8 7 6 5 4 3 2 1

VITROS 250 SYSTEM

MIXING CUP/DILUENT SUPPLY
D D

INTERCONNECTS

C C

Index
CHG. NO. DR. BY
REVISIONS
& DATE
301342 PAGE 4 MOVE KEY ON 6A4B2
APPS.
MCN
Ortho-Clinical Diagnostics
SEPT./94 FROM P1 TO J1 @(B,7) a Johnson & Johnson company
B REV.B CORRECT SHLD CONNECTION B
FROM 6A4J1 @(A,7)
PAGE 5 MOVE INFO BOX AWAY THIS IS A COMPUTER GENERATED DRAWING. IT IS OFFICIAL WHEN
SO TEST POINTS CAN BE SEEN. THE AUTHENTICATED BLOCK IS FILLED IN. THE MASTER COPY IS
PAGE 6 ADD SHLD TO 64AJ1 #(A,8) AUTHENTICATED IN RED.
6A5B2 MOTOR RESIST WAS 3 OHMS
CHECKER ______________
W.TURNER AGENCY ______________
_
301806 REMOVED REFERENCE TO EKTACHEM; JH DESIGNER ______________
D.LARGE CTS ENG. ______________
G.MALLEN
APR./96 PAGE 1 ADDED CHANGE INFO; DD
REV.C PAGE 3 - AT B5: CHANGED E5 JI DES. ENG. ______________
_ MFG. ENG. ______________
M.NAVARRO
JUMPER FROM "SHORT" TO "OPEN"
FOR COMPATIBILITY WITH NEW RELEASE ______________
301204 REL. DATE ______________
MARCH/94
M&D DC MOTOR DRIVER.
AUTHENTICATED - FILENAME -
995563.DSN DWG SIZE
302273 PAGE 1 REPLACE ALL PICTORIAL TR CTS PUBLICATION
FEB/98 INFO WITH PAGE INDEX WD3330-13 B
USE NEW OCD FORMAT AND PAGE OrCAD Version 7.10
#'S ON ALL PAGES
REMOVE EXTRA PAGE # REFERENCE
IN "A" ROW OF ALL PAGES
NAME
MIXING CUP/DILUENT
A
ADD PAGE 3B SUPPLY INTERCONNECTS A

ALL CHANGES MUST BE APPROVED

BY COMPLIANCE ENGINEER
NO.
995563
AGENCY Tuesday, February 24, 1998 SHEET 0 NEXT 0
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

VITROS 250 SYSTEM INTERCONNECT DRAWINGS

D SAHA - MIXING CUP/DILUENT SUPPLY D

C
Revisions C
TITLE PAGE# ECO NUMBER FILE NAME EXTENSION
INDEX PAGE 1 302273 99556301 .SCH
SAHA - MIXING CUP/DILUENT SUPPLY BLOCK DIAGRAM 2 302273 99556302 .SCH
SAHA - DILUENT SUPPLY M&D4 & DRIVER BD. INTERFUNCTIONAL (M&D W/ANALOG PIGGY BD.) 3A 302273 99556303 .SCH
SAHA - DILUENT SUPPLY M&D4 & DRIVER BD. INTERFUNCTIONAL (SLOT SPECIFIC M&D BD.) 3B 302273 99556304 .SCH
SAHA - DILUENT SUPPLY HARNESS INTERFUNCTIONAL 4 302273 99556305 .SCH
SAHA - MIXING CUP SUPPLY M&D4 & DRIVER BD. INTERFUNCTIONAL (M&D W/ANALOG PIGGY BD.) 5A 302273 99556306 .SCH
SAHA - MIXING CUP SUPPLY M&D4 & DRIVER BD. INTERFUNCTIONAL - (SLOT SPECIFIC M&D BD.) 5B 302273 99556307 .SCH
SAHA - MIXING CUP SUPPLY HARNESS INTERFUNCTIONAL 6 302273 99556308 .SCH

B B

A A

WD3330-13 VITROS 250 SYSTEM - SAHA - MIXING CUP/DILUENT SUPPLY - TABLE OF CONTENTS FILE:99556301.SCH ORCAD 7.10 B SIZE ECO # 302273 LEFT PAGE 1 NEXT 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

MIXING CUP/DILUENT SUPPLY BLOCK DIAGRAM

6A4 6A4S1

2A11 SAHA
D
J1 P1
J1 P1 COVER D
J18 2A11P18
OPEN
SENSOR

MOTHER BD.
SEE P.4

6A4S2
J1 P1 DILUENT TRAY
P3 2A11J3 POSITION
SENSOR

2A4 J9 2A11P9
J1
6A4B2
P1
6A4B2

M&D4
DC EVAPORATION
COVER
DC MOTOR
C C
J1
6A4B1
P1 6A4B1
2A11J6 P1 2A12 P2 2A11J5
DILUENT
TRANSPORT
P4
SAHA
2A11J4 STEPPER MOTOR

DRIVER
BOARD J1
6A5B1
P1 6A5B1
DC MIXING CUP
B
TRANSPORT SEE P.6
B
DC MOTOR

P3 2A11J3

J1
6A5B2
P1 6A5B2
MIXING CUP
POSITION
STEPPER MOTOR

J18 2A11P18
J1
6A4
P1 J1 P1
6A5A1
MIXING CUP
A SENSOR AMP BD. A

WD3330-13 VITROS 250 SYSTEM - SAHA - MIXING CUP/DILUENT SUPPLY BLOCK DIAGRAM FILE:99556302.SCH ORCAD 7.10 B SIZE ECO # 302273 RIGHT PAGE 2 NEXT 3A

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

DILUENT SUPPLY M&D4 & DRIVER BD.

2A11 TOP COVER

INTERLOCK
K1 2A11
SAHA
D 24V1 D
P2
SAHA DRIVER BD.
RELAY 2A11J5
1TP1
15K
C8 C8

2A12 MOTHER
C10 C10 VSM
P4 2A11J4
C12 C12
2TP1

BOARD
2A4RT3 C2 C2 15K
A1 A1 C4 C4
+24VMOT B1 B1 C6 C6
INTERLOCKED C1 C1
24V 4TP1
A3
B3
A3
B3
24V 2A11J6 P1
C3 C3 VCC F4
A24 A24 5V1 A8 A8 F8 1K 3.2A
24V B8 B8
C8 C8 ALL LOGIC
VCC 1AMP LINES PULLED VSM4 DILUENT
24V TRANSPORT
UP TO VCC.
VCC
STM4 DRIVER

C
I2
I3
B18 B18 HF4
DIR4
A27 A27 11TP4
11TP5
HF4 HALF/FULL STEP
DIR4 CW/CCW DIRECTION
+24VDC
(6A4B1)
P2 2A11J5 J9 2A11P9
C
B21 B21 A28 A28 VREF.
+5VDC
DRIVER B6 B6 ST4A 10 10 ST4A
uMIC I4 B22 B22 RST4 A29 A29 10TP1 RST4 RESET/ENABLE 10TP5 6203
A6 A6 ST4B 11 11 ST4B
CONTROL
B8 B8 ST4C 12 12 ST4C
6
L297
I6 B23 B23 CC14 A30 A30 10TP3 CC14 CURRENT CONTROL 1 DRIVER A8 A8 ST4D 13 13 ST4D
6203
14 14 SHIELD
I7 B24 B24 CC24 A31 A31 10TP4 CC24 CURRENT CONTROL 2 D POWER
GND
I8 B25 B25 CLK4 A32 A32 10TP2 CLK4 CLOCK
24V
3TP1
A9 A9 1K
B9 B9
C9 C9 9
D NOT 15
D (P1 A6 NONINTERLOCKED 24VDC - NOT SHOWN) USED 24

+24VMOT
P3

2A4
VCC 2A11J3
DCM1A A11 A11 DCM1A 6 6 DCM1A

DCM1
EVAPORATION DCM1B A12 A12 DCM1B 7 7 DCM1B
B COVER DRIVER 8 8 SHIELD B
(6A4B2)

TP5 TP6

M&D4
RUN=0V CCW=5V
RUN OFF=5V DIR. CW=0V VCC

5V1
J18 2A11P18
LED1 24V
TP2 MIC uMIC
3 SNSR3O A18 A18 SNSR3O
23
10
23
10
5V1
SNSR3O
P4 2A4RT1
VCC FLASHING- -
MIC RUNNING
1 D
22 22 RTN5
SHIELD
1K 13 13
A5 5V2 (+5VDC)
TP1
A6 VCC
D LED2
2A4RT2 24V
A A23 24V1 NONINTERLOCKED MIC uMIC
5V1
12 12 5V1 A
(FAN SUPPLY) FLASHING- -
MIC RUNNING
2 6 SNSR8O C22 C22 SNSR8O 24
11
24
11
SNSR8O
RTN5
D

WD3330-13 VITROS 250 SYSTEM - SAHA - DILUENT SUPPLY M&D4 & DRIVER BD. INTERFUNCTIONAL (SLOT SPECIFIC M&D BD.) FILE:99556304.SCH ORCAD 7.10 B SIZE ECO # 302273 LEFT PAGE 3B NEXT 4

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

DILUENT SUPPLY HARNESS 6A4S2

D D
6A4S1
P1
BACK
3 2
1
END
VIEW
6A4B2
6 5
4

WIRES TO MOTOR
COME OUT HERE

6A4B1 6A4B1
ST4A YEL 211
J1
1
P1
1
BLK 228 DILUENT
C
ST4B
ST4C
ST4D
WHT
BRN
GRN
212
213
214
2
3
2
3
GRN
RED
WHT
229
230
231
TRANSPORT C
SHIELD BLU 4 4 BLU STEPPER MOTOR
5 5 3 OHMS DC RES.
6 6 PER MOTOR PHASE

6A4B1
P1 ALL...
THESE CONNECTORS
ARE MOUNTED ON A
2 1 PLATE ON THE FRONT
OF THE SAHA. JUST
4 3 ABOVE THE BBS.

6A4B2 6A4B2
DCM1A BRN 209
J1
1
P1
1
BRN 226 + EVAPORATION
DCM1B
SHIELD
WHT 210
GRY 2
3
2
3
WHT 227
GRY X
- DC COVER SLPR
KEYED 4 4 DC MOTOR
B 87 OHMS DC RES. B

VITROS 250 SYSTEM

6A4 6A4S1
5V1 PNK 092
J1 P1
PNK 102 5V1
6A4S1
J1 P1
COVER SAHA
4 4 3 3
SNSR3O
RTN5
WHT 091
GRY 090
5
6
5
6
WHT 101
GRY 100
SNSR3O
RTN5 2
1
2
1
OPEN
SENSOR
SHIELD GRY 7 7 GRY SHIELD
1
3 2

6A4S2 6A4S2 6A4J1/P1

5V1 BRN 095 1 1 BRN 105 5V1
J1
3
P1
3
DILUENT TRAY 5 4 3 2 1
VIEWED FROM:
SNSR8O
RTN5
YEL 094
GRN 093
2
3
2
3
YEL 104
GRN 103
SNSR8O
RTN5 2
1
2
1
POSITION 10 9 8 7 6 FRONT OF J1
A SENSOR 15 14 13 12 11 -OR- A
BACK OF P1

WD3330-13 VITROS 250 SYSTEM - SAHA - DILUENT SUPPLY HARNESS INTERFUNCTIONAL FILE:99556305.SCH ORCAD 7.10 B SIZE ECO # 302273 RIGHT PAGE 4 NEXT 5A

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 8 7 6 5 4 3 2 1

MIXING CUP SUPPLY M&D4 & DRIVER BD.

2A11
TOP COVER
D INTERLOCK D
K1
P2
SAHA DRIVER BD.
24V1

SAHA
2A11J5
RELAY
C8 C8

2A12
C10 C10 VSM
C12 C12

INTERLOCKED 24V
P4 2A11J4 C2 C2
15K
2TP1
MOTHER
C4 C4

BOARD
+24VMOT 2A4F1 A1 A1 C6 C6
B1 B1 1TP1
3.15A C1 C1 24V 24V
A3 A3 2A11J6 P1 VCC 15K F6
B3 B3 5V1 4TP1
C3 C3 A8 A8 F8 VSM VSM6
A24 A24 B8 B8 1K
1.0A
24V C8 C8 1.0A
MIC 24V A9 A9
3TP1
2 P3
B9
C9
B9
C9
1K
P2 2A11J5 J9 2A11P9

DCM1
C 2A11J3 D MIXING CUP C
D TRANSPORT DC1A B20 B20 DC1A 16 16 DC1A
K9 DC1IN1 DC1IN1 VCC 9TP1 DRIVER DC1B DC1B DC1B
B14 B14 B27 B27 A20 A20 17 17
EXTENDED VCC (6A5B1) 18 18 SHIELD
I/O K10 B15 B15 DC1IN2 B28 B28 DC1IN2 9TP2

(P1 A6 NONINTERLOCKED 24VDC - NOT SHOWN) 24V

TP37 MIXING CUP

P4 1K VCC
+24VMOT STM3 POSITION
DRIVER (6A5B2) P3 2A11J3
2A4F2 +24VDC
A5 5V2 VCC +5VDC DRIVER STM3A C1 C1 STM3A 19 19 STM3A
6202 STM3B C2 C2 STM3B 20 20 STM3B
TP36 3.15A
TEST STM3C STM3C STM3C
CONTROL
L297 C3 C3 21 21
A6 DRIVER STM3D C4 C4 STM3D 22 22 STM3D
MIXING CUP POSITION
6202
23 23 SHIELD
D NONINTERLOCKED POWER GND
2A4F3 24V D
B 24V1 (FAN SUPPLY) TP7 = CLK - CLOCK E1 B
A23 CLK 24V SYNC OPEN
3.15A MOTOR ON = ~
~ 2.5VDC TP7
WITH FLUKE DVM

2A4
(USE PEAK HOLD)
TP8 = RST - RESET RST
TP8 LED2
OPERATE - 5VDC FLASHING- -
RESET - 0VDC MIC RUNNING
TP9 = CC - CURRENT CNTRL. MIC VCC

M&D4
CC
STANDBY - 5VDC >4.8VDC
RUN MODE - 0VDC <0.4VDC
TP9 2 5V1
J18 2A11P18

9 9 5V1
uMIC SNSR7O B22 B22 SNSR7O 21 21 SNSR7O
5 8
25
8
25
RTN5
SHIELD
D

A A

WD3330-13 VITROS 250 SYSTEM - SAHA - DILUENT SUPPLY M&D4 & DRIVER BD. INTERFUNCTIONAL (M&D W/ANALOG PIGGY BD.) FILE:99556306.SCH ORCAD 7.10 B SIZE ECO # 302273 LEFT PAGE 5A NEXT 5B

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

MIXING CUP SUPPLY M&D4 & DRIVER BD.

2A11
D TOP COVER D
INTERLOCK
K1
P2
SAHA DRIVER BD.
24V1

SAHA
2A11J5
RELAY
C8 C8

2A12
C10 C10 VSM
C12 C12
INTERLOCKED 24V
+24VMOT
P4 2A11J4 C2 C2
15K
2TP1
MOTHER
2A4RT3 C4 C4

BOARD
A1 A1 C6 C6
B1 B1 1TP1
C1 C1 24V 24V
A3 A3 2A11J6 P1 VCC 15K F6
B3 B3 5V1 4TP1
C3 C3 A8 A8 F8 VSM VSM6
A24 A24 B8 B8 1K
1.0A
24V C8 C8 1.0A
MIC 24V A9 A9
3TP1
2 B9 B9 1K
P2 J9
C
P3 C9 C9 2A11J5 2A11P9 C

DCM1
2A11J3 D MIXING CUP
D TRANSPORT DC1A B20 B20 DC1A 16 16 DC1A
K9 DC1IN1 DC1IN1 VCC 9TP1 DRIVER DC1B DC1B DC1B
B14 B14 B27 B27 A20 A20 17 17
EXTENDED VCC (6A5B1) 18 18 SHIELD
I/O K10 B15 B15 DC1IN2 B28 B28 DC1IN2 9TP2

(P1 A6 NONINTERLOCKED 24VDC - NOT SHOWN) 24V

TP2 TP3 MIXING CUP

P4 2A4RT1 VCC
+24VMOT STM3
+24VDC
POSITION
DRIVER (6A5B2) P3 2A11J3

A5 5V2 VCC +5VDC DRIVER STM3A C1 C1 STM3A 19 19 STM3A

6201 STM3B C2 C2 STM3B 20 20 STM3B
TP1 CONTROL
STM3C STM3C STM3C
L297 C3 C3 21 21
A6 DRIVER STM3D C4 C4 STM3D 22 22 STM3D
24V 6201 SHIELD
D NONINTERLOCKED POWER GND
23 23
B 2A4RT2 D B
A23 24V1 (FAN SUPPLY)
24V

2A4 TEST
MIXING CUP POSITION
TP9 = VREF MIC
LED2
FLASHING- -
MIC RUNNING
VCC

M&D4
VREF
STANDBY = 0.46 VDC
RUN = 1.6 VDC
TP9 2 5V1
J18 2A11P18

9 9 5V1
uMIC SNSR7O B22 B22 SNSR7O 21 21 SNSR7O
5 8
25
8
25
RTN5
SHIELD
D

A A

WD3330-13 VITROS 250 SYSTEM - SAHA -MIXING CUP SUPPLY M&D4 & DRIVER BD. INTERFUNCTIONAL (SLOT SPECIFIC M&D BD.) FILE:99556307.SCH ORCAD 7.10 B SIZE ECO # 302273 LEFT PAGE 5B NEXT 6

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

MIXING CUP SUPPLY HARNESS

D D
6A5B2 6A5
SENSOR

6A5B1
MOTORS AND 6A5A1
ARE UNDER ASSEMBLY
P1
2 1
4 3

WIRES TO MOTOR
COME OUT HERE

J1
6A5B1
P1 6A5B1
C DC1A BRN 215 1
2
1
2
KEYED BRN 232 + MIXING CUP C
DC1B
SHIELD
WHT 216
GRY 3
4
3
4
WHT 233
GRY X
- DC TRANSPORT
DC MOTOR
875 OHMS DC RES.
ALL...
THESE CONNECTORS
ARE MOUNTED ON A
3 2 PLATE ON THE FRONT
1 OF THE SAHA. JUST
6 5 ABOVE THE BBS.
4
P1
J1
6A5B2
P1 6A5B2
STM3A
STM3B
YEL
WHT
217
218 1
2
1
2
BLK 234
GRN 235 MIXING CUP
STM3C
STM3D
SHIELD
BRN
GRN
BLK
219
220 3
4
3
4
RED 236
WHT 237
SHIELD
POSITION
5 5 STEPPER MOTOR
6 6 150 OHMS DC RES.
PER MOTOR PHASE SLPR
B B

6A5 VITROS 250 SYSTEM

MIXING
6A5A1 MIXING CUP
SENSOR AMP BD. CUP SENSOR SAHA
6A4 J2
5V1 BRN 089
J1 P1
BRN 098 5V1
6A5A1J1 P1 1
6A5A1P2
1 BLK
BRN
106
107
DS1
Q1
13 13 3 3 2 2
SNSR7O WHT 088 14 14 WHT 097 SNSR7O
RTN5 GRN 087 GRN 096 RTN5 2 2
15 15 1 1
SHIELD GRY 11 11 GRY SHIELD AMPLIFIER 3 3 WHT 108
CIRCUITRY 4 4 RED 109

6A4J1/P1
A 5 4 3 2 1 A
VIEWED FROM:
10 9 8 7 6 FRONT OF J1
-OR-
15 14 13 12 11 BACK OF P1

WD3330-13 VITROS 250 SYSTEM - SAHA - MIXING CUP SUPPLY HARNESS INTERFUNCTIONAL FILE:99556308.SCH ORCAD 7.10 B SIZE ECO # 302273 RIGHT PAGE 6 NEXT 0

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

DILUENT SUPPLY M&D4 & DRIVER BD.

2A11 TOP COVER

INTERLOCK
K1 2A11
SAHA
D 24V1 D
P2
SAHA DRIVER BD.
RELAY 2A11J5
1TP1
15K
C8 C8

2A12 MOTHER
C10 C10 VSM
P4 2A11J4
C12 C12
2TP1

BOARD
C2 C2 15K
2A4F1 A1 A1 C4 C4
+24VMOT B1 B1 C6 C6
INTERLOCKED 3.15A C1 C1
24V 4TP1
A3
B3
A3
B3
24V 2A11J6 P1
C3 C3 VCC F4
A24 A24 5V1 A8 A8 F8 1K 3.2A
24V B8 B8
C8 C8 ALL LOGIC
VCC 1AMP LINES PULLED VSM4 DILUENT
24V TRANSPORT
UP TO VCC.
VCC
STM4 DRIVER

C
I2
I3
B18 B18 HF4
DIR4
A27 A27 11TP4
11TP5
HF4 HALF/FULL STEP
DIR4 CW/CCW DIRECTION
+24VDC
(6A4B1)
P2 2A11J5 J9 2A11P9
C
B21 B21 A28 A28 VREF.
+5VDC
DRIVER B6 B6 ST4A 10 10 ST4A
uMIC I4 B22 B22 RST4 A29 A29 10TP1 RST4 RESET/ENABLE 10TP5 6203
A6 A6 ST4B 11 11 ST4B
CONTROL
B8 B8 ST4C 12 12 ST4C
6
L297
I6 B23 B23 CC14 A30 A30 10TP3 CC14 CURRENT CONTROL 1 DRIVER A8 A8 ST4D 13 13 ST4D
6203
14 14 SHIELD
I7 B24 B24 CC24 A31 A31 10TP4 CC24 CURRENT CONTROL 2 D POWER
GND
I8 B25 B25 CLK4 A32 A32 10TP2 CLK4 CLOCK
24V
3TP1
A9 A9
B9 B9 1K
C9 C9 9
D NOT 15
D (P1 A6 NONINTERLOCKED 24VDC - NOT SHOWN) USED 24

+24VMOT
P3

2A4
VCC 2A11J3
DCM1A A11 A11 DCM1A 6 6 DCM1A
VCC EVAPORATION J02161

DCM1
OPEN DCM1B A12 A12 DCM1B 7 7 DCM1B
B COVER DRIVER TP27 SHIELD B
E5 8 8
(6A4B2) RUN=5V
1C3372 OFF=0V
RUN
SELECTS TP27 TP28 TP28

M&D4
INT./EXT. RUN=0V CCW=5V
R/C NET. CCW=0V
RUN OFF=5V DIR.CW=0V DIR.CW=5V VCC

5V1
J18 2A11P18
LED1 24V
TP37 MIC uMIC
3
SNSR3O A18 A18 SNSR3O
23
10
23
10
5V1
SNSR3O
P4 VCC FLASHING- -
MIC RUNNING
1 D
22 22 RTN5
SHIELD
2A4F2 1K 13 13
A5 5V2 (+5VDC)
TP36 3.15A
A6 VCC
D LED2
24V
A A23 24V1
2A4F3
NONINTERLOCKED MIC uMIC
5V1
12 12 5V1 A
3.15A (FAN SUPPLY) FLASHING- -
MIC RUNNING
2 6 SNSR8O C22 C22 SNSR8O 24
11
24
11
SNSR8O
RTN5
D

WD3330-13 VITROS 250 SYSTEM - SAHA - DILUENT SUPPLY M&D4 & DRIVER BD. INTERFUNCTIONAL (M&D W/ANALOG PIGGY BD.) FILE:99556303.SCH ORCAD 7.10 B SIZE ECO # 302273 LEFT PAGE 3A NEXT 3B

8 7 6 5 4 3 2 1