حلوBWC - 11-12 ‫‬.xlsx rev01١‏

‫المملـكــــــة العـربيــه السعـوديـــة‬
‫وكالة أمانة منطقة الرياض لشئون بلديات المنطقة‬

‫بلدية محافظة الزلفي‬
‫شركه االومير للتجارة والمقاوالت‬
PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬
DESCRIPTION: BIT. WEARING COURSE MIX DESIGN
ABRASION OF COARSE AGGREGATE
MATERIAL AGGREGATES FROM HOT BINS
1- DATE TESTED :
SIEVE SIZE WEIGHT AND GRADE OF TEST SAMPLE

PASSING RETAINED A B C D
1-1/2" 1" 1250
1" 3/4" 1250
3/4" 1/2" 1250 2500
1/2" 3/8" 1250 2500
3/8 " 1/4 " 2500
1/4 " No. 4 2500
No. 4 No. 8 5000
TOTAL 5000 5000 5000 5000
A. WEIGHT OF SAMPLE BEFORE TEST = 5000 gram

B WEIGHT OF SAMPLE AFTER TEST = 3789 gram
C PERCENTAGE WEAR (A-B)/A X 100 = 24.2 %
2- DATE TESTED:

1-1/2" 1" 1250
1" 3/4" 1250
3/4" 1/2" 1250 2500
1/2" 3/8" 1250 2500
3/8 " 1/4 " 2500
1/4 " No. 4 2500
No. 4 No. 8 5000
TOTAL 5000 5000 5000 5000

REMARKS : ALLOWED MAX. LOSS = 40 %

‫المهندس المشرف‬
‫مهندس المقاول‬ ‫مهندس المواد االستشاري‬
‫م فراج محمود‬ ‫م ايمن مهدي‬ ‫م علي السقيان‬
1
1
ABRASION OF COARSE AGGREGATE
1- DATE TESTED :

PASSING RETAINED A B CC D
1-1/2" 1" 1250
1" 3/4" 1250
3/4" 1/2" 1250 2500
1/2" 3/8" 1250 2500
3/8 " 1/4 " 2500
1/4 " No. 4 2500
No. 4 No. 8 5000
TOTAL 5000 5000 5000 5000

2- DATE TESTED:

1-1/2" 1" 1250
1" 3/4" 1250
3/4" 1/2" 1250 2500
1/2" 3/8" 1250 2500
3/8 " 1/4 " 2500
1/4 " No. 4 2500
No. 4 No. 8 5000
TOTAL 5000 5000 5000 5000
A. WEIGHT OF SAMPLE BEFORE TEST = gram

B WEIGHT OF SAMPLE AFTER TEST = gram
C PERCENTAGE WEAR (A-B)/A X 100 = %

2
ABRASION OF FINE AGGREGATE
1- DATE TESTED : 17-02-2012

PASSING RETAINED A B C DA
1-1/2" 1" 1250
1" 3/4" 1250
3/4" 1/2" 1250 2500
1/2" 3/8" 1250 2500
3/8 " 1/4 " 2500
1/4 " No. 4 2500
No. 4 No. 8 5000
TOTAL 5000 5000 5000 5000

2- DATE TESTED:

PASSING RETAINED A B C A
1-1/2" 1" 1250
1" 3/4" 1250
3/4" 1/2" 1250 2500
1/2" 3/8" 1250 2500
3/8 " 1/4 " 2500
1/4 " No. 4 2500
No. 4 No. 8 5000
TOTAL 5000 5000 5000 5000
A. WEIGHT OF SAMPLE BEFORE TEST = gram

B WEIGHT OF SAMPLE AFTER TEST = gram
C PERCENTAGE WEAR (A-B)/A X 100 = %
3
‫‪3‬‬
3
3
MATERIAL : HOT BIN AGGREGATES FROM ASPHALT PLANT
DESCRIPTION : BIT. WEARING COURSE MIX DESIGN.

INDIV.WT CUMU.WT CUM.WT. CUMU. %
SIEVE SIZE RETAINED RETAINED PASSING PASSING
MAX. SIZE
1 1/2"
1"
SIEVE ANALYSIS 3/4"
1/2
ORIG. WT. 3/8 BIT. WEARING COURSE GRADATION
#4
DRY WT. # 10
# 40
WASH DRY WT. # 200
PAN
WASH LOSS WASH
TOTAL
TYPE OF TEST LIQUID LIMIT PLASTIC LIMIT

TRIAL NO. 1 2 3 4 1 2 3
NO. OF BLOWS
CONTAINER NO.
SAMPLE WET +TARE gm
SAMPLE DRY +TARE gm
WT. OF WATER gm N.P. N.P.
WT.OF CONTAINER gm
WT. OF DRY SAMPLE gm
WATER CONTENT %
0 0 0 0
100
LIQUID LIMIT =
PLASTIC LIMIT =
NON - PLASTIC PLASTICITY INDEX = NP
SOIL CLASSIFICATION
GROUP INDEX =
10
M.E. / CONTRACTOR M.E. / CONSULTANT RESIDENT ENGINEER
4
DESCRIPTION :
MATERIAL : BIT. WEARING COURSE
SOURCE : CONTRACTOR ASPHALT PLANT.
SAND EQUIVALENT
DATE TESTED : 20-02-2012 (15-01-2004 G)
1 2 3
DETERMINATION No.
inch Hs 3.1 3.2 3.3

SAND HEIGHT
inch Hc 5.3 5.6 5.5

CLAY FLOC HEIGHT
% (Hs/Hc) x 100 58.5 57.1 60.0

CALCULATED SAND EQUIVALENT
% 59 58 60
ADJUSTED SAND EQUIVALENT
% 58.9
AVERAGE SAND EQUIVALENT
ADJUSTED AVERAGE SAND EQUIVALENT

% 59
DATE TESTED
1 2 3
DETERMINATION No.
inch Hs
SAND HEIGHT
inch Hc
CLAY FLOC HEIGHT
% (Hs/Hc) x 100
CALCULATED SAND EQUIVALENT
%
ADJUSTED SAND EQUIVALENT
%
AVERAGE SAND EQUIVALENT
%
ADJUSTED AVERAGE SAND EQUIVALENT
REMARKS : REQUIRED MIN. 45 %
5
5
DESCRIPTION : BIT. WEARING COURSE MIX DESIGN 19/02/2012 G
SOURCE : HOT BIN COMBINED AGGREGATES
SOUNDNESS OF AGGREGATE BY USE OF SODIUM SULFATE
CORRECTED
ORIGINAL WT. OF TEST WT. OF TEST LOSS IN WT. ACTUAL LOSS AVG.
AGG. SIEVE SIZE / NO. GRADING % FRACTION FRACTION AFTER TEST AFTER TEST WEIGHTED
RETAINED BEFORE TEST AFTER TEST gm % LOSS
PASSING RETAINED A B C D=(B-C) E=(D/B)x100 F=(AxE)/100
No. 30 No. 50 3.9 100 88 12 12 0.468

FINE AGG.
No. 16 No. 30 5 100 87 13 13 0.650
No. 8 No. 16 18 100 91 9 9 1.620
No. 4 No. 8 19 100 93.0 7 7 1.330
3/8 " No. 4 100
TOTAL 4.068
3/8" No. 4 23 300 268 32 10.667 2.453

COARSE AGG.
3/4" 3/8" 25 1000 974 26 2.600 0.650
1 1/2" 3/4"
TOTAL 3.103
REMARKS :
1. SODIUM SULFATE USED FOR TEST
2. Max. LOSS ALLOWED = 10%
6
MATERIAL : HOT BIN AGGREGATES COMBINED 19/02/2012 G

DESCRIPTION : BIT. WEARING COURSE MIX DESIGN
CLAY LUMPS AND FRIABLE PARTICLES IN AGGREGATE
MATERIAL TESTED : AGGREGATE BLENDED (19 mm Max)
ORIGINAL WT. OF TEST ACTUAL CORRECTED

GRADING WT. OF TEST AFTER FRACTION LOSS IN WT. LOSS AVG.
% FRACTION TEST AFTER TEST AFTER TEST AFTER WEIGHTED
SIEVE SIZE RETAINED grams SIEVE grams gm TEST % LOSS
PASSING RETAINED A B C D=(B-C) E=(D/B)x100 F=(AxE)/100
1-1/2"
No. 4
1-1/2" 3/4" No. 4
3/4" 3/8" 25 1980.0 No. 4 1976.4 3.6 0.182 0.045
3/8" No. 4 23 1455.6 No. 8 1452.7 2.9 0.199 0.046
No. 4 19 620.4 No.20 619.9 0.5 0.081 0.015
TOTAL 67 0.107
REMARKS : MAX. ALLOWED = 0.25 %
7
DESCRIPTION : BIT. WEARING COURSE. 17/01/2004 G
MATERIAL : HOT BINS COMBINED AGGREGATES
SOURCE : ASPHALT PLANT.
THIN AND ELONGATED PARTICLES
11/2"-1" 1" - 3/4" 3/4"-1/2" 1/2"-3/8" 3/8"-# 4 TOTAL
A TOTAL WT. OF SAMPLE TESTED gms 486.4 388.4 356.8
B WT. OF THIN & ELONGATED PIECES gms 45.8 37.1 23
C % THIN & ELONGATED PIECES (B/A) x 100 % 9.4 9.6 6.4
D ORIGINAL GRADING % 17 8 23 48
E WEIGHTED %THIN & ELONGATED (CxD)/100 % 1.6 0.8 1.5 3.85
F TOTAL % OF THIN & ELONGATED PIECES (E/D)x100 8.0

%
RESULTS :
SPECIFICATIONS
PERCENT OF FLAKY&ELONGATED PARTICLES= 8.0 % 10% MAX
REMARKS : SAMPLE PREPARED FROM COMPOSITE MIX
8
DESCRIPTION : BIT. WEARING COURSE 18/02/2012 G
MATERIAL : HOT BINS COMBINED AGGREGATES (RET. #8)
PERCENTAGE OF CRUSHED PARTICLES
11/2"-1" 1" - 3/4" 3/4"-1/2" 1/2"-3/8" 3/8"-# 4 #4-#8 TOTAL
A TOTAL WT. OF SAMPLE TESTED gms 899.5 729.4 499.7 220.6
B WT. OF CRUSHED PIECES (TWO FOACES) gms 880.3 715.4 481.5 195.3
C % CRUSHED PIECES (B/A) x 100 % 97.9 98.1 96.4 88.5
D ORIGINAL GRADING, RETAINED % 17 8 23 19 67
E WEIGHTED % CRUSHED (CxD)/100 % 16.6 7.8 22.2 16.8 63.5
F % TOTAL TWO FOACES (E/D) x 100 94.7

CRUSHED PIECES RET. # 8 %
REMARKS: NEW GENERAL SPECIFICATIONS,
MIN. % OF TWO FACES CRUSHED PIECES RET. # 8 = 90
9
LOCATION : NORTH OF KSA
DESCRIPTION : BWC MIX DESIGN
PENETRATION OF BITUMINOUS MATERIALS

AASHTO T 49 - 47
PENETRATION GRADE OF BITUMEN 60 - 70

PROPOSED USE BIT. WEARING COURSE DATE: 4/2/2012
TEST NUMBER A B C
INITIAL READING
FINAL READING
DIFFERENCE
PENETRATION 65 64 64
AVERAGE 64
REMARKS :
‫مهندس المقاول‬ ‫مهندس المواد االستشاري‬ ‫المهندس المشرف‬

10
DESCRIPTION : BWC MIX DESIGN
SOFTENING POINT (RING & BALL) - AASHTO T 53
SAMPLE ID. BITUMEN WITH FILLER

( F/B= 1.023 )
SAMPLE NO. 1 2
SOFTENING POINT O
C 51 52
AVG. SOFTENING POINT OC 51.5
REMARKS : RATE OF HEATING 5 OC / Min
11
DESCRIPTION : BIT. WEARING COURSE MIX DESIGN 24/02/2012 G
SOURCE : ASPHALT PANT.
COATING AND STRIPPING TEST

AASHTO T - 182
SAMPLE NUMBER PERCENT COATED AREA
(AFTER IMMERSION IN WATER AT 25 DEG.C FOR 18 HOUS )
1 ABOVE 95 %
AVERAGE % COATED AREA ABOVE 95 %
REMARKS : SAMPLE PREPARED FROM COMPOSITE MIX PASSING 3/8 " , RETAINED 1/4 "

‫م فراج محمود‬ ‫م ايمن مهدي‬
12
‫المملـكــــــ‬
‫وكالة أمانة منطق‬
‫م علي السقيان‬
‫‪12‬‬
QUALITY TESTS
PROJECT : PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬ STAGE OF WORK : B.W.C. MIX DESIGN
DESCRIPTION OF WORK : SIEVE ANALYSIS OF HOT BIN AGGREGATES SOURCE : ASPHALT PLANT
DATE
15-02-2012 G 15-02-2012 G 15-02-2012 G 15-02-2012 G
MATERIAL H.B.3- CRUSHER SAND H.B.3- CRUSHER SAND H.B.3- CRUSHER SAND H.B.3- CRUSHER SAND
DRY WT. 2595 2420 2253 2158
W. DRY WT.
SIEVE ANALYSIS
INDIV.WT CUM.WT. CUMU. % INDIV.WT CUM.WT. CUMU. % INDIV.WT CUM.WT. CUMU. % INDIV.WT CUM.WT. CUMU. % AVERAGE
SIEVE SIZE RTD. PASSING PASSING RTD. PASSING PASSING RTD. PASSING PASSING RTD. PASSING PASSING GRADING
13
1 1/2"
1"
3/4"
1/2"
3/8"
#4 0.0 2595 100 0.0 2420 100 0.0 2253 100 0.0 2158 100 100
#10 931.6 1663.4 64.1 871.2 1548.8 64.0 813.3 1439.7 63.9 777.0 1381 64.0 64.0
# 40 957.6 705.8 27.2 895.4 653.4 27.0 833.6 606.1 26.9 798.3 582.7 27.0 27.0
# 80 238.7 467.1 18.0 215.4 438 18.1 200.6 405.5 18.0 195.0 387.7 18.0 18.0
# 200 231.0 236.1 9.1 220.2 217.8 9.0 205.0 200.5 8.9 194.0 193.7 9.0 9.0
PAN 13.8 15.0 14.7 14.7
WASH 222.3 202.8 185.8 179
TOTAL 2595 2420 2253 2158
DATE
15-02-2012 G 15-02-2012 G 15-02-2012 G 15-02-2012 G
MATERIAL H.B.2- 3/8" H.B.2- 3/8" H.B.3- 3/8" H.B.3- 3/8"
DRY WT. 3751 3874 3691 3584
W. DRY WT.
SIEVE ANALYSIS
14
1 1/2"
1"
3/4"
1/2" 0.0 3751 100 0.0 3874 100 0.0 3691 100 0.0 3584 100 100
3/8" 0.0 3751 100.0 0.0 3874 100.0 0.0 3691 100.0 0.0 3584 100.0 100.0
#4 3184.6 566.4 15.1 3296.8 577.2 14.9 3133.7 557.3 15.1 3046.4 537.6 15.0 15.0
#10 336.0 230.4 6.1 344.8 232.4 6.0 333.5 223.8 6.1 323.2 214.4 6.0 6.0
# 40 116.5 113.9 3.0 113.0 119.4 3.1 113.0 110.8 3.0 105.4 109 3.0 3.0
# 80 72.5 41.4 1.1 76.5 42.9 1.1 74.3 36.5 1.0 68.5 40.5 1.1 1.1
# 200 0.4 41 1.1 0.4 42.5 1.1 1.0 35.5 1.0 1.0 39.5 1.1 1.1
PAN 2.4 1.4 1.2 1.5
WASH 38.6 41.1 34.3 38
TOTAL 3751 3874 3691 3584
DATE
15-02-2012 G 15-02-2012 G 15-02-2012 G 15-02-2012 G
MATERIAL H.B.1- 3/4" H.B.1- 3/4" H.B.2- 3/4" H.B.2- 3/4"
DRY WT. 4585 3982 4467 4588
W. DRY WT.
SIEVE ANALYSIS
15
1 1/2"
1"
3/4" 0 4585 100.0 0 3982 100 0 4467 100 0 4588 100 100
1/2" 2728.0 1857 40.5 2385.2 1596.8 40.1 2666.8 1800.2 40.3 2748.2 1839.8 40.1 40.3
3/8" 1389.2 467.8 10.2 1198.6 398.2 10.0 1349.0 451.2 10.1 1377.9 461.9 10.1 10.1
#4 371.4 96.4 2.1 318.6 79.6 2.0 361.9 89.3 2.0 368.4 93.5 2.0 2.0
#10 64.2 32.2 0.7 51.7 27.9 0.7 58.0 31.3 0.7 62.0 31.5 0.7 0.7
# 40 18.3 13.9 0.3 15.9 12 0.3 12.4 18.9 0.4 18.6 12.9 0.3 0.3
# 80 10.3 3.6 0.1 9.5 2.5 0.1 15.6 3.3 0.1 9.3 3.6 0.1 0.1
# 200 0.0 3.6 0.1 0.0 2.5 0.1 0.0 3.3 0.1 0.0 3.6 0.1 0.1
PAN 3.2 2.0 2.0 1.0
WASH 0.4 0.5 1.3 2.6
TOTAL 4585 3982 4467 4588

STAGE OF WORK : BITUMINOUS WEARING COURSE MIX DESIGN
BLENDING OF AGGREGATES
PERCENTAGE PASSING INDICATED SIEVE

MATERIALS
3/4" 1/2" 3/8" #4 # 10 # 40 # 80 # 200
HOT BIN 1, 3/4" MAX 100 40.3 10.1 2.0 0.7 0.3 0.1 0.1
HOT BIN 2, 3/8" MAX 100 100 100.0 15.0 6.0 3.0 1.1 1.1
HOT BIN 3, CRUSH SAND 100 100 100 100 64.0 27.0 18.0 9.0
28 % HOT BIN1 38.0 11.3 2.8 0.6 0.2 0.1 0.0 0.0
24 % HOT BIN 2 15.0 24.0 24.0 3.6 1.5 0.7 0.3 0.3
46 % HOT BIN 3 47.0 46.0 46.0 46.0 29.4 12.4 8.3 4.1
BLENDED GRADATION 100 81.3 72.8 50.2 31.1 13.3 8.6 4.4
JOB MIX LIMITS 100 77 85 - - 45 55 27 35 10 16 7 11 2.9 5.9
GEN. SPEC'S LIMITS ( I ) 100 75 90 64 79 41 56 23 37 7 20 5 13 3.0 8.0
100
90
80
3/4" 3.28 2.4 100 100 100 100 100
1900
1/2" 3.1 2.22 81 75 90 77 85
1250
70
3/8" 950 2.98 2.1 73 64 79 69 78
#4 475 2.68 1.8 50 41 56 45 55
PERCENT PASSING
60 # 10 200 2.3 1.43 31 23 37SPEC'S27 35 LIMITS

# 40 42.5 1.63 0.75 13 7 20 10 16
50 # 80 18 1.26 0.38 9 5 13 7 11
# 200 7.5 0.88 0 4.4 3.0 8.0 2.9 5.9
SIEVE SIZE mms LOG LOG-NEGATIVE MAX.
40
J. M. F. LIMITS
30
20
10 .J. M. F
0
200 # 80 # 40 # 10 # 4# "3/8 "1/2 "3/4
SIEVE SIZE ( LOG )
M.E. / CONTRACTOR M.E./ CONSULTANT RESIDENT ENGINEER
16
SIEVE ANALYSIS AND
PROPORTIONING
PROJECT: PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬
DESCRIPTION : HOT BIN AGGREGATES, HB-3 (CRUSHED SAND)
SPECIFIC GRAVITY OF FINE AGGREGATE
DATE: 25/11/1424 H (17/01/2004)

MATERIAL DESCRIPTION HB-3
WEIGHT OF SATURATED SURFACE DRY

SAMPLE
gm X 500 500.0 500.0 AVG.
WEIGHT OF OVEN DRY SAMPLE gm A 491.2 491.2 491.2
WEIGHT OF PYCKNOMETER + WATER gm B 627 627 627.0
WEIGHT OF PYCKNOMETER + WATER +

SSD SAMPLE
gm C 935.5 935.6 935.5
BULK SP. GRAVITY (DRY BASIS) g/cc A/B+X-C 2.565 2.566 2.565 2.565
BULK SP. GRAVITY (SSD BASIS) g/cc X/B+X-C 2.611 2.612 2.611 2.611
APPARENT SP. GRAVITY g/cc A/B+A-C 2.689 2.690 2.689 2.689

(X-A)x100
ABSORPTION %
A
1.792 1.792 1.792 1.792
17
DESCRIPTION : HOT BIN AGGREGATES, HB-2 ( 3/8 " )
SPECIFIC GRAVITY OF COARSE AGGREGATE
DATE: (17/02/2012)
WEIGHT OF OVEN DRY SAMPLE IN AIR gm A 3289.9 3329.2 3327.2 AVG.

SAMPLE IN AIR
gm B 3352 3392 3389.9

SAMPLE IN WATER
gm C 2069.5 2094.5 2095.8
BULK SP. GRAVITY (DRY BASIS) g/cc A/B-C 2.565 2.566 2.571 2.567
BULK SP. GRAVITY (SSD BASIS) g/cc B/B-C 2.614 2.614 2.620 2.616
APPARENT SPECIFIC GRAVITY g/cc A/A-C 2.696 2.696 2.702 2.698

(B-A)x100
ABSORPTION %
A
1.888 1.886 1.884 1.886
18
DESCRIPTION : HOT BIN AGGREGATES, HB-1 ( 3/4 " )
SPECIFIC GRAVITY OF COARSE AGGREGATE
DATE: (17/02/2012)
WEIGHT OF OVEN DRY SAMPLE IN AIR gm A 2636.7 2659.8 2635.0 AVG.

SAMPLE IN AIR
gm B 2681.8 2705.1 2680.3

SAMPLE IN WATER
gm C 1655.2 1669.5 1654.6
BULK SP. GRAVITY (DRY BASIS) g/cc A/B-C 2.568 2.568 2.569 2.569
BULK SP. GRAVITY (SSD BASIS) g/cc B/B-C 2.612 2.612 2.613 2.613
APPARENT SPECIFIC GRAVITY g/cc A/A-C 2.686 2.686 2.688 2.687

(B-A)x100
ABSORPTION %
A
1.710 1.703 1.719 1.711
19
SPECIFIC GRAVITIES
CONTRACTOR : CONSULTANT :
SAUDI PAN KINGDOM (SAPAC) SAUD CONSULT
DESCRIPTION : SUMMARY OF SPECIFIC GRAVITIES AND ABSORPTION
MATERIALS : HOT BIN AGGREGATES FROM ASPHALT PLANT.
BIT. WEARING COURSE MIX DESIGN
SUMMARY OF SPECIFIC GRAVITIES

MATERIAL SAMPLE
NO.
BULK (OVEN DRY) BULK (S.S.D) APPARENT ABSORPTION
1 2.568 2.612 2.686 1.710
HOT BIN # 1 2 2.568 2.612 2.686 1.703
MAX. SIZE 3/4" 3 2.569 2.613 2.688 1.719
AVG. 2.569 2.613 2.687 1.711
1 2.565 2.614 2.696 1.888
HOT BIN # 2 2 2.566 2.614 2.696 1.886
MAX. SIZE 3/8" 3 2.571 2.620 2.702 1.884
AVG. 2.567 2.616 2.698 1.886
1 2.565 2.611 2.689 1.792
HOT BIN # 3 2 2.566 2.612 2.690 1.792
CRUSHED SAND 3 2.565 2.611 2.689 1.792
AVG. 2.565 2.611 2.689 1.792
20
SUMMARY OF SPECIFIC GRAVITIES
CONTRACTOR : CONSULTANT :
SAUDI PAN KINGDOM (SAPAC) SAUD CONSULT
DESCRIPTION : COMPUTATIONS OF SPECIFIC GRAVITIES.
MATERIALS : HOT BIN AGGREGATES.
SOURCE : CONTRACTOR'S ASPHALT BATCHING PLANT.
COMPUTATIONS
P1 + P2 + ……. + Pn 100
GSb = = = 2.619
P1 P2 ……. Pn 28 24 46
+ + + + +
G1 G2 ……. Gn 2.569 2.567 2.565
GSb P1 + P2 + ……. + Pn 100

= = = 2.666
SSD
P1 P2 ……. Pn 28 24 46
+ + + + +
G1 G2 ……. Gn 2.613 2.616 2.611
P1 + P2 + ……. + Pn 100
Gsa = = = 2.745
P1 P2 ……. Pn 28 24 46
+ + + + +
G1 G2 ……. Gn 2.687 2.698 2.689
Abs =( 28 X 1.711 + 24 X 1.8861 + 46 X 1.792 ) / 100 = 1.756
21
COMPUTATIONS
STAGE OF WORK: ASPHALT MIX DESIGN BY MARSHALL METHOD 27/02/2012

DESCRIPTION : BITUMINOUS WEARING COURSE
ANALYSIS OF COMPACTED PAVING MIX BY MARSHALL METHOD
No. SYMBOL DESCRIPTION FORMULA 30 MINS. SOAKED 24 HOURS SOAKED

1 Pb ASPH. BY TOTAL WT. OF MIX % 4.5
2 SPECIMEN No. 1 2 3
3 WT. IN AIR , DRY gms 1256.9 1256.3 1255.9
4 WT. IN WATER gms 715 713.2 714.1
5 WT. IN AIR , SURFACE DRY gms 1259.2 1257.7 1258.7
6 VOLUME cc L-5 - L4 544.2 544.5 544.6
7 Gmb BULK. SP.GR. OF COMPACTED MIX g/cc 2.310 2.307 2.306
8 Gmb AVG. BULK SP.GR. OF COMP. MIX g/cc 2.308
9 Gmb ADJUSTED Gmb g/cc
10 Wmm NET WT. OF LOOSE MIX gms 1571 1574
11 W-1 NET WT. OF FLASK AND WATER gms 10206 Gmm 10206 Pb= 4.5
12 W2 NET WT.FLASK+SAMPLE+WATER gms 11,142 11,144 Pmm = Total Mix = 100
Wmm Ps = Pmm - Pb = 95.5
13 Gmm MAX. SP. GR. OF PAVING MIX g/cc 2.474 2.475
Wmm+W1-W2 Gb (sp.gr.Asp.) = 1.023
14 Gmm AVG. MAX.SP GR. OF MIX g/cc 2.474
(Gmm-Gmb) Gsb(Bulk sp. gr of combined
15 AV AIR VOIDS % 100 x
Gmm
= 6.74
aggregates) = 2.619
GmbxPs
16 VMA VOIDS IN MINERAL AGGREGATES % 100 -
GSb
= 15.86
Gsa(App. sp. gr of combined
VMA - AV
aggregates) = 2.745
17 Vfb VOIDS FILLED WITH BITUMEN % 100 x
VMA
= 57.50
Pmm - Pb
VMA AND Vfb BY Gse
18 Gse EFF. SP. GR. OF AGGREGATES = 2.652
Pmm - Pb
Gmm - Gb
VMA 16.89
ABSORBED ASPHALT BY AGG. WT (Gse-GSb)xGb
19 Pba % 100 x
(GsexGSb)
= 0.479
Vfb 60.10
EFFECTIVE ASPHALT CONT. % Pba x Ps
20 Pbe % Pb - 4.043
BY WT. OF TOTAL MIX
100 FACTOR OF P. R. 2.162
21 STABILTY , DIAL RDG. 580 560 570
22 STABILITY , KG. 1254 1211 1232
23 CORRECTION FACTOR 0.93 0.96 0.93
24 CORRECTED STABILITY , KG. 1166 1162 1146
25 AVG. STABILITY ( KGS.) kgs 1158
26 LOSS OF STABILITY %
27 FLOW , 0.01 " 10 9 9

28 FLOW , mm 2.54 2.286 2.29
29 AVG. FLOW , mm 2.371
FARRAG MAHMOUD
22
STAGE OF WORK: ASPHALT MIX DESIGN BY MARSHALL METHOD

3 WT. IN AIR , DRY gms 1265.3 1260.8 1261
4 WT. IN WATER gms 725 722.3 723.4
6 VOLUME cc L-5 - L4 543.1 540 541
10 Wmm NET WT. OF LOOSE MIX gms 1579.5 1582
Gmm
= 4.63
aggregates) = 2.619
GmbxPs
GSb
= 15.42
VMA - AV
aggregates) = 2.745
VMA
= 69.96
Pmm - Pb
VMA AND Vfb BY Gse
Pmm - Pb
Gmm - Gb
VMA 16.00
19 Pba % 100 x
(GsexGSb)
= 0.265
Vfb 71.04
20 Pbe % Pb - 4.748
BY WT. OF TOTAL MIX
22 STABILITY , KG. 1427 1405 1405
27 FLOW , 0.01 " 9 10 10

28 FLOW , mm 2.29 2.54 2.54
29 AVG. FLOW , mm 2.455
FARRAG MAHMOUD
23
STAGE OF WORK: ASPHALT MIX DESIGN BY MARSHALL METHOD 27/02/2012

3 WT. IN AIR , DRY gms 1264.4 1258.8 1265.1
4 WT. IN WATER gms 726.5 723.1 727.6
6 VOLUME cc L-5 - L4 538.8 536.5 540.8
Gmm
= 3.58
aggregates) = 2.619
GmbxPs
GSb
= 15.43
VMA - AV
aggregates) = 2.745
VMA
= 76.78
Pmm - Pb
VMA AND Vfb BY Gse
Pmm - Pb
Gmm - Gb
VMA 16.15
19 Pba % 100 x
(GsexGSb)
= 0.335
Vfb 77.82
20 Pbe % Pb - 5.184
BY WT. OF TOTAL MIX
22 STABILITY , KG. 1557 1578 1578
27 FLOW , 0.01 " 11 11 10

28 FLOW , mm 2.79 2.794 2.54
29 AVG. FLOW , mm 2.709
FARRAG MAHMOUD
24

3 WT. IN AIR , DRY gms 1264.7 1265.1 1257.2
4 WT. IN WATER gms 724.5 725.3 721.4
6 VOLUME cc L-5 - L4 541.7 544.1 539
10 Wmm NET WT. OF LOOSE MIX gms 1590.5 1592
Gmm
= 3.33
aggregates) = 2.619
GmbxPs
GSb
= 16.35
VMA - AV
aggregates) = 2.745
VMA
= 79.65
Pmm - Pb
VMA AND Vfb BY Gse
Pmm - Pb
Gmm - Gb
VMA 16.96
19 Pba % 100 x
(GsexGSb)
= 0.284
Vfb 80.38
20 Pbe % Pb - 5.733
BY WT. OF TOTAL MIX
22 STABILITY , KG. 1492 1557 1600
27 FLOW , 0.01 " 13 12 13

28 FLOW , mm 3.30 3.048 3.30
29 AVG. FLOW , mm 3.217
FARRAG MAHMOUD
25

3 WT. IN AIR , DRY gms 1258.8 1257.6 1258.4
4 WT. IN WATER gms 718.5 721.1 719.6
6 VOLUME cc L5 - L4 543.9 542.7 543.1
Gmm
= 3.91
aggregates) = 2.619
GmbxPs
GSb
= 17.31
VMA - AV
aggregates) = 2.745
VMA
= 77.44
Pmm - Pb
VMA AND Vfb BY Gse
Pmm - Pb
Gmm - Gb
VMA 18.58
19 Pba % 100 x
(GsexGSb)
= 0.599
Vfb 78.98
20 Pbe % Pb - 5.940
BY WT. OF TOTAL MIX
22 STABILITY , KG. 1362 1340 1405
27 FLOW , 0.01 " 16 16 16

28 FLOW , mm 4.06 4.064 4.06
29 AVG. FLOW , mm 4.064
FARRAG MAHMOUD
26
TEST PROPERTY CURVES OF BWC MIX DESIGN
2.420 1600
2.400
1500
2.380
STABILITY (kgs)
1400
2.360
GMB
2.340 1300
2.320
1200
2.300
1100
2.280
2.260 1000
4.5 5.0 5.5 6.0 6.5 4.5 5.0 5.5 6.0 6.5
% A.C. % A.C.
8.00 18.00
7.00 17.00
AIR VOIDS %
6.00
VMA % 16.00
5.00 15.00
4.00 14.00
4.5 5.0 5.5 6.0 6.5 13.00
3.00
12.00
2.00
4.5 5.0 5.5 6.0 6.5
% A.C. % A.C.
5
85.00
4.5
80.00
FLOW (mm)
4
% VOIDS FILLED
75.00
3.5
70.00
65.00 3
60.00 2.5
55.00 2
50.00 4.5 5 5.5 6 6.5
% A.C.
4.5 5.0 5.5 6.0 6.5
% A.C.
% A.C. 4.0 4.5 5.0 5.5 6.0 % A.C. AT MAX DENSITY = 5.0 %
GMB (ADJ.) 2.308 2.332 2.344 2.331 2.316
STABILITY 1158 1356 1508 1487 1314 % A.C. AT MAX. STABILITY= 4.7 %
FLOW 2.00 1.90 1.40 2.50 1.60
VMA 15.60 16.20 15.70 16.10 15.20 % A.C. AT 5% AIR VOIDS = 5.4 %
AIR VOIDS 6.74 4.63 3.58 3.33 3.91
VOIDS FILLED 57.50 69.96 76.78 79.65 77.44 AVERAGE % = 5.0
ADOPTED OPTIMUM ASPHALT CONTENT = 5.0 %
MATERIALS ENGINEER MATERIALS ENGINEER RESIDENT ENGINEER
27
TEST PROPERTY CURVES OF BWC MIX DESIGN
2.420 1600
2.400
1500
2.380
STABILITY (kgs)
1400
2.360
GMB
2.340 1300
2.320
1200
2.300
1100
2.280
2.260 1000
4.5 5.0 5.5 6.0 6.5 4.5 5.0 5.5 6.0 6.5
% A.C. % A.C.
8.00 18.00
7.00 17.00
AIR VOIDS %
6.00
VMA % 16.00
5.00 15.00
4.00 14.00
4.5 5.0 5.5 6.0 6.5 13.00
3.00
12.00
2.00
4.5 5.0 5.5 6.0 6.5
% A.C. % A.C.
5
85.00
4.5
80.00
FLOW (mm)
4
% VOIDS FILLED
75.00
3.5
70.00
65.00 3
60.00 2.5
55.00 2
50.00 4.5 5 5.5 6 6.5
% A.C.
4.5 5.0 5.5 6.0 6.5
% A.C.
% A.C. 4.5 5.0 5.5 6.0 6.5 % A.C. AT MAX DENSITY = 5.0 %
GMB (ADJ.) 2.308 2.332 2.344 2.331 2.316
STABILITY 1158 1356 1508 1487 1314 % A.C. AT MAX. STABILITY= 4.7 %
FLOW 2.37 2.46 2.71 3.22 4.06
VMA 15.86 15.42 15.43 16.35 17.31 % A.C. AT 5% AIR VOIDS = 5.4 %
AIR VOIDS 6.74 4.63 3.58 3.33 3.91
VOIDS FILLED 57.50 69.96 76.78 79.65 77.44 AVERAGE % = 5.0
ADOPTED OPTIMUM ASPHALT CONTENT = 5.0 %
MATERIALS ENGINEER MATERIALS ENGINEER RESIDENT ENGINEER
27
DETERMINATION OF OPTIMUM A.C.
CONTRACTOR: CONSULTANT :
AL OMAIER COM. ‫بلديه الزلفي‬

DESCRIPTION : BITUMINOUS WEARING COURSE LAB TRIAL AT OPT. ASPHALT 4.51 %

1 ASPH. BY TOTAL WT. OF MIX % 4.5
2 SPECIMEN No. 1 2 3 4 5 6
3 WT. IN AIR , DRY gms 1199.8 1198.6 1197.8 1199.5 1197.6 1199.4
4 WT. IN WATER gms 689.7 690.2 691.4 690.3 690.8 689.5
5 WT. IN AIR , SURFACE DRY gms 1203.5 1202.9 1204.1 1203.6 1204.8 1202.7
6 VOLUME cc L-5 - L4 513.8 512.7 512.7 513.3 514 513.2
7 Gmb BULK. SP.GR. OF COMPACTED MIX g/cc 2.335 2.338 2.336 2.337 2.330 2.337
12 W2 NET WT.FLASK+SAMPLE+WATER gms 11399 11530 Pmm = Total Mix = 100
Gmm
= 4.73
aggregates) = 2.619
GmbxPs
GSb
= 14.85
VMA - AV
aggregates) = 2.745
VMA
= 68.13
Pmm - Pb
VMA AND Vfb BY Gse
Pmm - Pb
Gmm - Gb
VMA 15.00
(Gse-GSb)xGb
19 Pba ABSORBED ASPHALT BY AGG. WT % 100 x
(GsexGSb)
= 0.067
Vfb 68.45
20 Pbe % Pb - 4.446
BY WT. OF TOTAL MIX 100 FACTOR OF P. R. 2.162
21 STABILTY , DIAL RDG. 740 760 760 670 660 630
22 STABILITY , KG. 1600 1643 1643 1449 1427 1362
23 CORRECTION FACTOR 0.96 0.96 0.96 0.96 0.96 0.96
24 CORRECTED STABILITY , KG. 1536 1577 1577 1391 1370 1308
25 AVG. STABILITY ( KGS.) kgs 1564 1356
26 LOSS OF STABILITY % 13.3
27 FLOW , 0.01 " 11 12 11
28 FLOW , mm 2.79 3.048 2.79
29 AVG. FLOW , mm 2.879
FARRAG MAHMOUD
28
DESCRIPTION : BITUMINOUS WEARING COURSE LAB TRIAL AT OPT. ASPHALT 4.9 %

1 ASPH. BY TOTAL WT. OF MIX % 5.5
2 SPECIMEN No. 1 2 3 4 5 6
3 WT. IN AIR , DRY gms 1258.8 1261.3 1254.2 1257.9 1261.3 1261.2
4 WT. IN WATER gms 722.3 724.1 725.9 724.9 723.4 724.6
6 VOLUME cc L-5 - L4 540.1 540.1 537.8 539.9 541.8 542.1
Gmm
= 4.01
aggregates) = 2.619
GmbxPs
GSb
= 15.92
VMA - AV
aggregates) = 2.745
VMA
= 74.80
Pmm - Pb
VMA AND Vfb BY Gse
Pmm - Pb
Gmm - Gb
VMA 16.50
(Gse-GSb)xGb
(GsexGSb)
= 0.272
Vfb 75.69
20 Pbe % Pb - 5.243
22 STABILITY , KG. 1600 1643 1643 1449 1427 1362
24 CORRECTED STABILITY , KG. 1536 1577 1577 1391 1370 1308
27 FLOW , 0.01 " 11 12 11
28 FLOW , mm 2.79 3.048 2.79
29 AVG. FLOW , mm 2.879
FARRAG MAHMOUD
28
LAB. TRIAL AT OPTIMUM A.C.
CONSULTANT : SAUD CONSULT
CONTRACTOR : SAUDI PAN KINGDOM (SAPAC)
PROJECT : PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬
DATE : LAB No. : PLANT TRIAL
QUANTITATIVE EXTRACTION OF BITUMEN (ASTM 2172)
EXTRACTION TEST MECHANICAL ANALYSIS OF AGGREGATE (AASHTO T-30)
TOTAL WT. OF AGGREGATES = 4014.8 gm

INDIV.
CUMULATIVE
SAMPLE No. No. A B ASTM SIEVES RETAINED
PASSING gm.
PASSING % JMF
gm.
WT. OF MIX gm 2103.5 2115.9 3/4" 0 4014.8 100 100

WT.OF FILT.BEFORE TEST gm 42.0 42.1 1/2" 531.5 3483.3 87 82 90
WT.OF FILT.AFTER TEST gm 44.1 44.3 3/8" 705.5 2777.8 69 - -
WT. OF AGG. AFTER TEST gm 1999.7 2010.8 No. 4 862.4 1915.4 48 44 54
TOTAL WT. OF AGG. gm 2001.8 2013.0 No. 10 716.5 1198.9 30 26 34
LOSS OF WT. gm 101.7 102.9 No. 40 674.7 524.2 13 10 16
BITUMEN. BY WT. OF MIX % 4.83 4.86 No. 80 251.3 272.9 6.8 5 9
AVG. BIT. BY WT. OF MIX. % 4.85 No. 200 76.3 196.6 4.9 3.5 6.5
PAN 4
WASH 192.6
TOTAL WT. 4014.8
REMARKS: %OF MOD. ASPHALT 4.9 + 0.4
100
90 1.5" 3810 3.580925 2.71
1" 2540 3.404834 2.53

80
3/4" 1900 3.278754 2.40 100 100 100
70 1/2" 1250 3.09691 2.22 87 82 90
3/8" 950 2.977724 2.10 69 68 77
60 #4 475 2.676694 1.80 48 44 54
% PASSING
# 10 200 2.30103 1.43 30 26 34

50
# 40 42.5 1.628389 0.75 13 10 16
# 80 18 1.255273.J. M. F 0.38 7 5 9
40 # 200 7.5 0.875061 0.00 4.9 3.5 6.5
SIEVE SIZE
mms LOG LOG-NEGATIVE MAX.
30
20
10
0
200 # 80 # 40 # 10 # 4# "3/8 "1/2 "3/4
SIEVE SIZE/NO. (LOG)
29
AL OMAIER COM. EMPLEMENTATION SUPERVITION CONSULTANT
PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬ DATE :

INTERNAL AIR PORT.
DESCRIPTION : BITUMINOUS WEARING COURSE PLANT TRIAL

1 Pb EXTRACT. ASPH. BY TOTAL WT. OF MIX % 4.85
2 SPECIMEN No. 1 2 3 4 5 6
3 WT. IN AIR , DRY gms 1205.3 1205.9 1201.1 1202.5 1207.7 1208.5
4 WT. IN WATER gms 697.5 694.3 693.5 691.8 694.8 696.2
6 VOLUME cc L-5 - L4 515.2 515.8 513.9 515.3 517.8 518.4
Gmm
= 4.76
aggregates) = 2.619
GmbxPs
GSb
= 15.16
VMA - AV
aggregates) = 2.745
VMA
= 68.64
Pmm - Pb
VMA AND Vfb BY Gse
Pmm - Pb
Gmm - Gb
VMA 15.79
(Gse-GSb)xGb
(GsexGSb)
= 0.291
Vfb 69.89
20 Pbe % Pb - 4.572
22 STABILITY , KG. kgs 1643 1686 1600 1470 1470 1427
24 CORRECTED STABILITY , KG. kgs 1577 1619 1600 1441 1411 1370
27 FLOW , 0.01 " 12 12 11
28 FLOW , mm 3.05 3.048 2.79
29 AVG. FLOW , mm 2.963
30
AL OMAIER COM. ‫بلديه الزلفي‬

PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬ DATE :
INTERNAL AIR PORT.
DESCRIPTION : BITUMINOUS WEARING COURSE PLANT TRIAL

1 Pb EXTRACT. ASPH. BY TOTAL WT. OF MIX % 4.56
2 SPECIMEN No. 1 2 3 4 5 6
3 WT. IN AIR , DRY gms 1205.3 1205.9 1201.1 1202.5 1207.7 1208.5
4 WT. IN WATER gms 697.5 694.3 693.5 691.8 694.8 696.2
6 VOLUME cc L-5 - L4 515.2 515.8 513.9 515.3 517.8 518.4
Gmm
= 4.76
aggregates) = 2.619
GmbxPs
GSb
= 14.91
VMA - AV
aggregates) = 2.745
VMA
= 68.10
Pmm - Pb
VMA AND Vfb BY Gse
Pmm - Pb
Gmm - Gb
VMA 15.13
(Gse-GSb)xGb
(GsexGSb)
= 0.106
Vfb 68.58
20 Pbe % Pb - 4.459
22 STABILITY , KG. kgs 1643 1686 1600 1470 1470 1427
24 CORRECTED STABILITY , KG. kgs 1577 1619 1600 1441 1411 1370
27 FLOW , 0.01 " 12 12 11
28 FLOW , mm 3.05 3.048 2.79
29 AVG. FLOW , mm 2.963
30
PLANT TRIAL
46% CR. SAND
31
26% AGG.
24% AGG.
3/4"
3/8"
PROPORTIONING OF B.W.C. AGGREGATES
26% AGG. 3/4" 36% AGG. 3/8" 46% CR. SAND

0.28 0.24 0.46
29
26% AGG. 3/4" 24% AGG. 3/8" 42.5% CR. SAND 5.5 % ASPHALT
0.26 0.36 0.38 0.049
B.W.C. MIX DESIGN

24% AGG. 3/8"
32
26% AGG. 3/4"
42.5% CR. SAND
5.5 % ASPHALT
57
CONSULTANT: SAUD CONSULT DATE:
CONTRACTOR: SAUDI PAN KINGDOM (SAPAC) DGN NO. :
AGGREGATE PROPERTIES
COMBINED NEW GEN.
COMPONENT AGG # 1 AGG # 2 AGG # 3 AGG # 4 FILLER PCT PASS SPECS.
% AGG. ( 26 % ) ( 36 % ) ( 38 % ) 100 GRADING 1
3/4" ( 100 ) ( 100 ) ( 100 ) ( ) ( ) ( 100 ) 100
1/2" ( 47.5 ) ( 100 ) ( 100 ) ( ) ( ) ( 86.3 ) 75 - 90
3/8" ( 1.7 ) ( 92.1 ) ( 100 ) ( ) ( ) ( 71.6 ) 64 - 79
#4 ( 0.7 ) ( 31.1 ) ( 100 ) ( ) ( ) ( 49.4 ) 41 - 56
#10 ( 0.2 ) ( 0.4 ) ( 77.2 ) ( ) ( ) ( 29.6 ) 23 - 37
#40 ( 0.2 ) ( 0.2 ) ( 32.7 ) ( ) ( ) ( 12.5 ) 7 - 20
#80 ( 0.1 ) ( 0.2 ) ( 18.6 ) ( ) ( ) ( 7.2 ) 5 - 13
#200 ( 0.1 ) ( 0.2 ) ( 12.8 ) ( ) ( ) ( 5.0 ) 3-8
% OP. A.C. ( 4.8 ) SAND: (CRUSHED 100 %) (NATURAL 0 %) (DUNE SAND 0 % )

BULK (Gsb) ( 2.591 ) ( 2.583 ) ( 2.566 )
APP (Ga) ( 2.663 ) ( 2.669 ) ( 2.670 )
BULK (SSD) ( 2.618 ) ( 2.615 ) ( 2.605 )
Pbw(%) ( 1.045 ) ( 1.251 ) ( 1.522 ) Pbw (%) COMB. ( 1.300 )
BULK (Gsb) ( 2.578 ) APP (Gsa) ( 2.668 ) EFF(Gse) ( 2.602 ) ASPH. (Gb) ( 1.026 )
LAB TRIAL
TRIAL NO. 1 2 3 4 5 AT OPT. PLANT TRIAL
ASPH.
Pb %. ( 3.5 ) ( 4.0 ) ( 4.5 ) ( 5.0 ) ( 5.5 ) ( 4.9 ) ( 4.85 )

Gmm. ( 2.472 ) ( 2.450 ) ( 2.435 ) ( 2.415 ) ( 2.395 ) ( 2.422 ) ( 2.419 )
Gmb. ( 2.249 ) ( 2.275 ) ( 2.293 ) ( 2.296 ) ( 2.285 ) ( 2.297 ) ( 2.295 )
Pba % ( 0.405 ) ( 0.334 ) ( 0.385 ) ( 0.333 ) ( 0.285 ) ( 0.400 ) ( 0.313 )
MAX. STAB. Kg ( 1158 ) ( 1356 ) ( 1508 ) ( 1487 ) ( 1314 ) ( 1564 ) ( 1599 )
MAX. FLOW (mm) ( 2.371 ) ( 2.455 ) ( 2.709 ) ( 3.217 ) ( 4.064 ) ( 2.879 ) ( 2.963 )
A.V. % ( 9.00 ) ( 7.12 ) ( 5.85 ) ( 4.94 ) ( 4.59 ) ( 5.15 ) ( 5.11 )
LOSS OF STAB. % ( 13.3 ) ( 12.0 )
VMA % ( Gsb) ( 15.81 ) ( 15.28 ) ( 15.08 ) ( 15.42 ) ( 16.24 ) ( 15.27 ) ( 15.29 )
VMA % (Gse) ( 16.67 ) ( 15.99 ) ( 15.90 ) ( 16.13 ) ( 16.84 ) ( 16.12 ) ( 15.96 )
V.F. % (Gsb) ( 43.10 ) ( 53.41 ) ( 61.23 ) ( 67.95 ) ( 71.76 ) ( 66.26 ) ( 66.58 )
V.F. % ( Gse) ( 46.03 ) ( 55.48 ) ( 63.24 ) ( 69.36 ) ( 72.76 ) ( 68.05 ) ( 67.98 )
Pbe % ( 3.109 ) ( 3.679 ) ( 4.132 ) ( 4.684 ) ( 5.230 ) ( 4.519 ) ( 4.551 )
M.E. \ CONTRACTOR M.E. / CONSULTANT RESIDENT ENGINEER

CONSULTANT: SAUD CONSULT DATE:
CONTRACTOR: SAUDI PAN KINGDOM (SAPAC) DGN NO. :
DESIGN DATA
(BASEDD ON GENERAL SPECIFICATIONS 1998, HEAVY TRAFFIC CATEGORY)
A. AGGREGATE QUALITY: REQUIRED SUBMITTED
SODIUM SOUNDNESS (% MAX) (F.A/C.A.) 10 ( 1.743+1.149 )
MAGNES SOUNDNESS (%MAX) (___ ___)
ABRASION TEST (% MAX) 40 (23.8, 24.7, 22.7)
THIN AND ELONGATED PCS (% MAX) 10 ( 4.5 )
FRIABLE PARTICLES (% MAX) 0.25 ( 0.093 )
SAND EQUIVALENT (MIN) 45 ( 68 )
PLASTICITY INDEX (MAX) 4 ( N.P )
CRUSHED AGGREGATE (RET. #8) (MIN) % 90 ( 98.0 )
STRIPPING TEST (MIN COATED) % 95 ( > 95 )
NATURAL SAND (% OF FINE AGG.) (MAX) 15 ( NIL )
DUNE SAND (% OF NATURAL SAND) (MAX) 50 ( NIL )
B. PROPERTIES OF MINERAL FILLER:
SIEVE % PASSING (BY WT.) TYPE : NON
NO.30 100 ( ) SP. GRAVITY:
NO.50 95-100 ( ) PL. INDEX : (MAX) 4
NO.200 70-100 ( )
C. ASPHALT CEMENT PROPERTIES: [ ] 60-70,[ ] 40-50,[ ] OTHER ( 60 / 70 )
PENETRATION (ASPH. CEMENT) ( 64 )
SOFTENING PT. (ASPH. WITH FILLER) ( C) O
( 68.5 )
FILLER/ASPHALT RATIO 0.5 - 1.5 ( 1.02 )
JMF
D. MIX PROPERTIES:
MARSHALL STABILITY (kg MIN) 1000 ( 1564 )
MARSHALL FLOW (mm) 2.0 - 4.0 ( 2.879 )
LOSS OF MARSHALL STAB. (% MAX) 25 ( 13.3 )
VOIDS IN MIX (%) 4 - 6 ( 5.15 )
OPTIMUM ASPHALT CONTENT (%) 4 - 6 ( 4.9 )
MARSHALL HAMMER BLOWS (EACH SIDE) 75 ( 75 )
MARSHALL MIXING TEMP (O C) 155-165 ( 160 )
MARSHALL COMPATION TEMP (O C) 135-150 ( 145 )
VMA (%MIN) ( 15.27 )
HVEEM STABILITY 37 (____ _ __)
E. PROJECT DESCRIPTION: [ ] NEW CONSTRUCTION, [ ] MAINTENANCE, [ ] OTHER

LOCATION: KSA, NORTH ROAD DISTRICT ARAR
LENGTH : 58, 79.2 KM NO. OF LANES TWO LANE WIDTH
PAVEMENT COMPONENT THICKNESS:
B.W.C. ( 5 ) CM, B.B.C. ( 8.0 ) CM
AGG. BASE: ( 20 ) CM, CBR (ACTUAL) % : @ 135
SUBGRADE : ( 30 ) CM, CBR (ACTUAL) % : @ 58
TRAFFIC CLASSIFICATION : CATEGORY : HEAVY TRAFFIC
M.E. \ CONTRACTOR M.E. / CONSULTANT RESIDENT ENGINEER
34
ORY)
NON
( )
( )
PLANT TRIAL
( 1599 )
( 2.963 )
( 12.0 )
( 5.11 )
( 4.85 )
( 75 )
( 160 )
( 145 )
( 15.29 )
(______)
3.65 m
ESIDENT ENGINEER
34
SUMMARY OF TESTS.
KINGDOM OF SAUDI ARABIA
MINISTRY OF TRANSPORT
MATERIALS RESEARCH & TESTING DEPT.
DESIGN OF BITUMINOUS WEARING COURSE, CLASS "A", GRADING ( I )
PROJECT: SAUDI RAILWAY (SAR) CTW 400AZ ZABIRAH TO KING KHALID

AIRPORT
INTRODUCTION :
THIS MIX DESIGN WILL BE USED FOR PRODUCING B.W.C. MIX FOR THE PROJECT ABOVE.
SECTION 11 HAS A LENGTH OF 58 kms AND SECTION 12 HAS A LENGTH OF 79.2 kms , THE ROAD
CONSISTING OF TWO LANES . THE LANE WIDTH IS 3.65 METRES. THE BIT. WEARING COURSE THICKNESS
WILL BE 5.0 cms.
THE MATERIAL USED IS CRUSHED LIMESTONE . THIS IS PRODUCED AT THE CRUSHER PLANT OF SAPAC
COMPANY, LOCATED AT KM 30 (RAFHA HAFR AL BATIN ROAD @ ARAR- TURAIF HIGHWAY , RIGHT SIDE , 65 KMS
FROM TURAIF CITY .
BITUMEN OF GRADE 60-70 FROM PETROMIN RIYADH REFINERY IS USED IN THE DESIGN.
A SERIES OF HOT BIN SAMPLES WERE TAKEN AT THE ASPHALT PLANT. PRE-QUALIFICATION TESTS
WERE RUN AND FOUND SATISFYING THE SPECIFICATION REQUIREMENTS .
SOFTENING POINT TEST WITH FILLER CARRIED OUT. A MAXIMUM OF 68.5O C SOFTENING POINT COULD
BE ACHIEVED. THE CONTRACTOR ISSUED A LETTER OF GUARANTEE FOR ANY THERMO ELASTIC
DEFORMATION BECAUSE OF THE DEFICIENCY IN THE FUTURE. THE COPY OF THE LETTER IS ATTACHED
HEREWITH.
HE PLANT IS BATCH-TYPE ASPHALT PLANT (PARRPER GREEN) HAVING AN OUTPUT CAPACITY OF 250
TONS/HOUR .
COTRACTOR MADE THE TRIAL MIX WITH MODIFIED ASPHALT, % OF 4.0, 4.5, 5.0, 5.5, 6.0,AND 6.5 OF THE
TOTAL MIX WEIGHT, THE OPTIMUM MODIFIED A.C.% PROPOSED IS 4.9 +/- 0.4. THE MIX SATISFIES M.O.C.
GENERAL SPECIFICATION REQUIREMENTS . LAB AND PLANT TRIALS DONE AND FOUND SATISFACTORY
(ATTACHED).
FARRAG MAHMOUD
MATERIALS ENGINEER MATERIALS ENGINEER
35
KINGDOM OF SAUDI ARABIA
MINISTRY OF TRANSPORT
MATERIALS RESEARCH & TESTING DEPT.
DESIGN OF BITUMINOUS WEARING COURSE.
PROJECT: SAUDI RAILWAY (SAR) CTW 400AZ ZABIRAH

TO KING KHALID INTERNAL AIRPORT.
TABLE OF CONTENTS
INTRODUCTION OF BIT. WEARING COURSE MIX DESIGN 35 - 35
SUMMARY OF TESTS 31 - 34
PLANT TRIAL 29 - 30
LAB TRIAL AT OPT. A/C 28 - 28
DETERMINATION OF OPT. ASPHALT CONTENT 22 - 27
COMPUTATIONS 21 - 21
SPECIFIC GRAVITIES 17 - 20
SIEVE ANALYSIS & PROPORTIONING 13 - 16
QUALITY TESTS 1 - 12
‫بســم اهلل الرحمن الرحيم‬
‫المملكه العربيه السعوديه‬

‫وكاله امانه منطقه الرياض لشئون بلديات المنطقه‬
‫بلديه محافظه الزلفي‬
‫مشروع تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬
‫وزارة الشــئون البــلديــةوالقرويـــة‬

‫شركه االومير للتجاره والمقاوالت‬
‫‪MIX DESIGN‬‬
‫‪BITUMINOUS WEARING COURSE, CLASS A, GRADING I‬‬
‫) ‪( BASED ON M.O.T. GENERAL SPEC'S 1998‬‬

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حلوBWC - 11-12 ‫‬.xlsx rev01١‏

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‫المملـكــــــة العـربيــه السعـوديـــة‬

‫وكالة أمانة منطقة الرياض لشئون بلديات المنطقة‬

‫شركه االومير للتجارة والمقاوالت‬

PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬

DESCRIPTION: BIT. WEARING COURSE MIX DESIGN

ABRASION OF COARSE AGGREGATE

MATERIAL AGGREGATES FROM HOT BINS

SIEVE SIZE WEIGHT AND GRADE OF TEST SAMPLE

A. WEIGHT OF SAMPLE BEFORE TEST = 5000 gram

SIEVE SIZE WEIGHT AND GRADE OF TEST SAMPLE

A. WEIGHT OF SAMPLE BEFORE TEST = 5000 gram

REMARKS : ALLOWED MAX. LOSS = 40 %

PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬

DESCRIPTION: BIT. WEARING COURSE MIX DESIGN

ABRASION OF COARSE AGGREGATE

MATERIAL AGGREGATES FROM HOT BINS

SIEVE SIZE WEIGHT AND GRADE OF TEST SAMPLE

A. WEIGHT OF SAMPLE BEFORE TEST = 5000 gram

SIEVE SIZE WEIGHT AND GRADE OF TEST SAMPLE

A. WEIGHT OF SAMPLE BEFORE TEST = gram

REMARKS : ALLOWED MAX. LOSS = 40 %

PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬

DESCRIPTION: BIT. WEARING COURSE MIX DESIGN

ABRASION OF FINE AGGREGATE

MATERIAL AGGREGATES FROM HOT BINS

1- DATE TESTED : 17-02-2012

SIEVE SIZE WEIGHT AND GRADE OF TEST SAMPLE

A. WEIGHT OF SAMPLE BEFORE TEST = 5000 gram

SIEVE SIZE WEIGHT AND GRADE OF TEST SAMPLE

A. WEIGHT OF SAMPLE BEFORE TEST = gram

REMARKS : ALLOWED MAX. LOSS = 40 %

PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬

MATERIAL : HOT BIN AGGREGATES FROM ASPHALT PLANT

DESCRIPTION : BIT. WEARING COURSE MIX DESIGN.

TYPE OF TEST LIQUID LIMIT PLASTIC LIMIT

NON - PLASTIC PLASTICITY INDEX = NP

M.E. / CONTRACTOR M.E. / CONSULTANT RESIDENT ENGINEER

PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬

MATERIAL : BIT. WEARING COURSE

SOURCE : CONTRACTOR ASPHALT PLANT.

inch Hs 3.1 3.2 3.3

inch Hc 5.3 5.6 5.5

% (Hs/Hc) x 100 58.5 57.1 60.0

ADJUSTED AVERAGE SAND EQUIVALENT

REMARKS : REQUIRED MIN. 45 %

PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬

DESCRIPTION : BIT. WEARING COURSE MIX DESIGN 19/02/2012 G

SOURCE : HOT BIN COMBINED AGGREGATES

SOUNDNESS OF AGGREGATE BY USE OF SODIUM SULFATE

PASSING RETAINED A B C D=(B-C) E=(D/B)x100 F=(AxE)/100

No. 30 No. 50 3.9 100 88 12 12 0.468

No. 16 No. 30 5 100 87 13 13 0.650

No. 8 No. 16 18 100 91 9 9 1.620

No. 4 No. 8 19 100 93.0 7 7 1.330

3/8 " No. 4 100

3/8" No. 4 23 300 268 32 10.667 2.453

3/4" 3/8" 25 1000 974 26 2.600 0.650

1. SODIUM SULFATE USED FOR TEST

2. Max. LOSS ALLOWED = 10%

PROJECT:‫تحسين المنظور البصري للشوارع الرئيسيه ببلديه الزلفي‬

MATERIAL : HOT BIN AGGREGATES COMBINED 19/02/2012 G

CLAY LUMPS AND FRIABLE PARTICLES IN AGGREGATE

MATERIAL TESTED : AGGREGATE BLENDED (19 mm Max)