Subject FlightSafetyBoeing FUEL ~ INTRODUCTION GENERAL DESCRIPTION FUEL - STORAGE - INTRODUCTION ‘STORAGE - GENERAL DESCRIPTION INTEGRAL FUEL TANKS WING FUEL TANK ACCESS PANELS BAFFLE CHECK VALVE MAIN TANK FUEL SUMP DRAIN VALVE CENTER TANK SUMP DRAIN VALVE ‘SURGE TANK FUEL SUMP DRAIN VALVE FUEL VENT SYSTEM STORAGE STORAGE STORAGE ‘STORAGE STORAGE STORAGE STORAGE FUEL - PRESSURE FUELING SYSTEM - INTRODUCTION SYSTEM - GENERAL PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE OVERWING FUEL - ENGINE FUEL FEED SYSTEM - INTRODUCTION ENGINE FUEL FEED SYSTEM - GENERAL DESCRIPTION ENGINE FUEL FEED SYSTEM - COMPONENT LOCATION ENGINE FUEL FEED SYSTEM ~ FUEL BOOST PUMP ENGINE FUEL FEED SYSTEM - BOOST PUMP POWER FUELING FUELING FUELING FUELING FUELING FUELING FUELING FUELING FUELING FUELING Fs004 IE 737-300/400/500 MAINTENANCE TRAINING MANUAL FLightSafety Boeing Training International, Inc. Fuel system Chapter Section Subject ee ee 28-00-cc. SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM COMPONENT LOCATION . P15 FUELING PANEL . FUELING MANIFOLD. FUELING MANIFOLD. FUELING OPERATION . FUELING POWER AND CONTROL FUELING FLOAT SWITCH. . . OPERATION... 2. eee ViuliooogdobooodooGG Page 1 FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See tite page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL FLightSafety Boeing Training International, Inc. Fuel system F004 TABLE OF CONTENTS Shapter TABLE OF CONTENTS Section Subject i Page ENGINE FUEL FEED SYSTEM - FUEL FEED LOW PRESSURE INDICATION... 2... 2-22.02 ee ee eee 60 ENGINE FUEL FEED SYSTEM - ENGINE FUEL SHUTOFF AND CROSSFEED VALVE |) 111.17. 1 11111 lll 64 ENGINE FUEL FEED SYSTEM - ENGINE FUEL SHUTOFF VALVE ....-........00 0000000 .rle 66 ENGINE FUEL FEED SYSTEM - FUEL CROSSFEED VALVE ............0.0000 0000 b trl 68 ENGINE FUEL FEED SYSTEM - FUEL SCAVENGE sHUTOFF VALVE |) 11] TILT I IDI Ii iii 70 ENGINE FUEL FEED SYSTEM - CENTER TANK FUEL SCAVENGE SYSTEM. 11111212222 DI ID IIIII a ENGINE FUEL FEED SYSTEM - WATER SCAVENGE EJECTOR PUMP... 1... .....00 0011 r tlle % ENGINE FUEL FEED SYSTEM - DEFUELING VALVE... 2... 00100021 r ttle laser lle 76 APU SHROUD DRAIN LINE. 2... 2-11 lle r leer ee rre rn lrrle 78 ENGINE FUEL FEED SYSTEM - FUEL DISTRIBUTION»)... fetes 80 FUEL -FUEL INDICATION ~ INTRODUCTION 2. ee ee ee ee 2B-WI-CC. . . 86 FUEL INDICATION - GENERAL... ott c recente ete eee eee 86 FUEL INDICATION - TANK AND COMPENSATOR UNITS». 2+... s ccc teeter eee 88 FUEL INDICATION = FUEL QUANTITY INDICATION. 11120121. l lel lle lee 90 FUEL INDICATION - FUEL MEASURING STICK... 2.00000 ccc reece teen str e estes 92 FUEL - FUEL TEMPERATURE INDICATING SYSTEM - INDICATION . 6. 22 eee ee ee ee ee ee 2BUBCC. 2 Page 2 FLIGHTSAFETYBOEING PROPRIETARY) ALL rfghts reserved ~ See title page for detailsFlightSafetyBoeing FUEL - INTRODUCTION THIS PAGE INTENTIONALLY LEFT BLANK 737-300/400/500 MAINTENANCE TRAINING MANUAL EFFECTIVITY F004 SY 28-00-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL FUEL - INTRODUCTION Purpose The fuel system has these primary purposes: - Stores fuel for use by engines and APU - Supplies fuel to engines - Supplies fuel to APU. General The fuel system has these subsystems: - Storage - Pressure fueling system - Engine fuel feed system - Fuel quantity indicating system. Abbreviations and Acronyms APU ~ auxiliary power unit kgs ~ kilograms lbs. > pounds scr ~ silicon controLted rectifier errectiviTy F004 28-00-CC -2- FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL | FUEL PRESSURE FUELING SYSTEM caeine Fuel | TEL aun FUEL - INTRODUCTION EFFECTIVITY £5004 SO] 28-00-CC FLIGHTSAFETY@OEING PROPRIETARY(c) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing FUEL - GENERAL DESCRIPTION General The fuel tanks store fuel for use by the engines and the APU. The pressure fueling system lets you add fuel to each tank. The fueling station is on the right wing. You also do defueling and fuel transfer at the fueling station. The six fuel boost pumps, two per tank, deliver fuel under pressure from the tanks to the two engines. Pump outlet check valves crack pressures are different for pumps in main and center tank. The center tank boost pump check valves have one spring. The main tank boost pump check valves have three springs. The center tank boost pump check valves takes lover fuel pressure to open. Because of this, the fuel in the center tank is used before the fuel in the main tanks. Control of the engine and APU fuel feed system is on the P5 panel. Fuel quantity of each tank shows in the flight compartment and at the fueling station. Fuel Storage These tanks store fuel: = Main tank 1 - Main tank 2 - Center tank. The surge tanks collect fuel overflow only. EFFECTIVITY Fs004 737-300/400/500 MAINTENANCE TRAINING MANUAL The main tanks are in the wings. Main tank 1 is in the left wing. Main tank 2 is in the right wing. The center tank is in the fuselage between the wings. Pressure FueLin m The pressure refueling system fuels each fuel tank. The P15 fueling panel, on the right wing, controls fueling operations. There is over wing fueling capability for main tanks. Engine Fuel Feed system The engine fuel feed system supplies fuel from the fuel tanks to the engines. The fuel control panel operates valves and boost pumps to control engine fuel feed. fuel Quantity Indicetina system The fuel quantity indicating system shows fuel weight of the main tanks and the center tank on the flight ‘compartment P2 panel and the P15 refuel panel. scars Main tank 1 fuel temperature shows on the fuel control panel. 28-00-CC he FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL SURGE TANK (2) MAIN TANK 2 FUELING STATION ‘ET FD FWD AFT G,O2.6,0 REFUEL CONTROL PANEL (P15) FUEL CONTROL PANEL (P5) FUEL - GENERAL DESCRIPTION | 28-00-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing FUEL - STORAGE - INTRODUCTION purnose The fuel storage has these subsystems: Fuel tanks Sump drains Vent system APU shroud drain. 737-300/400/500 MAINTENANCE TRAINING MANUAL EEFECTIVITY | 28-1 O-cc -6- FLIGHTSAFETYBOEING PROPRIETARY) ALL rights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL FUEL | PRESSURE FUELING ENGINE FUEL STORAGE SySTEn FEED SYSTER FUEL INDICATING FUEL - STORAGE - INTRODUCTION EFFECTIVITY £5004 SO] 28-10-CC FLIGHTSAFETYBOEING PROPRIETARY(c) ALL rfghts reserved ~ See title page for detailsi : i i FlightSafetyBoeing FUEL - STORAGE - GENERAL DESCRIPTION Fuel Tank Arcencenenst These are the fuel tanks. Main tank 1 = Main tank 2 = Center tank. Surge tanks collect fuel overflow only. The fuel overflow in the surge tanks drains into the center tank. If the fuel Level is high enough in the surge tank fuel drains out the vent scoop. Component Location Main tank 1 is in the wing box of the left wing. Main tank 2 is in the wing box of the right wing. The center tank is in the fuselage between the wings. Capacity The nominal capacity of main tank 1 is 10,043 lbs (4,555 kgs). The nominal capacity of main tank 2 is 10,043 lbs (4,555 kgs). The nominal capacity of the center tank is 15,497 lbs (7,029 kgs). Fuel tank capacity does not include surge tanks. EFFECTIVITY Fs004 737-300/400/500 MAINTENANCE TRAINING MANUAL 28-10-CC FLIGHTSAFETYBOEING PROPRIETARY) ALL eights reserved ~ See title page for detailsFlightSafetyBoeing 737-300/400/500 MAINTENANCE TRAINING MANUAL ‘SURGE TANK MAIN TANK 2 TANK END RIB TYP) TANK END RIB: (TYPICAL) CENTER TANK MAIN TANK 1 SURGE TANK NOMINAL FUEL TANK CAPACITY LB kes US GALLONS: LITERS MAIN TANK 1 10,063 4,555 1,499 5,674 MAIN TANK 2 10,063 4,555 1,499 5,674 CENTER TANK 15,497 7,029 2,313 8,755 TOTAL 35,583 16,139 5,311 20,103 FUEL - STORAGE - GENERAL DESCRIPTION EFFECTIVITY | 28-10-CC FLIGHTSAFETY@OEING PROPRIETARY) ALL rights reserved ~ See title page for details