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800

900
1100
2 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 3 (62)

PANTERA 800, 900, 1100

PREFACE

Congratulations on your choice of Tamrock drilling rig.


This manual describes the maintenance of Pantera 800, 900 and 1100 drilling rigs. Only
those who have been given proper training are allowed to operate the rig. The operator
shall also read and fully understand the contents of the Operator’s Manual, Maintenance
Manual and the Safety Instructions.
The manual gives you such information on the structure and operation of the rig that is
necessary for correct maintenance.
For demanding maintenance and repairs, we recommend that you contact your nearest
authorized Tamrock Service. Our maintenance personnel have the skills and special tools
required for the most demanding tasks.
Through correct use and by following the maintenance instructions, you can expect a high
degree of utilization and long operating life of your rig.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
4 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100

PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1. INTRODUCTION TO MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2. Recommended operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3. Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1. Warning labels on the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2. Warning of injury risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3. Warning of damage to equipment or property . . . . . . . . . . . . . . . . . . . 13
2.4. Read the user or maintenance instructions . . . . . . . . . . . . . . . . . . . . . 13
2.5. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6. Refilling fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7. Pneumatics maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8. Rock drills pressure accumulators maintenance . . . . . . . . . . . . . . . . . 16
2.9. Hydraulics maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.10. Electric system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.11. Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.12. Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3. IMPORTANCE OF PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1. General notes on maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2. First service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4. PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1. Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2. Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2.2. Rock drill HL 700, HL1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2.3. Cylinder feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2.4. Rod handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2.5. Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.2.6. Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.2.7. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.2.8. Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.2.9. Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.2.10. Air circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.2.11. Dust collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 5 (62)

PANTERA 800, 900, 1100


INTRODUCTION TO MACHINE

1. INTRODUCTION TO MACHINE
1.1. Intended use
Pantera is intended for use at mines and quarries. It is an independently operated
hydraulic rig that drills vertical, inclined, and horizontal holes. The maximum hole depth
is 33 metres when 14 foot MF steels are used.

1.2. Recommended operating conditions


D Ambient temperature -- 30˚C ... + 50˚C
D Maximum altitude from sea level max. 3000 m
D Before use in exceptional conditions, contact Tamrock’s engineering department.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
6 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


INTRODUCTION TO MACHINE

1.3. Components
FRONT SECTION

1. Rock drill
3 2 2. Feed
3. Rod handler
1
4. Boom

1. Rock drill HL 700


1. Pressure accumulator
4
2. Rotation motor
2
3 3. Flushing housing
4. Gear housing

1. Rock drill HL 1000


2 1. Pressure accumulator
4 2. Rotation motor
3. Flushing housing
3 4. Gear housing

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 7 (62)

PANTERA 800, 900, 1100


INTRODUCTION TO MACHINE

2. Feed
1. Hose reel
1
2. Pito
3. Movable suction head
4. Carriage
5
5. Feed cylinder

3. Rod changer

1. Rotation motor
1 2. Top jaw
3. Latch
4. Roller jaw (optional)
2 5. Lower jaw

4
5

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
8 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


INTRODUCTION TO MACHINE

4. Boom

6 1. Boom lift cylinder


4 2. Boom swing cylinder
3. Boom zoom cylinder
4. Feed swing cylinder
5. Feed tilt cylinder
6. Feed extension cylinder

1
5
2

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 9 (62)

PANTERA 800, 900, 1100


INTRODUCTION TO MACHINE

MIDDLE SECTION

1. Cabin
2. Crawler base
4 3. Receivers
3
2 4. Drilling hydraulics
1

1. Cabin

1 1. Roof panel
2. Pressure gauges
3. Rod handling control
4. Tramming control
5. Left hand panel
6. Drilling control
2 7. Boom control
8. Right hand panel
3 6
7
4 8

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
10 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


INTRODUCTION TO MACHINE

2. Crawler base
2 1. Drive gear
2. Oscillation cylinder

1
3. Receivers
1 1. Hydraulic oil tank
2. Fuel tank

4. Drilling hydraulics

1. Pumps
2. Valve blocks
3. Drilling joystick

3 2 1

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 11 (62)

PANTERA 800, 900, 1100


INTRODUCTION TO MACHINE

REAR SECTION

1. Power pack
2. Air system
2 3. Dust collection system
3
1

1. Power pack

1 1. Diesel engine
3 2. Gearbox
4 2 3. Compressor
4. Hydraulic pumps

2. Air circuit

1. Compressor
2. Oil/air receiver
4 3. Air filter
4. Dust collector

2
3
1

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
12 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


INTRODUCTION TO MACHINE

3. Dust collection
1 1. Dust collector
2. Primary cyclone
3. Suction head

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 13 (62)

PANTERA 800, 900, 1100


SAFETY INSTRUCTIONS

2. SAFETY INSTRUCTIONS
2.1. Warning labels on the equipment
All the warning labels on the device will be presented in the instructions chapter
dealing with the warning labels.
! DANGE DANGER
R Immediate danger related to a feature of the device,
causing serious injury or death if the proper safety
precautions are not taken.
Hazardous voltage.

Can cause severe


WARNING
injury or death.

Disconnect main
supply cable before
A dangerous or unsafe manner of operation that may
servicing.
ID = 207 241 08
cause serious injury or death if the proper safety
precautions are not taken.
GB

2.2. Warning of injury risks


A dangerous or unsafe manner of operation that may cause serious injury or death
(injury or health risk) if the proper safety precautions are not taken.
Dangerous boom movement. The boom movement can cause serious
injury or health risk. Do not enter the danger zone of the machine during
drilling or tramming.
WARNING

2.3. Warning of damage to equipment or property


These warnings are designed to instruct the operator how to use the equipment so
that material damage can be avoided.
Risk of damage. Welding current can damage electric devices and circuit
boards. Disconnect the battery terminals and circuit boards before
welding the equipment.
CAUTION

2.4. Read the user or maintenance instructions


These instructions are used when it is forbidden to operate the equipment before
receiving proper training or reading the information in the manuals
Do not use the equipment unless you have been given proper training.
Read the operating instructions before using the equipment. The
operator must know the operating, maintenance, and safety instructions
CAUTION of the equipment, as well as the local safety instructions of the mine,
before using the equipment.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
14 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


SAFETY INSTRUCTIONS

2.5. General
We recommend that records be kept on services and wearing part replacements. Regular
maintenance at correct intervals increases reliability, economy, and safety of the
equipment.
Even maintenance work can be dangerous, unless caution is observed. Everybody
involved in maintenance work should understand the possible hazards, and use safe
working methods. Before starting any maintenance or repair work, read the
manufacturer’s instructions and follow them.

The person responsible for maintenance and repairs should be clearly defined.
-- Do not do any work that you are not authorized to do.
-- Inform the users of the equipment of the start of special and maintenance work.
-- Ensure the area around the rig is clear and safe before commencing maintenance
work.
-- If the equipment or a part of it has been stopped for maintenance or repair, make
sure that it cannot be started accidentally.
D Turn main switch off
D Remove ignition key
D Put a DANGER DO NOT START warning sign on the main switch. The sign must
only be removed by a person who is fully aware of the situation.
-- Clean and wash the equipment regularly, and always before maintenance and
repair work.
-- Before starting to clean the equipment with water, high-pressure washer, steam,
or other cleaning methods, protect all such openings and other points that can
cause danger or become broken. Electric motors, switchgear cabinets and and
electric boxes especially need to be protected.
-- If required, ensure suitable and safe ladders or working platforms are available for
repair and maintenance work.
-- Do not use parts of the equipment as steps. If maintenance work must be done high
up, or in an otherwise dangerous place or position, use necessary safety devices
to prevent falling.
-- All platforms, steps, grips, rails, ladders, and other similar parts must be kept clean
of oil, dirt, snow, and ice to prevent accidents caused by slipping.
-- Always use the correct tools for the maintenance task.
-- Before commencing maintenance or repair work ensure vehicle is on level ground,
with both tracks chocked.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 15 (62)

PANTERA 800, 900, 1100


SAFETY INSTRUCTIONS

-- Pay special attention to the exhaust piping and the exhaust gas cleaning system.
Ensure sufficient ventilation.
-- Overheating indicates a fault. Stop the engine and repair the fault before more
serious damage is caused. Make sure that the engine radiator is not covered, and
that it is not clogged.
-- When checking engine coolant level, stop the engine and allow it and the radiator
to cool down. If an overheated engine must be stopped, allow the radiator to cool
down before checking coolant level. If there is no time for that, use thick gloves and
protective clothing when opening the radiator filling cap. Stand to the side, turn your
face away, and open the cap a little. Wait until the pressure is released and coolant
stops running out, then open the cap slowly.
-- When replacing heavy parts, use correct lifting apparatus and techniques.

2.6. Refilling fuel


The following precautions must be observed when replenishing fuel:
-- Do not fill fuel tank when the engine is running.
-- Take care not to spill fuel on hot surfaces.
-- Fuel filling should be done in a well ventilated space.
-- Smoking, open flame, and sparks are dangerous when the fuel tank is being filled.
-- Wipe off spilled fuel before starting the engine.
-- Keep the fuel replenishing pipe in contact with the fuel tank, or arrange earthing
to prevent sparking caused by static electricity.
-- Cabin heater must be switched off.

2.7. Pneumatics maintenance


The pneumatic circuit must be depressurised before any repairs are made.
-- Make sure that the pneumatic system completely pressureless before starting
maintenance or repair work on the compressor.
-- The system pressure must not be adjusted higher than specified by the
manufacturer. Increasing the pressure does not increase the performance of the
equipment.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
16 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


SAFETY INSTRUCTIONS

2.8. Rock drills pressure accumulators maintenance

-- The pressure accumulators of the rock


drills are pressurized with nitrogen gas N2.
Before removing the accumulators,
release the pressure by opening the filling
valve. Do not pressurize the accumulators
over the specified filling pressure. Follow
the instructions for pressure accumulator
maintenance and repair.

2.9. Hydraulics maintenance


Maintenance, repair, and installation of hydraulic equipment must only be carried out
experienced hydraulics experts.
-- Do not attempt any such repairs that you do not fully understand.
-- Never do any repair work on the hydraulic circuit if the system is pressurized.
-- Do not use the drilling equipment if the system has a hose leakage.
-- Always stop the engine and the powerpack before tightening or repairing a leaking
hose connection.
-- Do not try to locate a leak from a hose or a connection by feeling with your hand.
The high-pressure oil spray from the leak can penetrate the skin and cause a
serious injury. A high-pressure oil spray can also start a fire.
-- Avoid direct skin contact with oil. Prevent oil from getting into your eyes; use eye
protection.
-- Do not work under a device or component that is held up only by the hydraulics.
Use separate supports in conjunction with maintenance and repair.
-- Do not remove boom cylinders or their non-return valves unless the boom, the
feed, and the rock drill are properly supported.
-- Pipe connections, hose lengths, and hose types must correspond with the
specifications. When replacing or repairing hoses, use original TAMROCK spare
parts or hoses and fittings recommended by the manufacturer. Ensure that the
pressure ratings of the hoses and connecting fittings correspond with the working
pressures.
-- Any alterations require a written authorization from the manufacturer.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 17 (62)

PANTERA 800, 900, 1100


SAFETY INSTRUCTIONS

2.10. Electric system maintenance


-- Work on electric equipment or materials is only be carried out by qualified
electricians, or assistants under their supervision and control, observing
electrotechnical regulations.
-- The local electrotechnical and electric safety regulations must always be
observed.
-- Always use only original electric components.
-- If disturbances in electric supply occur, stop the rig or device at once.
-- Voltage must be cut off from the parts of the equipment or device that are to be
checked, serviced, or repaired, if the regulations so require. Check that the
disconnected parts are dead, and then lock the main switch or arrange a work
earthing if necessary.
-- Check the electric devices of the equipment regularly. Faults, such as loose wires
and damaged insulation must be repaired at once.
-- Check the operation of earth fault protection every week. This is done by pressing
the test button. If no cut-off takes place, the protective device must be repaired
before starting any devices connected to it.
-- When handling high-voltage components, remember that capacitors may have an
electric charge, even if the voltage is cut off. Short the capacitors with an earthing
rod.
-- Before making any changes on the electric devices, TAMROCK’s electric
engineering department must be consulted, and a written authorization received,
to ensure the operation of the device does not change.

Working on live components


-- If the component must be live, a fellow worker must be standing by to cut off voltage
at the emergency or main switch in an emergency situation. Follow the electric
safety regulations.
-- Use a red-and-white safety chain and warning signs to encircle the working area.
-- Use only insulated tools.
-- Observe special caution.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
18 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


SAFETY INSTRUCTIONS

2.11. Battery maintenance


Always wear eye protection, protective overalls, and protective gloves when
servicing batteries.
-- Always disconnect the negative (-) pole first, and then the positive (+) pole. Always
connect the positive pole (+) first, and then the negative (-) pole.
-- To prevent sparking when connecting a battery charger, pull the charger supply
cord or switch the charger off before connecting the charging wires to the battery
terminals. Open the battery cell caps slightly during charging to allow the
generating gases to escape.
-- The acid in the battery burns skin, eats holes in clothing, and can cause blindness
if it gets in the eyes. If you get battery acid on your skin, flush the spot at once with
water. Use sodium bicarbonate to neutralize the acid if it gets in the eyes. Flush the
eyes with water, and call a doctor.
-- When servicing batteries, remember that lead-acid batteries generate (during
charging and discharging) oxygen and hydrogen which form a highly explosive
mixture. A spark or an open flame can cause an explosion. If necessary, ventilate
the battery compartment properly before disconnecting or connecting the cables.
-- To prevent explosion, the electrolyte level must be maintained and checked
regularly. Add distilled water, if required, before starting, never immediately after
use. With a high enough electrolyte level, the cells have less space for gases.
-- Use an flashlight when checking electrolyte levels, never an open flame.
-- The battery terminals should never be shorted as sparks can cause the battery to
explode.
-- Do not test electric devices by making the contact with the battery terminal.

2.12. Welding
Before starting to weld, determine the material to be welded, and the welding method and
fillers. Contact TAMROCK Service, if necessary.
-- Do not repair steering equipment by welding.
-- Welding must be left to qualified personnel.
-- Disconnect both cables from the battery before starting to weld. The welding
voltage can damage electric devices.
-- Use a protective mask when welding.
-- Arrange adequate ventilation.
-- Arrange protection against fire.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 19 (62)

PANTERA 800, 900, 1100


IMPORTANCE OF PERIODIC MAINTENANCE

3. IMPORTANCE OF PERIODIC MAINTENANCE


Properly done and correctly timed periodic maintenance guarantees the reliability of the
equipment. The purpose of periodic maintenance is to have the rig checked regularly and
thus ensure a high level of serviceability. This will prevent costly damages and downtime
which cuts productivity. Neglected maintenance means extra costs!
It is important to do the daily service routines carefully. Any possible faults must be
repaired at once or reported to the persons in charge. The daily routines include
lubricating, checking, and adjusting. Every new operator must be able to manage the daily
service routines.
Periodic maintenance instructions are based upon the diesel engine’s running
hours and the rock drill’s percussion hours.

3.1. General notes on maintenance work


1. Always shut off the rig before maintenance work. Prevent accidental starting by
turning the main switch off or remove the ignition key.
2. Make sure that the rig will not move.
3. Clean the rig before maintenance.
4. Ensure that
D tools;
D spare parts: and
D materials (oils, lubricants etc.) needed are ready at hand
5. Carefully clean around the filling caps before refuelling or topping up of oils.
6. Always check the cleanliness of the oil used when changing oil or replacing the
filter. A large amount of impurities (e.g. clogged filter) may be a sign of a fault that
must be repaired at once before it causes serious damage.
7. Beware of hot surfaces and hot oils. Dispose of used oil and filters according to the
local regulations.
8. All guards and covers must be re--installed after maintenance work.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
20 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


IMPORTANCE OF PERIODIC MAINTENANCE

3.2. First service


The following steps should be carried out during the first week of use (in addition to the
normal scheduled services):
Adjust the drilling pressures according to rock conditions.

After the first five shifts (50 h)

CHECK / CLEAN AND CHANGE /


TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

AFTER THE FIRST FIVE SHIFTS (50 hours)

Tighten the engine mounting, air intake and exhaust manifold bolts.
Check air suction hoses and connections.

Change compressor oil and oil filter.

Tighten the triple pump mounting flange bolts.

Check tightening torques of all bolts in rock drill.

Tighten all loosened connections and bolts.

Tighten all conductor connections.

After the first 200 diesel engine hours:


Contact the local Caterpillar dealer to carry out the diesel engine service. The first service
includes engine oil change, replacing of oil filters and checking of valve clearances and
fuel injector timing (3116 engine).

Caterpillar engine delivery inspection form has to be filled in at this point!

CAUTION

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 21 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4. PERIODIC MAINTENANCE

4.1. Schedule

CHECK / CLEAN AND CHANGE /


TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

ENGINE HOURS when

EVERY completed

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


GENERAL
Yes Note

Operation of emergency stop switches and


buzzer

Working lights

Tramming lights

Function of the gauges

Oil leaks

Clean the rig

Operation of warning and shut down system

Adjustable cylinder ( oscillation ) pins ( correct


tightness 520 Nm)

Operation of warning and shut down sensors

Tightness of all conductor ( terminal ) connec-


tions

Fire extinguisher testing and refilling

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
22 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

CHECK / CLEAN AND CHANGE /


TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

ENGINE HOURS when

EVERY completed

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


ROCK DRILL HL 700, 1000
Yes Note

Tightness of mounting between carriage / rock


drill visual checking

Tightness of flushing housing bolts visual


checking

Possible oil leaks

Condition of hoses and connectors

Condition of flushing housing seals (during dril-


ling)

Percussion hour meter reading

Operation of shank lubrication

Condition of accumulator filling valves/caps

Accumulator pressures

Shank, chuck, flushing housing, connecting


piece and rotation bushing

Tightness of flushing housing bolts

Tie rod tightness

Tightness of mounting between carriage / rock


drill

Rotation motor and accumulator bolt tightness

Tightness of bolts in the rear cover, intermedi-


ate gear.

NOTE! The service interval of the


rock drill is 500 percussion hours.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 23 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

CHECK / CLEAN AND CHANGE /


TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

ENGINE HOURS when

EVERY completed

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


CYLINDER FEED
Yes Note

Wire mounting and tightness

Condition and wear of wires

Cleaning of wires

Oiling of wires

Greasing points

Carriage sliding clearances and condition of


slide pieces

Cylinder clearances

Retainer centralizer jaws

Return wheel bearings

Feed cylinder sealings

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


ROD CHANGER
Yes Note

Lower end greasing points

Greasing points

Accumulator pressure

Rod changer jaws

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
24 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

CHECK / CLEAN AND CHANGE /


TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

ENGINE HOURS when

EVERY completed

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


BOOM
Yes Note

Greasing points

Weldings of boom and cradle

Mountings of hydraulic cylinders

Accumulators pressures

Cradle clearances

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


CARRIER
Yes Note

Tension of tracks

Transfer gear oil

Oscillation shafts

Oscillation cylinder pins

Final drive oil

Operation of brakes

All weldings

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


OTHER CARRIER COMPONENTS
Yes Note

Control lever joints greasing

All grease nipples

Electrolyte and connections in batteries

Condition and mounting of winch rope

Winch oil

Cabin air filters (inner circulation and intake


filter)

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 25 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

CHECK / CLEAN AND CHANGE /


TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

ENGINE HOURS when

EVERY completed

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


DIESEL ENGINE
Yes Note

Engine oil

Radiator hoses and connections

Water pump for leaks

Coolant temperature

Engine coolant

V-- belts

Operation of air filter service indicator

Air intake lines and connections

Radiator core

Engine oil filter

Crankcase breather

Air filter

Safety filter

Valve clearances

Fuel injector timing

Fuel ratio control

Engine vibration dampers

Turbo charger S
Thermostat of cooling system

Water pump S
Starter motor S
Alternator S
Injector units

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
26 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

CHECK / CLEAN AND CHANGE /


TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

ENGINE HOURS when

EVERY completed

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


FUEL
Yes Note

Fuel amount

Fuel filter indicator

Water separator empty water trap

Fuel tank empty water trap

Fuel transfer pump stainer

Fuel prefilter and water separator

Breather

Fuel tank
DAILY 50 200 600 1200 1800 2400 3600 Y= N=
HYDRAULICS
Yes Note

Hydraulic oil

Radiator core

Temperature sensor

Breather

Oil pressure filter

Oil return filters ( 2pcs )

Operation of oil level indicator

Hydraulic oil tank

Stabilizer pressure filter (only when the rock


drill is equipped with a stabilizer)

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 27 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

CHECK / CLEAN AND CHANGE /


TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

ENGINE HOURS when

EVERY completed

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


AIR CIRCUIT
Yes Note

Compressor oil level

Oil separator and oil filter service indicators

Operation of air filter service indicator

Air intake line and connections

Air filter

Compressor oil

Oil filter

Alarm and shut down temperature switches

Oil regeneration line filter and orifice

Safety filter

Oil separator

Oil receiver

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
28 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

CHECK / CLEAN AND CHANGE /


TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

ENGINE HOURS when

EVERY completed

DAILY 50 200 600 1200 1800 2400 3600 Y= N=


DUST COLLECTOR
Yes Note

Suction hoses and connections

Condition of filter elements, change if neces-


sary

Precyclone rubbers

Fine collector reflector rubber

Movable suction head cylinder

Suction head rubbers

Condition of precyclone rubber coating

Condition of fine collector rubber elbow

Operation of closing cylinder and suction con-


trol flap mechanism
DAILY 50 200 600 1200 1800 2400 3600 Y= N=
TIM
Yes Note

Laser receiver window

Greasing points

Measuring accuracy

Tightness and mounting of components and


connections

Mechanical condition

Breathers

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 29 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4.2. Instructions

4.2.1. General

EVERY 50 HOURS

Clean the rig.

EVERY 200 HOURS

Check the operation of warning


and shut down system.

EVERY 600 HOURS


1

Check the adjustable cylinder (os-


cillation) pins (1) (correct tightness
520 Nm)

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
30 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 1200 HOURS

Check the operation of warning


and shut down sensors.

Check the tightness of all conduc-


tor (terminal) connections.

EVERY 2400 HOURS

Testing the fire extinguisher and re-


filling.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 31 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4.2.2. Rock drill HL 700, HL1000

EVERY 50 HOURS

Check condition of accumulator fill-


ing valves/caps

Check accumulator pressures


High pressure HP = 50 bar
Low pressure LP = 4 bar

REMOVE FLUSHING HOUSING

max.1 mm max.1 mm
Check shank adapter
The shank must be changed if the
2 mm bevel of the striking head or
Manufacturing 1 mm of the splines is worn out or
2 mm any other wear limit is execed.
Reject 1mm

Check bearings of the flushing


housing.
The bearings must be changed if
the wear indication--groove has
worn out as shown in the picture.

Check coupling
Pull the coupling out from the rota-
tion bushing. Check and replace, if
the edges of the inner teeth are
worn sharp.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
32 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 50 HOURS

Check rotation bushing.


Check the teeth and the bearing
surface for wear. Replace the rota-
tion bushing when the shoulder
(see picture) is worn down to the
surface.

Check chuck.
The chuck inside the rotation bush-
ing must be changed if the wear is
over 1 mm (picture) or if there are
hairline cracks. The chuck is
changed by the hydraulic press
and punch.

Check front bearing of the gear box


The bearings must be changed if
the lubrication pocket has worn out
as shown in the picture.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 33 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

HL 700 PANTERA 800 EVERY 50 HOURS

Tightening of flushing housing bolts


4 pcs.
1. Lubricate the bolt and nut
threads with grease.
2 2. Pretighten all four bolts to
300Nm (30 kpm). Correct
4 tightening order is 1--2--3--4.
3. Final tightening torque is
600 Nm (60 kpm). Same
3 tightening order (1--2--3--4)
1
should be used.

HL 1000 PANTERA 900, 1100

Tightening of flushing housing bolts


2 pcs.
1. Lubricate the bolt and nut
threads with grease.
2
2. Pretighten bolts to 300Nm
(30 kpm).
3. Final tightening torque is
1 600 Nm (60 kpm).

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
34 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

HL 700 PANTERA 800 EVERY 50 HOURS


Check tie rods tightness
Check the tightness of each bolt
by using 10 % higher torque
than specified.
The joint being tested is loose if
2 the wrench turns. In this case
loosen all tie rod bolts.
3 Loosen also bolts between car-
riage / rock drill.
1. Lubricate the threads and the
nut faces with grease.
4 1 2. Tighten first slightly the rear
nuts (A) to bottom.
3. Pretighten the front nuts (B) to
B 200 Nm (20 kpm). Correct
tightening order is 1--2--3--4.
A
4. Final tightening torque is 400
(200 Nm) 400 Nm Nm (40 kpm). Same tightening
order (1--2--3--4) should be used.
HL 1000 PANTERA 900, 1100
Check tie rods tightness
Check the tightness of each bolt
by using 10 % higher torque
than specified.
4 The joint being tested is loose if
the wrench turns. In this case
1
loosen all tie rod bolts.
Loosen also bolts between car-
riage / rock drill.
1. Lubricate the threads and the
3
2 nut faces with grease.
2. Tighten first slightly the rear nuts
B
(A) to bottom.
3. Pretighten the front nuts (B) to
A 300 Nm (30 kpm). Correct
(300 Nm) 600 Nm tightening order is 1--2--3--4.
4. Final tightening torque is 600
60_ Nm (60 kpm). Same tightening
order (1--2--3--4) should be used.
Alternative for tightening: Pretigh-
ten up to 300 Nm and then turn
60˚ more, see picture.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 35 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

HL 700 PANTERA 800 EVERY 50 HOURS

Check tightness of mounting be-


tween carriage / rock drill.
Check the tightness of each bolt
by using 10 % higher torque
than specified.
The joint being tested is loose if
the wrench turns. In this case
loosen all bolts between car-
riage / rock drill.
1. Pretighten bolts A to 300 Nm
(30 kpm)
2. Pretighten bolts B to 300 Nm.
B A C
3. Pretighten bolts C to 300 Nm.
4. Tighten bolts A to 600 Nm
(60 kpm).
5. Tighten bolts B to 600 Nm.
6. Tighten bolts C to 600 Nm.

HL 1000 PANTERA 900, 1100


Check tightness of mounting be-
tween carriage / rock drill.
Check the tightness of each bolt
by using 10 % higher torque
than specified.
The joint being tested is loose if
the wrench turns. In this case
loosen all bolts between car-
D riage / rock drill.
1. Pretighten bolts A to 300 Nm
(30 kpm).
2. Pretighten bolts B to 300 Nm.
3. Pretighten bolts C to 200 Nm
(20 kpm).
B A C
4. Pretighten bolts D to 300 Nm.
5. Tighten bolts A to 950 Nm
(95 kpm).
6. Tighten bolts B to 950 Nm.
7. Tighten bolts C to 520 Nm
(52 kpm).
8. Tighten bolts D to 950 Nm.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
36 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 200 HOURS


Check pressure accumulator bolts
tightness.
Check the tightness of each bolt
by using 10 % higher torque
than specified.
The joint being tested is loose if
3 the wrench turns. In this case
2
loosen all pressure accumulator
bolts.
1. Lubricate the bolt threads with
grease.
2. Pretighten all four bolts to 100
4 Nm (10 kpm). Correct tightening
1 order is 1--2--3--4.
(100 Nm) 200 Nm 3. Final tightening torque is
200 Nm (20 kpm). Same
tightening order (1--2--3--4)
should be used.

Check rotation motor bolts tight-


ness.
Check the tightness of each bolt
by using 10 % higher torque
than specified.
The joint being tested is loose if
3 the wrench turns. In this case
150 Nm
2 loosen all bolts of rotation mo-
tor.
1. Lubricate the bolt threads with
grease.
2. Pretighten all four bolts to 100
1 4 Nm (10 kpm). Correct tightening
order is 1--2--3--4.
3. Final tightening torque is 150
Nm (15 kpm). Same tightening
order (1--2--3--4) should be used.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 37 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 200 HOURS

Check idler gear shaft bolts tight-


ness.
(100 Nm) 200 Nm Check the tightness of each bolt
by using 10 % higher torque
than specified.
The joint being tested is loose if
the wrench turns. In this case
loosen all bolts of idler gear
shaft.
1. Lubricate the bolt threads with
grease.
2. Install the washers (new) and
the bolts. Pretighten the bolts to
100 Nm (10 kpm). Final tighten--
ing torque is 200 Nm (20 kpm).

Check rear cover bolts tightness.


Check the tightness of each bolt
by using 10 % higher torque
than specified.
The joint being tested is loose if
the wrench turns. In this case
loosen all bolts of rear cover.
1. Lubricate the bolt threads with
(200 Nm) 400 Nm grease.
2. Install the washers (new) and
the bolts. Pretighten the bolts to
200 Nm (20 kpm). Final tighten--
ing torque is 400 Nm (40 kpm).

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
38 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4.2.3. Cylinder feed

EVERY 50 HOURS

Clean the wires.

2
Oil the wires.

1
2

Grease the all nipples


1 1. The return wheels
2. The joint between the return
2 wheel body and cylinder.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 39 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 50 HOURS
Check the carriage sliding clear-
Adjusting screws ances and condition of slide
1.0 mm pieces. If the slide pieces clear-
3 pcs / side
ance is more than 3mm, the clear-
ance must be adjusted to the spe-
cified value.

Loosen the mounting screws of the


slide piece body. There are three
clearance = 0
hex. socket screws on both sides
of the carriage for adjusting the
slide piece body. The carriage
clearance is adjusted to 1 mm, and
Mounting screws then the mounting screws of the
12 pcs / side slide piece body are tightened to
200 Nm.

Check the cylinder clearances.


Clearance is1mm.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
40 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 200 HOURS

1
Check condition of the retainer
centralizer jaws (1).

EVERY 1200 HOURS


Change return wheel bearings
See technical manual.

Replacing bearings

-- Open the locking nuts of the cover.


-- Remove the covers from the axle ends.
-- Pull the return wheels off the axle (use a puller).
-- Knock the outer bearing off the return wheel.
-- Remove the securing ring from between the bearings.
-- Press the inner bearings (2 pcs) out of the return wheel.
-- Install the securing ring.
-- Install the new bearings into the return wheel bearing housing (if necessary, warm
up the wheel to max. 200_C).
-- Install the return wheel with its bearings on the axle.
-- Install covers with their mounting screws (observe the correct mounting direction
of the return wheels, see picture)
-- Operate grease gun until grease appears between the return wheel and the cover.

EVERY 1800 HOURS


Change the feed cylinder sealings.
See technical manual.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 41 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4.2.4. Rod handler

EVERY 50 HOURS
9
11

10 Grease lubrication points


Roller jaw
7
4. Cylinder
5. Rollers / gears
12 6. Transfer cylinder

8
Top / lower jaw
13 7. Cylinder
8. Jaws

Cassette, upper end


4 9. Rotation shaft
10. Cylinders of gripper arms
11. Square tube
5
12 Latch 2 pcs
12. Lever
6 13. Cylinder

13

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
42 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 50 HOURS

Check accumulator (1) pressure


Accumulator filling pressure is 50
bar. Filling gas is nitrogen (N2). Fill-
ing is performed with a pressure
accumulator filling device.

Check rod changer jaws

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 43 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4.2.5. Boom

EVERY 50 HOURS
Grease the all nipples.
X=Grease once a week
x

xx x
x x x

x
x

x x
x x

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
44 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 600 HOURS

Check the weldings of boom and


cradle.

Check the mountings of hydraulic


cylinders (1).

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 45 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 600 HOURS


Check the accumulators pressure.

1. Tilt the feed to the trans-


port position by moving
the tilt cylinder to the
maximum position.
2. Move feed extension cyl-
inder forwards to the
minimum position.
3. Move rock drill to front
position.
4. Press the stinger against
the ground.
5. Release pressure from tilt
cylinder; open fittings (1)
1 2 and (2) to allow the pres-
sure from hydraulic oil to
discharge from the cylin-
der.
6. Check the pressure of
the accumulators with the
checking gauge of the
rock drill pressure accu-
mulators. Filling gas is ni-
trogen (N2). The filling
pressure is 100 bar.

EVERY 1200 HOURS


1

Check clearances of the cradle


c (1).

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
46 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4.2.6. Carrier

EVERY 50 HOURS

2
Grease the oscillation shafts (1) .

Grease the oscillation cylinder pins


(2) .
1

Check the condition and mounting


of winch rope (1) .

IF ANY OF THE ILLUSTRATED


DEFECTS ARE DETECTED, THE
WIRE ROPE MUST BE RE-
PLACED. For more detailed infor-
mation on checking and discarding
a wire rope, see ISO standard
4309.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 47 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 50 HOURS

Check the electrolyte and connec-


tions in the batteries.

EVERY 200 HOURS


1 2

Check the final drive oil level.


1. Oil filling plug
Oil level 2. Oil checking and draining plug

When checking oil level the drain


plug must be in position (ref. fig.).

Check the operation of brakes.

Check the winch oil.

Oil is drained out through plug A


and filled/added through plug E.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
48 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 600 HOURS


1 2
Change the final drive oil.
1. Oil filling plug
2. Oil checking and draining plug

Oil level When oil is added, the oil filling and


drain plugs must be in position (ref.
fig.).
When you addi oil, open both
plugs. Oil capacity is 2 L. Ref. Oil
recommendation for quality of oil.

Check that there are no fractures in


the welding seams.

EVERY 1200 HOURS

Change transfer gear (1) oil.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 49 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
50 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 1200 HOURS

Change cabin air filters (inner cir-


culation and intake filter) (1).

EVERY 2400 HOURS

Change the winch oil.

Oil is drained out through plug A


and filled/added through plug E.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 51 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4.2.7. Engine

Refer to your engine operation and maintenance manual to get the detailed instructions.

EVERY 50 HOURS

Check air intake lines and connec-


tions

Clean radiator core

PANTERA 800, 900 EVERY 200 HOURS


2

Change engine oil. Oil drain plug


(1). Oil fill (2). Dip stick (3).

Change engine oil filter (4).

4 1 3
PANTERA 1100

4 2
Change engine oil. Oil drain plug
(1). Oil fill (2). Dip stick (3).

Change engine oil filter (4).


3
1

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
52 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 200 HOURS


1

Clean the crankcase breather (1) at


the top of the valve cover.

Clean the air intake filter (1)


The filter element must be cleaned
2 or replaced when the service indi-
1 cator shows red. The filter element
must be replaced at least every
600 hours or every 6 months.
The filter element can be
cleaned max. six times. Note that
the filtering capacity and struc-
ture of the element are weak-
ened after every cleaning.
When the filter element is
cleaned or changed the safety
filter element (2) must be kept in
place.
The safety filter element (2) must
not be cleaned.

EVERY 600 HOURS


2
1
Change the air intake filter (1)

The safety filter element (2) must


be replaced when the filter element
has been replaced three times, or
at least every 1200 hours.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 53 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 1200 HOURS


2
1

Change the safety filter element


(2).

EVERY 1800 HOURS


Clean radiator hoses and connec-
2
tions

Change engine coolant (2)

Change thermostat of cooling sys-


tem
Check valve clearances

Check fuel injector timing

Check fuel ratio control

Check engine vibration dampers

Check turbo charger

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
54 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4.2.8. Fuel system

EVERY 50 HOURS

Drain fuel tank empty water trap

b EVERY 200 HOURS

c
Clean fuel transfer pump stainer
1. disconnect fuel hose (a)
2. remove nipple (b)
3. uncouple the strainer from
tube (c) (8 mm Allen key)
4. clean, dry and reinstall the
strainer
5. mount the nipple; replace
the o--ring if necessary
a 6. connect the fuel hose

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 55 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

PANTERA 800, 900 EVERY 200 HOURS

1
Change fuel prefilter (1)

Change water separator element


(2)

2
PANTERA 1100

Change fuel prefilter (1)

Change water separator element


(2)
2
1

Clean fuel tank.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
56 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4.2.9. Hydraulics

EVERY 50 HOURS
1

Clean the radiator core

EVERY 600 HOURS

2 Check the temperature sensor


3
Change the oil pressure filter (1)

Change the oil return filters. (2)


1 ( 2pcs )

Change the breather (3)

Check operation of oil level indica-


tor

Clean hydraulic oil tank

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 57 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 1200 HOURS

Change hydraulic oil

Clean hydraulic oil tank

Change stabilizer pressure filter


(only when the rock drill is
equipped with a stabilizer)

4.2.10. Air circuit

EVERY 50 HOURS

Air intake lines and connections

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
58 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 200 HOURS


Clean the air intake filter (1)
The filter element must be cleaned
2 or replaced when the service indi-
1 cator shows red. The filter element
must be replaced at least every
600 hours or every 6 months.
The filter element can be
cleaned max. six times. Note that
the filtering capacity and struc-
ture of the element are weak-
ened after every cleaning.
When the filter element is
cleaned or changed the safety
filter element (2) must be kept in
place.
The safety filter element (2) must
not be cleaned.

EVERY 600 HOURS


2
1

Change the air intake filter (1)


The safety filter element (2) must
be replaced when the filter element
has been replaced three times, or
at least every 1200 hours.

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 59 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

Change the compressor oil filter (1)


1

Change the compressor oil (2)


2

Check alarm and shut down tem-


perature switches.

EVERY 1200 HOURS

2
1 Clean the oil regeneration line filter
(1) and orifice (2)

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
60 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

2
1

Change the safety filter element


(2).

EVERY 2400 HOURS

PANTERA 800, 900


Change oil separator elements ( 1)
4 pcs

1 PANTERA 1100
Change oil separator elements ( 1)
2 pcs

Clean oil receiver

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
C 05435 - 3 en 0200 / MAH 61 (62)

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

4.2.11. Dust collector

EVERY 50 HOURS

Check precyclone rubbers

Check fine collector refrector rub-


ber

Grease lubrication points of the


movable suction head

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
62 (62) C 05435 - 3 en 0200 / MAH

PANTERA 800, 900, 1100


PERIODIC MAINTENANCE

EVERY 200 HOURS

Check suction head rubbers

Check condition of precyclone rub-


ber coating

Check condition of fine collector


rubber elbow

Check operation of closing cylinder


and suction control flap mechanism

E 2000 SANDVIK TAMROCK CORP., Tampere Plant,


P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771

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