Professional Documents
Culture Documents
1 (31)
TF
TFX
CONTENTS
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. LIFTING POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. MAIN COMPONENTS ............................................... 6
6. OPERATING PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7. BEAM AND CARRIAGE SLIDE PIECES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.2. Adjusting slide pieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.3. Replacing steel strip on beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8. FEED CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8.2. Cylinder structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8.3. Replacing seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9. HOSE REEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10. HOSE SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
11. ADJUSTING HOSE TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
12. ADJUSTING WIRE TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
13. IMPULSE CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
14. FRONT AND INTERMEDIATE CENTRALIZERS . . . . . . . . . . . . . . . . . . . . . . . . 20
15. RETURN WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
16. PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
16.1. Each shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
16.2. Every week . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
17. CYLINDER FEED TFX 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
18. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
19. LIFTING POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
19.1. Adjusting slide pieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
19.2. Instructions to convert TF into TFX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
19.2.1. Drilling holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
20. ADJUSTING THE LENGTH OF THE FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
20.1. Adjusting the intermediate and maximum length . . . . . . . . . . . . . . . . 27
20.2. Adjusting the minimum length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
21. FEED CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
21.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
21.2. Cylinder structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1. GENERAL
The TF 500 cylinder feed is designed for use with the HLX 5 rock drills.
The design of the feed aims at simplicity of structure and ease of maintenance. The main
components and the operating principle of the cylinder feed are described later.
These instructions also include a description of the most common maintenance tasks.
SANDVIK service department is always willing to give advice and help in any
service--related problems. The trained service personnel of your SANDVIK dealer use the
proper tools and modern instruments, and the required original SANDVIK spare parts.
2. SAFETY
Before starting maintenance work, move the rig away from the
site where you have just been drilling.
CAUTION
Control the condition of hoses regularly, and check that they run
properly in the guides. Remember that a hose breakage can also
WARNING
cause personal injury.
When checking the hydraulic circuit for leaks, look and listen, do
not feel about with hands – high--pressure oil sprays can
WARNING
penetrate the skin and cause serious injuries.
WARNING
3. TECHNICAL DATA
4. LIFTING POINTS
5. MAIN COMPONENTS
6. OPERATING PRINCIPLE
The feed is constructed so that the cylinder tube (1) is a moving part, and the piston rod
(2) is fixed to the rear end of the feed beam. The intermediate centraliser (3) and the hose
reel (4) are fixed to the cylinder tube (1), and move along with the cylinder tube. The travel
speed of the rock drill (5) is doubled with a system of wire ropes (6 and 7) and return wheels
(8 and 9) fixed to the intermediate centraliser and the hose reel.
4 5
3
8
7
2
9 1 6
Locating
shoulder
Steel strip
The steel strips on the beam can become damaged, for instance, by rocks falling on the
beam. The steel strip (5) is available as a spare part in 7.5 m lengths.
1. Open the four front centraliser mounting screws (2). Remove the front centraliser
body (1) from the front end of the beam.
2. Remove all slide pieces (3) and their frames (6) from one side of the cylinder feed
TF 500.
3. Remove the mounting pieces (4). Remove the old steel strip. Wash the rail.
4. Slide the new steel strip (5) on the feed and put it in place by turning the steel strip.
Use silicone for sealing.
5. Push the steel strip (5) against the rear end, and cut the steel strip to length.
6. Use mounting pieces (4) to tighten the steel strip (5).
7. Replace the slide pieces (3).
8. Repeat steps 1 to 7 to the other side of the cylinder feed TF 500.
9. Mount the front centraliser body to the beam. Tighten the screws (2) to 300 Nm.
10. It is recommended that you remove the wear pieces of the rock drill, hose reel and
centraliser to make the change easier.
1
3 6
4
2
8. FEED CYLINDER
8.1. General
The maximum working pressure of the cylinder is 180 bar for forward feed and 250 bar
for return movement. Oil is led into the cylinder through the piston rod, to both sides of the
piston.
1 3 4 5
6 2
Total length
7 8
1. Cylinder tube
2. Piston rod
3. Adapter
4. Return wheel (wire)
5. Return wheel bracket
6. Mounting piece
7. Pressure connection (extending cylinder = feed movement)
8. Pressure connection (contracting cylinder = return movement)
Before replacement of seals, the cylinder must be removed from the feed as follows:
Cylinder dismantling
4. Screw the cover with the O--rings off the cylinder tube.
150--200˚C
Before taking the cover out, heat up the area on where the cover’s thread is to
approx. 150--200˚C.
5. Open the socket retainer screws (2 pcs) and screw the mounting piece loose from
the feed cylinder piston rod.
3. After installing, set the seal into its groove using e.g. a cylinder tube. Lubricate the
seal first.
2. Set the seals into the grooves after installing. An oiled piston rod can be used for
the setting the seals, but do it very carefully as the setting direction is unfavorable
to the seals. The wiper is slipped into its groove.
Special tool kit ID 34544578 is available.
5. Screw the hose nipples to the piston rod. Use new seals.
6. Screw the mounting piece to the piston rod end and tighten
it with tightening torque of 300 Nm. Lock it with the socket
retainer screws (2 pcs). Secure it with Loctite 243.
9. HOSE REEL
General
The hose reel keeps the rock drill hoses in the correct order and
proper tightness.
Structure
The hose reel is mounted to the base plate with four screws. The
base plate is mounted to the feed cylinder tube with four bolts.
Hose order
7 7
7 4
4
4 1
1
1 2
2 5
6 2
5 3
6
3 5
1. Percussion (pressure)
2. Percussion (return)
3. Flushing
4. Shank lubrication
5. Rotation
6. Rotation
7. Stabilizer
13
14
Check the condition of the hose reel components at least in conjunction 12
with every second rock drill overhaul. 9
10
6
D Disconnect the rock drill hoses and plug them.
4
D Lift the hoses off the drum.
D Disconnect the return wire.
D Disconnect the hose drum base plate from the hose drum 1
carriage and lift the hose drum off.
D Open the four bolts (13). 7
D Remove the cover (12). 5
D Open the axle nut (9) and remove the securing plate (10). 8
D Lift the hose reel (1) off the axle.
3
D Remove the bushing (4).
11
D Lift the return wheel (5) and its bearings (7, 8) off.
D Check the condition of the ball bearings (6, 7 and 8).
Replace if necessary.
7 1. Percussion (pressure)
4
5 2. Percussion (return)
6 3. Flushing
1
2 4. Shank lubrication
3 5. Rotation
6. Rotation
8 7. Stabiliser
8. Feed cylinder hoses
1. Adjust the return wire (A) at the wire end connected to the hose support. The wire
end is provided with a threaded piece and locking nuts.
D Open the locking nut (2) at the hose support and use the other nut (1) to tighten
the wire. Use a suitable tool to prevent the wire from turning.
D Tighten the locking nut (2).
2. Tighten the pulling wire (B) using the tubular nut (3) at the rear end of the feed.
D Open the locking nut (4) through the opening at the rear end of the beam.
D Use a suitable tool to prevent the wire from turning, and tighten the wire so that a
correct clearance (85 to 88 mm for stabiliser model or 150 to 153 mm for basic
model) is left between the rear of the rock drill and the front edge of the hose reel,
as shown in picture on page 18.
D Tighten the locking nut (4).
3. Check the adjustment of wire tensioning when drilling with full feed power. The
return wire may not have a greater slack than 50 mm.
4
3
HLX Stab. 85 to 88 mm
basic 150 to 153 mm 2 1 B
A
Max 50 mm
Inductive sensor
mounting position Impulse cylinder
mounting position
The stopping device must not touch the inductive sensor’s cap when the feed cylinder is
in its extreme position.
Front centraliser 1 3 5
4
(300 Nm)
8
7
(300 Nm)
(100 Nm)
4
Intermediate centraliser 3
2
1
3
5 (200 Nm) The intermediate centraliser (1) is mounted
1
(100 Nm) to the base plate (2) with four bolts (3).
The base plate is mounted to the return
wheel bracket (4) with four bolts (5).
2
adjusting screws
max. 1.5 mm
clearance = 0
Adjusting slide pieces using ‘adjusting screws’. The adjustment is carried out before
tightening of the screws. Adjust the slide piece frames so that the clearance between the
slide piece and the steel strip is less than 1.5 mm.
4 3
2
1
1. Remove the front centraliser from the TF feed (1), and install a plate in place of the
front centraliser.
2. Install the slide pieces and slide--piece frames (2, 3) and the TF feed on top of the
TFX beam.
3. Attach the bearing block (4) and the feed cylinder (5) of the lower beam.
4. Adjust the slide pieces according to the chapter ‘Adjusting slide pieces’.
5. Install and connect the hydraulic hoses.
DIRECTION DIRECTION
OF FEED TFX 500 TFX 550
OF FEED
Note! With the TFX 500 feed you must use approx. 15 bar (TFX 550, 50 bar) higher feed
pressure than with TF feed, because of the pressure relief valve mounted into the line of
upper feed cylinder B port.
Example: If you normally use 90 bar feed pressure with the TF feed, you have to set the
feed pressure up to 105 bar (TFX 550, 140 bar) with the telescopic feed by using the feed
pressure adjusting valve.
The feed pressure can also be adjusted during drilling. The adjustment is correct, when
the beam and rock drill move simultaneously (not with the same speed). The feed
pressure is adjusted 0.5 times higher than the value of the adjusted valve compared to
the TF feed.
Maximum length
Minimum length
3 2
6 1
4
The cylinder of the lower beam
7
6
2
A C B
1. Cylinder tube
2. Piston rod
3. Cylinder pin
4. Pressure connection
5. Pressure connection
6. Intermediate piston
7. Piston
7
2 4
3 5
1