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Em - 9 - HIGH - RES - 1
Em - 9 - HIGH - RES - 1
2 SKF TMDS 9
Safety recommendations
• Never dismount a bearing from a tapered seating by means of the Oil
Injection Method without having an hydraulic nut or an SKF locking nut
screwed onto the shaft end
• Use the tools in accordance with their instructions for use.
SKF TMDS 9 3
1. Description
For a bearing to function properly and to last, it is important that the correct mounting
method and the suitable tools are being used. Care should also be exercised with regard to
cleanliness. Mounting should, whenever possible, be carried out in a clean and dust-free
room and not in the immediate vicinity of dust producing machines. If the bearing is to be
re-used, dismounting must be conducted with the appropriate care.
SKF has developed methods that simplify mounting and dismounting of bearings and also
eliminate almost completely the risks of damaging these precise machine elements.
This demonstration unit can be used for presentation of various methods including the SKF
Oil Injection Method. The use of the SKF Oil Injection Method saves considerable effort and
avoids unnecessary damages to the parts.
Shaft No. 1
• Mounting and dismounting ball bearing 6208, which is itted on both shaft and housing.
• Mounting and dismounting ball bearing 6208, which is itted in housing only.
Shaft No. 2
• Mounting and dismounting angular contact ball bearing 7308 BECBP on shaft.
• Mounting and dismounting ball bearing 6208 on shaft.
Shaft No. 3
• Mounting and dismounting spherical roller bearing 21312 E/C3 with cylindrical bore on
shaft.
Shaft No. 4
• Mounting and dismounting spherical roller bearing 21312 EK/C3 with tapered bore on
shaft.
Shaft No. 5
• Mounting and dismounting spherical roller bearing 21312 EK/C3 with adapter sleeve
on shaft.
Shaft No. 6
• Mounting and dismounting spherical roller bearing 21312 EK/C3 with withdrawal
sleeve on shaft.
Shaft No. 7
• Mounting and dismounting self-aligning ball bearing 1209 EKTN9/C3 on a shaft in
housing SE 509.
4 SKF TMDS 9
Shaft No. 8
• Mounting and dismounting ball bearing 6214 on shaft.
• Mounting and dismounting ball bearing 6212 on shaft.
Shaft No. 9
• Mounting and dismounting cylindrical roller bearing NU 2212 ECP with cylindrical bore
on cylindrical shaft.
2. Components
SKF TMDS 9 5
3. Tools
Note:
• Demonstration Unit TMDS 9 includes Turning Table, Shafts and Accessories - 1 to 19.
• Demonstration Unit TMDS 9/1 includes Turning Table, Shafts, Accessories and Tools
(including TWIM 15/230V) - 1 to 40.
• Demonstration Unit TMDS 9/1NH includes Turning Table, Shafts, Accessories and Tools
(including TWIM 15/230V) - 1 to 30.
• Demonstration Unit TMDS 9/1US includes Turning Table, Shafts, Accessories and Tools
(including TWIM 15/110V) - 1 to 40.
• Demonstration Unit TMDS 9/1NH-US includes Turning Table, Shafts, Accessories and
Tools (including TWIM 15/110V) - 1 to 30.
6 SKF TMDS 9
4. Bearings and accessories
Bearings and accessories are NOT supplied and must be ordered separately.
SKF TMDS 9 7
4.1 Table of applicable tools for shafts
The table below shows the applicable tools for each Mounting Star shaft.
For information on how to use the tools, refer to the instructions for use provided with
each tool.
M = Mounting D = Dismounting
TKTL 20 Infrared
Thermometer
TMHN 7* Locknut
Spanner
8 SKF TMDS 9
Tool Description Shaft 5** Shaft 6 Shaft 7 Shaft 8 Shaft 8 Shaft 9**
TMDS 9/1 includes Mounting Mounting Mounting Mounting Mounting Mounting
all tools. and and and and and and
TMDS 9/1NH dismounting dismounting dismounting dismounting dismounting dismounting
includes tools spherical spherical self-aligning ball bearing ball bearing cylindrical
marked* roller roller ball bearing 6214 on 6212 on roller
bearing bearing 1209 shaft. shaft. bearing
Shafts marked** 21312 EK/ 21312 EK/ EKTN9/C3 NU 2212
can NOT be C3 with C3 with on a shaft in ECP with
demonstrated with adapter withdrawal housing cylindrical
TMDS 9/1NH sleeve on sleeve on SE 509. bore on
contents shaft. shaft. cylindrical
shaft
TKTL 20 Infrared D
Thermometer
SKF TMDS 9 9
5. (Dis)Mounting procedures for shaft no. 1
10 SKF TMDS 9
5.1 Mounting bearing 6208 on shaft no. 1
Make sure that the bearing bore, as well as the shaft and housing seating are clean. Apply
a thin layer of oil. Select the correct combination of sleeve and impact ring from Fitting Tool
TMFT 36, according to the selection chart. Place the bearing to its seating and drive up
using Fitting Tool TMFT 36.
SKF TMDS 9 11
5.3 Dismounting of bearing 6208 on shaft no. 1 (2)
Mount bearing 6208 as in procedure 5.1, but without the centre part of shaft no. 1. Select
extractor TMIP 30-60 and insert this through bore of bearing. Connect the slide hammer,
extract by throwing the hammer towards the handle.
12 SKF TMDS 9
6. (Dis)Mounting procedures for shaft no. 2
1 2 3 4
5 6 8 7
SKF TMDS 9 13
6.1 Mounting bearings 7308 BECBP on shaft no. 2
Mounting bearings with cylindrical bore can best be done by heating them. Bearings
should be heated about 80 to 90 °C (140 to 160 °F) above the temperature of the shaft,
but should never exceed 125 °C (260 °F). To handle the hot bearings, use clean gloves
(TMBA G11) or clean lint-free cloth.
Heat both angular contact ball bearings on the Induction Heater TWIM 15/230V
(alternatively TWIM 15/110V). When both bearings has reached the desired temperature,
push them, one by one, in back-to-back arrangement onto the shaft without
misalignment. Press the bearing inner rings against the abutment face of the disc until an
interference it is obtained.
14 SKF TMDS 9
6.3 Mounting ball bearing 6208 on shaft no. 2
Heat ball bearing 6208 with Induction Heater TWIM 15/230V (alternatively
TWIM 15/110V), as described in point 6.1. When the bearing has reached the desired
temperature, push it onto the shaft without misalignment. Press the bearing inner ring
against the abutment face of the longer intermediate ring until an interference it is
obtained.
SKF TMDS 9 15
7. (Dis)Mounting procedures for shaft no. 3
16 SKF TMDS 9
7.1 Mounting bearing 21312 E/C3 on shaft no. 3
Heat spherical roller bearing 21312 E/C3 with Induction Heater TWIM 15/230V
(alternatively TWIM 15/110V), as described in point 6.1. When the bearing has reached the
desired temperature, push it onto the shaft against the abutment face until an interference
it is obtained.
Connect the quick connection nipple (729832 A) to the adapter 729145 and connect the
high pressure pipe to the adapter and the G1/4 thread on the shaft and pump oil between
bearing and bearing seat until oil escapes at the end of the contact surface all around the
shaft. While pumping, dismount the bearing by means of the puller.
SKF TMDS 9 17
8. (Dis)Mounting procedures for shaft no.4
18 SKF TMDS 9
8.1 Mounting bearing 21312 EK/C3 on shaft no. 4
During drive up the original radial clearance of the bearing is reduced. The easiest and best
way of mounting spherical roller and CARB bearings is with the help of the
SKF Drive-up Method. Carefully read the step by step mounting procedure given by
skf.com/mount (Accurate axial drive-up of spherical roller bearings).
Determine whether one or two surfaces slide during mounting.
Lightly oil all mating surfaces with a thin oil e.g. SKF LHMF 300 and carefully put the
bearing on the shaft. Rotate the outer ring a few times to allow the rollers to assume their
correct positions. Drive the bearing up to the starting position by applying the
HMV 12E-nut pressure found in the table. Monitor the pressure by the gauge on the
SKF Hydraulic Pump 729124 DU.
Drive the bearing up the taper to the required distance from the axial drive-up starting
position. This is monitored by the SKF Dial Indicator TMCD 5P, which can be put into the
hole of the HMV E-nut. Remove the hydraulic nut after mounting and screw the shaft nut
KM 12 to locking washer MB 12. Return the piston of the hydraulic nut in a vice, having
pump 729124 DU (with open release valve) still connected. The oil will low back into the
pump.
SKF TMDS 9 19
SKF Hook Spanners HN series
Note: Never dismount a bearing from a tapered seating by means of the Oil Injection
Method without having a hydraulic nut or a SKF locking nut screwed onto the
shaft end.
20 SKF TMDS 9
9. (Dis)Mounting procedures for shaft no. 5
SKF TMDS 9 21
9.1 Mounting bearing 21312 EK/C3 on shaft no. 5
The tightness of the it between bearing, adapter sleeve and shaft depends on how far the
bearing is pressed onto the tapered seat. Push the distance ring and the adapter sleeve
onto the shaft. Then push the spherical roller bearing onto the adapter sleeve until the
abutment face of the distance ring is reached. Screw hydraulic nut with piston facing the
bearing onto the adapter sleeve. For mounting the spherical roller bearing 21312 follow
the instructions described in point 8.1. Place the locking washer and screw on the sleeve’s
nut. Press the piston of the hydraulic nut back, as described in point 8.1.
22 SKF TMDS 9
10. (Dis)Mounting procedures for shaft no. 6
1
7
2
SKF TMDS 9 23
10.1 Mounting bearing 21312 EK/C3 on shaft no. 6
The tightness of the it between bearing, withdrawal sleeve and shaft depends on how far
the bearing is pressed onto the tapered seat. Therefore, it is necessary to measure the
radial clearance of the unmounted spherical roller bearing. Place the bearing upright and
rotate the inner ring a few times to allow the rollers to assume their correct positions. The
clearance is measured, using the feeler gauge 729865 A, between the outer ring and the
uppermost rollers.
After determination of the radial clearance (refer to SKF Rolling Bearings catalogue), the
spherical roller bearing is pushed manually on the shaft until the abutment face of the
distance ring is reached. Push the withdrawal sleeve under the bearing as far as possible.
Screw on lock nut KM 10 by the Lock Nut Socket TMFS 10 until the bearing is pressed far
enough on the withdrawal sleeve. This is the case when the required reduction is obtained.
Since the bearing is positioned on the shaft, the clearance is now measured between the
lowest rollers and the outer ring. Remount shaft locknut KM 10 to locking washer MB 10.
Finally, check again the clearance of the bearing.
24 SKF TMDS 9
10.2 Dismounting bearing 21312 EK/C3 on shaft no. 6
Unscrew the KM 10 Lock nut and take away the locking ring MB 10 from the shaft. Screw
Lock Nut KM 13 on the withdrawal sleeve using the HN 12-13 spanner. Use as much force
as needed to dismount spherical roller bearing 21312 EK/C3.
SKF TMDS 9 25
11. (Dis)Mounting procedures for shaft no. 7
2 3 1
4 6 5
26 SKF TMDS 9
11.1 Mounting self-aligning ball bearing 1209 EKTN9/C3 on shaft no. 7
Take the shaft out of the holder. Place adapter sleeve H 209 over the shaft. Place self-
aligning ball bearing 1209 EKTN9/C3 and locking washer MB 9 over the adapter sleeve.
Hand tighten the assembly with locknut KM 9. Place the shaft and bearing assembly in its
holder so that the bearing assembly its in its housing. Tighten the nut according to the
instructions of the TMHN 7.
SKF TMDS 9 27
12. (Dis)Mounting procedures for shaft no. 8
28 SKF TMDS 9
Shaft no. 8 will show the big differences in dismounting forces between ball bearing 6212,
which will be dismounted without Oil Injection Method, and ball bearing 6214, which will
be dismounted with Oil Injection Method.
SKF TMDS 9 29
13. (Dis)Mounting procedures for shaft no. 9
30 SKF TMDS 9
13.1 Mounting bearing NU 2212 ECP on shaft no. 9
Slide away inner ring from bearing NU 2212 ECP and heat it with Induction Heater
TWIM 15/230V (alternatively TWIM 15/110V), as described in point 12.1. When the ring
has reached the desired temperature press it against the abutment face of the shaft until
an interference it is obtained.
SKF TMDS 9 31
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© SKF Group 2019
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extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy
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MP546 EN · 2019/12