow Line. Fill the tank through the service fill Line until water overflows from the service overflow Line. EFFECTIVITY F004 38-11-CC -~16- FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL ‘OUTBOARD POTABLE WATER TANK hake FROM TANK OVERFLOW LINE———.\ —sHAFT TO SERVICE PANEL FILL AND OVERFLOW VALVE WATER/WASTE - PASSENGER WATER SYSTEM - FILL AND OVERFLOW VALVE EFFECTIVITY £5004 SO] 38-11-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE — PASSENGER WATER SYSTEM — QUANTITY Purpose The quantity indication shows the amount of water in the potable water tank. Location The quantity transmitter is in the water tank. It is in a vertical position. ‘The quantity indicator is above the aft galley service door. Physical Description ‘The quantity transmitter has 10 reed switches and 3 diodes in a tube. A float with 3 magnets surrounds the tube. ‘The quantity indicator has 5 Lights and a push button. The lights are E, 1/4, 1/2, 3/4, and F. These Lights are normally not on. Operation To show the quantity of water in the tank, push the push-button. The quantity shows by the Lights that are on. These are the quantity indications: - Light on - Tank is empty - and 1/4 Lights on - Tank is 1/4 full - £, 1/4, and 1/2 Lights on ~ Tank is 1/2 full - , 1/4, 1/2, and 3/4 Lights on ~ Tank is 3/4 full EFFECTIVITY Fs004 737-300/400/500 MAINTENANCE TRAINING MANUAL INDICATION = ALL Lights on = Tank is full. Training Information Point To remove the transmitter, you must drain the tank and open the access panel. These components must be disconnected: = Electrical connector = Water Lines = Pressurization Line - Drain valve = Tank attachments. From inside the tank, the cotter pin, washer, and float are removed from the transmitter tube. The tank must be rotated forward to remove the transmitter tube. 38-11-CC -18- FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL ELECTRICAL CONNECTOR / & STOP. QUANTITY TANK: ~ POTABLE WATER QUANTITY INDICATOR REED I~ suite 10) L—rove «3 MAGNET (3) “FLOAT WASHER COTTER PIN” g s 3 i QUANTITY TRANSMITTER WATER/WASTE - PASSENGER WATER SYSTEM - QUANTITY INDICATION EFFECTIVITY £5004 SO] 38-11-CC FLIGHTSAFETYBOEING PROPRIETARY(c) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — PASSENGER WATER SYSTEM - QUANTITY INDICATION - FUNCTIONAL DESCRPTION Functional Description ‘The amount of water in the tank determines the position of the float. The magnets on the float close the reed switches. When you push the push button on the quantity indicator, you see these indications: = Light on - Tank is empty = and 1/4 Lights on - Tank is 1/4 full = £, 1/4 and 1/2 Lights on ~ Tank is 1/2 full = £, 1/4, 1/2 and 3/4 Lights on - Tank is 3/4 full = ALL Lights on = Tank is full. EFFECTIVITY #5006 SY 38-11-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL 28v vc BUS 1 WATER @TY IND P18 CB PANEL QUANTITY INDICATOR (ABOVE AFT SVC DOOR) QUANTITY TRANSMITTER (WATER TANK) WATER/WASTE — PASSENGER WATER SYSTEM - QUANTITY INDICATION - FUNCTIONAL DESCRPTION EFFECTIVITY £5004 SO] 38-11-CC FLIGHTSAFETY@OEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — PASSENGER WATER SYSTEM - DRAIN VALVE Purpose The drain valve drains these components: Potable water tank FALL and overflow Lines aft of the fill and overflow valve = Supply Lines to the aft lavatories wash basins. Location The valve is on the bottom left side of the water tank. Access to the valve is through the aft bulkhead of the aft cargo compartment. Physical Description The valve is a two-port valve that operates manually by a handle on the water service panel. When the valve is open, water drains from the tank through a drain Line. The drain outlet is in the fuselage skin, on the right side of the water service panel. The valve must be closed for flight. g errecrivity 38-11-CC ~22- FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL OVERFLOW u a praIn———“f VALVE DRAIN——™ TINE J-—water service PANEL, “VALVE HANDLE WATER/WASTE — PASSENGER WATER SYSTEM - DRAIN VALVE EFFECTIVITY £5004 SO] 38-11-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — PASSENGER WATER SYSTEM - SINK CABINET General Description The water supply Line goes into the Lavatory through the ceiling and to the compartment under the sink. A selector valve assembly allows water connection to the lavatory or to be drained. After the valve, the supply Line divides into two Lines. One Line goes to the cold water faucet and the other Line goes to the water heater. ‘The lavatory water system vents through the self-vent faucets. Waste water from the sink drains overboard through a drain mast. Water overflow from the sink is through an overflow Line into the sink drain Line. The overflow Line has a muffler to decrease noise during normal operation. errecrivity 38-11-CC = 24 - FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER FAUCET OVERFLOW HOT WATER SUPPLY LINE COLD WATER SUPPLY LINE Kol] WATER HEATER. Tf ii WASTE WATER, ip DRAIN LINE DRAIN—TR ‘SELECTOR VALVE———“| ‘ASSEMBLY WATER/WASTE — PASSENGER WATER SYSTEM - SINK CABINET cere | 38-11-CC - 25 - FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE — WATER HEATING — FUNCTIONAL DESCI Eunctional beacriotion When the power switch is ON, 115v ac goes to the heater elements and the indicator Light. The overheat switch on top of the water heater Limits the heater case temperature to 195F (90C). If an overheat occurs, the switch interrupts power to the heater and the Light. The Light will not come on if the switch is OFF or the overheat switch is open. The Light shows power is available to the heater, not that the water is hot. A thermal switch in the water heater tank controls the water temperature to 125F (52C). ‘Training Information Point If the power switch is ON and the power indicator Light ‘is off, the water heater was too hot and opened the overheat switch. You must remove the heater cover to reset the overheat switch. The rubber cover on the overheat switch isolates electrical power. Do not use a sharp object to reset the overheat switch. Open the circuit breaker for the water heater when you drain the potable water system. EFFECTIVITY Fs004 737-300/400/500 MAINTENANCE TRAINING MANUAL RIPTION 38-13-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL CONTROL, SWITCH ener ai mi Pi8 CB PANEL HEATER ELEMENTS IND LIGHT CYCLING THERMAL SWITCH LAVATORY WATER HEATER WATER/WASTE - WATER HEATING - FUNCTIONAL DESCRIPTION EFFECTIVITY £5004 SO] 38-13-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE - POTABLE WATER TANK — PRESSURIZATION COMPONENTS Purpose The potable water pressurization system forces the water from the water tank through the distribution Lines to the galleys and lavatories. Location ‘The pressurization system components are above the water tank. The pneumatic connection is opposite the left turbofan valve connection to the APU duct in the keel beam. The external connection is on the service panel. Physical Description Air from the pneumatic manifold goes through these components before it goes into the tank: - Filter - Pressure regulator (25 psi) - Check valve. A pressure relief valve prevents overpressurization of the tank. The valve opens at 50 psi and resets at 37 psi. EFFECTIVITY Fs004 38-40-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL CHECK VALVE PRESSURE WATER TANK REGULATOR AIR LINE ai ‘SERVICE PANEL Apu ATR DUCT x TURBOFAN CONNECTION (REF) ZA x AIR rie 7 PRESSURE RELIEF VALVE AIR_LINE TO. TANK QD WATER/WASTE - POTABLE WATER TANK - PRESSURIZATION COMPONENTS EFFECTIVITY £5004 SO] 38-40-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE — GRAY WATER SYSTEM — INTRODUCTION Purpose 737-300/400/500 MAINTENANCE TRAINING MANUAL ‘The gray water system has these functions: = Drains water and other Liquids from the Lavatory and galley sinks = Gives exhaust ventilation from the lavatories = Drains rain water from the door sill areas. ‘The gray water system has these two subsystems: = Waste water system = Door sill drain system. Waste Drain System ‘The waste water system collects the waste water from the lavatory and galley sinks and drains the waste water overboard through heated drain masts. The waste water system also gives exhaust ventilation from the lavatories. 5 . The door sill drain system collects rain water from the door sill areas and drains the water overboard through drain fittings. EFFECTIVITY 8008 38-31-CC -30- FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL GRAY WATER SYSTEM WASTE WATER SYSTEM DOOR SILL DRAIN SYSTEM WATER/WASTE - GRAY WATER SYSTEM - INTRODUCTION EFFECTIVITY £5004 SO] 38-31-CC FLIGHTSAFETY@OEING PROPRIETARY(c) ALL rfghts reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — GRAY WATER SYSTEM - WASTE WATER SYSTEM Purpose ‘The waste water system drains the waste water from the lavatory and galley sinks overboard through heated drain masts. The waste water system also gives exhaust ventilation from the lavatories. General Description ‘The waste water system has these components: - Lavatory and galley sink drains = Lavatory and galley sink drain vents = Drain hoses - Drain masts. ‘The waste water drains overboard through the drain masts when the airplane is on the ground and when the airplane is in the air. Electrical heaters in the drain masts prevent the drain masts from freezing. EFFECTIVITY 8008 38-31-CC -32- FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See tite page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL vent TYP) DRAIN DRAIN Hose” (TYP) TYP) ——pRAIN MAST MAST ‘AET WASTE WATER SYSTEM FWD WASTE WATER SYSTEM CTYPICALY ‘CTYPICALY WATER/WASTE - GRAY WATER SYSTEM - WASTE WATER SYSTEM EFFECTIVITY £5004 SO] 38-31-CC FLIGHTSAFETY@OEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — GRAY WATER SYSTEM - DOOR SILL DRAINS Purpose The door sill drains remove rain water from the door sill areas. Location There are two door sill drains at each entry and galley service door. Physical Description The door sills channel rain water to the door sill drains. The rain water is kept in bladders during flight and drains overboard when the airplane is on the ground. z 3 EFFECTIVITY #5006 SY 38-31-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL FORWARD ENTRY DOOR OR Ce WATER/WASTE — GRAY WATER SYSTEM - DOOR SILL DRAINS EFFECTIVITY FS004 38-31-CC - 35 - FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE — GRAY WATER SYSTEM - DOOR SILL DRAIN SYSTEM Purpose The door sill drain system removes rain water from the door sill areas. General Description The door sill drain system has these components: Door sills Door silt drains Drain hose Bladders Drain fittings. The door sills are lower than the adjacent floor area and channel water to the door sill drains. The door sill drains drain the rain water to bladders. When the airplane is on the ground, the flapper valves ‘in the bladders are open and the rain water drains overboard through a door sill drain fitting on the bottom of the airplane. When the airplane is in the air, the flapper valves are closed and the remaining rain water is kept in the bladders. EFFECTIVITY Fs004 38-31-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE - GRAY WATER SYSTEM - DOOR SILL DRAIN SYSTEM EFFECTIVITY £5004 SO] 38-31-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE — GRAY WATER SYSTEM — DRAIN MAST eurnose The drain masts let gray water from the Lavatory and galley sinks flow overboard. ‘The drain masts have heaters that prevent gray water from freezing. Location There are two drain masts on the lower fuselage. ‘The forward mast is on the bottom of the fuselage, forward of the right air conditioning compartment. ‘The aft mast is on the bottom of the fuselage, aft of and below the aft cargo compartment). Physical Description The drain mast is an aerodynamic fairing that attaches to the fuselage. Each drain mast has a power wire, ground wire and ground connector. Drain Mast Heater See the water and toilet drain anti-icing system section for information on the drain mast heaters. CANM PART I 30-71) EFFECTIVITY Fs004 737-300/400/500 MAINTENANCE TRAINING MANUAL Training Information Point You must make a splice in the wires when you replace a drain mast. CAUTION: WHEN YOU REMOVE THE FASTENERS, HOLD THE DRAIN MAST. IF THE DRAIN MAST FALLS, DAMAGE CAN occur. 38-31-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL POWER GROUND WIRE WIRE res RIGHT A/C ‘COMPARTMENT DOOR (REF) ‘GROUND comme TF TYPICAL) ‘CTYPICAL) WATER/WASTE — GRAY WATER SYSTEM - DRAIN MAST EFFECTIVITY £5004 SO] 38-31-CC FLIGHTSAFETY@OEING PROPRIETARY(c) ALL rfghts reserved ~ See title page for details; i FlightSafetyBoeing WATER/WASTE — TOILET SYSTEM — INTRODUCTION eurnose The lavatories provide sanitary facilities for the passengers and crew. General Description There are toilet facilities in each Lavatory. Each toilet has a waste tank under the toilet bowl. The flushing system removes the waste from the toilet bowl and cleans the bowl. The toilet odors are removed to the outside of the airplane by the toilet vents. Servicing of the toilets is with the forward and aft toilet service ponels. EFFECTIVITY Fs004 737-300/400/500 MAINTENANCE TRAINING MANUAL 38-32-00 FLIGHISAFETYBOEING PROPRIETARY) ALL eights reserved ~ See tite page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL AFT LAVATORIES: SERVICE PANEL LAVATORY VENT: FORWARD LAVATORY: FORWARD TOILET SERVICE PANEL WATER/WASTE - TOILET SYSTEM - INTRODUCTION EFFECTIVITY £5004 SO] 38-32-00 FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE - TOILET SYSTEM — GENERAL DESCRIPTION General Description Each Lavatory has @ shroud that covers a toilet waste tank. Each tank is made of fiberglass with a Laminated stainless steel/fiberglass top. ‘These are the flushing components: = Flush handle = Timer - Notor/pump-filter assembly = Drain and vent Lines. ALL the components, except the flushing handle and timer, are attached to the top of the tank. The flushing handle and timer are above the tank. A stainless steel toilet bowl is attached to the tank top. The bowl has a hinged separator between the bottom of the bowl and the tank. The tank is held in position by tie down rods. It is over a drain hole in the cabin floor and connects to an exterior drain Line. The floor forms a catch basin which drains to the exterior drain Line. ‘Training Information Point The forward and aft tanks are not interchangeable. EFFECTIVITY Fs004 ~42- FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for details 737-300/400/500 MAINTENANCE TRAINING MANUAL 38-32-00FlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL FLUSH SWITCH SINK DRAIN LINE TANK VENT LINE GROUND FLUSHLINE BONDING JUMPER MoTOR/ — y |} DRAIN VALVE CABLE PUMP S / 3 TOILET BOWL TIE DOWN ROD TOILET TANK ASSEMBLY WATER/WASTE — TOILET SYSTEM — GENERAL DESCRIPTION EFFECTIVITY £5004 SO] 38-32-00 FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE - TOILET SYSTEM - TOILET FLUSH MOTOR/PUMP-FILTER ASSEMBLY Purpose The toilet flush motor/pump-filter assembly flushes the toilet bowl with the fluid from the toilet tank. Location The assembly is inside the toilet tank. Access is from the top of the tank. It is held by six bolts. Physical Description ‘The assembly consists of a motor, pump, and filter. These are assembled as a unit. This assembly attaches to the tank top by a mounting plate. Six bolts hold the assembly to the tank top. General Description ‘The assembly operates for 10 seconds during the flushing cycle. Fluid from the tank goes through the filter into the bowl and back to the tank. During servicing, water from the service panel enters the inside of the filter to clean the inside of the filter. ; ; errecriviry 38-32-00 = 4h = FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL ELECTRICAL CONNECTION TO TIMER 1 ronuer roron FT oe TANK FLUSH LINE TANK TOP: MOUNTING: PLATE MOUNTING: BOLT (6) WATER/WASTE - TOILET SYSTEM - TOILET FLUSH MOTOR/PUMP-FILTER ASSEMBLY EFFECTIVITY £5004 SO] 38-32-00 FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing WATER/WASTE — TOILET SYSTEM — TOILET DRAIN VALVE eurnose 737-300/400/500 MAINTENANCE TRAINING MANUAL The toilet drain valve is used during toilet servicing to drain the toilet tank. Location The valve is inside the toilet tank at the bottom. Functional Description The valve is opened during servicing of the toilet tank. Pull the valve handle on the service panel to ‘open the valve. Turn the handle to the locked position to hold the valve open. After servicing, the valve closes by the action of the valve spring in the telescoping guide tube. A rubber boot is around the spring and guide tube to keep waste out of the spring housing. ; ; errecriviry 38-32-00 = 46 - FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See tite page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL MOUNTING PLATE MOUNTING \ 4 NUT (6) caBLe aurck gs DiscoNNecr a! CONTROL CABLE VALVE SPRING RUBBER BOOT TELESCOPING GUIDE TUBE TOILET TANK /' BOTTOM WATER/WASTE - TOILET SYSTEM - TOILET DRAIN VALVE EFFECTIVITY £5004 SO] 38-32-00 FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsg FlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE - TOILET SYSTEM - FORWARD LAVATORY WASTE DRAIN BALL VALVE Purpose The forward Lavatory waste drain ball valve prevents waste from downstream in the drain. Location The valve is in the forward tank drain Line and is in the electronic equipment compartment, forward of the E1 rack. The valve is between the toilet drain valve and the forward service panel drain valve. Physical Description The valve is a ball in a spherical housing. The toilet tank drain valve connects to the upper arm of the valve positioning lever by a cable assembly. Operation Pull the drain valve handle on the forward service panel to open the ball valve and the toilet tank drain valve. EFFECTIVITY Fs004 38-32-00 FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL ee SEAL yn VALVE BALL. FORWARD -— ToILeT LOWER SEAL To TOILET. TANK VALVE “~ Forwaro TorLeT SERVICE PANEL WATER/WASTE - TOILET SYSTEM - FORWARD LAVATORY WASTE DRAIN BALL VALVE | 38-32-00 FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See tite page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE - TOILET SYSTEM - TOILET SERVICE PANELS Purpose The toilet service panel lets ground personnel service the toilet waste tanks from outside the airplane. Location There are two external toilet service panels. The forward panel is on the right side, aft of the external power access panel. The aft toilet service panel is on the right side, forward of the aft outflow valve. Physical Description Each service panel has a single toilet drain outlet. For each toilet waste tank, there is a flush port and a drain valve handle. The flush port has a hinged cap to prevent water leakage. The toilet drain outlet has a flapper valve with a hinged drain cap on the outside. The toilet flapper valve prevents draining the toilet tank when the drain cap is open. Operation To drain the waste tank, open the drain cap. Connect the Line from the service cart to the toilet drain outlet. Turn the open Lever 1/4 turn to open the toilet flapper valve. After you drain, flush, and precharge the toilet system, remove the line from the toilet drain. Close and latch the drain cap to reset the flapper valve. EFFECTIVITY F004 38-32-00 = 50 - FLIGTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsOPEN LEVER TOILET DRAIN EFFECTIVITY FlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL DRAIN VALVE HANDLE AET TOILET SERVICE PANEL WATER/WASTE - TOILET SYSTEM - TOILET SERVICE PANELS £5004 SO] 38-32-00 FLIGHTSAFETYBOEING PROPRIETARY(c) ALL rfghts reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE - TOILET SYSTEM - TOILET FLUSH MOTOR/PUMP-FILTER ASSEMBLY - FUNCTIONAL DESCRIPTION Functional Description When you push the flush switch, the timing circuit and the timing relay energize for 10 seconds. Power is supplied to operate the toilet flush motor. The reversing relay energizes at every other flush cycle. This causes the motor to change direction of rotation. The flush motor operates for 10 seconds during each cycle. The motor has self-resetable thermal switches for overheat protection. i EFFECTIVITY 006 38-32-00 =52- FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL | 300F (139¢) Fy | or 115V Ac I MAIN BUS 1 — LAV FLUSH TOILET ore FLUSH REVERSING NOTOR P18 CB PANEL RELAY TAMING FELAY TIMING CIRCUIT TIMER FLUSH SWITCH t CAVATORY SHROUD NOTE: ONE LAVATORY SHOWN, OTHER LAVATORIES THE SAME WATER/WASTE - TOILET SYSTEM - TOILET FLUSH MOTOR/PUMP-FILTER ASSEMBLY - FUNCTIONAL DESCRIPTION EFFECTIVITY £5004 SO] 38-32-00 FLIGHTSAFETY@OEING PROPRIETARY(c) ALL rfghts reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL WATER/WASTE - TOILET SYSTEM - TOILET - FUNCTIONAL DESCRIPTION Functional Description When the flush control is activated, the motor operates the pump in the toilet tank. This pumps fluid from the toilet tank through the filter into the bowl flush ring. The fluid then flows back to the toilet tank. A separator at the bottom of the toilet bowl hides the waste in the tank from the passenger view. The flush operation keeps the separator clean. During servicing, the separator should be in the up position. If it is not, do a check of the flush operation and pull the separator back to the normal position. errecriviry 38-32-00 = 54 = FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL FLUSH RING TOILET BOWL FLUSH TIMER woTOR_ ip 3 TOILET TANK a) / ‘SEPARATOR FILTER. ‘SPRAY NOZZLE: TANK DRAIN VALVE PUNP. LAVATORY FLOOR. oar ave SE 2 SE DRAIN VALVE HANDLE FORWARD DRAIN LINE ONLY WATER/WASTE - TOILET SYSTEM - TOILET - FUNCTIONAL DESCRIPTION EFFECTIVITY £5004 SO] 38-32-00 FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for details