1

Presentation
5009™ Digital
Control System Features Applications

December 2018

Industrial Turbomachinery Systems

 2
MicroNet TMR 5009
Digital Governor for Steam Turbines

Industrial Turbomachinery Systems

 3

Features

• Mechanical or generator drives

• Field-programmable software
• 32-bit Motorola 68040 66Mhz microprocessor
• PCI Software for PC Compatability

Industrial Turbomachinery Systems

 4

Features

• Cabinet or bulkhead mount

• Single automatic extraction
• Mixed pressure (induction)
• Single automatic extraction/mixed pressure
• Modbus® communication protocol
• OpView
• PC-based programmable/download software
• C-UL/CE certified

Industrial Turbomachinery Systems

 5

Control Features

• Overspeed trip • Programmable I/O

• Overspeed trip test circuitry • Idle/rated
• Critical speed avoidance (2) • Isochronous/droop
• Speed control • Remote process control
• Load sharing • Cascade control
• kW droop w/speed droop
backup

Industrial Turbomachinery Systems


Control Features
• Three turbine start
modes-manual, auto, and
auto startup curve
• Extraction
control/induction control
• Valve limiters
Industrial Turbomachinery Systems
6
• Dual speed control
dynamics
• First out trip indication
• Actuator output selectable
• Class 1, Div. 2, Groups A-D
 7

Applications
SINGLE VALVE MULTI-STAGE TURBINE

4-20 mA PROGRAMABLE ANALOG FT INPUTS (8 AVAILABLE)

K C M F K C M F K C M F ALARM RELAY

E P P T E P P T E P P T SHUTDOWN RELAY
R U U R U U R U U
PROGRAMABLE FT RELAYS (12 AVAILABLE)
N / D N / D N / D
E A A I E B A I E C A I COMPUTER/PERIPHERAL INTERFACE

L N O L N O L N O PROGRAMABLE FT RELAYS (12 AVAILABLE)

A A A
P L P L P L 4-20 mA PROGRAMABLE FT ANALOG OUTPUTS (4 AVAILABLE)

S O S O S O LOAD SIGNAL
G G G
A S B S C S

ACTUATOR

MicroNet
Power INLET PRESSURE
LOAD:
IN THIS APPLICATION
YOU MAY CONTROL ONE
OF THE FOLLOWING:
Supply #1 PUMP
COMPRESSOR
GENERATOR
• INLET PRESSURE
• EXHAUST PRESSURE
ETC. • GENERAL LOAD
SPEED • CONTROL

MicroNet EXHAUST PRESSURE

Power
Supply #2

Industrial Turbomachinery Systems

 8

Applications
TWO VALVE MULTI-STAGE STEAM TURBINE

KCM F KCM F KCMF

EPP T EPP T EPP T 4-20 mA PROGRAMABLE FT ANALOG INPUTS (8 AVAILABLE)

RUU RUU RUU ALARM RELAY

N / D N / D N / D SHUTDOWN RELAY
EAA I EBA I E CA I
FT CONTACT INPUTS (24 AVAILABLE)
L N O L N O L NO
A A A COMPUTER/PERIPHERAL INTERFACE

P L P L P L PROGRAMABLE FT RELAYS (12 AVAILABLE)

S O S O S O 4-20 mA PROGRAMABLE FT ANALOG OUTPUTS (4 AVAILABLE)

G G G
A S B S C S
MicroNet
Power T/T ACTUATOR

Supply #1
T/T

MicroNet INLET LOW PRESSURE

LOAD SIGNAL

Power ACTUATOR

Supply #2 LOAD:
IN THIS APPLICATION
YOU MAY CONTROL ONE
INLET HIGH PRESSURE OF THE FOLLOWING:
PUMP
COMPRESSOR • EXHAUST PRESSURE AND
GENERATOR • EITHER INLET PRESSURE
POWER POWER ETC. • KW LIMITING
SOURCE SOURCE
24Vdc, 24Vdc, EXHAUST PRESSURE
115Vac 115Vac
OR OR
125Vdc 125Vdc

Industrial Turbomachinery Systems

 9

Applications
SINGLE VALVE SINGLE STAGE STEAM TURBINE

KCM F KCM F KCMF

EPP T EPP T EPP T 4-20 mA PROGRAMABLE FT ANALOG INPUTS (8 AVAILABLE)

RUU RUU RUU ALARM RELAY

N / D N / D N / D SHUTDOWN RELAY
EAA I EBA I E CA I
FT CONTACT INPUTS 24 AVAILABLE
L N O L N O L NO
A A A COMPUTER/PERIPHERAL INTERFACE

P L P L P L PROGRAMABLE FT RELAYS (12 AVAILABLE)

S O S O S O 4-20 mA PROGRAMABLE FT ANALOG OUTPUTS (4 AVAILABLE)

G G G
LOAD SIGNAL
A S B S C S
MicroNet T/T ACTUATOR

Power
Supply #1 INLET PRESSURE
IN THIS APPLICATION
LOAD: YOU MAY ALSO CONTROL
MicroNet PUMP
COMPRESSOR
ONE OF THE FOLLOWING:
• INLET PRESSURE
• EXHAUST PRESSURE
Power GENERATOR
ETC. • GENERAL LOAD

Supply #2 EXHAUST PRESSURE

POWER POWER
SOURCE SOURCE
24Vdc, 24Vdc,
115Vac 115Vac
OR OR
125Vdc 125Vdc

Industrial Turbomachinery Systems

 10

Applications
CONTROLLED EXTRACTION STEAM TURBINE

KCM F KCM F KCMF

EPP T EPP T EPP T 4-20 mA PROGRAMABLE FT ANALOG INPUTS (8 AVAILABLE)

RUU RUU RUU ALARM RELAY

N / D N / D N / D SHUTDOWN RELAY
EAA I EBA I E CA I
FT CONTACT INPUTS (24 AVAILABLE)
L N O L N O L NO
A A A COMPUTER/PERIPHERAL INTERFACE

P L P L P L PROGRAMABLE FT RELAYS (12 AVAILABLE)

S O S O S O 4-20 mA PROGRAMABLE FT ANALOG OUTPUTS (4 AVAILABLE)

G G G
A S B S C S
MicroNet ACTUATOR

Power T/T

Supply #1 ACTUATOR
LOAD SIGNAL

MicroNet IN THIS APPLICATION

LOAD: IN ADDITION TO
Power INLET PRESSURE

PUMP
EXTRACTION PRESSURE,
YOU MAY ALSO CONTROL

Supply #2 COMPRESSOR
GENERATOR
ONE OF THE FOLLOWING:
• INLET PRESSURE
ETC. • EXHAUST PRESSURE
• LOAD

POWER EXHAUST PRESSURE

POWER
SOURCE SOURCE
24Vdc, EXHAUST PRESSURE
24Vdc,
115Vac 115Vac
OR OR
125Vdc 125Vdc

Industrial Turbomachinery Systems

 11

Applications
(MIXED PRESSURE INDUCTION) MULTI-STAGE STEAM TURBINE

KCM F KCM F KCMF

EPP T EPP T EPP T 4-20 mA PROGRAMABLE FT ANALOG INPUTS (8 AVAILABLE)

RUU RUU RUU ALARM RELAY

N / D N / D N / D SHUTDOWN RELAY
EAA I EBA I E CA I
FT CONTACT INPUTS (24 AVAILABLE)
L N O L N O L NO
A A A COMPUTER/PERIPHERAL INTERFACE

P L P L P L PROGRAMABLE FT RELAYS (12 AVAILABLE)

S O S O S O 4-20 mA PROGRAMABLE FT ANALOG OUTPUTS (4 AVAILABLE)

G G G
A S B S C S
MicroNet T/T
ACTUATOR

Power
Supply #1 T/T
INDUCTION PRESSURE

MicroNet ACTUATOR
LOAD SIGNAL

Power
IN THIS APPLICATION
Supply #2 INLET HIGH PRESSURE
LOAD: YOU MAY CONTROL ONE
OF THE FOLLOWING:
PUMP
• EXHAUST PRESSURE AND
COMPRESSOR
• EITHER INLET PRESSURE
GENERATOR
• KW LIMITING
POWER ETC.
POWER
SOURCE SOURCE
24Vdc, 24Vdc, EXHAUST PRESSURE
115Vac 115Vac
OR OR
125Vdc 125Vdc

Industrial Turbomachinery Systems

 12

Speed References

Low Idle High Idle Minimum Maximum External

Speed Speed Governing Governing Overspeed
STOP Speed Speed Level

Rated Electrical Overspeed

#1 Critical #2 Critical Speed Overspeed Test
Speed Speed Trip Limit
Range Range
Avoidance Avoidance

Industrial Turbomachinery Systems

 13

Manual Start Mode

MANUAL - Pressing RUN automatically increases valve

limiter and automatically increases speed setpoint to minimum
control allowing start-up to be regulated by a separate valve.

100% VALVE LIMITER

ACTUATOR

Start-up must be done manually

by separate valve

PUSH time
“RUN”

Industrial Turbomachinery Systems

 14

Semi-automatic Start Mode

SEMIAUTOMATIC START - Pressing RUN automatically
increases speed setpoint to minimum control speed and
allows the operator to manually increase valve limiter.

Operator must raise valve VALVE LIMITER

100% limiter to maximum

SPEED

ACTUATOR

0%
PUSH Operator manually time
“RUN” raises valve ramp

Industrial Turbomachinery Systems

 15

Automatic Start Mode

AUTOMATIC START - Pressing RUN automatically increases
valve limiter and automatically increases speed setpoint to
minimum control speed.

VALVE LIMITER
100%

SPEED
ACTUATOR

0%
PUSH SPEED time
"RUN" CONTROL

Industrial Turbomachinery Systems

 16

Automatic-Sequence Start-up
AUTOMATIC-SEQUENCE START-UP - An automatic starting
sequence with two idle speeds, variable hold timers, and
variable acceleration rates based on hot/cold start schedules.

100% VALVE LIMITER

High Idle
Low Idle Speed
SPEED
Speed

ACTUATOR
Minimum
generator speed
0%
PUSH time
“RUN” High Idle Hold Time
Low Idle
Hold Time

Industrial Turbomachinery Systems

 17

I/O Configuration - Inputs

• 4 Magnetic pickups
 Jumper selectable between
MPU and Proximity Probe
• 2 Contact inputs
(preset)
 External emergency
shutdown
 External clear/reset

Industrial Turbomachinery Systems

 18

I/O Configuration - Inputs

• 8 Analog inputs (4-20 mA)

 Cascade
 Extraction/ Admission pressure
 kW (load)
 Remote extraction setting
 Remote speed reference
 Auxiliary
 Load sharing

Industrial Turbomachinery Systems


I/O Configuration - Inputs
• 22 Programmable contact
inputs
 External stop
 External run
 Open valve
 Close valve
 Auxiliary reference raise
 Auxiliary reference lower
 Generator breaker
Industrial Turbomachinery Systems
19
 Tie breaker
 Overspeed test
 MPU failed override
 Cascade reference raise
 Cascade reference lower
 Idle/rated
 Enable cascade control
 Enable remote process
control

I/O Configuration - Inputs
• Programmable contact
inputs (continued)
 Start permissive
 Enable auxiliary control
 Remote speed enable
 Raise/lower speed setpoint
(remote)
 Continue/halt auto start
Industrial Turbomachinery Systems
20
 High pressure valve limiter
open/close
 Low pressure valve limiter
open/close
 Extraction setpoint
raise/lower
 Extraction control enable
 Remote extraction setting
enable
 21

I/O Configuration - Outputs

• 4 Analog (meter driver)
outputs (4-20 mA)
 Speed readout
 Speed setpoint
 Auxiliary readout
 Auxiliary setpoint
 Cascade readout
 Cascade setpoint
 Remote speed setpoint
 kW input
 Actuator 1 position
 Actuator 2 position
 HP/LP valve limiter readout
 HP/LP valve output readout
 Extraction pressure setpoint
 Extraction pressure readout
 Valve ramp position

Industrial Turbomachinery Systems

 22

I/O Configuration - Outputs

• 10 Programmable FT contact outputs
 Speed reference maximum
 F3/F4 selected
 Speed switch 1 & 2
 Remote cascade setpoint enabled
 Remote speed setting enabled
 Remote level switch (2)
 Cascade level switch (2)
 Auxiliary input switch (2)
 Valve ramp switch
 Cascade control enabled
 Hand valves 1– 5
 Overspeed trip/test enable
 Alarm/shutdown indication
 Zero speed detected
 Auxiliary control enabled
Industrial Turbomachinery Systems
 23

I/O Configuration - Outputs

• 2 Actuator outputs
 4-20 mA or 20-160 mA
• 2 FT Contact outputs
(preset)
 Alarm
 Shutdown

• Modbus® Communication
Port
 300-38,400 baud (selectable)
 RTU or ASCII protocol
 RS232, RS422,
OR RS 485

Industrial Turbomachinery Systems


Specifications
C-UL/CE certification for Class I, Division 2
Groups A, B, C, and D
Power supply inputs
Speed sensing frequency range
Input amplitude
Operating temperature
Industrial Turbomachinery Systems
24
180-264 Vac, 90-150 Vdc
18-32 Vdc, 90-150 Vdc
88-132 Vac, 50/60 Hz
5 Hz to 25 kHz
1.5 Vrms minimum
0°C to +55°C ambient
 25

Specifications

Humidity Lloyd's ENV2 test #1

Water leakage MIL-STD-0108E, spray tight, Table
III
Salt fog MIL-STD-810, Method 509.2,
Procedure I

Vibration Lloyd's ENV2 test #1

Shock MIL-810-C Method 516.2-1,
Procedure I b

Accelerated life 500 hour life test, varying

temperature (-40°C to + 65°C) and
humidity (10-95%)

Industrial Turbomachinery Systems

 26

Specifications

EMI MIL-STD-461B, part 9

Surge immunity IEC 801-5
ESD immunity IEC 801-2
Emissions EN55011, Class A, Group 1
Radiated RF immunity IEC 801-3
Fast transient immunity IEC 801-4
Conducted RF immunity IEC 801-6

Industrial Turbomachinery Systems

 27

Control Block Diagram

LSS
LSS Ratio HP Valve
Speed
+ Limiter Limiter
Setpoint
PID
- HP Actuator
Actual Speed
S HP
Auxillary LSS
+
Setpoint
PID
-
Aux Input

Extr/Adm
+
Setpoint
PID P
-
E/A Input

LP LP Actuator
HSS C
Adm/Extr

LP Valve
Limiter

Industrial Turbomachinery Systems

 28

Speed Control Block Diagram

4 HSS
Speed Sensors

Raise Speed Setpoint Raise

Logic
ModBus 1
Speed Bias
ModBus 2 Setpoint Logic

Lower Speed Setpoint Lower

Logic
ModBus 1
- To
ModBus 2 + PID LSS
+ + Bus
Remote Speed Setpoint Remote -
Enable/Disable Enable
ModBus 1
Logic
ModBus 2
Droop
ModBus 1 Direct Logic
Setpoint
ModBus 2 Entry
Remote Speed
Cascade Setpoint
Logic

Industrial Turbomachinery Systems

 29

Extr/Adm Control Block Diagram

Raise Extr/Adm Setpoint Raise

Logic Extr/Adm Input
ModBus 1

ModBus 2
Extr/Adm
Setpoint
Lower Extr/Adm Setpoint Lower
Logic
ModBus 1
- Extr/Adm
ModBus 2 PID Control
+ + Signal
Remote Extr/Adm Setpoint Remote -
Enable/Disable Enable
ModBus 1
Logic
ModBus 2
Droop
ModBus 1 Direct Logic
Setpoint
ModBus 2 Entry

Remote Speed
Setpoint

Industrial Turbomachinery Systems

 30

Extr/Adm Control Block Diagram

Spd/Press
Priority
Priority
Logic Ratio
ModBus 1
Limiter
ModBus 2
LSS
HP
Raise
Demand Raise Demand Speed PID
Setpoint Logic Setpoint S
ModBus 1

ModBus 2 Aux PID

Lower
Demand Lower
Setpoint Logic
ModBus 1

ModBus 2 LP
P
C
Enable/Disable
Extr/Adm
Control
Signal

Industrial Turbomachinery Systems

 31

Cascade Control Block Diagram

Raise
Cascade Raise
Setpoint Logic Cascade Input
ModBus 1

ModBus 2 Cascade
Lower Setpoint
Cascade Lower
Setpoint Logic
ModBus 1
- Cascade
ModBus 2
PID to Speed
+ + Conversion
Remote
Remote -
Cascade
Enable/Disable Enable
ModBus 1
Logic
Droop
ModBus 2
Logic
Direct Enable/
ModBus 1 Enable
Setpoint Disable
Logic
ModBus 2 Entry Cascade ModBus 1

ModBus 2
Remote Cascade
Setpoint

Industrial Turbomachinery Systems

 32

Aux Control Block Diagram

KW Input
Auxillary Input
C
Raise
Auxillary Raise
Setpoint Logic
ModBus 1

ModBus 2 Auxillary
Lower Setpoint
Auxillary Lower
Setpoint Logic 105%
ModBus 1
- LSS
PID BUS
ModBus 2
+ + C
Remote
Remote -
Auxillary
Enable/Disable Enable
ModBus 1
Logic
Droop
ModBus 2
Logic
Direct Auxillary
ModBus 1 Enable
Setpoint Enable/
Logic
ModBus 2 Entry Disable ModBus 1

ModBus 2
Remote Auxillary
Setpoint
Industrial Turbomachinery Systems
 33

Questions????

Industrial Turbomachinery Systems