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Abstract
There is an increased interest in the application of control to combustion. The objective is to optimize combustor operation,
monitor the process and alleviate instabilities and their severe consequences. One wishes to improve the system performance,
for example by reducing the levels of pollutant emissions or by smoothing the pattern factor at the combustor exhaust. In other
cases, the aim is to extend the stability domain by reducing the level of oscillation induced by coupling between resonance
modes and combustion. As combustion systems have to meet increasingly more demanding air pollution standards, their design
and operation becomes more complex. The trend towards reduced NOx levels has led to new developments in different ®elds.
Automotive engines and gas turbine combustors are considered in this article. In the ®rst case, complex exhaust aftertreatment
is being applied and dedicated engine control schemes are required to ensure and maintain high pollutant conversion ef®ciency.
For gas turbines, premixed combustors, which operate at lower local temperatures than conventional systems have been
designed. In both cases, monitoring and control of the operating point of the process have to be achieved with great precision
to obtain the full bene®ts of the NOx reduction scheme. For premixed combustors operating near the lean stability limit, the
¯ame is more susceptible to blowout, oscillation or ¯ashback. Research is now carried out to reduce these dynamical problems
with passive and active control methods. In addition to a broad range of fundamental problems raised by Active Combustion
Control (ACC) and Operating Point Control (OPC), there are important technological issues. This paper contains a review of
some facets of combustion control and focuses on the sensors that take or could take part to combustion control solutions. The
current status of ACC and OPC is presented together with the associated control concepts. The state of the art in sensors is
reviewed and their applicability is evaluated. Research efforts in combustion diagnostics are to a certain extent devoted to the
development of sensors for control applications. The objective of such developments differs from that which is pursued when
one wishes to perform detailed measurements on a laboratory scale experiment. The sensor system should not necessarily
provide quantitative measurements because relative data are already useful for control purposes. This change of orientation will
be discussed and illustrated by examples of current interest. It is concluded that development in control will depend critically on
the availability of sensors and on their reliability, robustness, immunity to noise and capacity to operate in a harsh environment.
Research is needed on the fundamentals of ACC and OPC but it should also address the more technical aspects of the problem.
q 2002 Elsevier Science Ltd. All rights reserved.
Keywords: Combustion control; Active control; Optical sensors; Solid state sensors; Gas sensors; Gas turbine control; Automotive engine
control
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
2. Combustion control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
2.1. Active control of combustion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
0360-1285/02/$ - see front matter q 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0360-128 5(01)00009-0
108 N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150
Fig. 1. (a) Heavy duty (260 MW) gas turbine: instability control and operating range extension by fuel ¯ow modulation (Direct Drive Valve)
and pressure measurement (from Ref. [19]). (b) Model gas-®red combustor (15 kW): active optimization by fuel ¯ow actuation and CO2p
measurement (from Ref. [14]). (c) Liquid-fueled dump combustor (270 kW): active instability suppression by fuel modulation and pressure
measurement (from Ref. [51]). (d) Swirl-stabilized combustor: pressure oscillation reduction by acoustic air ¯ow modulation and pressure or
OH p measurement (from Ref. [52]). (e) Dump combustor (5 kW): active combustion enhancement by fuel ¯ow acoustic forcing and laser diode
T and XH2O measurement (from Ref. [12]). (f) Turbulent spray combustor (137 kW): active instability control by fuel ¯ow modulation (DDV)
and pressure measurement (from Ref. [17]).
stoichiometric point. This condition corresponds to a sizable Table 2 presents their evolution for Europe (EU) and
variation in the sensor signal (Fig. 5). United States (LEV). As the main vehicle emissions
appear today during the warm-up phase (e.g. <80% of the
2.2.1.2. Automotive control challenges. Motor vehicle HC emissions are produced in the ®rst 40 s after cold start
emission regulations are continuously tightened worldwide. [65]), the strategies to comply with Low Emission Vehicle
112 N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150
Fig. 2. (a) Premixed gas turbine combustor (30 MW): operating point control by fuel regulation using air ¯ow calculation, hygrometry and fuel
properties measurements (from Ref. [32]). (b) Liquid spray ¯ame burner: operating point control by atomizing air regulation and OH p imaging
using a CCD camera (from Ref. [43]). (c) Hencken ¯at ¯ame burner: temperature control by methane regulation using laser diode absorption
measurements (from Ref. [45]). (d) Gasoline direct injection engine: engine and catalysts management system using O2 and T sensors (from
Ref. [37]). (e) Classical gasoline engine: engine operation at l 1 for maximum three-way catalyst conversion ef®ciency using a lambda
probe for stoichiometry measurement (from Ref. [1]. (f) Waste incinerator (20 MW): combustion monitoring and control based on laser diode
absorption O2 and H2O measurements (from Ref. [10]).
(LEV) standards are mainly supported by A/F control early excess of 10008C and accordingly, new lambda sensors are
after engine start-up. Therefore, fast oxygen sensor light-off being designed [66±70]. Furthermore, it appears that the
is required while additional reduction in time delay can be current lambda control strategy, a two-level controller in
achieved by the relocation of the probe (together with the which combustion is considered as being stoichiometric or
catalyst) closer to the engine on the exhaust manifold (Fig. non-stoichiometric, is not suf®ciently accurate to maintain
6). These modi®cations require temperatures at sensor tip in high catalyst conversion rate at the maximum deviation
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 113
Fig. 3. Conventional automotive engine control system (adapted from Ref. [33]).
Table 2
Present and future automotive emission limits (from Ref. [65])
Regulation HC CO NOx
order, to either cope with more dif®cult working conditions of reactants takes place before burning. This diminishes the
such as elevated temperatures, or to extend their sensing ¯ame temperature and the related production of NOx which
range in order to supply accurate measurements to the depends exponentially on temperature. Moreover, lean
control system. On the other hand, there is a need for premixed combustion under gas turbine conditions does
monitoring other gaseous species to solve exhaust after- not reduce cycle ef®ciency because the latter depends
treatment dif®culties encountered with the new automo- (for a given pressure ratio) on the turbine inlet temperature.
tive combustion concepts like GDI. As an example, This temperature is essentially limited by materials and it
reliable and accurate NOx sensors will be the key to has to be well below stoichiometric values. In the classical
the management of adsorption catalysts [65,75], in combustor of the non-premixed type, stoichiometric con-
order to determine the appropriate time to switch from ditions are maintained in the primary zone to stabilize the
lean to rich or to inject HC or urea. Finally, to comply ¯ame, the mixture is subsequently diluted with secondary
with on-board diagnostic requirements which come together air to obtain the proper mixture ratio and temperature.
with the new emissions regulations, the catalysts conversion Therefore, the existence of a near stoichiometric region
ef®ciency will have to be monitored using new temperature featuring elevated temperatures results in excessive levels
sensors (resistive detectors [37,76]) or HC/CO gas sensors of NOx. Lean premixed combustion is considered for both
[77,78]. terrestrial and mobile applications, the ®rst being more
advanced because the safety issue is somewhat less critical.
Also, concepts are easier to integrate in ground-based
2.2.2. Gas turbine control
systems where there are less constraints on the combustion
Requirements to limit pollutants emissions also concern
chamber geometry and compacity.
the gas turbine industry. Table 3 presents some of the limits
which apply worldwide for stationary (ground-based) equip-
ment. Regulations are becoming so stringent (`single-digit' 2.2.2.1. Lean premixed combustion. Fig. 7 shows the
NOx emissions are targeted in California) that they have evolution of the main pollutants generated by combustion
often resulted in a radical redesign of combustion systems of a lean mixture of methane (main compound of natural
employed on high pressure ratio aero derived gas turbines. gas) and air. It appears that NOx and CO emissions follow
Reduction of emissions is also a permanent objective for opposite trends. Whereas low ¯ame temperature is favorable
jet engines manufacturers. Important progress has been to NOx reduction, it rapidly prevents the complete oxidation
obtained with premixed combustors [79±86]. It is known of CO and HC. Control of the operating point of such a
that oxides of nitrogen may be notably reduced if the mixing combustion process has to de®ne a trade-off between both
pollutants reduction. In an ideal case, one will try to drive
the system towards the optimum point where both CO and
Table 3 NOx levels will be minimum. However, in an industrial
Emission limits for ground based gas turbines context, the objective is to cope with emission limits
imposed by the legislation. Therefore, the control system
Country NOx CO Rates power
will have to operate the combustor in a range of
(@15% O2) (@15% O2)
equivalence ratios avoiding the rapid increase of CO and
ECC 25 vppm Not stated . 50 MWth NOx.
France 40 vppm 80 vppm . 20 MWth
Italy 29 vppm 48 vppm . 50 MWth 2.2.2.2. Gas turbine control challenges. Premixed
United Kingdom 28 vppm 80 vppm . 50 MWth combustors are quite attractive but pose dif®cult practical
Japan (Tokyo) 28 vppm No limits Not stated
problems. First, they operate near the lean stability limit and
USA (California) 9 ppm Not stated Not stated
under these conditions, the gas turbine is more susceptible to
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 115
Fig. 7. Lean premixed combustion, typical pollutant emissions (adapted from Ref. [44]).
serious incidents like ¯ame out, instabilities or ¯ashback natural gas. This allows a clean operation of the engine.
induced by pressure waves. Accordingly, the control However, gas suppliers use different sources resulting in
system will also have to monitor the process so that none regional and temporal differences in the fuel properties.
of these troubles occur, that is, operate the ¯ame in a safe Table 4 gives the composition of several natural gas
range, rapidly detect the occurrence of combustion sources supplied to European customers. The control
instabilities, or provide information, e.g. to a controller system has to adapt to these changes either by on-line
which is dedicated to the reduction of these dynamical monitoring of the fuel quality [40] or by sensing a
problems (ACC). Control of the gas turbine combustor combustion parameter allowing to compensate for changes
operating point which consists in adjusting the in fuel calori®c value.
equivalence ratio of the fuel/air mixture is a dif®cult task. In conclusion, control of the operating point of a gas
On the one hand, the quantity of air which ¯ows in the turbine combustor of the premixed type will have to rely
combustor is not known with suf®cient accuracy. The on the development of new strategies allowing to cope with
mass ¯ow of fuel is well metered but there is no easy way future regulations. Small changes in the operating con-
to evaluate the equivalence ratio. Previously, control ditions (a few tens of degrees) might be responsible for
systems used to (and sometimes still) operate the ¯ame-out or dramatic increase of the pollutant emissions.
combustor on the basis of a limited set of information A precise adjustment of the equivalence ratio is required to
regarding the actual ¯ame properties, and estimate air deal with changes in the external conditions are (air moisture,
mass ¯ux by means of a look-up table using the fuel quality, power demand). Unfortunately, due to the harsh
compression system rotational speed, guide vane angle, environment prevailing in the chamber, limited access to the
intake air temperature and pressure as inputs [32,87]. combustion state is offered to the control engineer. Once again,
Although effective, this method suffers from the possible this lack of information should be overcome by designing new
deviation of engine properties with degradation or aging sensors rugged enough to withstand these dif®cult condi-
and it will probably be discarded as regulations become tions over an extended period of time. We describe in the
more stringent. On the other hand, most of the gas following sections some of the sensors or diagnostic tech-
turbines used for power generation are supplied with niques which could be used in this context.
Table 4
Composition and heating value of different natural gas sources (from Refs. [40,88]).
Fig. 8. Typical combustion process, sensors and diagnostic techniques for combustion control (LDÐlight detector, LSÐlight source).
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 117
Table 5
Optical and solid-state sensors for combustion control
Optical sensors
Refs. [44,106] for gas turbine measurements). One practical plemented simultaneously, the controller may also rely on
problem which needs to be addressed from the start is that of a complex modeling effort of the combustion process (see
obscuration of the light collecting ®ber by deposition of soot or e.g. Refs. [36,38,50,121±123]). This allows predictions of
solid particles. Indeed, obscuration degrades the signal to noise the system response upto a certain limit and makes use of
ratio in absorption measurements, and it directly affects sensor data to correct the model and take decisions for
methods relying on absolute values of the light intensity. process optimization.
Whereas spatial and time resolution might be essential for Whereas a complete controller design also requires
controller design, it is important to note that performance ef®cient actuators and control algorithms, this article is
will be measured in terms of global emissions of the intended as a review of the diagnostic techniques which
combustion process. In this respect, the line of sight are available or should be developed to allow precise and
methods might lead to errors in the evaluation of the system robust control. First of all, a central issue is to identify
output if the ¯ow is highly non-homogeneous. In this case, parameters which are best suited for this duty.
the global performance could be evaluated with, for
example, solid-state gas sensors exposed to combustion 3.2. Input parameters for combustion control
products in the exhaust stream (forthcoming regulations
for automotive enginesÐTable 2Ðinclude such on-board In this section, we aim at de®ning parameters which could
diagnosis requirements). This will induce however a time be used as input to the control system. Of course, the
lag due to gas transport and it will slow down the controller selected parameter has to be detectable but it also has to
response to changes. be closely related to the property one wishes to control.
Finally, due to the hostile conditions prevailing in
combustors, it is of paramount importance to show that 3.2.1. Operating point control
the sensor will withstand exposure to this environment. In most cases, the control of the equivalence ratio F of
The sensor not only has to be accurate enough for control the mixture is crucial for maintaining emissions at a low
but also has to operate safely for long periods of time. Auto- level. It has also been shown in the case of lean premixed
mobile sensors have to be reliable for more than 160,000 km combustion that one of the physical parameters responsible
and the mean time between failure for gas turbine sensors for the rapid change of NOx and CO with F is the ¯ame
should be about 25,000 h. Attention should be paid to sensor temperature Tf. Therefore, sensing of F or Tf would be
and process aging which are likely to modify the controlled directly useful for control. However, for some reasons
system behavior. (lack of physical or optical access, low measurement accu-
While techniques presented in Table 5 can be im- racy, lack of sensing technique) it is not always possible to
118 N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150
detect the appropriate ¯ame characteristic and one has to Flue gas analysis is commonly used to determine the
combine several parameters. As an example, the equiv- equivalence ratio of the ¯ame [124]. This analysis can
alence ratio F , ¯ame temperature Tf and oxygen mole frac- now be carried out on line with new solid-state gas sensors.
tion in the ¯ue gas X O2 can easily be linked together. A relation like Eq. (2) can be obtained for any type of fuel
If one considers combustion of a fuel lean mixture of but in many cases of interest, the fuel composition is not
methane and air (see Fig. 9), the chemistry can simply be known precisely or may vary with time. Also, in cases where
modeled using a single step in®nitely fast global reaction (1) atmospheric air is employed, the variation of air humidity
where a 2 and b 3:76: may affect the determination of F . As an example, Fig. 10
shows the in¯uence of air moisture on the adiabatic ¯ame
FCH 4 1 a O2 1 bN2 ! FCO 2 1 a FH 2 O 1 bN2 temperature of a methane/air mixture computed with the
equilibrium code included in Chemkin [125]. In this
1 a 1 2 FO 2 1
simulation, the mixture is prepared as if perfectly dry air
For lean mixtures F , 1; the equivalence ratio of the were supplied. One notes that temperature decreases with
mixture can directly be correlated to the excess of oxygen increasing humidity content for all F . This effect is known
present in the burnt gas stream, no oxygen indicating and put to use when steam is injected into the fuel for power
stoichiometric or rich combustion. The identi®cation of augmentation or NOx abatement. In the present case, Fig. 10
the oxygen mole fraction X O2 in the reacted mixture yields: indicates that using air and fuel mass ¯ow rates to adjust F
and achieve a given temperature may lead to errors because
1 2 1 1 bX O2 of the non-monotonic behavior of the temperature curves
Fa 2
a 1 XO2 for X H2 O;air $ 8%: Apart from this humidity effect, using
Fig. 10. In¯uence of moisture (expressed in vol.% of air ¯ow) and equivalence ratio F on the adiabatic ¯ame temperature Tad of a methane/air
mixture F does not account for the presence of water in the air. Fresh reactants temperature of 650 K, pressure of 1 bar.
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 119
Fig. 11. Adiabatic ¯ame temperature of a lean premixed methane/air ¯ame as a function of F and unburnt gas temperature Tu (adapted from
Ref. [126]).
Eq. (2) gives a good indication of the equivalence ratio of present regulations but new NOx targets will probably be
the ¯ame provided that one is able to measure XO2 in the dif®cult to achieve with a controller relying on a table
burnt gases. In addition, sensing of any of the stable lookup likely to drift with engine components aging.
combustion products (CO2 or H2O) should theoretically Therefore, where pollution matters, new controller
provide estimates of F . However, if one burns unknown strategies should include, in addition to equivalence ratio
fuel or wet air, measuring the three reaction products might or temperature monitoring, information about pollutants,
be necessary. Otherwise, the choice of the molecule depends namely NOx and CO.
on the available measuring technique or on its reliability and
accuracy.
3.2.2. Performance optimization
The equivalence ratio of the ¯ame can also be deduced
The optimization of combustion performance is often
from ¯ame temperature. Relations exist between the
associated to pollutant emissions reduction or combustion
adiabatic ¯ame temperature T ad and F . As an example,
ef®ciency improvement. In each case, the observation of
correlations have been derived for fuel lean methane/air
combustion parameters directly related to the parameter
mixtures which indicate that T ad is almost independent of
one would like to improve should preferably be performed.
the pressure and can simply be expressed as a function of F
As an example, major pollutants such as NOx, CO and soot
and the unburnt (or fresh) gas temperature Tu (see Fig. 11).
should be sensed to achieve pollutant emissions reduction.
The adiabatic ¯ame temperature is only an indication of the
Successful experiments have already been carried out using
real ¯ame temperature but it represents its uppermost value
classical gas analyzers [5,127], calibrated optical sensors
and certainly follows the evolution of the real temperature
[14], or optical sensors delivering uncalibrated signals [4].
pro®le with F . Thus, a temperature-based controller could
Combustion ef®ciency optimization has also been per-
use oxygen as an input to drive the combustor or to correct
formed using optical measurements of H2O and tempera-
other ¯ame temperature measurements, depending, e.g. on
ture [12] or gas analyzers [7].
the time response of the various techniques.
3.2.4. Conclusions
Fig. 12. Active combustion control scheme.
Combustion control strategies are needed to ful®ll future
objectives in pollutant emissions reduction and instability
the performance index is used to adjust the controller par- alleviation. This will require monitoring of a broad range of
ameters in order to optimize the combustor operation (see parameters. Detection should be carried out with fast,
[57] for a review). Fig. 12 illustrates this basic principle. reliable and preferably low cost sensors. At present, only
It is convenient at this point to distinguish active insta- some of the combustion parameters of interest can be
bility control (AIC) from active combustion enhancement detected easily (e.g. pressure and oxygen content of the
(ACE). In AIC, the objective is to diminish the level of ¯ue gases) but promising techniques are now being devel-
oscillation in the system while in ACE, the aim is to improve oped for this purpose. Some of them, together with well-
the operation of the combustion process, for example by established techniques will be presented in Section 4.
decreasing pollutant levels and maintaining a constant Table 7 gathers most of the combustion parameters which
ef®ciency (see Ref. [61] for a review). The requirements can serve as inputs to combustion controllers. References to
in terms of sensing for these two classes of applications the corresponding diagnostic techniques are also included in
are synthesized in Table 6. this table.
In AIC, the observation of the dynamical state may rely
on a range of variables. The pressure ¯uctuation at a single
point or at an array of points is often used to characterize the 4. Diagnostic techniques
state of oscillation in the system. The pressure ®eld can only
be measured at the system walls but it is often possible to Basic challenges of combustion control as well as guide-
infer an acoustic wave®eld from a discrete set of detection lines for selecting appropriate diagnostic techniques were
points. For example, if the wavelength is much larger than discussed in Section 3. Diagnostics and sensors are now
the transverse dimension of the system, waves propagate as surveyed. It is out of the scope of this article to present an
plane modes and two pressure transducers are in principle extensive review of the sensors available for combustion
suf®cient to determine the modal amplitudes. control. While classical devices such as thermocouples,
The light emitted by free radicals like CH p ; Cp2 ; OHp has pressure sensors and optical detectors (photodiodes, photo-
also been used extensively to observe the dynamics of free multiplier tubes and spectrometers) certainly deserve the
or con®ned ¯ames. It was shown in some fundamental interest of the control engineer, they will not be covered
experiments that under certain conditions the radiation in this survey which ®rst considers optical diagnostic
intensity from free radicals could be interpreted in terms techniques (A) and then some of the most promising
of heat release ¯uctuations [128±130]. For premixed ¯ames, solid-state sensors (B).
it is even possible to establish an essentially linear relation
between ICHp ; ICp2 ; and q 0 . For non-premixed or partially 4.1. Optical diagnostics
premixed ¯ames, the light emitted from free radicals is
less directly correlated with heat release but the level of Optical diagnostics operate in a broad spectral range,
¯uctuation in light intensity constitutes a suitable indication from UV (<200 nm) to IR (<10,000 nm), most sensors
of the ¯ame motion. operating in the UV to near IR (<2000 nm) range. In each
While pressure and heat release ¯uctuations p 0 and q 0 are spectral domain, the optical sensors can either monitor
directly involved in the instability process which one wishes emission, absorption, scattered light or ¯uorescence.
to control, other variables may also be considered. Time Qualitative or quantitative data may be collected. Sensors
resolved measurements of temperature, mole fractions and detecting the light emission essentially provide qualitative
information. A calibration procedure may be used to
Table 6 extract an indirect information on the ¯ame parameters
State variables and performance index for AIC and ACE (equivalence ratio or heat release). Absorption sensors on
Active control application State variables Performance index the other hand may be used to determine the mole fraction of
combustion intermediates products as well as the tempera-
Combustion instability p0; q0 p 02 ; q 02 ; p 0 q 0 ture and sometimes even the pressure or the velocity of the
T;
X 02 ; T 02 probed medium. Only these two types of sensors will be
Combustion enhancement X0, T0 X;
discussed in this section.
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 121
Table 7
Flame parameters and diagnostic technique
4.1.1. Optical absorption sensors ponents for wavelength division multiplexing, multiple
A notable effort has been expended to devise practical lasers may be combined into common signal and reference
sensors based on near IR and visible absorption. These ®bers. Each laser may be swept at different phases of a
devices have been mainly tested in laboratory scale facilities common ramp function. This provides a time-domain multi-
[12,111,140,141,149, 158,169] but experiments in a 20 MW plexing where a single photodetector observes the sequen-
waste incinerator [10] and a 1 GW gas-®red power plant tial absorption features as each laser is swept across its
[89] have been reported. Tests of an optical mass ¯ux sensor corresponding lineshape [140,171]. Wavelength-domain
on a full-scale gas turbine engine have also been carried out multiplexing has also been used in diode-laser combustion
[136] and ¯ight quali®cation is under way [94]. Equivalence sensors [12,111,172]. In this con®guration, the lasers can be
ratio ¯uctuations have also been measured using probes ramped across their respective absorption lines simul-
based on the absorption of the 3.39 mm He±Ne laser line taneously. Multiple wavelengths appearing in the trans-
[91,92] by gaseous hydrocarbon fuel molecules. More refer- mitted beam are separated onto multiple detectors using a
ences concerning the detection of combustion products and frequency-dispersive unit such as a diffraction grating.
temperature are presented in Table 7 (`ABS technique'). Fig. 13 presents such a con®guration.
As pointed out in Ref. [170], the development of near-IR
absorption techniques is closely related to the progress in 4.1.1.1. Fundamentals. Absorption techniques rely on the
room temperature, tunable and low cost diode lasers in the Beer±Lambert law which relates the transmissivity t n of
telecommunications industry. Commercially available units narrow-linewidth radiation at frequency n through a
range from 0.63 to 2.0 mm (AlGaAs, InGaAsP, InGaAs/InP) uniform medium of length L (cm) to the spectral
and allow exploitation of absorption bands of species like absorbance k n L:
H2O, NOx, CO or CO2. Processing of the absorption data
I
collected at several wavelengths may be used to calculate tn n exp 2kn L 3
I0 n
the temperature. The light is provided by diode lasers and
the detection system includes optical isolators, ®bers and In this expression, In is the monochromatic laser intensity
photodetectors which are most of the time photodiode at frequency n measured after propagating a pathlength L,
elements (InGaAs, Si). Taking advantage of ®ber com- I0 designates the incident intensity and k n the spectral
122 N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150
Fig. 13. Laser diode based near-IR absorption spectroscopy. Ical is used to convert signals from time to frequency domain in Iref is used as a
reference signal. Laser beams are multiplexed using a ®ber coupler and wavelengths in the transmitted beam are separated onto multiple
detectors using a diffraction grating (adapted from Ref. [172]).
absorption coef®cient (cm 21). Near a spectral line this absorption transitions may be scanned and the ratio of the
coef®cient can be expressed as: integrated absorbance of each transition is only a function of
temperature [175]. With the temperature determined, one or
kn S T; n0 pXabs g n 2 n0 4
both absorbances can be used to calculate the partial
22 21
where S(T, n 0) (cm atm ) is the temperature-dependent pressure.
transition line-strength centered at n 0, Xabs is the mole The scanned-wavelength technique has been mainly used
fraction of the absorbing species, p is the total pressure under atmospheric pressure conditions [109,140,144,175,
and g n 2 n0 (cm) is the frequency-dependent
R lineshape 176]. Indeed, the broadening of spectral lines with pressure
function normalized such that gn dn 1: This function (Fig. 14) prevents measurement of the zero-absorption base-
depends on temperature through Doppler broadening and line. This problem may be solved with a collection of
on both pressure and temperature through collisional laser sources operating at ®xed wavelengths [141]. The
(pressure) broadening. The temperature-dependence of the absorbances recorded at these wavelengths are used to deter-
line-strength arises from the Boltzmann population statistics mine the temperature and the mole fraction of the probed
governing the internal energy-level population distribution species. This attractive technique relies on the accurate
of the absorbing species. The line-strength is a fundamental modeling of the spectral absorption of a given species
spectroscopic property of these species which may be found under standard conditions of operation. One dif®cult
in spectroscopic databases such as HITRAN [173] and problem is the determination of the baseline (see Fig. 14).
HITEMP. In many cases however, the line strength must The feasibility of the method is however demonstrated
be speci®cally determined for the particular temperature in Refs. [141,172]. It is interesting to note that for the
and pressure conditions of interest. A short review of the ®xed wavelength technique, the tuning requirements are
spectroscopic literature dedicated to this aspect is presented signi®cantly relaxed and therefore, the measurement
in Ref. [174] together with the main features of the diode acquisition rate is essentially limited by the detection
laser absorption sensors for gas-dynamics and combustion system (photodiode and data acquisition electronics)
¯ows. whereas for the scanned wavelength technique, the measure-
ment acquisition rate is limited by the tuning rate of the
4.1.1.2. Absorption data recording. Two techniques lasers as well.
described in Ref. [172] have been developed to acquire
and process the absorption data, the scanned-wavelength
approach and the more recent ®xed-wavelength technique. 4.1.1.3. Velocity measurements. An interesting feature of the
In the ®rst approach, a narrow-line width laser scans a diode laser absorption sensors is the possibility to determine
speci®c spectral range and the resultant transmission the velocity of a ducted ¯ow. The principle of the setup is
signal is integrated. If the gas temperature, line-strength shown in Fig. 15. The velocity of the ¯ow can be deduced
and absorption path are known, the measured transmission from the Doppler frequency shift Dn 12 measured with a
may be directly related to the absorbing species partial pair of pro®les simultaneously acquired in two different
pressure. It is usually possible to select a transition such directions u 1 and u 2 with respect to the ¯ow. The velocity
that the temperature variation of the line-strength can be is given by:
neglected at least over some limited range (several
hundred K). Corrections using separate temperature cDn12
v 5
measurements may also be performed. Alternatively, two n0 cosu1 2 cosu2
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 123
Fig. 14. HITEMP calculation of H2O absorbance at various pressures for a mixture of N2 and CO2 corresponding to the products of a
stoichiometric methane/air combustion. T 1000 K; 10 cm pathlength (adapted from Ref. [141]).
where c is the speed of light and n 0 designates the unshifted combined method. Provided one can estimate the amount of
centerline laser frequency. Moreover the absorption air bleeding, which may take place between intake and
measurement itself may be used to obtain the density of combustor, it should be possible to directly adjust the
the gas. When combined with the velocity deduced from equivalence ratio. One may note that air bleeding is exactly
the Doppler shift, it allows a direct estimation of the mass the parameter most affected by aging.
¯ow rate. Such measurements have been performed in air
¯ows using O2 absorption near 763 nm (wind tunnel and 4.1.1.4. Conclusions. Diode laser based absorption sensors
full-scale engine tests [94,136]) and in high speed ¯ows are quite promising. In-situ measurements in the ¯ame
containing water vapor using H2O absorption bands near region or in the exhaust gases of major combustion
1.31 mm [137] and 1.38 mm [135]. species such as H2O, CO2 and O2, gas temperature,
The air mass ¯ow rate estimation is particularly interest- velocity and pressure are well demonstrated. Although the
ing for combustor control schemes based on the regulation detection of minor species such as NOx [157] and CO [111]
of the equivalence ratio since the fuel ¯ow rate is generally have been carried out in combustion environments, strong
known with good accuracy and intake air mass ¯ow can be interferences with high temperature water vapour limits
measured directly using this absorption and Doppler-shift the sensitivity (e.g. <140 ppm for NO [157]). Sampling
the combustion gases into a low-pressure, low-temperature
multipass absorption cell [144,177] eliminates many of the
interference problems associated with in-situ measurements.
Better sensitivity is achieved (e.g. <10 ppm for CO [144])
but the time response notably increases. A typical cell
response time is <1 s [144] which is still better than
conventional gas analyzers (a few seconds) but far slower
than in-situ measurements (less than 1 ms).
Under laboratory conditions, diode laser based absorption
data are in good agreement with reference measurements.
Relative errors on T and major combustion products (H2O
and CO2) of about 5% have been achieved [109,137].
Similar precision has been obtained for velocity measure-
ments [135,137]. Practical problems arise however. Weak
Fig. 15. Sketch of a basic diode laser mass ¯ux sensor (adapted from absorption strengths in the visible±near-IR range require
Ref. [136]). advanced detection schemes such as frequency or
124 N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150
Fig. 17. Premixed methane/air ¯ame, F 1:1 and p 1 bar. Emission spectra: OH p (transition A 2 S 1 ! X 2 P (0±0)). From left to right, R1,
R2 and Q2 bandheads), CH p (transition A 2 D ! X 2 P: From left to right, Q(0±0), and Q(2±2) bandheads) and C 2p (Swan band A3 P g ! X 3 P u; ,
Dv 0: From left to right, (1±1), and (0±0) bandheads) excited radicals. Spectra recorded with a CHROMEX grating spectrograph (1800 lines/
mm, 0.027 nm resolution) (from Ref. [96]).
126 N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150
Fig. 18. Premixed methane/air ¯ame at atmospheric pressure. Normalized OH p, CH p and Cp2 emission as a function of F . Signals are recorded
with a 600 lines/mm grating spectrometer using a 10 nm wide top hat ®lter centered around 310, 431 and 516 nm respectively (from Ref. [96]).
transform [197,198], (b) tomography [196], (c,d) Cassegrain 4.1.2.3. Black body emission. It is possible to estimate the
optics [98]. ¯ame temperature whenever soot is produced during the
Chemiluminescence sensors have already been designed combustion process. Indeed, it is generally accepted that
for operating point and active control purposes. In active soot particles are in thermal equilibrium with the local
control applications, chemiluminescence has been mainly combustion products (although a recent study [106]
used to track heat release ¯uctuations [4,8,13,26±28,57] indicates that soot could achieve radiative equilibrium
but control schemes have also been developed to perform with the dominant source in the combustor). As a result,
operating point control of boilers [11,43] as well as for determining the soot particles temperature distribution
combustion performance optimization [14,59]. In-cylinder may give indications on the temperature pattern in the
measurements of fuel/air mixing have also been carried out combustor. The principle of the method relies on the
[119]. Equivalence ratio and power measurements have characterization of the light emitted by the particles as
been obtained using a ®bered miniaturized PC-based they radiate at elevated temperatures. For a radiating body
spectrometer in a 2 MW furnace [47]. Chemiluminescence at temperature T, the monochromatic spectral radiance L ls
has also been investigated for gas turbine operating point (Wm 22 m 21 sr 21) can be obtained by multiplying the
control [44,96,101]. spectral emissivity e l with the black body spectral
Fig. 19. Premixed CH4/air conical ¯ame burner (F 0:95; mean ¯ow velocity of 1.2 ms 21). Simultaneous measurement of axial velocity
component measured at 1.5 mm above the exit of the burner and global spontaneous emission of CH p in the whole ¯ame. The axial ¯ow is
acoustically modulated at 10 Hz (left) and 30 Hz (right). The ¯ame acts like a low-pass ®lter (from Ref. [133]).
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 127
Fig. 20. Spatially resolved chemiluminescence measurements. (a) CCD camera and Abel transform: every CCD matrix pixel collects the light
emitted by the ¯ame elements along the line of sight (z axis). Local information (¯ame structure in the (x,y) plane) may be recovered using the
Abel transform assuming an axisymmetric ¯ame and optically thin medium (from Ref. [198]). (b) Tomography: image reconstruction of
arbitrary three-dimensional ¯ames. Flame projections are recorded at several angles (reconstruction precision increases with projections
number) and ¯ame structure is reconstructed using e.g. algebraic reconstruction or FFT techniques (from Ref. [196]). (c) Cassegrain optics:
spatially resolved measurements are achieved due to the very low spherical aberration of the pair of mirrors and the absence of chromatic
aberration of the pair mirrors and the absence of chromatic aberration (from Ref. [98]). The observation volume (diameter 100 mm, length
800 mm) may be estimated with the (d) measured light-collection-rate around the focal point (from Ref. [98]).
Fig. 21. Planck's law for black body spectral radiance (14). Evolution of radiance with wavelength for different temperatures. The maxima
locus calculated using Wien's displacement law is also shown.
¯ame recorded with a wide band spectrometer. The temperature used in this function is adapted to ®t the
main adjustable parameters are the temperature T and spectrum and band emissions should be discriminated
the soot particles mole fraction. This procedure is from the continuous background. Temperature can also
shown in Fig. 23 where the emission spectrum from a be estimated using the two-colour pyrometry technique.
butane ¯ame is ®tted with Planck's function. The Using Wien's approximation of Planck's law (valid for
Fig. 22. Spectral emissivity of soot particles (15) for several soot particles mole fractions (L 1 m; p2 0:83 and p1 6:0 after Ref. [200]).
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 129
Fig. 23. Measured emission spectrum of a butane diffusion ¯ame containing contributions of ¯ame radical band emissions and of soot black
body radiation. Also displayed are the calculated Planck functions corresponding to different temperatures (from Ref. [193]).
lT , 0:002 m K; typically l , 1000 nm and T, Fig. 24 shows the evolution with temperature of the ratio
2000 K of the black body spectral radiance at two wavelengths in
c1 the UV and the near IR. It is particularly important to select
L0l T < c lT , 0:002 m K 16 wavelengths, which are not perturbed by emissions bands.
l exp 2
5
lT In principle, this two-colour pyrometry technique only
requires two sets of narrow-band ®lters and photodetectors.
the soot temperature might be directly related to the However, for high and spectrally variable noise, the
ratio R Sl2 =Sl1 of the light signal collected at two intensity ratio of two given wavelengths will likely result
wavelengths l 1 and l 2 using relation (17) in an erroneous temperature. Therefore, several pairs of
1 1 wavelengths could be selected to perform a reliable
c2 2
l1 ! l2 temperature estimation. One may also detect the emission
T 17
el1 l2 spectrum over a broad range of wavelengths and use curve
ln R 1 ln 1 5 ln ®tting to estimate the temperature. For both temperature
el2 l1
Fig. 24. Evolution with temperature of the ratio of the black body spectral radiance at two wavelengths in the UV and the near IR.
130 N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150
Fig. 25. Infrared emission spectrum of a stoichiometric premixed methane/air ¯ame at 1, 5 and 10 bar. Spectra were recorded with a NICOLET
Magma 550 FTIR spectrometer (resolution 0.125 cm 21) looking downstream in the combustor through an optical ®ber. The sharp increase of
the signal for l . 3:2 mm is related to the low temperature ®ber radiation. Also observed near 4.2 mm is the cold atmospheric CO2 absorption
(from Ref. [3]).
evaluation procedures however, an accurate calibration of developed and could lead to interesting combustion
the detection system should be performed, for the spectral control applications. In Ref. [107], temperature in the exit
sensitivity and the detector linearity as well. A calibration of plane of a supersonic combustor could be determined by
the temperature sensor using a black body radiation source observation of the IR radiance from a portion of the
should be carried out to achieve maximum accuracy. H2O(n 2) band from 6.5 to 9.5 mm. In Ref. [108],
The determination of temperature from soot radiation temperature pro®les were determined in the exhaust gases
using curve ®tting is documented in Refs. [142,193]. Two- of an aero-engine by observation of the CO2 radiance around
colour pyrometry is exempli®ed in Refs. [95,106,205]. The 4.2 mm, and gas turbine combustor temperature was
uncertainty on the temperature measurements has been estimated by observation of H2O radiance near 3 mm. The
estimated between 20 and 50 K [142,205] depending on technique basically consists of comparing the IR radiance
the combustor type and measurement technique. It is often recorded by the sensor to a radiance database or model and
possible to obtain spatially resolved temperature ®elds using adjusting the database or model parameters like T so as to
tomographic techniques [95,142,193] but temperature match the sensor data. The temperature determination is
distribution measurements have also been carried out in complicated because spectral bands and lines of
a gas turbine combustor using an optical ®ber based combustion products depend on many parameters such as
pyrometer [106]. concentration, pressure, temperature as well as the optical
thickness of the probed medium. As an example, Fig. 25
4.1.2.4. IR emission. Temperature may also be deduced shows the in¯uence of pressure on the IR emission spectrum
from IR light emission. Indeed, thermal radiation of major of a premixed (stoichiometric) methane/air ¯ame. This will
combustion products (H2O, CO2 or CO) result in rotation± have to be taken into account in the determination of
vibration emission bands. These bands may be identi®ed temperature. The use of emission data often requires a
with a Fourier transform infrared (FTIR) spectrometer and careful preliminary investigation of the infrared spectral
this information may be used to measure temperature features of the process. The selection of the wavelength
and combustion products concentrations. FTIR in-situ range constitutes a central issue as it determines the main
measurements in laboratory scale combustors have been optical components of the system as well as the operating
reported in Refs. [206,207]. This technique was also used domain of the sensor in terms of pressure and temperature
to analyze aircraft exhaust gases [208,209]. However, FTIR range, and sensitivity. The effect of pressure is speci®cally
systems are too bulky and their time response is too slow for important as the optical thickness varies with this parameter.
practical application in combustion control. Practical
systems using ®lterbanks and multiple sensors have been 4.1.2.5. Conclusions. Recent advances in laser diodes,
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 131
®bers, ®ber splitters and photo-detectors will drive further pollutant mole fractions as low as a few ppm is needed for
developments of optical sensors for practical combustion future combustion control strategies and on-board diagnosis.
control applications. As an example, spatially resolved Gas species monitoring is mainly achieved with semi-
temperature data were obtained in a domestic burner using conductor sensors. These probes use a semiconducting
an imaging device (Hyperspectral Imager) recording at each material to detect a particular species. Materials employed
pixel spectral information between 3 and 5 mm with a are metal oxides: zirconium (ZrO2), titanium (TiO2) and tin
resolution Dl of 10 nm [210]. In a larger scale (SnO2) oxides doped with other oxides. The corresponding
experiment [15], the temperature ®eld in a 40 MW waste sensors are often designated as ceramic gas sensors. In TiO2
incinerator was recorded using an infrared camera scanning and SnO2 units, the principle of operation relies on the
light radiated by the fuel bed surface between 3.8 and change of the semiconductor resistance with oxygen partial
4.0 mm. This sensor was successfully integrated in the pressure whereas in ZrO2 units, the presence of the probed
plant control system and allowed a notable reduction of species is determined through voltage or current changes
CO and UHC emissions. Operating point control of gas across the semiconductor. TiO2 and SnO2 sensors have
turbine combustors was also explored using an IR also been designed for NOx and CO [77,211±213] monitor-
emission temperature sensor [3]. Because they are simple, ing but are less attractive than new zirconium oxide based
naturally robust and relatively easy to set-up, light emission sensors which have greater selectivity [147,154] and feature
sensors will ®nd further applications in the estimation of better stability under elevated operating temperature con-
combustion parameters like the equivalence ratio, the ditions. Other types of gas sensors use catalytic effects.
temperature or the heat release ¯uctuations. These devices generally comprise two resistive temperature
detectors (RTD), one of which is coated with a catalytic
material, which activates reactions with the gas to detect.
4.2. Solid-state sensors
The heat released at one probe induces a difference in
Various types of solid-state sensors have been developed resistance between the two RTD elements, which can be
during the last decade mainly for combustion control appli- related to the mole fraction of the target gas molecule.
cations in the automotive industry. The effort has focused Sensors of this type have been developed for CO and NOx
on sensors able to withstand severe operating conditions, (via ammonia addition) monitoring (see Ref. [115])
offering long term reliability at a low cost. These devices but feature relatively poor selectivity and are subject to
are intended to measure species mole fractions, ¯ame poisoning [116]. Fig. 26 shows typical designs for (a) poten-
presence, or temperature. In most cases, the sensors are tiometric zirconia sensor, (b) tin oxide sensor, (c) catalytic
designed for the inlet or exhaust pipes. Some units like sensor.
ion current probes, have to be mounted directly on the The following discussion will concentrate on the latest
cylinders. More recently, the technologies devised for auto- developments in zirconium oxide based sensors. Indeed,
motive combustion have been adapted to other systems like most ceramic gas sensors now rely on the electrochemical
furnaces or boilers [40,113] and are now considered for gas properties of a solid solution of zirconium oxide doped with
turbines [3]. other oxides such as CaO, MgO or Y2O3. This material is
This section will focus on some of the most advanced or designated as stabilized zirconia. The electrolytic properties
promising concepts. Gas sensors will be considered in more of zirconia are ®rst described to provide an understanding
detail because they constitute key elements for automotive of the sensor response and fundamental limitations. The
engine control. There are also potential applications in other structure of basic potentiometric and amperometric oxygen
areas either for control and/or health and pollutant emissions detection cells is then reviewed. Electrochemical principles
monitoring. used in some novel sensor designs for CO and NOx monitor-
ing are ®nally discussed.
Fig. 26. Solid-state gas sensors. (a) Potentiometric zirconia cell: mole fraction is sensed as an electromotive force between electrodes located
on both sides of a zirconia layer submitted to different partial pressures of the detected species (adapted from Ref. [165]). (b) Tin oxide device:
the mole fraction is sensed as a change of the semiconductor resistance in the presence of the detected species (adapter from Ref. [212]).
(c) Catalytic probe: in the presence of the detected species, heat is released at the catalytically coated electrode and the mole fraction is sensed
as a change between the two RTDs resistance (adapted from Ref. [115]).
One consequence of these properties is that all sensors number of electrons involved to generate the potential (in
based on doped zirconia material will be sensitive to O2 to a the present case n 4; F the Faraday constant, pO2 the
certain extent. It is then logical to ®rst consider the basic oxygen partial pressure in the sampled gases and pO2;ref ;
oxygen detection cells which form the core of oxygen the reference oxygen partial pressure. This relationship is
sensors and constitute key structures for more advanced based on thermodynamic equilibrium and fast kinetic
NOx or CO zirconia sensors. An extensive review of tech- reactions at the electrode interface. Fig. 28 shows the
niques for oxygen measurement using zirconia sensors is evolution of the output signal of a potentiometric zirconia
given in Ref. [165]. oxygen sensor as a function of the oxygen mole fraction of
an O2/N2 mixture as well as the corresponding Nernst law
4.2.1.2. Potentiometric Nernst cell for oxygen detection. A predictions. The offset voltage corresponding to equal
basic potentiometric zirconia cell for oxygen detection pressures on both sides of the zirconia layer pO2 pO2;ref ;
(Nernst cell) is sketched in Fig. 27 (right). At zirconia is due to the temperature difference DT which exists
temperatures above 3008C, O 22 ions drift from high between the two electrodes due to forced convection and/
(reference gas, generally atmospheric air) to low (sampled or asymmetric sensor geometry. Practical sensors based
gas, combustion products) oxygen partial pressure regions on potentiometric principles are described in Refs.
producing in turn an electromotive voltage U, which can be [68,167,216].
easily detected. The sensor temperature affects its time
response: ions drift faster at high temperatures and the 4.2.1.3. Amperometric cell for oxygen detection. The cell in
potentiometric cell responds more rapidly to changes in Fig. 27 may also operate as an electrochemical oxygen
the O2 content of the sampled gases. Current sensors are pump. By applying a voltage difference across the cell
generally equipped with a heater to maintain the zirconia electrodes, oxygen may be electrochemically transferred
layer at a constant and elevated temperature. The O2 mole through the electrolyte from the cathode to the anode. The
fraction XO2 can be determined using the Nernst law: corresponding oxygen ¯ux is related to the applied current I
by Faraday's law
!
RT pO2;ref
U Uoffset DT 1 ln 18 dNO2 I
nF pO2 19
dt pump nF
together with pO2 pXO2 ; where U is the voltage drop
between the two electrodes, Uoffset an offset voltage, R the where NO2 is the mole number of oxygen, F the Faraday
universal gas constant, T the electrode temperature, n the constant and n is the number of electrons involved in the
Fig. 27. (a) Yttria Stabilized Zirconium (YSZ). (b) Nernst cell: basic potentiometric cell for oxygen detection. Oxygen mole fraction is sensed
as an electromotive potential U established between two porous Pt electrodes printed on the solid electrolyte layer (YSZ). Yttria forces a defect
crystallographic ZrO2 structure with a ®nite concentration of oxygen vacancies enable O 22 ions drift through the zirconia layer.
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 133
Fig. 28. Output signal (symbols) of a potentiometric zirconia oxygen sensor as a function of the oxygen mole fraction p < pref 1 atm of an
O2/N2 mixture. Also shown (solid line) is the Nernst law prediction (18) calculated at the sensor operating temperature T 5508C (from Ref.
[112]).
pumping of one mole of oxygen (here O2 ! 2O22 1 4e2 where s O2 is the leak conductance with respect to oxygen,
and n 4: A basic setup for oxygen detection using an pO2 the partial pressure of oxygen in the exhaust stream and
electrochemical pumping cell is sketched in Fig. 29 (the pO2 ;v the partial pressure of oxygen within the internal
exhaust gas should contain oxygen). A voltage is applied volume. For an ori®ce of uniform cross section S and
to the zirconia cell so that the internal electrode is at a length L, s O2 DO2 S= RTL where DO2 is the molecular
negative potential. Therefore, O2 is electrochemically diffusivity of oxygen. For pure bulk diffusion (mean free
removed from the internal volume according to expression path of gas molecules much smaller than the diffusion
(19) while O2 ¯ows in the sensor chamber through a barrier diameter), DO2 is inversely proportional to the
diffusion barrier. This ¯ux of oxygen is governed by a absolute pressure [217]. Under steady state conditions
linear diffusion law (constant pO2 ;v ) the balance of the ¯uxes (19) and (20) gives:
I
dNO2 s O2 pO2 2 pO2 ;v 21
s O2 pO2 2 pO2 ;v 20 nF
dt diffusion
and if the voltage applied to the pumping cell is suf®ciently
high, pO2 ;v may be almost zero because the diffusion barrier
restricts the transport of O2 to the inner cavity [217]. A
limiting condition is then achieved, the pumping current is
controlled by the diffusion rate and it is proportional to the
oxygen mole fraction
Ilim < nF s O2 pO2 / XO2 22
Fig. 33. Output signals of a potentiometric CO/O2 sensor exposed to a CO/O2/N2 mixture. O2 steps (from left to right): 1, 3, 7, 10, 13 and 17%.
CO steps (from left to right for each O2 step): 0, 50, 100, 200, 300 and 400 ppm (from Ref. [78]).
136 N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150
Fig. 36. Advanced potentiometric NOx sensor, Pt electrodes, single pumping cell. Sensor exposed to a NO/O2/N2 mixture. Evolution of the NOx
signal with NOx and O2 mole fractions (abscissa in logarithmic scale). Device at 6008C (adapted from Ref. [112]).
measure CO and NOx. Designs have also been proposed for 4.2.2. Ion current probes
HC [152,153] H2S [228] and even CO2 [151] monitoring. While solid state gas sensors provide useful information
Oxygen detection is now a mature technique. Accurate and concerning the combustion process, they suffer from major
fast (up to several Hz) measurements can be performed disadvantages with respect to optical diagnostics:
under severe conditions. Uncertainties lower than 5% have
been reported over a wide range of O2 mole fractions for ² Gas sensors are operated downstream of the process. This
present oxygen sensors [112]. The challenge now concerns induces a time lag between combustion and correspond-
the improvement of minor gas species detection designs in ing probe measurements. This delay affects the control
terms of accuracy, sensitivity, durability, selectivity and algorithm stability and design.
time response. This characteristic time which is at least a ² Gas sensors have a slow time response and only provide
few seconds for present CO and NOx sensors, should be global information about the combustion process. As a
further reduced to allow combustion control applications. result, they cannot be used to monitor transients like
For present CO and NOx sensors, the detection thresholds combustion instabilities, knock or mis®re in spark igni-
determined with synthetic gases are in the range 10± tion (SI) engines. In this case also, gas sensors cannot
50 ppm [112,114,146,162] but seem somewhat higher provide cylinder-to-cylinder information.
under real exhaust gas conditions, from 50 to 100 ppm
[78,113,226]. Under the same conditions, uncertainties To address these problems, optical techniques may be
of 10 to 25% are typical for NOx and CO mole used advantageously. However, optical access is required
fraction measurements [78,112,160,226] but can easily together with speci®c optical elements (adapters, ®lters,
be in¯uenced by sensor aging. With respect to reliability, detectors). Ion current probes or ionization sensors provide
simple sensor designs should be preferred. Additional work alternative possibilities. These elements developed for SI
should be carried out to fully understand the mechanisms engines since the seventies [230,231] and more actively in
underlying minor species detection that could help improve the past few years (see e.g. Refs. [117,232]), are used to
present designs. characterize ion currents associated with the ¯ame. This
Combustion control applications based on solid state technique is well suited to SI engines because one may
gas sensors have mainly concerned automotive engines use the spark plug as the ion current detector. As a result
(see e.g. Refs. [1,37,41,42,65]) but oxygen probes are time-resolved combustion related information may be
now used for continuous emission monitoring in other obtained at a low cost on a cylinder-to-cylinder basis.
areas [115,229]. While the technology developed for
minor species detection is not completely mature, it 4.2.2.1. Ionic properties of ¯ames. The main source of ions
has considerable potential and in the future could ®nd in ¯ames is provided by chemiionization. This process
a wide range of applications from health monitoring to occurs during elementary reactions when the energy of the
combustion optimization. reactants together with the reaction energy are large enough
138 N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150
Fig. 37. Maximum positive ion concentration investigated with a low pressure (33 mm Hg) ¯at-¯ame burner for different fuel/air mixtures as a
function of equivalence ratio (from Ref. [234]).
to ionize one of the products of a chemical reaction negative species such as O and OH, H3O 1 ions can be
involving neutral species. The following reaction is present far in the post ¯ame region [118].
considered to be the most important [233]: In SI engines, due to the high pressures and temperatures
encountered in the cylinder after ignition, thermal ionization
CH 1 O ! CHO1 1 e2 29 may also play an important role [118,232,236]. More infor-
Some reactions with electronically excited species like mation about ionic properties of ¯ames may be found in
CH p and Cp2 may also constitute an important source of Refs. [233,237].
ions [234,235]. Due to charge transfer reactions, CHO 1 is Chemical kinetic mechanisms have been proposed to
not the dominant ion in hydrocarbon ¯ames. As pointed out describe the ionization process. However, since all the
in Ref. [234], CHO 1 is quickly consumed by H2O via: chemical reactions are not completely known, they are
limited to a small range of fuels (see Ref. [235] for
CHO1 1 H2 O ! CO 1 H3 O1 30 methane/air ¯ames). As a result, most of the information
concerning ions in ¯ames originate from empirical studies.
While there are many other secondary ions formed by The latter show that ion current can be correlated with par-
similar reactions, H3 O1 is generally the most abundant. ameters of importance in combustion control. Some practi-
Finally, the concentration of electrons and ions is limited cal results will be described in Section 4.2.2.2.
by the dissociative recombination reaction:
H3 O1 1 e2 ! H2 O 1 H 31
4.2.2.2. Correlations between ion current and operating
Ions are normally localized in a thin slab in the ¯ame. parameters. The relation between ion current and ¯ame
However, due to competing electron attachment to electro- parameters is shown in Fig. 37 which shows the strong
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 139
Fig. 38. Averaged ion current signal acquired within one of the cylinders of a turbocharged 2.31 production engine operated at 2500 RPM with
Isooctane. (Left) l scan at constant inlet manifold pressure (101,300 Pa). (Right) Load scan at constant l . 08 crank angle corresponds to top
dead center (TDC) (from Ref. [118]).
dependence of fuel type and equivalence ratio on the normal vibration levels on the cylinder head [63], the
maximum positive ions concentration in a laboratory low frequency content of the ion current signal is used to
pressure burner (from Ref. [234]). The most advanced detect knock occurrence and accordingly adjust the
applications based on ion current measurements were injection timing on a cylinder-to-cylinder basis [29,39].
carried out in SI engines. The spark plugs installed within Efforts are now being made to adapt ion current sensing
the cylinders are generally used with a small modi®cation of for peak pressure [232,238] and equivalence ratio control
the ignition circuit. The ion current generated through the [131,239]. A lean limit control scheme based on ion current
electrode gap during the combustion process is recorded detection has already been demonstrated for a small
when the spark is off. Fig. 38 (left) shows the evolution of displacement engine [29] and the control of the equivalence
the ion current as a function of the crank angle and l ratio of a domestic boiler is reported in Ref. [35].
F 21 : These data corresponding to a production engine
indicate that at a given l , the current features two peaks,
the ®rst peak (about 58 before TDC) being related to 4.2.2.4. Conclusions. Ion current probes have potential for
chemiionization and the second one (about 158 after TDC) combustion control applications. Although this technique
to thermal ionization [118]. As l determines the early ¯ame seems particularly well adapted for SI engines (localized
kernel properties through chemistry, it de®nes the ®rst peak combustion process, spark plug sensing, fast cylinder-to-
intensity. The second peak which is related to the cylinder measurements), it could certainly be adapted
thermodynamical state in the post¯ame region is also to other situations provided studies are carried out to
in¯uenced by l which affects this state (Fig. 38, left) but determine the best ion sensor location. Ion current signals
it clearly rises with engine load (Fig. 38, right). The are generally dif®cult to interpret but they clearly correlate
in¯uence of operating parameters on the ion current with parameters such as pressure and equivalence ratio.
features is well illustrated in this example. Some practical Fuel-type correction databases such as the one developed
applications are now reviewed to demonstrate the potential in Ref. [118] should facilitate signal processing for
of this technique. advanced ion current based equivalence ratio control
concepts.
Fig. 39. Schematic diagram of a dual energy ignition circuit modi®ed for ionization sensing (from Ref. [131]).
thin Pt based ®lm whose resistance increases with 4.2.3.2. Micromachined sensors. The improvement and
temperature. These probes are derived from the spreading of micromachining techniques drives the
temperature regulated heater of solid state gas sensors. A development of new sensors having a good potential for
typical design is shown in Fig. 40. The sensing element combustion control applications. This will be illustrated
thermally decoupled from the sensor body to minimize with three devices for ¯ow, pressure and viscosity sensing.
conduction, is exposed to the exhaust gas ¯owing in an
open housing, which also acts like a radiation shield.
These RTD sensors are now being used in automotive 4.2.3.2.1. Pressure sensor. The design of a hybrid solid
engine and catalyst diagnostic and control [37,76,240]. state/optical micromachined pressure sensor presented in
They feature a relatively good mechanical resistance at a Ref. [120] is given in Fig. 41. A broad-band (<30 nm
low cost in comparison with conventional thermcouples. around 1.3 mm) incident light beam (i) is partially
Their sensitivity (voltage drop across the sensing element) re¯ected at the glass/air interface (1). The transmitted
exceeds 1 mV/8C with an accuracy of <1.5% and a time beam propagates through the air cavity and is re¯ected
response of <5 s for DT 3008C up to 10008C. Other back on the diaphragm surface (2) deformed by pressure.
applications could certainly take bene®t from these The return light beam (r) contains a series of constructive
temperature sensors as they are rugged and easy to set up. and destructive interference fringes which depend on the
Fig. 40. Resistive Temperature Detector (RTD) design (from Ref. [76]).
N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150 141
3
features a large bandwidth (several 10 Hz) and promising
results were obtained during tests carried out in the injection
port of a GDI engine.
Fig. 42. Micromachined ¯ow velocity sensor. Pressure difference ptot 2 pstat causes a de¯ection of the membrane resulting in a decrease of
capacitance between the electrodes (from Ref. [93]).
142 N. Docquier, S. Candel / Progress in Energy and Combustion Science 28 (2002) 107±150
Fig. 43. Relation between dynamic viscosity m and Wobbe index W0 for several gaseous fuels and temperatures from 10 to 308C (from
Ref. [40]).
needed to consolidate the current techniques and ®nd new jet engines will be more dif®cult because it has to deal with
measurement methods or new ways of interpreting the certi®cation procedures.
signals provided by current sensors. As an example, Ref. Finally, extensive testing in well controlled laboratory
[242] indicates that in the context of spectroscopic diag- scale experiments reproducing real conditions should be
nostics, additional useful information may be recovered carried out together with larger scale experiments to bring
from the signals by means of hybrid neural network analy- sensor technology to maturity.
sis. Concerning the reliability and accuracy, optimal control
and optimization algorithms are now being developed for
automotive engines [243] and gas turbines [244] to predict
Acknowledgements
engine and sensor behavior and improve control per-
formance and sensors reliability. The development of arti-
Many ®gures included in this article come from original
®cial oxygen sensors based on neural networks models is
contributions. We wish to thank the authors for allowing us
also investigated for more accurate automotive engine cold
to use their work. This research was initiated in the frame-
start control [245].
work of a European Community Brite Euram project under
In addition, future strategy in combustion control will be
the leadership of Rolls-Royce Industrial and Marine Gas
speci®c to each machine type (gas turbines, jet engines,
Turbines Limited. This support is gratefully acknowledged.
internal combustion engines). Factors which should be
taken into account are size, meantime between failure of In the following references, AIAA papers may be
sensors and, in all cases, budgetary constraints. Certainly obtained from the American Institute of Aeronautics and
one control and sensing will not cater to all needs but Astronautics, 1801 Alexander Bell Drive, Suite 500, Reston,
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