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Feed LF1520
Feed LF1520
WARNING
IGNORING INSTRUCTIONS HAZARD!
To avoid death or injury you MUST read, understand and follow
operator's and maintenance manuals before installing, inspecting,
operating, servicing, testing, cleaning, transporting, storing,
dismantling or disposing of the product or a part or accessory of the
product. Keep this publication for future reference.
Copyright © Sandvik
ID: BG00417084 en-US A.001.1 2015-01-05
Feed LF1520
Copyright © Sandvik
ID: BG00417084 en-US A.001.1 2015-01-05
Feed LF1520
Table of Contents
1 Introduction ................................................................... 7
1.1 The Purpose of these instructions ......................................................7
1.1.1 Validity of the manuals ................................................................ 7
1.2 General .................................................................................................. 7
4 Operation ....................................................................... 13
4.1 Description of operation ...................................................................... 13
Copyright © Sandvik
ID: BG00417084 en-US A.001.1 2015-01-05
Feed LF1520
Copyright © Sandvik
ID: BG00417084 en-US A.001.1 2015-01-05
Feed LF1520
1 INTRODUCTION
1.1 The Purpose of these instructions
This manual contains supplementary information for operation,
maintenance and repair of a component.
Before operating, or performing maintenance or repair procedures for the
component or system described in this manual, read and understand the
information in operator´s and maintenance manuals supplied with the
machine. Pay special attention to the safety information in chapter "2 Safety
and environmental instructions" of those manuals.
1.1.1 Validity of the manuals
This manual, and especially the safety information, is valid only if no
unauthorized changes to the product are made.
Continuing improvement and advancement of product design might have
caused changes to your product which are not included in this publication.
Note also that if a third party has made changes to the product after
delivery from the manufacturer, this publication does not include
information on these changes or their influences on the product.
Whenever a question arises regarding your product, or this manual, please
consult your local Sandvik representative for the latest available
information.
1.2 General
Following these instructions will significantly increase the safety, reliability
and operating life of the rig. Sandvik Mining and Construction Oy's service
department is always willing to provide advice and help with any problems
related to the rig.
These instructions are intended for properly trained personnel responsible
for daily operation, servicing, and maintenance.
This section provides the trainee with basic information on the operation
and components of the rig and instructions for safe maintenance,
adjustment, and repair of the rig.
Note! Do not use the rig unless you are fully trained in doing so. Read the
operating instructions before using the machine. The operator must
be familiar with the operating, maintenance, and safety instructions.
Note! Cables and their fastening, idler wheels, and other components
under load must be inspected at least once a week.
3 MAIN COMPONENTS
3.1 Main components
4 OPERATION
4.1 Description of operation
Principle of operation
In a feed situation, the cylinder pipe (14) moves and the piston rod (13) is
fixed to the rear end of the feed beam. Oil is led into the cylinder through
the piston rod, to both sides of the piston. The rock drill (2) moves twice as
fast as the cylinder pipe. The speed is achieved with wires (11 and 12) and
idler wheel assemblies (4 and 5) attached to the ends of the cylinder pipe.
The hose reel (10) is attached to the cylinder pipe (14).
10
FEED
13
A B
25
14
4
41 C1 C2
X3 .03
11 .01
.04
2
.02
12
5 B3P.1 M1 V1 V2 M2 B3P.2
P/I P/I
.06 .07
52 20 21 7
51
50
11
23
1
22
2 6
6
3
1
10
8 4
1 2
5 PERIODIC MAINTENANCE
5.1 Feed LF1520
5.1.1 Cleaning the cables
1. Wash the cables with solvent and a brush.
5.1.2 Checking the condition and wear of the cables
Note! Check the cables whenever possible damage to them may have
occurred.
1 1
• If one of the above-mentioned faults occurs in the cables, both the draw
and return cables must be replaced.
• For more detailed information on checking and rejecting cables, refer to
the ISO 4309 standard.
1. Check the fastening and tightness of cables. The cables are adequately
tight if the cup spring pair below the tightening nut straighten when
pressed.
2. Check the overall condition and wear of the cables. Pay particular
attention to joint areas and places where the cable passes the idler
wheel.
3. Check that the cables run straight (especially under the carriage) and
that the bottom is clean.
Adjustment of cables
In the hose reel version, the position of the rock drill in relation to the hose
reel cannot change. If the distance between the rock drill and the hose reel
changes, the rock drill hose tightness changes, which can damage the rock
drill hoses or the hose reel roller.
1. Open the locking nuts (3, 8).
15
8
11
12
3
15
2. Refer to the chart for the positioning distance of the carriage (D = the
distance between the front edge of the carriage and the end tip of the
feed).
Rock drill D / mm
HF 800 T, HL800 60
HL 1060, HL1010 135
HF 1560 T, HL1560 135
3. Remove the locking plates (5) from the sides of the tightening nuts (4) of
the return cables. Position the rock drill carriage according to the chart to
D + 5 mm by adjusting the return cable. Hold the edge (14 mm) of the
cable connection rod (1) to prevent the cable from twisting during
tightening. Adjust both return cables to the correct tightness by tightening
the tightening nuts (4) so that the cut spring pairs (3) beneath them press
against each other and straighten. Attach the locking plates (5).
A B
1
3
2 4
Replacing cables
When replacing cables, always replace both of the draw or return cables.
Removing cables
1. Position the boom and feed on the center line of the rig.
2. Fully extract the tilt cylinder.
3. Run the feed as far forward as possible and drive the drill forward, but
not on top of the idler wheel.
4. Lower the stinger into the ground.
5. Support the rock drill carriage in its place so that it cannot collapse.
6. Open the lock nut (3, 8), and remove the tightening nut (2, 9).
7. Draw cables: Remove the cable rotation guides from the idler wheel
assembly. Return cables: Remove the rotation guide mounting screws.
Push the guides inwards.
8. Move the cable (5, 6) from the idler wheel (4, 7) groove.
9. Pull the cable connection rod away from the carriage embedding.
Remove the cable by pulling it under the carriage.
9
8
7
6
5
4
3
2
Guide pieces (2) are installed in the guide plate (1) of the feed’s draw cable
idler wheel assembly. They support the feed cylinder movements inside the
feed beam. Adjust the guide piece (2) clearances to 0.5–1 mm.
1 2
0,5 - 1 mm
In the version not equipped with hose reels, guide pieces (2) are also
installed in the guide plate of the return cable’s idler wheel assembly.
Adjust the guide pieces when the feed cylinder is in its minimum position
(clearance 0.5–1 mm).
0,5 –1 mm
2
5.1.5 Checking the rock drill carriage, the hose reel carriage, and the condition of the
slide pieces
2
1
Adjusting the rock drill carriage and hose reel carriage slide piece
clearances
The wear piece clearance is adjusted using the oval holes on the carriage.
If the pieces are so worn that the clearance (1) exceeds 3 mm, the
clearance must be adjusted to the specified value. Loosen the fastening
screws (4) of the slide piece frame sections. Three Allen screws (3) are
provided on both sides of the drill carriage for adjusting the slide piece
frame section. The hose reel carriage is adjusted by knocking the slide
piece frame to tighten it. For both carriage types, adjust the carriage
clearance (1) to 1 mm and tighten the frame section screws to 200 Nm.
1 2 3
1 Clearance 1.00 mm
2 Clearance 0.00 mm
3 Adjusting screws 3 pcs/side (only for drill carriage)
4 Fastening screws 14 pcs/side
Condition of the rock drill carriage and hose reel carriage slide pieces
Note! Support the rock drill when replacing the slide pieces.
18mm 22mm
When 3 1/2" tube equipment is used, the distance between the arms can
be increased by turning the plates (7) by 180 degrees (L 164 mm -> L 172
mm).
Replacing the jaws
Note! Check that the hole in the jaws matches your drilling equipment (1
3/4”, 2”, 2 3/8”, 3”, Tube 3 1/2”).
Open the jaws, remove the mounting screws (4) of the jaws (5), and tap the
pieces off. Install new jaws and tighten the mounting screws (310 Nm).
Centraliser maintenance
5 6
4 7
3 8
2 9
1 10
13 12 11
1. Remove the stinger and suction head assembly from the Pito.
2. Remove the Pito from the feed.
3. First, drive out the spring pins (11). Use a suitable punch that will not
damage the eye of the pin.
4. Tap out the shafts (10). The hydraulic cylinder (12) comes off.
5. Remove the connecting bolt (6). The front plate (3) comes off.
6. Remove the supporting arms (1) from their shafts (2, 9).
7. Remove the spring pins (8) and shafts (2, 9).
8. Wash the components thoroughly.
9. Check the shafts as well as the bearing bushings of the eyes of the
supporting arms and cylinders.
10. Assemble the centraliser.
1 2
3 4
As idler wheel lubrication is not part of the central lubrication (optional), the
wheels must be lubricated by the grease nipples.
1
1
2 2
6 REPAIR INSTRUCTIONS
6.1 Safety wire
Check the operation of the safety wire daily.
When the safety wire is pulled with sufficient force or the wire loosens, the
drilling and rod handling functions and the dust collector stop. The engine
still runs.
B A
3 4 5 6
1 2 3 4 5 6
1 2
6 4
7 8 5
1 2 3 6 5 4
If there are sharp edges in the cable groove, remove them by grinding. The
idler wheel must be replaced if its diameter has worn to less than 150 mm,
or if the wheel diameter measured from the bottom of the cable groove is
less than 122 mm.
5. If the machine is equipped with a hose reel, mark and remove the hoses
from the rock drill and remove the hose reel.
6. Support the rock drill carriage in place.
7. Remove the lower idler wheel wear pieces and guide plate.
8. Open the wire locking nuts, remove the tightening nuts and remove the
wires.
9. Run the piston rod into the feed cylinder (in its minimum position).
10. Mark and remove the feed cylinder hoses.
11. Remove the mounting plate of the feed cylinder piston rod.
12. Remove the lower idler wheel.
13. Remove the upper idler wheel.
14. Lift off the feed cylinder.
6.3.1 Disassembling the cylinder
1. Detach the nipples (1) from the feed cylinder.
2. Turn the cover (2) so that it opens, keeping the O-rings in place.
3. Pull the piston (3), piston rod (4), cover (2), and the limiter bushing (5) (if
equipped) out of the cylinder.
4. Remove piston 3.
5. Pull the cover (2) and the limiter bushing (5) (if equipped) off the piston
rod (4).
3 4 5 1
3. After installation, the seal is fitted in the groove using a cylinder pipe or a
similar tool. Oil the seal before fitting.
2. After installation, fit the seals in their grooves, and thread the wiper into
its groove. An oiled piston rod can be used to facilitate installation.
6. • Install the cylinder front end cable guides (A) and guide pieces (b) on
the guide plate and adjust the pieces (clearance: 0.5...1 mm). At the
same time, adjust the cylinder height so that the feed cable idler
wheels do not touch the bottom of the feed rail (clearance: 0.5...1
mm).
B A
0.5 --1mm
• Hose reel free version:Install the cylinder rear-end guide pieces (B)
on the guide plate at the hose reel position, and adjust the pieces
when the feed cylinder is in its minimum position (clearance: 0.5...1
mm).
B
B
0.5 --1mm
7. Route the cables into the carriage slots, and check that the cables run
straight under the carriage and over the plastic folding plate.
8. Adjust the cables, see section "Adjusting the cables".
1. Position the boom and feed on the centre line of the rig.
2. Fully extract the tilt cylinder.
M1 A
B
M2
A B
M1
M2
6. Connect hoses of sufficient length to measuring points M1 and M2 and
run them to a waste oil receptacle.
7. Run the cylinder to its minimum position. Keep running against the limiter
until there is no air in the cylinder.
8. Remove the hoses and attach the protective caps on the measuring
points.
A
B
M2
A B
M1
M1
M2