HARDWARE MANUAL

TABLE OF CONTENT

 PARTI PCS7 STANDARD CONFIGURATION...........................................................3

1. START THE WORK MANAGEMENT...........................................................................3
2. BUILD A NEW MULTI-PROJECT.................................................................................5
2.1 DEFINE A STORAGE-LOCATION FOR MULTI-PROJECTS...............................5
2.2 CREAT A SINGLE PROJECT IN A MULTI-PROJECT (FOR THE PLC: AS)........7
2.2.1 DEFINE A STORAGE-LOCATION FOR A SINGLE PROJECT..................8
2.2.2 INSERT PLC STATION (AS) TO A SINGLE PROJECT..............................9
2.2.3 MAKE HARDWARE CONFIGURATION FOR THE AS.............................10
2.2.3.1 PROFIBUS-DP INTERFACE OF THE PLC CONFIGURATION......13
2.2.3.2 ETHERNET INTERFACE OF THE PLC CONFIGURATION...........16
2.2.3.3 MPI INTERFACE OF THE PLC CONFIGURATION (This action is for
SIMULATION)............................................................................................. 19
2.2.4 FINISH THE PLC HARDWARE CONFIGURATION.................................21
2.3 CREAT A SINGLE PROJECT IN A MULTI-PROJECT (FOR THE PC)..............22
2.3.1 DEFINE A STORAGE-LOCATION FOR THE SINGLE PROJECT...........23
2.3.2 INSERT A PC STATION (OS/ES) TO A SINGLE PROJECT.....................24
2.3.3 MAKE HARDWARE CONFIGURATION FOR PC STATION....................25
2.3.3.1 MAKE ETHERNET INTERFACE HARDWARE CONFIGURATION 27
2.3.3.2 MAKE MPI INTERFACE HARDWARE CONFIGURATION (ONLY
FOR SIMULATION).....................................................................................32
2.3.3.3 FINISH THE CONFIGURATION FOR THE PC STATION...............35
2.4 START AND SAVE THE PLC SIMULATOR.......................................................36
2.5 NETWORK CONFIGURATION..........................................................................39
2.5.1 MERGE THE MPI BUS.............................................................................41
2.5.2 MERGE THE ETHERNET BUS................................................................43
2.5.3 COMPILE THE NETWORK......................................................................45
2.5.4 MAKE A S7_Programming CONNECTION BETWEEN AS AND ES/OS
AND COMPILE..................................................................................................46
2.6 HARDWARE DOWNLOAD TO PLC..................................................................49
2.6.1 AS DOWNLOADING.................................................................................49
2.6.1.1 AS HARDWARE DOWNLOADING..................................................49
2.6.1.2 AS NETWORK DOWNLOADING....................................................52
2.6.1.3 AS STATION DOWNLOADING.......................................................54
2.6.2 PC STATION (OS/ES) DOWNLOADING..................................................55
3. SETTING AND UPDATING HIERARCHY ON THE PLANT VIEW.............................56
3.1 PLANT HIERARCHY SETTING.........................................................................56
3.2 PLANT HIERARCHY UPDATING......................................................................60
3.3 HIERARCHY CONFIGURATION.......................................................................62

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 3.3.1 AS HIERARCHY CONFIGURATION........................................................62
3.3.2 ES HIERARCHY CONFIGURATION........................................................64
 PARTII CEMAT STANDARD CONFIGURATION.....................................................66
1. HARDWARE CONFIGURATION................................................................................66
1.1 CPU CONFIGURATION.................................................................................... 68
1.2 CP CONFIGURATION.......................................................................................73
2. BUILD A MIAN LIBRARY AND MAKE CONFIGURATION.........................................76
2.1 BUILD A MIAN LIBRARY...................................................................................76
2.2 MAKE CONFIGURATION ACCORDING CEMAT REQUIREMENT...................80
3. CONFIGURATION THE CFC CHART........................................................................85
3.1 COPY ALL THE CONTENTS OF MAIN LIBRARY TO EACH PLC
PROGRAMING FOLDER........................................................................................ 85
3.2 CFC CHART SETTING......................................................................................87
3.3 LOADING CEMAT BLOCKS..............................................................................89

2
 PARTI PCS7 STANDARD CONFIGURATION

1. START THE WORK MANAGEMENT

Double click it, and open

the SIMATIC Manager

Double click it, and

open the WINCC

Double click it, and open

Computer Editor Configuration

3
 During the SIMATIC Manager startup, the following picture1-1 will appear short-time.

Picture 1-1
Picture 1-2 is the main interface of the SIMATIC Manager.

Open the PLC

simulator

Open the built projects

or libraries

Build new projects or

libraries

Picture 1-2

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2. BUILD A NEW MULTI-PROJECT

2.1 DEFINE A STORAGE-LOCATION FOR MULTI-PROJECTS

On the SIMATIC Manager, click New and build a new multi-project:

 To name the project and to set the multi-project type on Picture 2.1-1
 To define a storage location for the new multi-project on Picture 2.1-2

Picture 2.1-1 Picture 2.1-2

After filling the project’s name, selecting the type and putting the storage location for the
new multi-project, check the SIMATIC Manager main interface and then a new folder
be found on the following Picture 2.1-3.

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 Notes:
the default view is
component view.
A new folder be
found

Picture 2.1-3
On the SIMATIC Manager, there are three kinds of views that Component View, Plant
View and Process View. (Click the view on the SIMATIC Manager to check them)
-On the Component View, configuration can be done;
-On the Plant View, putting the plant hierarchies and CFC Charts inserted can be done;
-On the Process View, tag, parameters, messages and variables management can be
done.

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2.2 CREAT A SINGLE PROJECT IN A MULTI-PROJECT (FOR THE PLC: AS)

As the following Picture 2.2-1, right click the exampled multi-project “MANUAL” to
“Create in Multi-project”.

Picture 2.2-1
And then Picture 2.2.1-1 will be appeared.

2.2.1 DEFINE A STORAGE-LOCATION FOR A SINGLE PROJECT

 To name the single project and to set the type on Picture 2.2.1-1

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 To define a storage location for the new single project on Picture 2.2.1-2

Picture 2.2.1-1 Picture 2.2.1-2

After filling the project’s name, selecting the type and putting the storage location for the
new single project, check the SIMATIC Manager main interface and then a new folder
be found on the following Picture 2.2.2-1.

2.2.2 INSERT PLC STATION (AS) TO A SINGLE PROJECT

Right click the exampled new folder “TEST” to “Insert new object”, select “SIMATIC 400
STATION” and name it (For example: “RAW MILL”) on Picture 2.2.2-1.

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A new folder be
found

Picture 2.2.2-1
Double click the “RAW MILL” on Picture 2.2.2.-2 to entrance the PLC Hardware
configuration interface as well as the Picture 2.2.3-1.

A new SIMATIC 400

STATION named “RAW
MILL” be found

Picture 2.2.2-2

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2.2.3 MAKE HARDWARE CONFIGURATION FOR THE AS

Double click it, and

open the SIMATIC 400
STATION configuration
interface

Picture 2.2.3-1

Double click exampled “RAW MILL”, and open the SIMATIC 400 STATION configuration
interface same as Picture 2.2.3-2.
Make preparation like the description on the Picture 2.2.3-3 according to the project’s
requirements. (the configuration on the Picture 2.2.3-3 only to be an example)

Input the production

No., to find component

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 Components’ Profile

Configuration Area

Drag the components

from this area to the
Configuration area

Picture 2.2.3-2

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 Click it and compile the PLC
configuration

RACK

Power

CPU

ETHERNET

Picture 2.2.3-3
Click Compile on the Hardware Configuration and the following dialog Picture 2.2.3-4
coming.

Picture 2.2.3-4

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2.2.3.1 PROFIBUS-DP INTERFACE OF THE PLC CONFIGURATION

On the exampled Picture 2.2.3-4, double click “DP” and set the parameters for the
profibus-DP interface.
Follow-up the following Pictures:
-Picture 2.2.3.1-1
-Picture 2.2.3.1-2
-Picture 2.2.3.1-3
-Picture 2.2.3.1-4

Picture 2.2.3.1-1

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Picture 2.2.3.1-2

Picture 2.2.3.1-3

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Picture 2.2.3.1-4

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2.2.3.2 ETHERNET INTERFACE OF THE PLC CONFIGURATION

On the exampled Picture 2.2.3-4, double click “CP443-1” and set the parameters for the
Ethernet interface.
Follow-up the following Pictures:
-Picture 2.2.3.2-1
-Picture 2.2.3.2-2
-Picture 2.2.3.2-3
-Picture 2.2.3.2-4
-Picture 2.2.3.2-5

Picture 2.2.3.2-1

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Picture 2.2.3.2-2

Picture 2.2.3.2-3

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Picture 2.2.3.2-4

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 Picture 2.2.3.2-5

2.2.3.3 MPI INTERFACE OF THE PLC CONFIGURATION (This action is for SIMULATION)

On the exampled Picture 2.2.3-4, double click “MPI/DP” and set the parameters for the
MPI interface.
Follow-up the following Pictures:
-Picture 2.2.3.3-1
-Picture 2.2.3.3-2

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Picture 2.2.3.3-1

Picture 2.2.3.3-2

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2.2.4 FINISH THE PLC HARDWARE CONFIGURATION

After finish the PLC hardware configuration, check and compile shall be done.

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 Picture 2.2.4-1

Picture 2.2.4-2

2.3 CREAT A SINGLE PROJECT IN A MULTI-PROJECT (FOR THE PC)

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2.3.1 DEFINE A STORAGE-LOCATION FOR THE SINGLE PROJECT

23
2.3.2 INSERT A PC STATION (OS/ES) TO A SINGLE PROJECT

24
2.3.3 MAKE HARDWARE CONFIGURATION FOR PC STATION

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26
2.3.3.1 MAKE ETHERNET INTERFACE HARDWARE CONFIGURATION

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THE FOLLOWING TWO PICTURES IS HOW TO GET THE PC ETHERNET’S MAC ADDRESS:

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31
2.3.3.2 MAKE MPI INTERFACE HARDWARE CONFIGURATION (ONLY FOR SIMULATION)

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33
34
35
2.3.3.3 FINISH THE CONFIGURATION FOR THE PC STATION

36
2.4 START AND SAVE THE PLC SIMULATOR

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38
2.5 NETWORK CONFIGURATION

39
40
2.5.1 MERGE THE MPI BUS

41
42
2.5.2 MERGE THE ETHERNET BUS

43
44
2.5.3 COMPILE THE NETWORK

45
2.5.4 MAKE A S7_Programming CONNECTION BETWEEN AS AND ES/OS AND COMPILE

46
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48
49
2.6 HARDWARE DOWNLOAD TO PLC

2.6.1 AS DOWNLOADING

2.6.1.1 AS HARDWARE DOWNLOADING

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51
52
2.6.1.2 AS NETWORK DOWNLOADING

53
54
2.6.1.3 AS STATION DOWNLOADING

55
2.6.2 PC STATION (OS/ES) DOWNLOADING

Normally, the OS/ES should be downloaded as PLC station (AS).

But, for the simulation depending on PLC simulator in the PCS7, it is unnecessary to
download.

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3. SETTING AND UPDATING HIERARCHY ON THE PLANT VIEW

3.1 PLANT HIERARCHY SETTING

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60
3.2 PLANT HIERARCHY UPDATING

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63
3.3 HIERARCHY CONFIGURATION

3.3.1 AS HIERARCHY CONFIGURATION

64
65
3.3.2 ES HIERARCHY CONFIGURATION

66
67
 PARTII CEMAT STANDARD CONFIGURATION

1. HARDWARE CONFIGURATION

68
69
1.1 CPU CONFIGURATION

70
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72
73
74
1.2 CP CONFIGURATION

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76
Notes:
While finish the CPU and CP configuration, Compile and download shall be done.

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2. BUILD A MIAN LIBRARY AND MAKE CONFIGURATION

2.1 BUILD A MIAN LIBRARY

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2.2 MAKE CONFIGURATION ACCORDING CEMAT REQUIREMENT

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86
3. CONFIGURATION THE CFC CHART

3.1 COPY ALL THE CONTENTS OF MAIN LIBRARY TO EACH PLC PROGRAMING
FOLDER

87
88
3.2 CFC CHART SETTING

89
90
3.3 LOADING CEMAT BLOCKS

91
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