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CONVOTHERM
Elektrogeräte GmbH
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6. Accessoires
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Service Handbook OEB/OES/OGB/OGS
Acknowledgement
Please fill out legibly and return to CONVOTHERM Customer Service Department.
Copyright
__________________ __________________________
date stamp / signature
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This service folder is subject to change notifications!
New information will be sent to the above address.
AS/11-2011 0_001e_Acknowledgement_b
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Service Handbook OEB/OES/OGB/OGS
Table of Contents
1. Installation Handbook
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Service Handbook OEB/OES/OGB/OGS
4. Cleaning / Maintenance
4.1 Time table for necessary cleaning intervals
4.2 Automatic flushing of the steam generator on units with steam
generator
4.3 Cleaning the Unit
4.3.1 Cleaning the oven
4.3.2 Half-automatic oven cleaning
4.3.3 Automatic Cleaning System CONVOClean system (Option)
4.3.4 Further cleaning measures
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Service Handbook OEB/OES/OGB/OGS
6. Service Instructions
6.1 Electronic Control Board installation
6.1.1 Operation module (BM) replacement
6.1.2 Control Module (SM) replacement
6.1.3 Arrangement module replacement
6.1.4 Gas module (GM) removal
6.1.5 Description of the LEDs on the Controls (module self-checking)
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Service Handbook OEB/OES/OGB/OGS
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Service Handbook OEB/OES/OGB/OGS
In this Service Handbook, the following pictures and depictions are used as important
safety advice for the installer and to a certain extent for the user. The safety advice and
especially the warnings are to be absolutely observed and followed.
AS/11-2011 0_02e_Depictions_b
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Service Handbook OEB/OES/OGB/OGS
Instructions
Advice
i Information
Check
Special tool
Cross reference
AS/11-2011 0_02e_Depictions_b
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Service Handbook OEB/OES/OGB/OGS
Sales Domestic:
e – mail info@convotherm.de
e - mail order@convotherm.de
User Hotline
e – mail chefshotline@convotherm.de
awb@convotherm.de
Customer Service
e – mail service@convotherm.de
Internet www.convotherm.com
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Service Handbook OEB/OES/OGB/OGS
Safety Advice
Hazardous
Danger of injury
General Advice
Observe all prevailing regulations and standards.
Only use original spare parts.
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Service Handbook OEB/OES/OGB/OGS
We are certified in accordance with ISO 9001 (Quality Assurance) and ISO 14001 (Environmental
protection) and we are committed to lowering the effects of environmental waste.
Thereby, there are additional regulations to follow for environmental protection and conservation that go
beyond the essential statutory rules and regulations.
Therefore:
- Supplier parts are only used that are packed in environmentally friendly materials.
Commit yourself to environmental protection with us, so that together we can work to avoid waste
in the future.
However, there are advantages to making an effort at reduction, that when done together can make it
financially worth our while.
Responsible and conscientious purchasing is not only applied environmental protection but at the same
time business protection. Take the opportunity to admonish waste.
5= Cooking programme,
Regeneration
6= Start / Stop
8= Mr.C
14 = Button lock
16 = Programme protection
17 = Display
18 = Oven temperature
19 = Cooking time
23 = Setting switch
Cross reference:
Further information on Control panels refer to
User Manual
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Service Handbook OEB/OES/OGB/OGS
Electric unit with direct injection (OES) Gas unit with direct injection (OGS)
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Information: Advantages of the original CONVOTHERM CLOSED SYSTEM
Greater steam and temperature saturation
More intensive heat transfer
Shorter cooking times
Less energy and water consumption
"Quick steam cooking" pressureless over 100 °C
Optimum automatic steam regulation specific to product
No unwanted odors during the cooking process
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Service Handbook OEB/OES/OGB/OGS
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Information:
After switching on, the steam generator 4 is automatically filled with water and
preheated.
Solenoid valve Y3 7 opens; water flows through the injection nozzle 10 and
the back flow protection 9 in the steam generator 4.
The water level rises. When the shorter water level probe is reached (B1 - bl)
2 the solenoid valve closes Y3 7 and the contactors K1, K2 and K3 switch the
steam generator immersion heating element 5 on, as in Gas units the
automatic firing N21 switches the steam generator burner 6 on.
The opening and closing of the solenoid valve Y3 7 maintains the correct
water level during operation via the water level probe (B1 - bl) 2.
The water in the steam generator is preheated to 80 - 90 °C.
The preheating probe B4 3 in the settling chamber 1 monitors the minimum
temperature.
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Service Handbook OEB/OES/OGB/OGS
Notice:
The control loop of the cooking programme has priority over the standby mode
of the steam generator. This means, for example, that the convection
programme selected temperature will be attained first, before the steam
generator standby mode temperature is attained.
When the water level falls below the longer level probe (B1 - rd) 2 within a
short time an error code is triggered.
The steam generator temperature is regulated by the preheating probe B4 3.
Only after the oven has reached the standby mode temperature, will the timer
begin running in programmes with steam.
A safety thermostat monitors the maximum temperature of the heaters and
burners.
Cross reference:
Service Handbook 6.7 Assembly of the Steam generator and Immersion
heating element.
Service Handbook 6.6 Water Level Probe
Service Handbook 5. Trouble shooting and Error Codes Electronic
Notice:
Units with direct injection are in standby mode directly after being switched on.
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Service Handbook OEB/OES/OGB/OGS
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Information:
The Condenser probe (B3) 13 monitors the outgoing water temperature in the
condenser. The solenoid valve Y1 8 opens if the temperature rises to
approximately 65 °C . Cold water is injected through the injection nozzle 12 until
the outgoing water has cooled down to an acceptable temperature.
Check:
Noise, water flowing back out of the drain.
Cross reference:
Service Handbook 6.11 "Condenser removal and assembly“
Service Handbook 5. Trouble shooting and Error Codes Electronic
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Service Handbook OEB/OES/OGB/OGS
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Information:
The oven atmosphere can be demoisturized in the convection and Super Heated
Steam cooking programmes by way of the demoisturizing tub.
The solenoid valve Y2 3 opens and via the demoisturizing nozzle 5 cold water is
sprayed into the demoisturizing tub 7. The cover 6 for the demoisturizing tub
prevents water from spraying into the oven. The injected water flows through the
condenser 9 and out of the unit.
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Information – Functioning principle of Demoisturization:
The injection of water creates a cold water ‚curtain‘,
a) on which the oven atmosphere moisture can condensate,
b) then according to the Venturi Prinziple, the moisture from the oven is
suctioned out and re-condensed into water
c) that the cover 6 of the demoisturizing tub 7 cools, so that this additional
steam condensation,
d) additionally cools the condenser 9 water.
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Information:
Demoisturization is selected in the Mr. C. Menu in 3 steps ( light, middle,
full). In steps "light" and "middle", demoisturization will continue until the
Check:
Noise, water flowing out of the drain
Cross Reference:
Service Handbook 6.11 "Condenser removal and assembly“
Service Handbook 5. Trouble shooting and Error Codes Electronic
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Information:
If the controls note a date change between the last switching OFF and ON
again or the unit goes into a STOP position after 24 hours of non-stop
operation, the automatic steam generator rinsing is called up. For 10 seconds
on the display a choice lights up as to whether the steam generator rinsing
should be performed or not. If this is not switched from ‚YES‘ to ‚NO‘ within the
10 seconds, the procedure will begin. The steam generator will be drained,
rinsed and then refilled and heated. This process depending on the size of the
unit will last up to 5 minuntes. The unit is then again in standby mode.
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Service Handbook OEB/OES/OGB/OGS
Check:
Noise, Water flowing out of the drain
Notice:
If the pumping circulation is not performed correctly, the unit will go into error
operation via Error code E34. Before that, the pump will attempt through
cyclic work (shaking cycles) to correct the cause of the error (to shake the
pump free).
In order to prevent the drain water temperature that is set in the Service
programme from being exceeded, the steam generator is pumped out in
cycles. Thereby the water will be pumped out to the level of the water level
probe and then afterwards the steam generator will be filled again, until the
steam generator probe B4 the outgoing water temperature setting value on
the controls is registered. Then the steam generator will be completely
emptied.
When the steam generator is empty, water will be repeatedly injected and
pumped out in order to rinse lime from the steam generator (pendulum
rinsing).
If when the automatic steam generator rinsing is being performed and water is
coming out of the unit over flow, this means that either the customer provided
drain is blocked or it is too small.
During the steam generator rinsing process, the condenser cooling process
can also be activated.
Principle outline:
Cross reference:
Service Handbook 6.11 "Condenser removal and assembly“
Service Handbook 5. "Trouble shooting and Error Codes Electronic"
Service Handbook 4.2 " Automatic flushing of the steam generator"
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Information:
The time duration of the automatic cleaning is dependent on which cleaning
step is selected and can last anywhere from 41 minutes (Step 1) to~ 2 ½ h
(Step 4+).
After the automatic cleaning is finished, the buzzer sounds for 10 minutes and
afterwards the unit switches itself off (Stand by-operation).
Check:
Noise, Water flowing out of drain
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Service Handbook OEB/OES/OGB/OGS
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Information Automatic Cleaning process:
In automatic cleaning, various processes in the unit are called up/applied. This is
why it is an optimal time to check all operations in the units, as to whether all the
processes are functioning freely.
1. Check: Is the water tap open/water level regulation functioning?
In units with a steam generator, the steam generator is emptied by the
steam generator pump until the lowest water level probe is reached and then
refilled.
In units with direct injection, the solenoid valve Y4 is opened and the
pressure switch S1 checks if water pressure exists.
2. Drying and demoisturizing oven ( In Gas units, this step takes longer than
in electric units, because the heat exchanger pipes must be cooled before the
cleaner can be injected).
3. Cleaner injection.
4. Working time with changing fan directions (for optimal distribution of cleaner)
and various Stop phases ( In units with steam generator an additional 10
min. Steaming at 100°C).
5. Short water blasts from the cleaning system water nozzles.
6. Flushing cleaner: Water from the water nozzles flushes the cleaner thoroughly
and intensively from the oven. During this phase, the cleaner pipes and
nozzles are rinsed clean with CONVOCare (neutralized).
7. Steam generator flushing and condenser flushing.
8. Steam disinfection: 5 Min. Steaming at 100°C
9. Sterilization (can be selected in Service programme c20) 10 Min. Convection
at 200°C.
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Information:
In the cleaning steps 2, 3 and 4, before step 7 the steps 2-6 are repeated in
order to achieve an intensive cleaning.
In step 4+ shine after step 6 as intermediate step CONVOCare is injected and
flushed out again followed by steps 7, 8 and possibly 9 (This creates an
additional luster).
Cross reference:
Service Handbook 2.3.6 Water Flow plan
Service Handbook 4.3 Cleaning the unit
Service Handbook 5. Trouble shooting and Error Codes Electronic
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Information:
When the door moves from the closed setting [I] (Door latch 8 is vertical) to the
airing setting [II] (Door latch 8 is horizontal), the door magnet 11 (in the inner worm
10) removes itself from the door contact switch 12 in the door catch 9. Via the
electronic 1 , a contactor through the phase angle rotation breaks the motor (only
when the motor has been switched on a minimum of 5 seconds before) and the
electric supply to the following processes is interrupted:
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Information:
The Steam generator Standby mode and the Condenser cooling are
maintained.
After the door is closed, the cooking process resumes automatically again and
the relevant processes are switched on.
Check:
When the door latch is in the horizontal position, does the fan stop.
Cross reference:
Service Handbook 6.12 Door latch / Door contact switch: installation and
removal
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Service Handbook OEB/OES/OGB/OGS
Information:
The electronic controls 10 / 16 can check the following sources of problems:
Low water level in steam generator ( Measuring pin of the water level probe
B1/rd) only in OEB and OGB
Motor excess temperature (thermo clicker) 14
Motor defect (measuring revolutions per Minute by the reverberation sensor)
13 only in OGB and OGS
Probes B3, B4, B5, B6 and B10 (Ni Cr Ni – Thermo element probe)
Controls 10 and 16 (Hard- and Software error)
Excess temperature immersion heating element 6 and steam generator heat
exchanger 7 (B8 = Ni Cr Ni – Thermo element probe)
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Service Handbook OEB/OES/OGB/OGS
Information:
When errors or disturbances occur during operation, the unit goes into error
operation as follows:
The buzzer 9 sounds,
All processes (oven lamp 1, fan motor 2, Convection heating 4, Convection
automatic firing 3, Steam generator heating 6, Steam generator automatic
firing 7, Steam generator pump 8 and all solenoid valves Y1, Y2, Y3, Y4
(Normal operation) as well as Y20, Y21, Y22, Y23 (CONVOClean system) are
switched off.
On the digital display the errors with error codes are shown and an additional
error description is given.
After confirming the errors with the "STOP" key, the user can continue working
with the Emergency programme.
Check:
Buzzer sounds for error codes
Error codes and additional error descriptions are displayed
Instructions:
With the help of the error code and trouble shooting list (Chapter 5) find and correct
error.
Cross reference:
Service Handbook Chapter 5. Trouble shooting and Error Codes Electronic
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Service Handbook OEB/OES/OGB/OGS
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Information:
The electronic controls are completed through the following electrical safety
switching organs:
Electric units
The capillary probe with safety thermostat B7:
switches the main contactor K0 1 off when a critical oven temperature is
exceeded (from STB B7 no error code is produced). Thereby all other
contactors are switched off. The capillary probe is fastened outside the oven
on the unit cover or the side panel (Service area) under the insulation.
Gas units
The capillary probe with safety thermostat B7.1:
switches the gas valve in the automatic firing N20 and N22 4 off . Thereby the
blowing burner U20 and U22 is no longer supplied with gas and switches off.
From STB B7.1 alone, no error code is produced, the error is registered from
the automatic firing and sent to the controls The capillary probe is fastened
outside the oven on the unit cover or the side panel (Service area) under the
insulation.
AS/11-2011 2_04_03e_Electrical safety switches_b
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Check:
STB B7 is triggered: Oven is no longer warmed by convection – the fan is not
rotating and the steam generator heating doesn‘t become warm.
STB B7.1 is triggered: Error code "No GAS" on Control Display.
STB B7.2 is triggered: Error code "No GAS" on control Display.
Cross reference:
Service Handbook 5. Trouble shooting and Error Codes Electronic
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Service Handbook OEB/OES/OGB/OGS
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Information:
When steaming, the oven 3 is heated only by means of the water evaporated in the
steam generator 17.
The steam generator heating 13 / steam generator burner 14 are controlled by the oven
temperature probe B6 and the bypass probe B5.
In electric units, the immersion heating element 13 in the steam generator 17 remains
activated via the contactors K1, K2 and K3 until both the probes B5 and B6 have reached
their nominal temperatures. After further operation, steam heating 13 is activated when the
temperature at the end of the bypass pipe 5 falls below the nominal value (Service
programme c07) (steam requirement via the bypass temperature probe B5).
In gas units, the blow burner 14 in the steam generator is ignited via the automatic firing
N21 and remains on until both the probes B5 and B6 have reached their nominal
temperatures. After further operation, the steam generator burner 14 switches on when
the temperature at the end of the bypass pipe falls under the nominal temperature
(Service programme c07) (steam requirement via the bypass temperature probe B5).
The motor 12 runs continuously in reverse operation in Steaming via the contactors K5
and K50.
The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.
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Information:
In Steaming, the oven 3 is heated via the convection heating 11 / the convection
heat exchanger 6. To generate steam, water is sprayed into the fan wheel 2 via the
injection nozzle 18 and the water injection distributor 17, through the centrifugel
force it is flung outwards and evaporates on the hot surface.
The motor 12 runs continuously in reverse operation in Steaming via the contactors
K5 and K50.
The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.
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Information:
In this temperature range the oven 3, as in Steaming at 100°C, is heated only by
means of the water evaporated in the steam generator 17 .
In electric units, the steam generator heating 13 is controlled via the oven
temperature probe B6. 2 °C before reaching the nominal temperature, K1 switches
a part of the heating off. Via K2 and K3 the oven is further heated with reduced
heating until the set nominal temperature is reached
In gas units, the steam generator burner 14 is also controlled only via the oven
temperature probe B6.
In this programme, the fan motor 12 will be pulsed within a pre-set temperature of
30 - 99 °C via contactors K5 and K50 (reverse operation)
With a constant activation time of the fan 12 (normally 2 seconds) the length of the
pause can be extended from the default value of 60 seconds to 240 seconds
depending on the oven temperature.
The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.
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Information:
In Steaming under 100°C, the oven 3 is heated via the convection heating 11/ the
convection burner.6. To generate steam, water is sprayed into the fan wheel 2 via
the injection nozzle 18 and the ball spray distributor 17, through the centrifugel
force it is flung outwards and evaporates on the hot surface.
The motor 12 runs continuously in reverse operation in Steaming under 100°C via
the contactors K5 and K50.
The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.
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Information:
The superh
Even when the heaters are then added, the steam generator heating 13 / steam
generator burner 14 have priority over convection heating 11 / convection burner 6.
The motor 12 runs continuously in reverse operation in this programme via the contactors
K5 and K50.
The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.
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Information:
The Steaming over 100°C mode differs from the Superheated steam programme only by
virtue of its restricted nominal temperature range from 101 - 120 °C. In comparison with
normal steaming, more intensive cooking occurs due to the higher steam temperature.
The bypass nominal value in Quick steaming is set separately in Service programme c09.
When in the Superheated steam programme the demoisturizing 9 is activated, then the
steam injection (controlled via the bypass probe) is depressed until the demoisturizing 9
is shut off again.
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Service Handbook OEB/OES/OGB/OGS
2.5.3b Superheated Steam and Steam over 100°C in units with direct injection
(OES/OGS)
1= Pressure compensation valve
2= Fan wheel
3= Oven chamber
4= Steam and air circulation
5= Bypass pipe
6= Convection heat exchanger
7= Demoisturizing tub
8= Hydraulic seal in condenser
9= Demoisturizing nozzle
10 = Condenser cooling
11 = Convection heating
12 = Fan motor
13 = Pressure regulator
14 = Manometer
15 = Pressure switch (water)
16 = Reducer nozzle
17 = Water injection distributor
18 = Injection nozzle
B3 = Condenser temperature probe
B5 = Bypass temperature probe
B6 = Oven temperature probe
= active in this cooking programme B10 = Core temperature probe
= not active in this programme Y1 = Solenoid valve "condenser cooling "
= can be active Y2 = Solenoid valve " demoisturizing "
Y4 = Solenoid valve direct injection
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Information:
The Superheated programme is a combined cooking programme, in which the
oven is heated by the convection heating 11 / convection burner 6 and at the same
time water is injected into the steam generator. After the saturation level is
reached, the steam is super heated by the convection heating / heat exchanger.
After selecting the programme, the convection heating 11 is activated via the
contactors K4, K41, K42, K6, K61 and K62 (as far as available) and in gas units
the convection burner 6 is activated via the automatic firing N21/N22, until the oven
probe B6 reports to the electronic circuitry that the nominal temperature has been
reached.
In order to control the injection, the bypass temperature probe B5 is fastened onto
the bypass pipe 5. The solenoid valve Y4 remains activated until the bypass
temperature, the nominal value (Service programme c08) has been reached.
The motor 12 runs continuously in reverse operation in this programme via the
contactors K5 and K50.
The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.
Notice:
For quick steaming and demoisturizing, follow the same instructions as in units with
steam generator (see 2.5.3a – Page 2).
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Service Handbook OEB/OES/OGB/OGS
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Information:
In the convection programme, the oven is heated only via the convection heating 11 /
convection heat exchanger 6.
Activating and deactivating of the heating / the burner is controlled by the oven
temperature probe B6, this activates the convection heating 11 via K4… and K6…,
whenever the temperature drops below the preset temperature. In gas units, the
activating and deactivating of the convection burner 6 is controlled by the automatic firing
N20 / N22.
The fan motor 12 will switch on and off in this programme via the K5 and K50 in the
selected temperature value range of 30 °C - 99 °C in pulse. With a constant activation
time of the fan (normally 2 seconds), the pause time can be extended from the default
value of 60 seconds to 240 seconds, depending on the oven temperature.
The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.
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Information: Preheat programme
Mr. C can call up a special preheating programme on the menu. In this programme, the
selected preheating temperature will be reached with convection heating. The timer
begins running after the selected temperature has been reached. Thereby maintaining a
continuous and even preheating, independent of the starting conditions.
AS/11-2011 2_05_04e_Convection_b
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Information:
In the convection programme, the oven is heated only via the convection heating
11 / convection heat exchanger 6.
Activating and deactivating of the heating / the burner is controlled by the oven
temperature probe B6, this activates the convection heating 11 via K4… and K6…,
whenever the temperature drops below the preset temperature. In gas units, the
activating and deactivating of the convection burner 6 is controlled by the
automatic firing N20 / N22.
The fan motor 12 will switch on and off in this programme via the K5 and K50 in the
selected temperature value range of 30 °C - 99 °C in pulse. With a constant
activation time of the fan (normally 2 seconds), the pause time can be extended
from the default value of 60 seconds to 240 seconds, depending on the oven
temperature.
The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.
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Information: Preheat programme
Mr. C can call up a special preheating programme on the menu. In this
programme, the selected preheating temperature will be reached with convection
heating. The timer begins running after the selected temperature has been
reached. Thereby maintaining a continuous and even preheating, independent of
the starting conditions.
AS/11-2011 2_05_04e_Convection_b
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Information:
Similar to Superheated steaming, regenerating consists of a combination of feeding
steam into the oven and superheating the steam with the convection heating 11 /
convection heat exchanger 6. In Regeneration, the goal for an optimal oven climate
dependent on the bypass sensitivity to the unit load is self determined.
After regenerating is started, the steam generator heating 13 / steam generator burner 14
is activated and the unit regulates automatically the optimal bypass temerature for
regenerating (range 55 - 90°C). The steam generator heating 13 /steam generator burner
14 remain activated until the bypass temperature probe B5 at the end of the bypass pipe
5 has reached the nominal temperature. In this programme, the convection heating 11 /
convection burner 6 can be switched on for a short period of time, even though the
regulated bypass set value is not yet reached. The moisture levels can be adjusted in the
Service programme c10.
After reaching the bypass selected temperature, the convection heating 11 / convection
burner 6 heat until the oven temperature probe B6 reports reaching the preselected oven
temperature to the electronic circuitry.
The fan motor 12 runs continuously in this programme via the contactors K5 and K50 in
reverse.
The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.
AS/11-2011 2_05_05e_Regeneration_c
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Information:
Regeneration is similar to Superheated steaming, a combination of water injection,
steam generation and steam superheating via the hot surface of the convection
heating 11 / convection heat exchanger 6. In Regeneration, the goal for an optimal
oven climate dependent on the bypass sensitivity to the unit load is self
determined.
After selecting the programme, the convection heating 11 is activated via the
contactors K4, K41, K42, K6, K61 and K62 (as far as available), in gas units the
convection burner 6 is activated via the automatic firing N20 / N22, until the oven
probe B6 reports reaching the adjusted nominal temperature to the electronic
circuitry.
Parallel to this to control the injection via the solenoid valve Y4, the bypass
temperature probe B5 on the end of the "bypass pipe" 5 is employed.
After the cooking programme is started, the optimal bypass nominal temperature is
regulated and the solenoid valve Y4 (water injection) remains switched on until the
bypass temperature probe B5 reaches its selected value. The moisture levels can
be adjusted in the Service programme c10.
The fan motor 12 runs continuously in this programme via the contactors K5 and
K50 in reverse.
The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.
AS/11-2011 2_05_05e_Regeneration_c
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Information:
With Delta-T cooking it is necessary to work closely with the core temperature
because the oven temperature is dependent on a gradually increasing core
temperature. The oven temperature will always be as high as the combination of
the selected Delta-T temperature and the core temperature.
When a programme with Delta-T cooking is started on the oven, the display will
indicate the set Delta temperature and the actual core temperature. The Delta
temperature is indicated by the "T" symbol on the display.
When the selected core temperature is reached, the cooking programme will
switch off or automatically switch to the next step.
In this programme, it is possible that the fan motor will begin switching on and off
(pulsing).
In units with direct injection OES & OGS the core temperature probe is optional.
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Cook-Phase Hold-Phase
Maturing Stop
Selected End-
core temp = Hold
temp
Start Oven Switching from Cook to Hold by Serve ready max. Warm-
preheated swtiching core temperature hold time
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Information:
The Cook & Hold programme consists of 2 cooking phases:
In the Cook Phase, the meat is gently cooked in convection or superheated steam.
When finished, it is then held warm for hours in the unit always maintaining its peak
quality.
In a programme with Cook & Hold, the Cook phase will automatically switch over to
the Hold phase when the selected core temperature is reached.
The selected values must be set in a way so that the oven temperature and the
actual core temperature meet the Hold temperature (= end core temperature) so
that the meat does not continue to cook.
In the Hold phase, the display will indicate the adjusted Hold temperature (inverse)
after pressing the temperature key. The actual oven temperature is not shown
inverse. The Hold temperature is additionally indicated with "c&h" on the display.
During the Hold phase, the fan motor will switch on and off and the timer is
automatically set on continuous, other than this, the cooking algorithmus is that of
the convection prgoramme.
In units with direct injection OES & OGS the Core temperature probe is optional.
Page 1 / 1
Service Handbook OEB/OES/OGB/OGS
2 = Fan Wheel
6 = Convection heat exchanger
11 = Convection heating
12 = Fan motor
13 = Steam generator heating
14 = Steam generator heat exchanger
Condenser probe B3
Burner (only in OGB
Convection heating/
Solenoid valve Y2
Steam generator-
Bypass probe B5
Steam generator
probe B4
Y1/Y3
Cross Reference:
Service Handbook 5. Trouble shooting and Error codes Electronic
Page 1 / 2
Service Handbook OEB/OES/OGB/OGS
2.5.8b Overview Chart: Processes and Probes in units with direct injection
2 = Fan wheel
6 = Convection heat exchanger
11 = Convection heating
12 = Fan motor
17 = Injection
Convection heating/
Convection burner
Solenoid valve Y4
Solenoid valve Y1
Solenoid valve Y2
Bypass probe B5
Condenser probe
possible
(Option)
B3
Steaming at — x Always — x x Always Active at —
100°C active due active due switch-off
to to criteria
Steaming — x x x — —
condenser condenser core temp
under 100°C
rinsing rinsing
Convec-tion x x — x x x
Steaming x x — x x —
over 100°C
Convection x — x x — x
Regene- x x — x x —
ration
T cooking x — x x — active * x
Cross reference:
Service Handbook 5. Trouble shooting and Error Codes Electronic
Page 2 / 2
Service Handbook OEB/OES/OGB/OGS
i
Information:
Advanced high performance blower burner
New burner for the convection heat exchanger and the steam generator heat
exchanger
100 % pre-mixed combustion gas in burner
High safety standards
Lowest emissions:
CO < 100 ppm
NOx < 40 ppm
Low noise burner system
Page 1 / 3
Service Handbook OEB/OES/OGB/OGS
i
Information: Burner (tube)
The knitted metal fiber material is welded onto a metallic tube, which makes
possible a closed burner structure, without the use of complex fittings. The metallic
character of the burner supports flame recognition and makes it considerably more
robust / reliable than the usual ceramic burner system.
i
Information: Gas valve
1:1 Gas-Air Modulating system
Technical specifications:
Optimal Gas-Air mixture in blower: At all speeds, the optimal gas amount is
suctioned.
Connection pressure variations are no problem
“Piggy-back” System (this means that the fire automat is assembled onto the
gas valve).
i
Information: Additional components
Self-ignition: ignition through hot surfaces.
Flame recognition: Ionization principle
High performance blowers: Brushless wound high performance commutator-
direct current motor with 4 pole permanent magnet rotor.
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Service Handbook OEB/OES/OGB/OGS
i
Information: Description of the burner principle
The CONVOTHERM Venturi-High performance burner system is dependent on the
speed of the blower motors, based on the Venturi principle, the correct amount of
gas is suctioned via the gas valve.
The gas-air mixture is pressed via the blower into the burner tube where the
mixture from the Self-ignition is ignited. It ignites between the burner tube and the
burner chamber of the heat exchanger.
i
Information: Description of the safety principle
When a cooking programme is started, a request for heat is made by the controls
to the firing automat. At the same time, a signal is activated (PWM) from the
controls for the blower motor with a definite speed (from the IDM module). Thereby,
according to the Venturi-Principle, low pressure in the suction pipe is produced.
After a determined time, the controls will check whether the predetermined speed
has been reached. If that is the case, then the Self-ignition is activated and the
firing automat opens the gas valve. The gas is suctioned from the blower and
pressured into the burner chamber, where it is ignited by the Self-ignition.
The Ionization pin in the burner chamber reports to the firing automat, that a
correct flame is present. And the firing automat passes this information on to the
controls.
If a safety requirement is not achieved, the unit goes into error operation. In the
display, the error code E05.(1-9) is indicated.
Page 3 / 3
Service manual OEB/OES/OGB/OGS
i
Information:
The appliance’s control electronics offer the possibility of calling up various
operating modes and parameters internal to the programme and thereby identifying
errors.
Warning:
If changes to parameters in the service programme are outside the normal
factory settings (default values), malfunctions may occur.
If a hard reset is performed via c06, optimised values, such as e.g. the burner
speed in gas appliances, are re-set to the default values. These values must
be re-adjusted back to the optimised values see sticker on the left-hand
side of the appliance.
A software reset can be performed at any time; to do this press and hold the
On/Off button for 5 secs. The software reset should be performed after
changes in the service programme or after the controller is replaced. When
this is done no optimised values are changed.
Page 1 / 6
Service manual OEB/OES/OGB/OGS
Hints:
The initial letters of the service numbers have the following meaning:
r-- = read value read access only
c-- = control value read and write access (function parameter)
d-- = diagnosis value is used for troubleshooting and
function control:
Cross reference:
Service manual 5. Troubleshooting list and error messages - Electronics
Default value
Maximum
Minimum
OES 6.06
Service no.:
Description
setting
setting
Comments
OGB
OGS
OEB
Plug
OES
Unit
Pin
Page 2 / 6
Service manual OEB/OES/OGB/OGS
Default value
Maximum
Minimum
OES 6.06
Service no.:
Description
setting
setting
Comments
OGB
OGS
OEB
Plug
OES
Unit
Pin
r29 Software OM
r30 Software CM
r31 Software GM
r32 not used
r33 not used
r34 not used
r35 not used
r36 not used
r37 not used
Using the scroll button
r38 Error (last error message) call up the last 10 errors
r39 Appliance no.
r40 Article no.
c01 SG Pre-heating temperature 50 95 88 °C
c02 Condenser temperature 50 95 68 °C
c03 On time fan motor cycle 1 20 2 s
c04 Off time fan motor cycle 0 90 60 s
c04 0 99 4 Min
Time steaming with REG ute
0 1 0 00 = regulated
01 = permanent
c05 Permanent steaming steaming
0 1 0 01 = all modules (OM,
CM, CommM) are re-
c06 New init (hard reset) initialised
c07 Moisture S (Steaming) 50 95 87 °C
c07 Moisture Steaming 0 99 25 sec Time solenoid valve on
Higher is damper
c08 Moisture SS (Superheated 50 96 90 °C
Steam)
c08 Moisture HLD + REG 0 99 12 sec Time solenoid valve on
Higher is damper
c09 Moisture Quick 50 96 90 °C
c09 Moisture Steaming Quick 0 99 12 sec Time solenoid valve on
Higher is damper
c10 Moisture Reg 5 20 12 °C
C10 Solenoid valve off in all 0 99 40 sec Time solenoid valve off
cooking programmes Higher is drier
c11 Scaling level 0 25 20 °C Temperature difference
between B8 and B4
C11 Vapour reduction 0 25 0 sec Time solenoid valve
off, switched on fixed 3
secs.
- - - Activate options: 300
c12 Bit field 1 Deactivate options: 305
- - - Options: CTS = 001
Autom. cleaner = 024
c13 Bit field 2 Dummy vers. = 999
Page 3 / 6
Service manual OEB/OES/OGB/OGS
Default value
Maximum
Minimum
OES 6.06
Service no.:
Description
setting
setting
Comments
OGB
OGS
OEB
Plug
OES
Unit
Pin
c14 Option1 - - - Only CONVOTHERM int.
c26 HA Nmin (HA=Hot air) 1000 9000 1000 RPM Only CONVOTHERM int.
c37 SG Nmin fan 1000 9000 1000 RPM Only CONVOTHERM int.
c38 SG Nmax fan 1000 9000 6000 RPM Only CONVOTHERM int.
c39 SG Nstart fan 1000 9000 3000 RPM Only CONVOTHERM int.
* = Activate using the right-hand scroll button (inversely shown), then select using selector dial "1"
and exit again using left-hand scroll button and thus save.
*² = HFAR
- H = Heat demand - A = Alarm automatic firing
- F = Valve open (Flame OK) - R = Reset automatic firing
Page 4 / 6
Service manual OEB/OES/OGB/OGS
i
Information:
The controller offers the possibility of activating various outputs and various
functions via the service numbers d04 - d24. As part of this these outputs can be
checked and defects identified.
Safety:
Repeated triggering of certain actuators shortly after one another may
permanently damage them!!!
Service no.:
Description
Comments
OGB
OGS
OEB
Plug
OES
Pin
d17 Testing of the motor fast clockwise X11 4+5 Not with Single Phase
d18 Testing of the motor slow clockwise X11 4+6 Not with Single Phase
d19 Testing of the motor fast anti- X11 3+5 Not with Single Phase
clockwise
d20 Testing of the motor slow anti- X11 3+6 Not with Single Phase
clockwise
Page 5 / 6
Service manual OEB/OES/OGB/OGS
Instruction:
1. With selected service numbers call up the desired service point with the
selector dial.
2. Using the button change to the service value.
3. Using the selector dial switch output on and off.
Hints:
With the selection of d04 all function and status displays, the display and the
frames of the buttons light up one after the other If a button is pressed, its
position number appears in the display.
With d05 - d24 the actuators belonging to them can be activated for 10 seconds
with the selector dial.
Page 6 / 6
Service manual OEB/OES/OGB/OGS
i
Information:
Possible errors or malfunctions which can arise during operation are displayed
by the electronics in the display with an error number EXX.X and with a short
description of the error as well.
These errors can subsequently be read from the error memory r38 in the
service programme. Using the "Mr.C" button the date and time of the error
message can be called up.
In error mode all actuators are switched off, the buzzer sounds and the
appliance goes into error mode. After confirmation of the error with the
button, the CONVOTHERM can only be operated with the emergency
programmes.
Page 1 / 2
Service manual OEB/OES/OGB/OGS
Cross reference:
You will find more detailed error descriptions in the service manual chapter 5.
“Troubleshooting list and error messages - Electronics”
Page 2 / 2
Service manual OEB/OES/OGB/OGS
i
Information:
The controller has a so-called 'emergency mode' so that the user can continue to use his
CONVOTHERM in the case of an error which cannot be remedied in the short term. This
allows the user restricted operation of the appliance despite having had an error
message.
Warning:
With all error messages not listed in the table no further operation is possible.
If the appliance is operated when an error occurs repeatedly, this can cause
further malfunctions of the appliance.
Instruction: From the error message to the start of the emergency programme
1. When the appliance is in error mode:
the buzzer sounds
display of an error number in the display, e.g. E01.0
2. Press the button. (This confirms the error.)
The programmes which can still be selected will be indicated by flashing.
3. Select a cooking programme from the remaining programmes by pressing the
appropriate button. (The locked programmes will not respond to buttons being
pressed. The cookbook is also locked.)
4. Set operating information (as described under the individual programmes).
Depending on the error, only restricted operation is possible (e.g. in selecting
temperatures).
5. Press the button and so start the cooking programme.
6. When the cooking time has elapsed or the core temperature has been reached,
press the button.
If the error has remedied itself in the meantime, the appliance automatically goes into
normal mode:
the error number will no longer be displayed.
The back lighting/function displays of the programme buttons do not flash, the
buttons react as normal to being pressed.
The error number displayed has been stored in the customer care service
programme r.38
Page 1 / 2
Service manual OEB/OES/OGB/OGS
X Operation possible
Emergency programme table:- Operation no longer possible
Page 2 / 2
Service manual OEB/OES/OGB/OGS
OEB - OES
10 (-)
5 Earth 9 Bypass
6 RxD_12V 8 (-)
7 TxD_12V 7 Oven
8 not used 6 (-)
9 IDM bk 5 CTS4
10 IDM wt 4 CTS3
11 IDM bl 3 CTS2
12 IDM rd 2 CTS1
1 ESD protection (CTS-
OEB - OES
OEB OES
OES OEB 14 not used 14 not used
13 not used 13 not used X15
1 Thermop. Motor * 1 Thermop. Motor * 12 not used 12 not used
2 Thermop. Motor * 2 Thermop. Motor * 11 not used 11 not used
OEB - OES
OES OEB
1 Phase 1 Phase
not used X14
not used
2 Oven light 2 Oven light
not used
3 Hot air 1 3 Hot air 1
Article no. 5002094
not used
4 SV injection 4 Steam generator 1 SG
not used
5 SV condenser 5 SV condenser
not used
6 SV demoisturising 6 SV demoisturising
not used
7 not used 7 SV SG filling
not used
not used
Article no. 5012001 X12 not used
CM
6 Pump cleaning agent
3 SV water nozzle
10 A (Sicotronic) phase
2 Main contactor
4 Pump C. Care
phase)
5 not used
*²
Page 1 / 4
Service manual OEB/OES/OGB/OGS
3 12V
10 (-)
6 RxD_12V 8 (-)
*³
7 TxD_12V 7 Oven
frequency
8 RESET 6 (-)
9 IDM bk 5 CTS4
10 IDM wt 4 CTS3
11 IDM bl 3 CTS2
12 IDM rd 2 CTS1
1 ESD protection (CTS-GRD)
OGB - OGS
OGB - OGS
OGS
X12 1 Phase
10 not used X14
9 not used
2 Oven light
Article no. 5002094
8 not used
3 Heat demand HA1*
Article no.
7 not used
4 SV injection
6 not used
5 SV condenser
5 not used
6 SV demoisturising
4 Reset HA1*
7 not used
OGB 3 Reset HA1*
2 Alarm gas HA1*
7 SV steam generator filling 1 Alarm gas HA1*
CM
6 Pump cleaning agent
3 SV water nozzle
4 Pump C. Care
*
= Only with the OSG with one gas burner
2 not used
5 not used
7 not used
8 not used
9 not used
X13
10 not used
Page 2 / 4
Service manual OEB/OES/OGB/OGS
OGB
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
not used
X27
OGB
8
7
TxD_M2_12V
RxD_M2_12V
X26
6 12V, 25mA *²
Article no.
5 Earth
4 TxD_M1_12V
3 RxD_M1_12V
2 12V, 25mA *
1 Earth
OGB
12 Hot air 2 flame OK
OGB 11 Steam generator flame OK X25
Article no. 5002095
X28
6 Earth 5 Earth M2
7 not used 4 not used
8 not used 3 Speed hot air 2
9 not used 2 PWM hot air 2
1 Earth hot air 2
OGB
OGB
1 Phase 12 not used X24
X20 2 Reset hot air 1 11 not used
10 not used
OGB
X21 1 Reset steam generator
2 Reset steam generator
Article no. 5002090
7 not used
not used
8 not used
not used
9 not used
not used
GM
Article no. 5002094
Heat demand HA2
Alarm hot air 2
Alarm hot air 2
Reset hot air 2
Reset hot air 2
* = Frequency converter 1
X22
not used
not used
not used
not used
*² = Frequency converter 2
OGB
1
2
3
4
5
6
7
8
9
Page 3 / 4
Service manual OEB/OES/OGB/OGS
3 12V
10
14 not used
X11 1 not used
13 not used X15
Article no. 5012002
12 not used
2 not used 11 not used
3 not used 10 not used
1 Phase
not used
2 Oven light
Article no. 5002094
not used
3 Hot air 1
not used
4 SV injection
not used
5 SV condenser
not used
6 not used
not used
7 not used
not used
not used
not used
CM
Motor demoisturisation flap
X13
not used
not used
not used
not used
not used
not used
not used
not used
+ 12 V
10
1
2
3
4
5
6
7
8
9
Page 4 / 4
Service manual OEB/OES/OGB/OGS
Instructions:
Press the three gear wheels on The service level for the basic
the screen settings appears
i
Information: Meaning of the menu points
Page 1 / 7
Service manual OEB/OES/OGB/OGS
Instructions:
Page 2 / 7
Service manual OEB/OES/OGB/OGS
Press the “ Date/Time ” symbol Use the "+" and "-" buttons to set
on the screen the time and the date in the
calendar. Confirm your settings
by pressing "Save".
3. Sounds
Page 3 / 7
Service manual OEB/OES/OGB/OGS
Page 4 / 7
Service manual OEB/OES/OGB/OGS
3.6.3 How to work with the diagnosis system in the service programme
Instructions:
You will enter the service programme that is divided into up to 6 subcategories
(tabs). Press the tab to call up the desired subcategory.
1. Settings = target values
2. Visual = flow chart of the appliance functions
3. I/O = inputs and outputs
4. Individual = appliance start from the service programme (for gas settings)
5. IDM
6. Gas = gas setting parameter (only shown for gas appliances and in dummy
mode ).
Page 5 / 7
Service manual OEB/OES/OGB/OGS
Instructions:
Page 6 / 7
Service manual OEB/OES/OGB/OGS
The "Individual" tab gives you In the "Gas" group actuators and
the option of starting the parameters are shown which are
appliance from the service also relevant for setting the
programme. This is especially burner for gas appliances.
necessary for the purpose of
setting the burner for gas
appliances.
Page 7 / 7
Service Handbook OEB/OES/OGB/OGS
i
Information:
Depending on the build up of dirt and the amount of intensive use, the
CONVOTHERM should be cleaned regularly with original CONVOTHERM
cleaning products and if necessary descaled.
Thereby you will achieve:
A longer unit lifespan
Minimal wear on the gaskets
Even cooking quality results
Optimal unit hygiene
Trouble free operation
With each new unit, the customer receives complete information and an order
form for the CONVOTHERM cleaning products.
Safety:
Observe the safety advice on the labels as well as the safety information
sheets for the cleaner and the respective instruction!
Page 1 / 2
Service Handbook OEB/OES/OGB/OGS
Page 2 / 2
Service Handbook OEB/OGB
i
Information:
If date change is set on the controls between the last switching off and on or if
the unit goes into STOP mode with 24 hours operation, the automatic steam
generator flushing will be triggered. On the display, a choice is indicated for 10
seconds of whether the steam generator flushing should be performed or not.
If within these 10 seconds "YES" or "NO" is not chosen, the procedure will
automatically begin. The steam generator will be drained, flushed, and
afterwards filled again and heated. This process, depending on the size of the
unit, can last up to 5 minutes. The unit is then again in standby mode.
We recommend allowing the automatic steam generator flushing to run daily,
right after switching on the unit! Please inform your customers of this!
Safety:
Daily flushing of the CONVOTHERM steam generator increases the lifespan
of the steam generator heating / heat exchanger and prevents malfunctioning.
Instructions:
1. Switch unit on.
2. In the display, after the date change, „Steam generator flushing?“ „Yes/No“ is
indicated.
3. The selection is already on „Yes“. By pressing the key, the steam
generator flushing will start.
4. If the steam generator flushing is not desired, then select „No“ with the
selector knob and confirm by pressing the key. Afterwards, the automatic
steam generator flushing will be stopped and the unit is ready to be
programmed for a cooking programme. After changing the date, it is
absolutely necessary to perform steam generator flushing.
5. If the „No“ is not selected within 10 seconds, the steam generator flushing will
automatically be triggered.
3. With the selector knob select "Steam generator draining" and confirm by
Notice:
If ‘Problem water’ is used for steam generator filling (Improper water or water
softener system that is not correctly adjusted, very hard water > 20° or very soft
water < 5°dH) this can cause foaming in the steam generator, Error code E01 or
lead to other malfunctions. As described above, the steam generator flushing can
be started manually.
Page 1 / 1
Service Handbook OEB/OES/OGB/OGS
Contents:
4.3.1 Cleaning the oven:
Information, Safety advice
4.3.2 Half-automatic oven cleaning:
Safety advice, Operation instructions, Advice
4.3.3 Automatic Cleaning system CONVOClean system (Option):
Safety advice, Operation instructions, Advice
4.3.4 Further cleaning measures:
Cleaning hygenic plug-in gaskets, Cleaning fan area, Cleaning water connection filter,
Cleaning outer casing, Further cleaning measures
i
Information:
By cleaning the oven daily with the original CONVOTHERM cleaning solution,
continuous quality cooking results are maintained as well as an extended
lifespan of the unit.
In every new unit, the customer receives general information about the
cleaning solution from CONVOTHERM and an order form
Safety:
Make sure to observe the safety instructions on the labels and safety
data sheets of the cleaning solutions!
When working with cleaner and spray solution wear suitable protective
clothing, gloves and protective glasses!
Only use original CONVOTHERM cleaning solution (no irritative, high
alkaline cleaning or scouring solution). Damage caused by improper
cleaning, voids the guarantee.
Page 1 / 7
Service Handbook OEB/OES/OGB/OGS
The hand shower can only be used for cleaning the oven and not for
cleaning the outer casing! Do not spray the inlet and outlet ventilation
openings and not on the electric current conducting unit parts of the
combination oven steamer.
Cleaning and maintenance work can only be performed on a cold unit!
Never spray into a hot oven with the hand shower! Allow CONVOTHERM to
cool to under 100°C oven temperature.
When cleaning the CONVOTHERM never use a high pressure cleaner or
water jet!
Never use acid on the combination oven steamer or expose to acidic steam
because the stainless steel can corrode.
To avoid discolouration and corrosion of the stainless steel, the combination
oven steamer must be cleaned regularly, also when only operated in the
steaming programmes.
Please make sure that the suction panel and the hanging rack are installed
and fastened according to the instructions.
Regular cleaning reduces the risk of damage due to low pressure.
Do not spray cleaner into the steam generator / steam outlet opening.
To avoid wear on the condenser and heavy grime build up on the oven floor,
use the grease drip tray when cooking greasy products (i.e.chicken).
Safety:
When cleaning, wear proper protection (gloves and protective glasses are
included in every unit).
Do not inhale spray mist!
Do not allow the spray container to stand for longer periods of time under
pressure. Turn pump top slowly off and release the air pressure.
Nozzle, nozzle extension and nozzle parts should be rinsed clean after each
use.
Rinse out cleaner container weekly.
2. Confirm ‚Yes’ with the key. → The symbol lights up and the selected
values of the cleaning programme are indicated in the display.
Page 2 / 7
Service Handbook OEB/OES/OGB/OGS
4. After the first signal, spray oven, floor drain, shelves, trays, etc. (also spray
cleaner behind the suction panel) with original CONVOTHERM oven cleaner.
Close door and allow to work. The cleaning programme will continue to run
START
_Safety:
Only use the combination of the original cleaner CONVOClean forte / new and
spray solution CONVOCare for cleaning the oven.
The unit must not be opened during the cleaning process.
The automatic cleaning should not be interrupted.
If the Cleaning system is interrupted with than the CONVOTHERM
will automatically go into a 10 minute flushing when switched on again.
Check the on site water connection if „Low water“ is displayed
After an electrical power loss, the oven will go into a flushing cycle.
If the safety questions are not answered within 5 seconds, the
CONVOTHERM returns to the cleaning level questions and does not start.
If „low agent preassure“ lights up, than there is a malfunction. Check to see
that there is enough cleaner or spray solution in the respective containers and
fill if necessary (red hose for CONVOClean forte / new, transparent hose for
CONVOCare). Check that the suction hose is in the liquid in the container.
Observe the advice on the containers for CONVOClean forte / new and
CONVOCare.
Always make sure that the containers are properly connected. CONVOClean
forte / new = red CONVOCare = green (blue)
Attention: When using non-original CONVOTHERM products or if the
tops of the cleaners are exchanged, health hazards can occur for those
consuming the food and for the unit operator.
Page 3 / 7
Service Handbook OEB/OES/OGB/OGS
Operation Instructions:
1. Before starting, remove food rests or cooking residue from the oven to avoid
blockage of the oven drain.
2. Check that the containers for CONVOTHERM oven cleaner and spray solution
are full. The containers must be full. The suction hose must be in the liquid.
5. Press key →On the display, two safety questions will appear, one after
the other. Answer the questions using the selector knob and confirm by
pressing key.
6. The CONVOTHERM starts the CONVOClean system automatically.
7. After Automatic Cleaning has ended spray weekly spray weekly into the
steam measuring opening (finger thick opening in the oven in the area
behind the door lock) approx. 20 ml CONVOClean forte and rinse out
again with the hand shower.
8. Leave the oven door ajar after use or cleaning (airing position).
Advice:
Grease build up on the bypass pipes can lead to problems in the programmes
with steaming, i.e. heavy wash off in Superheated steaming or puddles on the
plates in regeneration.
Outside of the oven, areas such as the parts of the door and the oven gasket
must be manually cleaned.
For heavy build up in the oven, certain places may require a manual cleaning
afterwards.
Hot air sterilization and shining + can be adjusted in the Service level. See
"Chapter 2.3.5 Automatic Cleaning".
After a manual cleaning, a lower cleaning level can be used and thereby save
water and cleaner.
Depending on the build up level of the oven, the hanging rack and shelves can
remain in the oven during the automatic cleaning CONVOClean system.
Depending on the water quality (high silicate), after a time, dark discolouration
can occur in the oven. This discolouration can be removed by treating with
CONVOCare-concentrate. Spray CONVOCare-concentrate into a cold oven.
Allow to work for 10 minutes and wipe out the oven with a soft cloth or sponge.
Page 4 / 7
Service Handbook OEB/OES/OGB/OGS
Regularly cleaned (remove grease) hygenic gaskets greatly increases their life-
span.
Instructions:
For heavy build up of dirt or grease, the door gaskets can be pulled out
without tools (begin on the corners) and cleaned. The gaskets must be cool
before hand.
Use only mild, odourless detergents for cleaning (do not use scouring agents
or cleaning methods which attack the surface).
The hygenic plug-in gaskets can also be cleaned in a commercial dishwasher.
Make sure that they are not mechanically damaged.
The dry gaskets can be installed again (starting at the corners) without the use
of tools.
i
Information:
The lifespan of the hygenic plug-in gaskets is extremely dependent on regular
cleaning and removal of grease and the oven cleaner products that are used. A
maximum lifespan is reached when you use only the original CONVOTHERM
cleaning products.
Cleaning the ventilation area behind the suction panel must be performed
according to the amount of build up. Observe the safety advice in Chapters 4.3.1
and 4.3.2
Instructions:
1. Unit main power supply must be disconnected with an all-pole isolation switch
and ensured against switching on again! Wait until the fan comes to a full
stop!
2. Loosen the quick lock on the suction panel and swing suction panel out.
Page 5 / 7
Service Handbook OEB/OES/OGB/OGS
3. Spray ventilation area and back side of suction panel with original
CONVOTHERM oven cleaner and allow to work for 10 minutes
4. Afterwards thoroughly rinse the ventilation area and suction panel and in gas
units the heat exchanger with the hand shower.
5. After cleaning the suction panel swing back and fasten with the quick lock.
Advice:
To avoid the problem of uneven browning results, the suction panel must be
fastened and locked correctly
A water filter is in the water connection to prevent blockage of the nozzles installed
in the unit.
Instructions: A B
Unscrew both water connections behind on the under
side of the unit.
Remove filter and clean.
Re-assemble in reverse steps.
Switch unit into operation and check for water tightness.
Advice:
For units without a soft water connection, a double connection piece is
available Part No.: 5011002 as a spare part.
A B
5011002
Page 6 / 7
Service Handbook OEB/OES/OGB/OGS
Advice:
The CONVOTHERM units OEB/OES/OGB/OGS are protected against splash
water, but are never allowed to be rinsed directly with a water spray.
For cleaning the outside casing, use a mild odourless cleaner (no scouring
agents or cleaning process that will attack the surface).
Apply cleaner with sponge or soft cloth and afterwards wipe off thoroughly
with clear water using a sponge or soft cloth.
For a clear view into the unit, clean the inside of the double glass door
regularly. Open the quick lock. Make sure that the glass does not become
scratched because this can lead to the glass breaking.
Make sure that the oven and hanging rack don‘t become scratched.
Scratches can lead to corrosion.
Clean Bypass opening (finger thick opening in the oven in the area behind the
door lock) weekly with 20ml CONVOClean forte cleaner. Flush with the hand
shower afterwards.
Clean dehumidification tub (Crisp & tasty): Remove the cover of the tub
weekly. Clean food rest from tub and drain in oven. Spray with original
CONVOTHERM oven cleaner and allow to work. Thoroughly flush with the
hand shower.
Regularly clean the door and unit drip tray and make sure that the drain is not
blocked.
Regularly clean the oven drain and make sure that it is not blocked.
If a white coating builds up over time in the oven, the water softener is not
properly adjusted. This coating can be removed with a suitable descaler
(CONVOCal) (only by a trained service specialist) see Chapter "4.4
Descaling".
Page 7 / 7
Service Handbook OEB/OES/OGB/OGS
Contents:
Information, Safety
4.4.1 Oven descaling in units with direct injection (OES / OGS)
Check, Information, Safety, Notice: Descaling solution, Attention,
Notice: Oven maintenance, Instructions - Oven descaling
4.4.2 Steam generator cleaning and descaling (only in OEB and OGB)
Check, Information, Notice, Safety, Attention, Notice: Descaling solution, Instructions -
Descaling the steam generator, Notice
4.4.3 Unit parts descaling
Check, Information, Notice, Safety, Notice: Descaling solution, Attention, Insructions –
Descaling the unit parts / -components, Instructions - Removing and assembling
the unit parts / -components, Notice
i
Information:
Depending on the quality of the water used in the CONVOTHERM, descaling can be
necessary.
Descaling the oven in OES and OGS units can be performed by a technically
experienced user following strict observance of the instructions.
Descaling of the steam generator in OEB and OGB units or descaling of various unit
parts (see 4.4.3) can only be performed by a CONVOTHERM-trained specialist. The
safety advice and the details in these instructions must be carefully followed.
Safety:
Be sure to observe the safety instructions on the labels and safety data sheets
of the cleaning solutions!
When working with descaler, wear suitable protective clothing, gloves and protective
glasses!
Only the original CONVOTHERM descaling solution CONVOCal / CONVOCal forte
or vinegar or citric acid can be used. Damage caused by improper descaling and
cleaning, voids the guarantee.
Rinse out the descaling solution thoroughly. Residue can cause corrosion of the
stainless steel.
The descaling process should only be performed by a CONVOTHERM-trained
specialist.
Do not allow the spray container with descaling solution to sit pressurized over a
longer period of time. Turn the pump top slowly off in order to release the pressure.
Rinse the nozzle, and nozzle extension and nozzle parts after each use.
Attention:
Possible damage to the product or the building
Never operate the combination oven steamer with descaler. Descaling can
only be done in a cold unit.
Descaler can never be heated!!
Remove immediately and thoroughly with a lot of water any over flow of
descaler.
Health danger
Vapors cause irritation! Ensure that there is adequate airing!!
Do not inhale the spray mist or vapors!
Check:
Descaling of the oven, demoisturizing tub and the injection in units with direct injection is
necessary when a white coating has built up on the oven walls.
i
Information:
Clean the CONVOTHERM daily after operation and descale the oven regularly as
needed. Otherwise, layers of grease and scale can build up, that are very difficult to
remove..
Please inform your customers of this!
If the oven is constantly in need of descaling, then the water quality of the customer
is not suitable and is not in accordance with the recommendations in the Installation
Handbook.
Possible causes:
No water treatment available: Recommend that the customer use a partial
decalization system (hydrogen ionic exchanger i.e. from the company Brita)
The partial decalization system is incorrectly adjusted or defective. Check the
system and the water quality (if necesary, have the system serviced).
Safety:
Attention: After water softening, the treated water must have the following
qualities:
Drinking water quality
Residual hardness:
– min. 5°dH - max. 7° dH
– min. 9° fH – max. 13° fH
– min. 6,3° eH - max. 8,8° eH
– min.90 - max.125 ppm (USA
Attention:
Descaler must never be heated!!
Only spray descaler in a cooled unit <40°C.
Remove immediately and thoroughly with a lot of water any over flow of
descaler.
Vapors cause irritation! Ensure that there is adequate airing!!
Do not inhale the spray mist or vapors!
Cross reference:
Service Handbook 4.3.2 "Half-automatic Oven Cleaning"
Service Handbook 4.3.3 "Automatic Cleaning system CONVOClean system
(Option)"
Cleaning advice in the User manual
Installation Handbook Chapter 4.1 "Water inlet"
4.4.2 Steam generator cleaning and descaling (only in OEB and OGB)
Check:
Descaling of the steam generator is necessary when the pins of the water level probe or
the various steam generator openings (after removing a part) show evidence of heavy
scaling or when the immersion heating element is burnt out due to heavy scaling.
i
Information:
When a lot of scale has collected due to water fluctuation in the settling area 4 in the
steam generator, it can be that the longer pin on the water level probe 5 is covered in
scale and therefore makes contact and completes the electrical circuit. This means that
when the unit is switched on and the steam generator 1 is empty, the immersion heating
element 2/ steam generator burner will immediately switch on although there is not
enough water in the steam generator. This can lead to a malfunction in the unit.
Notice:
When the immersion heating element 2 / steam generator heat exchanger become over
heated, the error code E27 is triggered in the Excess temperature probe B8 plugged into
the convection heating element / pipe next to the burner chamber. The immersion heating
element 2 / steam generator burner will switch off before burning out.
Safety:
A scale-free generator reduces the danger of damage due to low pressure.
Make sure that the suction panel and the hanging rack are installed and
fastened according to instructions after descaling
Flush all descaling residue thoroughly out of the steam generator. Residue
can lead to far reaching damage (An error reading on the water level probe due to
foaming residue in the steam generator).
Attention:
Descaler can never be heated
Remove thoroughly all over flow descaler with a lot of water.
Vapors can cause irritation! Ensure adequate airing!!
Do not inhale spray mist or vapors!
* Depending on the size of the unit the steam generator pump has to be switched on
one or more times, until the steam generator is empty. This is why it is
recommended to remain by the unit during the pumping out phase in order to pay
attention to the pumping noise. This noise changes when the steam generator is
empty. If the steam generator is empty do not switch the pump on again!
2. Unit main power supply must be disconnected with an all-pole isolation switch
and ensured against switching on again! (If the fan is running wait until it
comes to a full stop!)
3. Swing suction panel out.
4. In the steam outlet opening (hole behind the suction panel in the rear oven wall, see
pos. 3 in the drawing) fill the descaler in with the help of a hose with a funnel
(amount dependent on the scale build up; in 6.10, 6.20 and 10.10 approx. 4 liters, in
10.20, 12.20, 20.10 and 20.20 approx. 7 liters).
As an alternative, the descaler can be filled in via the opening for the water level or
the water inlet of the back flow protection.
5. "Over fill" the steam generator with the help of the hand shower via the steam outlet
opening with water until the water spills out of the steam outlet opening
6. After the working time, depending on the amount of scale build up (30 min. to max. 1
h), switch unit on again and empty the steam generator with the help of the steam
generator pump as described in Step 1.
7. Check that settling chamber and filling gap are free of scale and if necessary repeat
cleaning.
Attention:
8. Before operating the CONVOTHERM unit, over fill the steam generator at least 7 x
with clear water (with the hand shower in the steam outlet opening) and each time
empty the steam generator afterwards with the help of the steam generator pump as
described in Step 1.
If a un-named product is used for descaling, the steam generator must be over filled
with clear water at least 20 x and emptied again. (Un-named products lead to
heavy foaming).
9. After cleaning the steam generator, clean (=neutralize) the oven with the original
CONVOTHERM oven cleaner as follows:
Flush the oven out thoroughly with the hand shower
Spray oven with CONVOClean new / forte and allow to work 10 min.
Flush the oven out again thoroughly with the hand shower.
10. Fasten the suction panel and hang the hanging rack again according to instructions.
Notice:
When you are descaling the steam generator, it is recommended that other water
conducting parts as described in Chapter 4.3 are descaled.
Notice:
For heavy scale build up and a water hardness > 18°dH (problem water), we recommend
the following:
Check the water tightness of the steam generator pump and the water level probe
during descaling in the unit
Recommend to your customers a partial decalization system (hydrogen ionic
exchanger i.e. from the company Brita).
Check:
When the oven in units with direct injection and units with steam generator are descaled,
the descaling of various unit parts / components is at least at this time necessary. If
malfunctions exist that are caused by water conducting unit parts that are blocked or
scaled then it is also necessary to descale.
i
Information:
When repeated problems exist with scaling / blocked unit parts, the water quality of
the water being used is not suitable or is not in accordance with that which is
recommended in the Installation Handbook: Possible causes:
No water treatment available: Recommend to your customers a partial decalization
system (hydrogen ionic exchanger i.e. from the company Brita).
The partial decalization is not correctly adjusted. Check the system and the water
quality (see below for instructions).
Check whether in the water connection and in the solenoid valves, drain filters are
in place. Use a sediment filter 0,08 mm for heavier water impurities.
Safety:
Attention: : After water softening, the treated water must have the following
qualities:
Drinking water quality
Residue hardness:
– min. 5°dH - max. 7° dH
– min. 9° fH – max. 13° fH
– min. 6,3° eH - max. 8,8° eH
– min.90 - max.125 ppm (USA
Notice: Descaling solution
Vinegar or citrus acid is biodegradable.
Otherwise use only the Convotherm descaling solutions
CONVOCal for normal descaling can be used by the customer.
CONVOCal forte for heavy descaling can only be used by trained technicians.
For descaling the unit parts, mix the descaler 1:3 with water (1 part descaler + 3
parts water).
Attention:
Descaler can never be heated
Remove thoroughly all over flow descaler with a lot of water.
Vapors can cause irritation! Ensure adequate airing!!
Do not inhale spray mist or vapors!
Do not mechanically scratch unit parts.
Notice:
For heavy scale build up and a water hardness > 18°dH (problem water), we recommend
the following:
Check the water tightness of the steam generator pump and the water level probe
during descaling in the unit
Recommend to your customers a partial decalization system (hydrogen ionic
exchanger i.e. from the company Brita).
Cross reference:
Service Handbook 4.3.2 "Half-automatic Oven cleaning"
Service Handbook 4.3.3 "Automatic cleaning system CONVOClean system (Option)"
Installation Handbook Chapter 4.1 "Water inlet"
i
Information:
In depending of the pollution level and the concentrate of handling the
CONVOTHERM unit should be cleaned and possibly decalcified regulary with the
original CONVOTHERM products
CONVOTHERM offers following products:
CONVOClean new
i
Information:
Description: oven chamber cleaner environmentally sound
for easy contamination of the oven chamber
Usage: for manual cleaning (pump spray dispenser
necessary), not for the automatic cleaning systeme
CONVOClean system suitable!
Trading unit: 10 litre jerry can
Safety advice:
Do not use with the CONVOClean system!
Marking free!
CONVOClean forte
i
Information:
Description: oven chamber cleaner environmentally sound
for normal till extreme contamination of the oven chamber
Usage: for manual cleaning (pump spray dispenser
necessary) or with the automatic cleaning system
CONVOClean system
Trading unit: 10 liter jerrycan
Safety advice:
Corrosiv, just for stainless steel qualified, corrode
aluminium and zink-plated parts.
corrosive
Page 1 / 4
Service Handbook OEB/OES/OGB/OGS
CONVOCare
i
Information:
Description: nozzle flushing liquid concentrate for the
CONVOClean system
Usage: automatic cleaning systeme CONVOClean system,
neutralized cleaning residues, removes easy lime cords.
Trading unit: 1 liter concentrate for the manufacture of 10
(respectively 20 liter) nozzle flushing liquid mixing ratio 1:29
with soft water
Safety advice:
corrosiv, just for stainless steel qualified,
biodegradable
irritant
CONVOCal
i
Information:
Description: descaling solution with guard formular
Usage: for descaling from the steam generator and inner
oven compartment
Trading unit: 10 liter jerrycan
Safety advice:
Corrosiv, just for stainless steel qualified, corrode
aluminium and zink-plated parts!
irritant
CONVOCal forte
i
Information:
Description: descaling solution with guard formular for
removing of stronger lime and scale residues.
Usage: for descaling from the steam generator
Trading unit: 10 liter jerrycan
Safety advice:
marking obligation, just for stainless steel qualified,
corrode aluminium and zink-plated parts
irritant
Page 2 / 4
Service Handbook OEB/OES/OGB/OGS
i
Information:
Description: stainless steel care spray
Usage: Spray, generate a protective film on the stainlees
steel surfaces
Trading unit: 400ml aerosol can
Safety advice:
just for outside using ( no spraying or using in the
inner oven compartment !!)
highly inflammable
CONVOClean new
-
CONVOClean forte
CONVOCare
-
CONVOCal
* - -
CONVOCal forte
* - -
* Just by an CONVOTHERM technical Service partner!
Page 3 / 4
Service Handbook OEB/OES/OGB/OGS
Order advice:
Page 4 / 4
Service Handbook OEB/OES/OGB/OGS
4.6
0B Yearly Maintenance recommendations
Contents:
6BU
Information, Safety
4.6.1 Installation check:
Instructions with checklist
4.6.2 Combination oven steamer cleaning:
Information, Notice, Cross reference
4.6.3 Checking the electrical parts:
Safety: Attention, Information
4.6.4 Check and Visual check:
Check, Cross reference
4.6.5 Checking the gas technical parts
Information, Cross reference
i
Information:
7BU
Safety:
8BU
All work must be performed in accordance with current local regulations and
standards.
After each maintenance or repair, an on site technical safety check must be
performed on the unit (i.e. in Germany in accordance with VDE 0701).
Page 1 / 5
Service Handbook OEB/OES/OGB/OGS
4.6.1
1B Installation Check:
Instructions:
9BU
For disturbance-free operation of the CONVOTHERM combination steamer, these standards given
in the Installation Handbook ( Chapter 1.1 to 9.2 and if necessary 11) must be performed and
completed by a specialist during installation. yes!
500 mm?
Is the distance to fryers, grease baking units (cooking units with open hot grease containers,)
24B
made accessible?
The main power must be switched off before cleaning, repair or installation work on the
combination oven steamer begins!
Has the unit been provided with an equipotential bonding?
29B
Is the unit protected, in accordance with the latest installation regulations, against residual
30B
Is the flow pressure in units with automatic cleaning (CONVOClean system) min. 300 kPa (3bar)
34B
Page 2 / 5
Service Handbook OEB/OES/OGB/OGS
yes!
Has the maximum allowed water hardness been exceeded? In OEB and OGB a water hardness
35B
of over 18°, this is with heavier scale build up in the steam generator, a water softening system
is recommended: an hydrogen ionic exchanger! In OES and OGS, a water hardness of over
7° a water softening system (recommended is: an hydrogen ionic exchanger such as an partial
decalization system from the company Brita) is absolutely necessary
Information can be acquired from your water supplier. no yes
if , yes, which measures were taken? ____________________________________
Is a filter / water softening system installed?
36B
Use only a hydrogen ionic exchanger (i.e. partial decalization system from the company Brita)
Is the water drain equipped with an open drain?
37B
Is the on site water drain min. DN 50?
38B
Is the gradual slope min. 5% or. 3°?
39B
Is the funnel next to or behind the combination oven steamer?
40B
Chapter 5
Gas connection / Gas exhaust / Combustable air ventilation / Authorization Chapter 6
for CONVOTHERM OGB / OGS Chapter 7
Chapter 8
Has the gas and gas ventilation installation been performed according to regulations? The
41B
appropriate measures for combustible air supply and gas exhaust must not be different from the
local standards and regulations!
Is the gas and gas exhaust installation approved by a local specialist?
42B
Is there only nonflammable materials over the unit such as covers or other materials?
43B
Cross reference:
10BU
See also the information in the Installation Handbook for Electric and Gas units.
4.6.2
2B Cleaning the combination oven steamer
i
Information:
1BU
Regular cleaning of the following areas prevents problems due to low pressure and low
qualtity cooking results as well as preventing a complete heater breakdown (steam
generator heating):
1. Bypass pipes ( incl. T-piece of the B5 probes)
2. Hygenic door gaskets
3. Condenser / Oven drain / Demoisturizing tub
4. Ventilation area ( oven )
5. Water connection filter / Filter on solenoid valve
6. Steam generator / injection (when available)
7. Unit drain
Page 3 / 5
Service Handbook OEB/OES/OGB/OGS
Notice:
12BU
When necessary or when flushing is not properly performed by the user, the following
areas must be descaled or mechanically cleaned:
8. Steam generator incl. Settling chamber area
9. Water level probe ( ATTENTION: do not handle mechanically.)
Cross reference:
13BU
4.6.3
3B Checking the electrical parts:
Safety: ATTENTION
14BU
Unit main power supply must be disconnected with an all-pole isolation switch and
ensured against switching on again.
Make sure its voltage free!
In OGB and OGS close gas tap!
i
Information:
15BU
The following voltage carrying terminals must be checked (visually) for tightness and
tightened or replaced when necessary:
4.6.4
4B Check and Visual check
Check:
16BU
1. Visual check: Check rotary worm of the door latch for wear.
2. Check door hinge for tightness and wear and if necessary replace.
3. Check tightness of the upper hinge bolts (Attention: tighten securely).
4. Check front panel for water tightness (holes or tears) (replace immediately).
Page 4 / 5
Service Handbook OEB/OES/OGB/OGS
5. When shelf containers have liquid in them or during the cooking process, the food
releases liquid run off, the shelves are not allowed to be higher than that the user
can see into it (<1,60m). Attention Danger of scalding!
Please inform the user of this danger and check that an appropriate warning has
been applied!
6. Hygenic door gasket (steam release) replace.
7. Various probe fastenings (oven probe, bypass probe, condenser probe, steam
generator probe (if available) as well as the capillary probe = core temperature
probe) check for water tightness and if necessary tighten or replace.
8. Check water tightness of the water supply (in particular behind the pump) see
also water flow chart in unit and in Chapter 2.3.6.
9. Check water pressure: Connection flow pressure 2 bar, in units with CONVOClean
System 3 bar and in OES and OGS additionally on manometer in unit (solenoid
valve Y4) 1 bar.
10. Check that air ventilation pipe is clear.
11. Check fan in connection area for functions blowing air out the ventilation openings
on the under side of the unit?!
12. Check unit for all necessary warning advice.
13. Check steam generator – draining pump for water tightness and function (if
available).
14. Check visually all hoses and pipes for water tightness!
15. Check visually the bypass for water tightness and if necessary replace!
16. In units with CONVOClean system:
– check water tightness of the pressure compensator valve (top of unit)
– check the pump hoses ( the pump box is found on a swinging cover
under the unit floor group)
– check water tightness of the fastenings and the pressure switch.
Cross reference:
17BU
4.6.5
5B Check the gas technical parts:
i
Information:
18BU
1. Measure exhaust gas: For undiluted CO values greater than 1000ppm, the burner
setting of the unit must be checked by a CONVOTHERM trained and certified
technician and if necessary re-set.
2. Clean burner.
3. Observe ignition and flame (see 6.25).
Cross reference:
19BU
Service instructions 6.25 Adjusting the gas valve with blowing burner
Page 5 / 5
Service Handbook OEB/OES/OGB/OGS
Page 1 / 4
Service Handbook OEB/OES/OGB/OGS
Checklist Page 2 from 4
yes!
Water connection Chapter 4
Is the unit connected to a cold water supply of drinking water quality?
Is the flow pressure / water pressure between min. 200 kPa (2bar) and max. 600 kPa (6bar)?
Is the flow pressure on units with automatic Cleaning (CONVOClean system) min. 300 kPa
(3bar) ( Chapter 11.1 Automatic Cleaning)
Has the max. allowed water hardness been exceeded?
Information available from your water company. no yes
If yes, which measures were taken? ____________________________________
Has a filter / water softener been installed?
Only use an hydrogen ionic exchanger (partial desalinization i.e. from the company Brita)
Has the water drainage been fitted with an open drain?
Is the on site water drain min. DN 50?
Does it have a descending slope of min. 5% or 3°?
Is the funnel next to or behind the combination oven steamer?
Chapter 5
Gas connection / Gas exhaust conduction / Combustible air supply / Chapter 6
Authorization for CONVOTHERM OGB / OGS Chapter 7
Chapter 8
Has the gas and gas exhaust installation been performed according to regulations?
Has the gas and gas exhaust installation been inspected by a chimney specialist?
Are there no flammable materials or covers over the gas unit?
4.7.2 User introduction and Operation start up
Inform the user of the following safety and function relevant points!
Applicable use User Handbook Chapter ‚Safety advice’
Is the user advised of the applicable uses of the units?
CONVOTHERM combination oven steamers are only to be used for steaming, brazing, cooking,
roasting, stewing, baking, gratinating, grilling, sous vide cooking, low temperature cooking,
regeneration and defrosting of foods!
Is the user advised of the non-applicable uses of the units?
Operating in an atmosphere where there is a danger of poison or explosion,
Operating at temperatures below +4°C, outdoors without protection against rain,
Cooking in closed containers (such as cans or jars), if they are not designated for such,
Heating of grease, such as oil, fat, touchans and the heating of non-foods, except designated acces.
Life threatening User handbook Chapter ‚Safety Advice’
Is the user aware of the danger of explosion?
Danger of explosion when gas is smelled.
Immediately shut off gas supply, thoroughly ventilate the room, Avoid sparks
(i.e. the use of switches, telephones or using electrical switch elements) or open
flames.Inform the gas supplier or the fire department (external telephone).
Page 2 / 4
Service Handbook OEB/OES/OGB/OGS
Checklist Page 3 from 4
yes!
Page 3 / 4
Service Handbook OEB/OES/OGB/OGS
yes!
Maintenance User Manual Chapter ‚Daily maintenance and care’
Have you recommended to the user a yearly maintenence by an authorized Service partner? To
ensure, that the CONVOTHERM combination oven steamer is technically problem free (User
Manual Chapter ‚Safety advice’).
Has the user been advised of required regular training and safety instruction
of the personnel (User Manual Chapter ‚Safety advice’)?
Has the user been advised to regularly (at least once a year) test the screws
and disappearing door hinges for tightness?
Have you advised the user that the guiding stirrup for the disappearing door must be wiped
monthly with a grease cloth? This will guarantee a longer life span.
Has the user also been advised that the hand shower must only be used for cleaning the inside
of the oven (not the outer casing)? Do not spray on the air inlets and outlets or the gas exhaust
openings of the combination oven steamer.
Has the user been advised that cleaning and maintenance work can only be performed
on a cold oven? Do not spray with hand shower into a hot oven! Allow
CONVOTHERM to cool
down to at least 60°C.
Has the user been advised that when cleaning the CONVOTHERM, no high pressure cleaner
and no water jet is allowed to be used?
Has the user been advised that no acid treatment or acidic steam is allowed to be used on the
combination oven steamer, as the stainless steel can corrode?
Has the user been advised that the combination oven steamer can only be decalcified by a
trained Service person? Observe as well the following:
Never operate combination oven steamer with decacifying solution. Decalcification can only be
performed in a cold oven.
Thoroughly remove decalcifying residue immediately with a lot of water.
Has the user been advised that the glass pane in the inner door must be replaced
if there is surface damage (notches, cracks or other faults), as these may cause
breakage?
Has the user been advised that high cooking temperatures may cause the inside door to
slightly distort shortly when it is opened?
In the case of damages that can be attributed to improper set up, installation, use, cleaning
,maintenance, repair and decalcification, all warranties are invalid.
Page 4 / 4
Service manual OEB/OES/OGB/OGS
In various versions of the software of the easyTOUCH the error messages are getting displayed via
ID-numbers -> see chart in the error messages.
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
5.1 Error messages
E00.0 No Error Previous error is no longer present, f.e. lack of water or
overheat (the actual error can be retrieved in the
logbook)
E01.xxx Not enough water in Tap closed
ID33 the steam generator Soft water connection not connected to water supply
(water level could not Dirt filter in the solenoid valve or in the mains water
be reached within 5 connection dirty
minutes) or 1 min in
Water level sensor calcified (insulated) or defective
the start modus
Through the use of non-original CONVOTHERM cleaners,
foaming in the steam generator and insulating film on
double level sensor
Filling gap in the steam generator is closed by calcium
deposits
Water conductance too low through softening
Solenoid valve Y3 faulty
Injection nozzle in non-return device blocked
Steam generator calcified
Contact problems between steam generator and housing
(earth connection)
Contact problems between water level sensor and
terminal strip X15 of the control module
E01.xxx Not enough water Tap closed
ID33 (water pressure below Solenoid valve Y4 faulty
0.5 bar Pressure switch S1 defective
3 seconds after valve
Dirt filter in the solenoid valve or in the mains water
switched through)
connection dirty
T-piece for pressure switch / manometer or injection
nozzle in water supply blocked / dirty clean with
needle
(if injection nozzle is blocked -> no error message)
Contact problems between pressure switch and terminal
strip X15 of the control module
Appliance not connected to soft water and therefore inlet
calcified
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
E02.0 Over temperature in Vent slits blocked by an inadequate space between
ID24 the wiring space: appliance and wall
about 80°C for more Air supply blocked
than 20 sec. at
electronic > 45°C. The Minimum distance to heat sources not observed
Ventilator is turned on. + and - of the 12 V auxiliary fan reversed
Fan runs permanently
in the Gas and Mini.
(at Mini P3 electronic
has a overrun of 15
min.)
E03.xxx Fan malfunction Fan motor has excessive temperature in the winding
ID72 (Excessive One phase is missing from the power connection
Fan temperature in the b) Fan motor defective
above motor winding) c) One phase is not connected through from the contactor
Thermoprotection d) Miniature fuse F10 (6.3 A or 10 A for floor models)
contact has triggered
ID73 has tripped
Fan e) Thermoprotection contact in the motor winding
for units with Altivar
below (bimetal) defective or interrupted
FU, see 5.10.2
f) Motor condenser defect ( if available)
g) Contact problem of connection wires of the motor
E03.xxx Fan malfunction Fan motor has excessive temperature in the winding
(Excessive (over 165°C)
ID72 at temperature in the a) One phase is missing from the power connection
motor winding) b) Fan motor defective
Injection
Thermoprotection c) One phase is not connected through from the
model
contact has triggered contactor
without
Gas d) Miniature fuse F10 (6.3 A or 10 A for
modul for units with Altivar floor models) has tripped
FU, see 5.10.2 e) Thermoprotection contact in the motor winding
(bimetal) defective or interrupted
ID35 at
Motor speed is not reached (if monitored)
units with
Gas Speed sensor defective on the engine (if available)
modul Frequency converter defective (for single phase)
SAWI Frequency converter (FC) (= all 1 NPE units)
Old hardware FC (especially Units before 1.10.04
without gas modul!)
Replace FU (5014001) (current as HW 26.11.2004 / SW
1.2!)
Software CM and OM bring to the current stand (2.13 or
a higher stand
E03.1- Just SAWI Frequency Fan motor has excessive temperature in the winding
xxx-yyy converter (over 165°C)
a) One phase is missing from the power connection
Temperature of the b) Fan motor defective
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
fan motor 1 (top) too c) One phase is not connected through from the
high contactor
d) Miniature fuse F10 (6.3 A or 10 A for
floor models) has tripped
e) Thermoprotection contact in the motor winding
(bimetal) defective or interrupted
For an explanation of the parameter xxx-yyy-zzz see the
end of 5.1 page 9
E03.2- Just SAWI Frequency Motor speed not reached Speed sensor on the motor
xxx-yyy converter defective
Mains voltage supply has faults, possibly also
The speed sensor of undervoltage
the fan motor 1 (top) is Frequency converter defective
no longer reporting a FC dirty
speed For an explanation of the parameter xxx-yyy-zzz see the
Delete from software end of 5.1 page 9
xxx
E03.4- Just SAWI Frequency Mains voltage supply has faults, possibly also
xxx-yyy converter undervoltage
Frequency converter defective
FC dirty
Error frequency Wiring space temp. too high (but E02 is not being displayed
converter 1 (for top yet check wiring space cooling
motor) Check operation of auxiliary fan
Fan blocked or wrong motor
Motor defective
FC defective
For an explanation of the parameter xxx-yyy-zzz see the
end of 5.1 page 9
E03.8- Just SAWI Frequency Fan motor has excessive temperature in the winding
xxx-yyy converter (over 165°C)
a) One phase is missing from the power connection
b) Fan motor defective
Temperature of the c) One phase is not connected through from the
fan motor 2 (bottom) contactor
too high d) Miniature fuse F10 (6.3 A or 10 A for
floor models) has tripped
e) Thermoprotection contact in the motor winding
(bimetal) defective or interrupted
For an explanation of the parameter xxx-yyy-zzz see the
end of 5.1 page 9
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
reporting a speed, FC dirty
deleted from software For an explanation of the parameter xxx-yyy-zzz see the
xxx end of 5.1 page 9
E03.32- Just SAWI Frequency Mains voltage supply has faults, possibly also
xxx-yyy converter undervoltage
Frequency converter defective
FC dirty
Error frequency Wiring space temperature too high (but E02 is not being
converter 2 (for displayed yet Check wiring space cooling
bottom motor) Check operation of auxiliary fan
Fan blocked or wrong motor
Motor defective
FC defective
For an explanation of the parameter xxx-yyy-zzz see the
end of 5.1 page 9
E03.128- Just SAWI Frequency Check cable connection GM too FC
xxx-yyy converter FC defective
GM defective
Communication failure For an explanation of the parameter xxx-yyy-zzz see the
between CM and GM end of 5.1 page 9
or between GM and
FC
E03.zzz- Just SAWI Frequency For an explanation of the parameter xxx-yyy-zzz see the end
xxx-yyy converter of 5.1 page 9
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
HL1 Input under voltage (< 195 V) (Gerät über Kabeltrommel
ID53 angeschlossen)
OGS/OGB 10.20/12.20/20.20 (and 20.10 only SG)
HL2 starts poorly/does not start after glow electrode
ID54 replacement
- Wrong glow igniter fitted: short instead of long;
Steam
correct is 4018001 = long (Wrong is 4018002 =
gene-
short)
rators
STL has triggered (Test passage)
Burner fan is not running (visual inspection or in speed
actual value in the service programmes)
Interruption in monitoring electrode wiring
E05.1xxx No gas B7.1 Safety temperature limiter for hot air has triggered
ID52 (Test and function passage)
No gas at the burner HA1 (Hot air1)
In addition same causes possible as with E05.0
E05.2xxx No gas B7.2 Safety temperature limiter for steam generator has
ID54 triggered (Test passage)
No gas at the burner SG (steam generator)
In addition same causes possible as with E05.0
E05.3xxx No gas B7.1 (KO) Safety temperature limiter for hot air has
ID53 triggered (test passage)
No gas at the burner HA2 (Hot air2)
In addition same causes possible as with E05.0
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
Start speed at the burner HA2 not reached
possibly voltage supply disturbed
E05.7.xxx No gas Full load speed at the burner HA1 not reached
PWM signal interrupted
Full load speed at the burner HA1 not reached
possibly voltage supply disturbed
E05.8.xxx No gas Full load speed at the burner steam generator not
reached
PWM signal interrupted
Full load speed at the burner steam generator not
reached
possibly voltage supply disturbed
E05.9.xxx No gas Full load speed at the burner HA2 not reached
(only 20.10 / 20.20) PWM signal interrupted
Full load speed at the burner HA2 not reached
possibly voltage supply disturbed
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
temperature to be cooked)
Only when 6 times in a
row over-temperature
is detected.
Core Temperature CTC probe has temperature higher than the maximum
ID 26 Probe 2 – Over acceptable value (sensor not correctly inserted into the food
temperature to be cooked)
Only when 6 times in a
row over-temperature
is detected.
Core Temperature CTC probe has temperature higher than the maximum
ID27 Probe 3 – over acceptable value (sensor not correctly inserted into the food
temperature to be cooked)
Only when 6 times in a
row over-temperature
is detected.
Core Temperature CTC probe has temperature higher than the maximum
ID28 Probe 4 – Over acceptable value (sensor not correctly inserted into the food
temperature to be cooked)
Only when 6 times in a
row over-temperature
is detected.
E13.xxx Steam generator Foaming in the steam generator when cooking (due to e.g.
ID 20 (B4 thermoelement) wrong, non-original CONVOTHERM cleaning agents)
Excessive Calcification of the steam generator
temperature (if
Boiling dry of the immersion heaters due to double level
temperature
sensor’s short circuit to earth
measured in the SG
>120°C
longer than 26 sec.)
E15.xxx Condenser sensor Water reservoir in the condenser too hot:
ID21 (B3- thermoelement) a) Water tap closed
excessive temperature b) Appliance connected to hot water
(if temperature in the c) Solenoid valve “condenser cooling” defective
condenser measured d) Coil from the solenoid “condenser cooling”
> 100°C longer than defective
26 sec.) e) Inlet filter in the solenoid valve contaminated
f) Quenching nozzle in the condenser/siphon
blocked
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
measured. Normally it
takes about 12 sec.
per rotation (just Mini).
E21.0 Oven sensor (B6- Sensor wiring interrupted (plug X16 of the control
ID5 thermoelement) module)
interruption Oven sensor (B6) interrupted (defective)
Oven sensor B6 (in Thermoelement probe (B6) or other has contact with
ID14 front of the fan) – short appliance housing.
to frame. ATTENTION:
Thermoelement (B6) or other is defect
The short to frame
cannot be clearly
detected. It may be a
different thermocouple
probe.
E22.xxx Core temperature Sensor wiring interrupted (plug X16 of the control
sensor module)
(B10- thermoelement) CTS sensor (B10) interrupted (defective)
interruption (if more
than 2 measuring
points are interrupted).
If a 1-point probe is
selected, an error will
be issued
immediately.
E22.1 Core temperature Sensor wiring interrupted (plug X16 of the control
ID6 sensor1 sensors break module)
(B10-thermoelement) CTS sensor (B10) interrupted (more than 2
interruption. thermoelements are defect)
If a 1-point probe is
selected, an error will
be issued
immediately.
E22.2 Core temperature Sensor wiring interrupted (plug X16 of the control
ID7 sensor2 sensor break module)
(B10-thermoelement) CTS sensor (B10) interrupted (more than 2
interruption. thermoelements are defect)
If a 1-point probe is
selected, an error will
be issued
immediately.
E22.3 Core temperature Sensor wiring interrupted (plug X16 of the control
ID8 sensor3 sensor break module)
(B10-thermoelement) CTS sensor (B10) interrupted (more than 2
interruption. thermoelements are defect)
If a 1-point probe is
selected, an error will
be issued
immediately.
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
E22.4 Core temperature Sensor wiring interrupted (plug X16 of the control
ID9 sensor4 sensor break module)
(B10-thermoelement) CTS sensor (B10) interrupted (more than 2
interruption. thermoelements are defect)
If a 1-point probe is
selected, an error will
be issued
immediately.
E23.xxx Steam generator Sensor wiring interrupted (plug X16 of the control
ID2 sensor (B4 module)
thermoelement) Steam generator sensor (B4) interrupted (defective)
interruption
Steam generator Thermoelement probe (B6) or other has contact with
ID11 sensor (B4 in the appliance housing by overheating of the boiler.
boiler) short to frame. Steam generator sensor (B4) or other is defect.
The short to frame
cannot be clearly
detected. It may be a
different thermocouple
probe.
E24.xxx Bypass sensor (B5- Sensor wiring interrupted (plug X16 of the control
ID4 thermoelement) module
interruption Bypass sensor (B5) interrupted (defect).
(not at the Mini)
Bypass sensor (B5 in Thermoelement probe (B5) or other has contact with
ID 13 the Bypass pipe) short appliance housing.
to frame. Bypass sensor (B5) or other is defect.
The short to frame
cannot be clearly
detected. It may be a
different thermocouple
probe.
E14.xxx Bypass sensor (B5) Please see E24.xxx description.
ID22 Thermoelement over
temperature
Not at the Mini
Motor over Please see E03 description
ID29 temperature or FU is
defect.
File for the behaviour Turn on and off the unit
ID49 on errors cannot be Download the new Software
loaded.
E25.xxx Condenser sensor Sensor wiring interrupted (plug X16 of the control
ID3 (B3- thermoelement) module)
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
interruption Condenser sensor (B3) interrupted (defective).
Not at Mini mobile
Condenser sensor Thermoelement probe (B3) or other has contact with
ID12 (sensor B3 in the appliance housing
condenser) Condenser probe (B3) or other is defect.
Short to frame.
The short to frame
cannot be clearly
detected. It may be a
different thermocouple
probe.
E26.xxx Safety temperature Sensor wiring interrupted (plug X17 of the control
ID1 limiter (B8- module)
thermoelement) CTS (SG) sensor (B8) interrupted (defective)
interruption
Foaming water destroyed the B8
E27.xxx STL (B8- Foaming in the SG when cooking (due to e.g. wrong, non-
ID19 thermoelement) original CONVOTHERM cleaning agents)
excessive temperature Calcification of the steam generator
(STL measures a temp.
>130°C in the SG when Boiling dry of the immersion heaters due to double level
SG heaters switched sensor’s short circuit to earth
on)
E29.xxx Short circuit to earth of Thermoelement sensor has contact with appliance housing
a thermoelement Connection between sensor wire and sensor housing
CTS sensor1 Short to Thermoelement probe B10 or other has contact with
ID15 frame. appliance housing
The short to frame Possible reason:
cannot be clearly
a) Sensor line is broken
detected. It may be a
b) Water entering into the measuring pipe
different thermocouple
c) Thermoelement defect
probe.
CTS sensor2 Short to Thermoelement probe B10 or other has contact with
ID16 frame. appliance housing
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
The short to frame Possible reason:
cannot be clearly a) Sensor line is broken
detected. It may be a b) Water entering into the measuring pipe
different thermocouple c) Thermoelement defect
probe.
CTS sensor3 Short to Thermoelement probe B10 or other has contact with
ID17 frame. appliance housing
The short to frame Possible reason:
cannot be clearly
a) Sensor line is broken
detected. It may be a
b) Water entering into the measuring pipe
different thermocouple
c) Thermoelement defect
probe
CTS sensor4 Short to Thermoelement probe B10 or other has contact with
ID18 frame. appliance housing
The short to frame Possible reason:
cannot be clearly
a) Sensor line is broken
detected. It may be a
b) Water entering into the measuring pipe
different thermocouple
c) Thermoelement defect
probe
E34.xxx SG pump fault Pump defective (M4)
ID46 Pump does not start Pump blocked / contaminated
(double level sensor
does not reach lower Water level sensor has short circuit to earth due to
level within 20 secs.) calcification
Filling gap of the area touching the water is calcified
together with the double level sensor
E62 Pressure switch Pressure switch cleaner / Care defective as it is closed
ID78 Cleaner/Care already already
closed (when you start Wrong pressure switch
the automatic cleaning
program) * Blocked nozzle - limestone
Cable shorted
E64 Error Ventilation 3/2 Solenoid valve has a mechanical defect
ID80 Cleaner / Care pipe* 3/2 Solenoid valve has a electrical defect
Tubing between the valve and Care pump is defect
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
Control defective or faulty cable
Air inlet valve clogged or blocked
E81.xxx Program memory If the working parameter of a multi-step program are not
error between min. and max. values.
After saving a cooking plan in the cookbook the
temperature display is changed from °C to °Fahrenheit.
E82.xxx WP error If the working parameter of the cooking program are not
(operating parameter between min. and max. values.
error). Invalid data stored in the cookbook
Until incl. V5.0 exist,
then E97.xxx group
error.
E83.xxx Algo error (invalid Incompatible software between operating module and
ID47 cooking algorithm) control module.
Connection faulty Cable between ET-OM and CM defect or not properly
ID30 between control contactable -> control.
module and operating CM software not suitable to ET-OM software -> over-
module setting service-io update the CM
E97.xxx Group error The error appears when a detailed report cannot be
produced.
E99.xxx Communication Initialization fault of the COM port -> take Unit 10 sec.
ID31 Interface to the CM from the power and restart
cannot be opened
E99.9 General Initialization Take Unit 10 sec. from the power and restart
ID32 error
O O O O
E Error-
E E G G Error description possible cause or remedy
T message
B S B S
Not Too little flow pressure Cleaner level/nozzle flushing agent level in the canister
enough on the pressure switch too low
cleaner S2 (after 40 secs. still Wrong pressure switch installed: (80, 120, 150,
pressure below 0.1 bar) 200mbar)
Piping in the pump box is kinked
Suction hose not in the cleaner fluid / nozzle flushing
agent
Rotor nozzle worn or defective -> loses too much fluid in
the middle
Cleaner nozzle behind suction plate is loose or missing
Piping in the pump box leaking
Rinse pump / Cleaner pump without supply voltage
Rinse pump / Cleaner pump overheated
Rinse pump / Cleaner pump defective
Fatal No viable record in the When switching on and booting the appliance controller
IDM error IDM module and finds no viable record either in the control module itself
ID48 control module or in the IDM
a) due to overvoltage record in the IDM was
Operating of the unit is destroyed
no longer possible. b) IDM module defective
c) contact problems of the X10 plug
IDM error IDM module error When switching on and booting the appliance controller
finds no viable record in the IDM.
Unit can be used If there is a viable record in the CM itself, there is an
unrestricted. attempt to transfer this to the IDM. If this works, the error
disappears, if not, the error always appears briefly when
switching on
fit new IDM
Short cut:
CM = Control modul OM = operating modul
SG = Steam generator FC = Frequency converter
GM = Gas modul FA = Flame Controller
ET = easyTOUCH
Error numbers "zzz", "xxx" and "yyy" are binary coded, i.e. the error numbers shown on the display
must be converted with the use of the following tables.
Error 03. 5 - 36 - 0 5 = Error on the FC1 and motor temperature too high
36 = 32 + 4 Overcurrent recognition on the FC1+ Electronic temperature of
the FC1-
0 = FC2 is OK
Error 03. 32 - 0 - 144 32 = Error on the FC2 -
0 = FU1 is OK -
144 = 128 + 16 Motor was stopped because of error + FC output current
remains for a long time above the rated current
5.2 General
5.2.5 Water inside the oven Dirt filter in the outflow of the working chamber
contaminated
Condenser blocked (dirt filter not present)
Demoisturisation tray dirty
5.2.7 Uneven browning Suction plate not correctly fitted
Heat produced by the hot air heater is too low
Application error: e.g. not sufficiently pre-
heated
Load not centrally placed in the oven
5.4 Condenser
5.5 Motor
5.8.1
After the system has been
Missing or damaged operating files:
switched on, a blue screen Update the software as follows:
appears with the folder Insert USB stick containing the software in the
'My Device' USB slot.
Double-click 'My device'
Double-click 'Hard disk'
Double-click 'Update ETST.exe'
After approx. 30 seconds, 'Start Update'
appears on screen. Follow instructions on
screen.
Update is only possible when all grey windows
are closed or confirmed.
5.8.2
On 2 in 1 devices, the icon for
SM wiring defective, e.g. connector on COM
port for the SM not plugged in correctly.
the second cooking
compartment is greyed out Database file missing. This can be remedied
(disabled). using a special update, UPD_0021.zip.
Switch off the easyTOUCH control.
Insert USB stick containing the file
UPD_0021.zip in the USB slot.
Switch on easyTOUCH control and run the
software update.
5.8.3
easyTOUCH control display
Perform new calibration using the calibration
software.
poorly calibrated.
1. Load this update, UPD_0011.zip, onto the
Calibration completely wrong. USB stick, start the update and carry out
the calibration process. At the end of the
calibration process, touch the screen
within the next 30 seconds.
2. On the basic screen, click the gear wheels
- select 'Transfer’ - ‘Network backup' and
'Save'.
3. 'Save Registry' appears on the screen.
If calibration is not possible, because the icons
are no longer contacted, replace the
easyTOUCH control panel.
5.8.4
Start calibration after every
After calibration, click the gear wheels on the
5.8.6
The display responds audibly
On the TX 18, check the voltage in the 12V
supply module and increase by 10% if
to contact (click) but the necessary.
screen lighting remains off
(dark screen) On TX18 and LED version, check that the grey
ribbon cable is properly located.
High-voltage inverter defective
5.8.7
easyTOUCH control starts up
On TX18 and LED version, check that the 4-
pin brown ribbon is properly located, and
normally but does not respond inspect for signs of damage.
to touch contact (no click)
5.8.8
After the system has been
easyTOUCH software is damaged.
switched on, a blue screen Use Quit (possibly click Details and make a
appears with a screenshot and/or take a picture of this and
grey window: report to Convotherm for troubleshooting
' easyTOUCH.exe - error' purposes) to confirm and to close the grey
pop-up window.
Run the software update as described in the
service manual, otherwise run the update
manually as described in Point 5.8.1.
5.8.9
easyTOUCH control
Check the 12V power supply on the
easyTOUCH control unit
completely non-functional
after replacement The polarities of the power supply connector
on X4 Plus (red) and negative (blue) must not
All telltale LEDs are not lit be reversed.
5.8.10
After the unit is switched on,
Graphics ribbon cable not plugged in correctly.
only a grey screen without Check power supply
symbols appears. Failing that, replace the easyTOUCH control
panel
5.8.11
The USB slot does not
Check cable connection to USB port. USB
cable may have slipped out.
function at all. USB stick is not
Remove easyTOUCH panel and try the USB
detected.
port once again, this time directly on the
easyTOUCH panel.
5.8.12
Update not possible using a
Storage capacity of USB stick should not
exceed 2 GB and should be in FAT format.
USB stick.
The separate files must be in the root
directory.
5.8.13
easyTOUCH screen responds
Excessively large volumes of data have
accumulated in the logbook:
very sluggishly
Click the gear wheels -
Click the logbook and delete the logbook. (this
can take a few minutes with large files)
Excessively large graphics saved in cookbook.
Graphics / pictures should be set to a small
compression level.
41
43
42
44
Supply module
Operating module
Gas module
36 = flame OK HL2
GM
35 = flame OK DE
34 = flame OK HL1
24 = reset HL1
26 = error
23 = heat demand HL1
25 = diagnostic-LED(always on)
22 = alarm HL1 19 = fan HL2 PWM
18 = fan DE PWM
17 = fan HL1 PWM
10 = reset DE
9 = heat demand DE
8 = alarm DE Remark:
green LED = input
red LED = output
HL1 = upper convection burner
HL2 = lower convection burner
DE = boiler burner
3 = alarm HL2
4 = heat demand HL2
5 = reset HL2
The following table summarizes the error messages in the display of the frequency converter
(Altivar 12):
Error code Possible cause Corrective action
Error message, display flashing
CFF HM unit not configured correctly Replace the frequency converter
Incorrect configuration
If an error code is not listed in the table and it is not possible to reset the error using "ESC"
(see indications given by the display of the frequency converter (Altivar 12) when there is a fault but no
error message), please contact the manufacturer of the combi steamer or replace the frequency
converter.
OEB OES OGB OGS Error Error description Possible cause or solution
message
E03.0-
0-0
Fan malfunction
(excessive
Fan has excessive temperature in the winding
a) One phase is missing from the power connection
temperature in the b) Fan motor is defective
motor winding) c) One phase is not connected through from the
thermoprotection contactor
contact has tripped d) F10 fuse (6,3 A or 10 A for
floor models) has tripped
e) Thermoprotection contact in the motor winding
(bi-metallic strip) defective or interrupted
E03.0-
0-0
CrF Replace the converter
Charging switch
(ALTIVAR [41] display)
E03.0-
0-0
InF Check the environment (electro magnetic
compatibility)
Internal fault
(ALTIVAR [41] display) Replace the converter
E03.0-
0-0
ObF Braking or driving load too strong
Excess voltage at
end of process
(ALTIVAR [41] display)
E03.0-
0-0
OCF Moment of inertia too high or load too strong. Check
the motor /converter dimensioning / check load
Excess current
(ALTIVAR [41] display) Mechanical blockage, check the mechanics
E03.0-
0-0
OHF Check the motor load, converter and environment
ventilation. Wait for it to cool down before switching
Converter
(ALTIVAR [41] display)
on again.
E03.0-
0-0
OLC Current strength above overload threshold value
Excess current Check mechanics (wear and tear, mechanical
(ALTIVAR [41] display) steering heaviness, lubrication, obstructions,…)
E03.0-
0-0
OLF Check the thermoprotection settings for the motor
and motor overload. Wait for it to cool down before
Motor overload
(ALTIVAR [41] display)
switching on again.
E03.0-
0-0
OSF Check mains voltage
Excess voltage
(ALTIVAR [41] display)
E03.0-
0-0
SCF Check connection cable between converter and
Motor short circuit, motor and the motor insulation
insulation fault
(ALTIVAR [41] display)
E03.0-
0-0
USF Check the mains voltage
Under voltage
(ALTIVAR [41] display)
i
Information:
The Control Board ST5010 is modularly built, this means that the various function
groups are built in as separate function modules. The modules are as follows:
i
Information:
Operation module part no.: 5019101
On the operation module are found the operation elements (keys, adjustable
knobs), function and operation indicators and the display.
For all P3 units, there is only one operation module.
Check:
When the green LED 44 is lit or blinking on the back side of the panel, the
operation module is operating correctly (module self-checking).
LED 44 see 6.1.5 Positions of the LEDs on the Controls.
Page 1 / 8
Service Handbook OEB/OES/OGB/OGS
Safety:
When working on the operation module, make sure that the main power
supply is disconnected (an all-pole isolation switch with a minimum contact
opening of 3mm must be located close to the unit- on site) and ensured
against switching on again.
This work should only be performed by a CONVOTHERM trained electrician.
Page 2 / 8
Service Handbook OEB/OES/OGB/OGS
Place the front plate 2 under on the front part and clap closed.
The front plate 2 is fixed onto the unit when the locking screw 3 above the unit
top 1 is again screwed in. Replace screw cap 4.
Check:
When the green LED 44 is lit on the back side of the panel, the operation
module is operating correctly.
LED 44 see 6.1.5 Positions of the LEDs on the Controls.
Notice:
Options such as CONVOClean system are automatically activated after
installation. Calibration or adaption is not necessary. (Plug&play).
i
Information:
Control module part no.: 5019100
The control module is the central control element with the relays, inputs and
outputs (temperature probe, digital). It performs the regulating and control
tasks.
For all P3 units there is only one Control module.
Check:
When the green LED 43 on the front side of the plate is lit or blinking, the
control module is operating correctly. (module self-checking)
LED 43 see 6.1.5 Positions of the LEDs on the Controls.
Safety:
When working on the operation module, make sure that the main power
supply is disconnected (an all-pole isolation switch with a minimum contact
opening of 3mm must be located close to the unit- on site) and ensured
against switching on again.
This work should only be performed by a CONVOTHERM trained electrician.
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Service Handbook OEB/OES/OGB/OGS
Hang the assembly panel 1 left into the slots of the front plate in the holding
slots.
Pull out all connectors X10 to X17 (when available) from the control module 4.
Loosen screws on 9 pole connector 5 and remove from control module 4.
Unscrew 8 knurled nuts 6 and pull control module 4 straight and evenly out
from the fastening bolts 2.
Attention: Don‘t lose the distancing bolts 3!
Check:
When the green LED 43 on the front side of the plate is lit or blinking, the
control module is operating correctly. (module self-checking)
LED 43 see 6.1.5 Positions of the LEDs on the Controls.
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Service Handbook OEB/OES/OGB/OGS
i
Information:
Arrangement module part no.: 5009301
The arrangement module is the central network part (12 V) for all other
electronic components and the 12 V fan.
Check:
When the green LED 42 on the front side of the plate is lit or blinking, the
arrangement module is operating correctly. (module self-checking)
When the red LED 41 is lit, the arrangement module is defect and must be
replaced. (module self-checking)
LED 41 and 42 see 6.1.5 Positions of the LEDs on the Controls.
Safety:
When working on the operation module, make sure that the main power
supply is disconnected (an all-pole isolation switch with a minimum contact
opening of 3mm must be located close to the unit- on site) and ensured
against switching on again.
Attention: When the unit is with power, the arrangement module carries live
voltage.
This work should only be performed by a CONVOTHERM trained electrician.
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Service Handbook OEB/OES/OGB/OGS
Check:
When the green LED 42 on the front side of the arrangement module is lit, the
module is operating correctly. (module self-checking).
When the red LED 41 is lit, the arrangement module is defective and must be
replaced. (module self-checking).
LED 41 and 42 see 6.1.5 Positions of the LEDs on the Controls.
1= Distancing bolts
2= Connection for the flat plugs (network connection)
3= Knurled nuts
4= Arrangement module
i
Information:
Gas module part no.: 5019103
The gas module is the control element for the gas technology in units with
more than two burners (only OGB).
The Gas module is assembled "piggy-back" on the Control module.
Check:
When the green LED 25 on the front side of the gas module is blinking, it is
operating correctly.
LED 25 see 6.1.5 Positions of the LEDs on the Controls.
Safety:
When working on the operation module, make sure that the main power
supply is disconnected (an all-pole isolation switch with a minimum contact
opening of 3mm must be located close to the unit- on site) and ensured
against switching on again.
Close gas supply.
This work should only be performed by a CONVOTHERM trained electrician.
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Service Handbook OEB/OES/OGB/OGS
Hang the assembly panel 1 left into the cutout for the front plate in the holding
slots.
Pull out all connectors X20 to X28 (when available) from Gas module 11.
Unscrew 8 knurled nuts 6 and pull the gas module 11 straight and evenly from
the distancing bolts M3 10.
Check:
When the green LED 25 on the front side of the gas module is blinking, it is
operating correctly.
LED 25 see 6.1.5 Positions of the LEDs on the Controls.
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Service Handbook OEB/OES/OGB/OGS
38 36 34 32
43
37 35 33 31
30 28
29 27
44
24
26
23
25
22
21 18
19 17
20
16 14
15
10
8 13
7 12
6 11
5 4 3 2 1
Arrangement Module
41
42
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Service Handbook OEB/OES/OGB/OGS
i
Information:
The software level on the Control module (SM) and the Operation module
(BM) must be of the same type (3.xx, 4.xx or 5.xx). This means that a software
update must always be performed on both modules with the correct hex-data.
All of the panels have a label indicating the original software version number
(e.g. 3.10, 3.11 ... ).
When in switched off mode, press the key "Mr.C" the software version
number of the Control module and the Operation module, as well as the Unit
type and the Serial number will be indicated on the display. (Additionally, in
every software version, the software version number can be called up in
Service programmes r29 and r30).
You receive a new software version per e-mail in a zip file (e.g. P3 Update
V510.zip). This zip file contains an installation programme for ConvoUpdate
„SETUP.exe“. Follow the installation instructions and start the ConvoUpdate
under Windows->Start->Programme->Convotherm->SoftwareUpdate VX.xx.
That’s it!
When updating from Version 3.xx or 4.xx to Version 5.xx, all of the saved
recipes will be lost and cannot be recalled.
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Safety:
Before starting, the unit must be separated from the power supply and the
connection X12 on the Control module disconnected.
Instructions:
2. Connect the Control module (Connection X18 above on the SM) with the
special connection cable (Part No.: 5009315) into the RS232 interface on the
PC / Laptop.
6. Re-connect the power supply to the electronics the update will start
automatically.
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Service Handbook OEB/OES/OGB/OGS
9. When the display indicates the date and time again, the update has been
completed. Cut off the Convotherm from the power supply again.
14. On the gas units, the unit specified burner speed must be readjusted (see
Service Handbook 6.25 Readjustment for the Gas Valve).
Notice:
The PC / Laptop requires a „real“ RS232 interface. If the Laptop doesn’t have
a RS232 interface ( Error Code „Can’t open COM-Port“), use a „PCMCIA
RS232“adaptor or a recommended „USB RS232“ part no. 5019200
adaptor.
No other programme should have access to the COM-Port during this time.
If you get the Error Code „Incorrect Start-file“ or „CRC-Error“ repeat the
upload. If this Error Code comes up again, there is probably a hardware
defect.
In the right window of the Update Programme, you will find advice as to how to
proceed.
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Caution:
Formatting deletes all data on the SD card!
Info:
Formatting to the FAT file system must only be performed once. Future update files can be copied
directly onto the SD card. SD cards supplied by CONVOTHERM are already formatted to FAT format.
In Windows Explorer
and the connected SD
card reader (not
included in the
delivery):
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Caution:
Formatting deletes all data on the SD card!
Info:
Formatting to the FAT file system must only be performed once. Future update files can be copied
directly onto the SD card. SD cards supplied by CONVOTHERM are already formatted to FAT format.
In Windows Explorer
and the connected SD
card reader (not
included in the
delivery):
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6.3.1 Update of the operating module (automatic) from version 1.3.0.0 onwards
i
Information:
Instructions:
1. Place the new update in the root directory of an empty USB stick (with
maximum 2 GB memory).
2. Switch off the combi steamer.
3. Insert the USB stick into the combi steamer’s communication module and
switch the appliance back on.
4. Confirm the screen now shown (see Screenshot 1) by pressing the “Start
update” button.
N.B:
If the combi steamer starts WITHOUT the update screen (Screenshot 1) in spite of
the USB stick (with the correct update) being inserted (if e.g. the USB stick is too
large or too slow), and it instead starts in the operating mode as usual, you need to
perform the update of the operating module manually
(see point 6.3.2).
Instructions:
5. Please wait until the update process is completely finished. While this is taking
place the grey bar (see red arrow in Screenshot 2) completely fills up to 2
times!
6. Then remove the USB stick and click on “Exit” (see Screenshot 3).
7. If the combi steamer starts as usual in the operating mode, perform another
update of the control module (see point 6.3.3).
8. If the following screen appears (see screenshot 4) repeat steps 2 to 7.
N.B:
It is a pre-condition for carrying out the update that a new update is stored in the
root directory of a USB stick.
Screenshot 5
Instructions:
1. Start the combi steamer in the
operating mode as usual and then enter the
Settings screen (see Screenshot 5).
5. Now carry out steps 4 to 7 from point “6.3.1 Updating the operating module
(automatic)”.
Instructions:
1. Start the combi steamer in the operating mode as usual and then enter the
Settings screen (button with gear wheels - see Screenshot 5).
2. In the Settings screen click on the spanner (see Screenshot 9) and enter the
password “1qaz” in order to enter the service area (see Screenshot 10).
3. The “Update SM” button can be found in the service area under the tab “I/O”
(at the top of the picture). Click on this button in order to initiate the update
process (see Screenshot 11).
4. Following this a folder window opens in which you must double click to switch
to the “Flashdisk” and then to the folder “ecp7000” (see Screenshot 12).
5. In the “ecp7000” folder there is a file with the name “SM.bin” which you must
also select by double clicking it.
6. When the file has been loaded the message “File
>>\Flashdisk\ecp7000\SM.bin<< loaded” appears on the screen. Press the
“Update SM” push button (lower left) to start the update of the control module
(see Screenshot 13).
7. Please wait until the update process is completely finished. While this is taking
place the grey bar (see Screenshot 14) fills completely!
8. Then click on “Exit” (see Screenshot 15).
9. If the combi steamer starts as usual in the operating mode you can then check
the software version of the easy Touch operating module (SW-ET) and the
control module (SW-SM) (see Screenshot 16) in the Settings screen (button
with gear wheels - see Screenshot 5).
Check:
Error code E 34 (DE-pump failure) after the automatic steam generator rinsing
is finished.
Water leaking from the pump.
Safety Advice:
When working on the unit after draining the steam generator, make sure
that the main power supply is disconnected (An all-pole isolation switch
with a minimum contact opening of 3 mm must be located close to the
unit - on site) and ensured against switching on again.
Confirm that the power supply has been disconnected!
This work can only be performed by a CONVOTHERM-trained electrician.
Attention: Danger of scalding on unit drain and when removing the
pump, if steam generator is manually drained.
* Depending on the size of the unit, the pump must be switched on more
often, until the steam generator is empty. This is why we recommend:
- that you remain by the unit and
- pay attention to the draining noise of the pump.
The sound changes when the steam generator is empty. If the steam
generator is empty, the pump must not be switched on again!
2. Make sure that the main power supply is disconnected and ensured against
switching on again. Confirm that the power supply has been disconnected.
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See Chapter
6.5.5 Screw
in probe
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Service Handbook OEB/OES/OGB/OGS
Notice:
The safety thermostat is located in the connection area of the unit above the unit
ceiling of the inner casing. Under the insulation is a clip underneath which the
thermostat is placed.
=
= Tolerance +/- 5 mm
Notice:
The safety thermostat is located in the connection area of the unit behind the motor
fastening. Behind the U-holders on which the motor is assembled, there is a clip
underneath which the safety thermostat is placed. The thicker part of the probe
should protrude approx. 15 mm from the clip.
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Service Handbook OEB/OES/OGB/OGS
Check:
Grease-/steam escaping due to a contracted seal insert replace core
temperature probe.
Instructions:
Unclip the old probe from the controls and separate the probe in the oven from
the probe cable.
Loosen the probe assembly hexagon screw in the oven above on the unit
ceiling.
Pull carefully the old CTC probe with the stuffing box assembly partially into
the oven so that the stuffing box assembly is in the oven. Thread the old
stuffing box assembly out of the cable.
Securely connect the cable of the old probe with the connection wires of the
new probe (twist together or solder the ends together) and carefully pull the
old probe into the connection area thereby pulling the new probe into the
unit. The probe cable in the oven should be long enough so that it can be
properly positioned around the holding plate under the probe holder.
Slide the probe stuffing box assembly upwards towards the oven ceiling and
screw in the hexagon screw of the probe connection.
Clip the probe onto the controls. Observe the wire colours of the probe cable.
Pull the probe connection after the first heating (200°C).
Check how the strain relief is working on the probe connection by pulling on
the probe cable.
i
Information:
Due to the pressure on the probe connection on the sealing insert and the high
oven temperatures, the insert may contract causing it to not longer be air tight. A
securely sealed fitting protects against possible damage.
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Service Handbook OEB/OES/OGB/OGS
above
Immersion heater
Safety:
The safety thermostat must be connected to the top heating element.
Instructions:
Slide the safety thermostat N8 all the way into the cable duct.
Assemble the safety thermostat with the cable spring above.
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Service Handbook OEB/OES/OGB/OGS
6.5.5 Double safety thermostats B8 and B7.2 in gas units with blower burner
Instructions:
Slide both probes B8 and B7.2 together in the pipe above the burner chamber
of the steam generator (as far as they will go).
Fasten / secure the probes with heat resistant cable binders on the clamp.
1 = Steam generator
2 = Burner chamber of Steam-
generating burner
3 = Pipe for both
the safety thermostat probes
4 = Blower burner
Notice:
When screwing the probes in and out, use a new graphite seal Part no. 6005260.
Screw in probe
Part no.: 5002100
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Service Handbook OEB/OES/OGB/OGS
Check:
Error code E 01 (Low water level)
Flooded steam generator
Immersion heating element burns up
Severe calcification
Safety advice:
When working on the unit, make sure that the main power supply is
disconnected (An all-pole isolation switch with a minimum contact opening of
3mm must be located close to the unit – on site) and ensured against
switching on again.
Confirm that the power supply has been disconnected.
This work can only be performed by a CONVOTHERM-trained electrician.
1= Connecting clamps
2= Water level probe
3= Steam generator Filling gap
4= Hexagon nuts must be scale free!
5= Stabilizing chamber
6= Filling gap
7= Water level probe seal Part No.:6015023
8= B1 – rd Low water level probe
9= B1 – bl Water level probe B1 – rd = red
B4 Steam generator probe B1 – bl = blue
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Service Handbook OEB/OES/OGB/OGS
Check:
After replacing the water level probe, the correct control function and the sealing
tightness of the probe must be checked.
Empty the water from the steam generator, by switching on the steam
generator draining pump in the Service programme at Service point d14
„Testing the pump DE“. See Service Handbook instructions „6.4 Steam
generator drain pump – Instructions: 1. Steam generator draining“. Empty the
steam generator to such a level that the pin of the water level probe no longer
has contact to water.
Change to the Service programme r20 / r21. While the steam generator is
filling, check both these Service points for the correct control functioning of the
water level probe.
See Service Instruction „3.1 Customer service - Service programme“.
After steam generator is filled, start the Programme „Steaming“, wait until the
steam is injected into the oven and check the water level probe for sealed
tightness.
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Service Handbook OEB/OES/OGB/OGS
Check:
On-site fault current breaker is tripped.
The warm up time until standy mode is too long.
Safety thermostat N8 is tripped.
Error code E33 = Steam generator heater malfunction
Safety:
When working on the unit, make sure that the main power supply is
disconnected (an all-pole isolation switch with a minimum contact opening of
3mm must be located close to the unit – on site) and ensured against
switching on again.
Safety thermostat must be installed with the cable spring above.
Safety thermostat must be installed in the top immersion heating element.
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Service Handbook OEB/OES/OGB/OGS
Check:
Uneven browning results
Electrical humming noises
Unit runs mechanically loud
Safety:
When working on the unit, make sure that the main power supply is
disconnected (an all-pole isolation switch with a minimum contact opening of
3mm must be located close to the unit – on site) and ensured against
switching on again.
i
Information:
Delivery state of a new motor: in a pre-assembled state.
Attention: Pull the 2. flat seal 3 off the motor spindle before assembling the motor 1.
This seal must be set onto the motor spindle from the oven chamber after
assembling the motor.
Labyrinth bush test on smooth-running turn on the motor shaft. Punctures of the socket fill with
silicone grease OKS 1120 (7004015) and installation.
1= Motor 4/8pol
2= Motor sheet P3
3= Spring for motor shaft
4= Washer for motor shaft seal
5= Labyrinth bush P3
6= Sealing ring motor shaft Viton P3
Special tools:
Bell-shaped extractor Part-No.: 7015200
(inclusive screw with indentation Part-No. 6015246)
Notice:
The fan wheel can be difficult to remove, you can heat the fan wheel or tap
lightly on the pull-out spindle.
In order to ensure a continuous connection, the motor shaft and the fan wheel
cone must remain free of grease, flat and undamaged. If the motor shaft is
scratched, the motor must be replaced.
Notice:
Don‘t bend or tilt the fan wheel when sliding on.
Check:
Distance between oven wall and fan wheel: 10 +/- 2 mm .
i
Information:
In the detergent line a pressure switch detects a shortage of detergent (error “ low
agent pressure”). If this pressure switch is not working properly, the detergent
pump will continue working and will empty the tank premature.
Units involved:
OSP/OES/OEB/OGS/OGB with CONVOClean
system.
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i
Information:
The controls offer the possibility to set up the unit in a Dummy version for exhibits.
In the Dummy version the control panel functions normally but no activity (valves,
contactors, etc. …) is switched on. The Dummy version can only be activated as of
the Software 3.10 via the service level.
Notice:
To operate the Dummy version, between L1 and N 100-240V is sufficient.
For the Dummy version, no water connection is required.
Set 999 with the selector knob and leave the service value with the key
(scroll left).
Notice:
When Dummy version is activated, "Dummy" is indicated on the display for 3
seconds after the unit is switched on.
Notice:
After deactivating the Dummy version, the recipes given into the cookbook
should be deleted. In the Customer service programme, call up the service
point d03 with the selector knob. Activate with the right scroll key (inverted),
the service value, then select “Off” with the selector knob. By pressing the left
scroll key, you will leave the service point and save your changes.
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Service Handbook OEB/OES/OGB/OGS
Check:
Water doesn‘t drain out even though the water pipes are clear.
Excess steam comes out from the steam outlet on top of the unit.
i
Information:
A dirty condenser disrupts the steam control in the bypass and thereby can
cause poor cooking results and can damage the unit.
The oven must be horizontally aligned using the adjustable feet!
Safety:
Only use CONVOTHERM CONVOClean new or CONVOClean forte for
cleaning the oven drain, the demoisturizing tub and the condenser!
Attention! Observe cleaning instructions on the package!
Only use CONVOTHERM CONVOCAL for descaling the oven drain, the
demoisturizing tub and the condenser!
Attention! Observe cleaning instructions on the package!
When cleaning or descaling, observe the safety instructions on the labels and
the safety information for the cleaner and descaler. Make sure to use the
protective equipment provided with the unit!
There is danger of low pressure damage when these service instructions are
not observed!
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Service Handbook OEB/OES/OGB/OGS
Attention:
Always use a new O-ring part no.: 6015000 by every removal and installation
of the condenser.
Cross reference:
Installation Handbook 1. Installation
Service Handbook 4.3 Cleaning the unit
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Service Handbook OEB/OES/OGB/OGS
1 = Cover
Demoisturizing tub
2 = Hexagon screw M6
3 = Washer 6,4
4 = Holder cross
condenser
5 = Oven chamber floor
6 = O-Ring 6015000
7 = Condenser
8 = Thermo couple probe
Standing unit 5002100
Table unit 5002101
9 = Thermo couple probe
seal 6005260
10 = Cable binder 4007087
11 = Hose to unit drip tray
12 = Bypass hose
13 = Bypass gauge pipe
2016007
14 = Copper seal 6015060
15 = Hexagon nut M6 self
locking 8004042
16 = Hose clamp
17 = Breather pipe
18 = Angle hose connection
19 = Insert nozzle
condenser
20 = Outer floor
21 = Floor clap
22 = Screw M5 with washer
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Service Handbook OEB/OES/OGB/OGS
Check:
After the programme has been started, the unit is not functioning. In the funtion
display, the symbol "Unit started" .is lit
i
Information:
The door magnet switch (in the door catch) switches the motor and the heating
elements off, if the door latch is turned in the airing position (door latch is
horizontal) .
1= Outer door
2= Door latch Holder catches
3= Door latch part no. 6012000
4= Locking worm
5= Holes for door latch
6= Hexagon socket screws M6
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i
Information:
The life span of a combination oven steamer is greatly dependent on the water
quality (calcification and corrosion).
This unit offers the possibility to measure the conductiveness of minerals present in
the water.
Further information on required water quality can be found in the Installation
Handbook Chapter 4.1 Water Connection.
Advice:
If the water value is higher than those on the chart, a water treatment system
must be used on the combination oven steamer !
CONVOTHERM recommends a BRITA partial desalinization system.
If the water value is lower than those on the chart, the existing water treatment
system must be checked!
Also after water treatment, the water must be of drinking quality.
i
Information:
This measuring unit is seen as a technical aid and does not replace a chemical
water analysis.
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Service Handbook OEB/OES/OGB/OGS
Check:
Water drops on the lower corners of the unit because it is not water-tight.
Instructions:
1. Remove the hygienic door gasket.
2. Dry both lower corners of the door gasket frame.
3. Clean both corners with alcohol or acetone.
4. Re-seal the corners with silicone E 43, Part No. 700 40 20.
Safety: Important
5. Allow the silicone 24 hours to harden (vulcanisation time) before putting the
door gasket back in!
Outer casing
Inner casing
Silicone glue
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Service Handbook OEB/OES/OGB/OGS
i
Information – What is glass corrosion?
If the inner glass panel is covered in a milky-grey cloudiness, that can no longer be
removed with lime remover, it is from glass corrosion.
i
Information – Solving the problem
Because glass corrosion means irreversible damage, the inner glass panel
must be replaced.
To avoid this happening again, the following prevention measures must be
carefully followed.
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Service Handbook OEB/OES/OGB/OGS
Prevention measures:
Water softening systems are not suitable for combination oven steamers.
Reason: Water softening systems are regenerated with salt NaCl.
Hinweis
Notice:
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Service Handbook OEB/OES/OGB/OGS
Attention:
Scratches on the glass panel of the inner or outer door, present the danger of
breakage and need to be replaced!
Check:
Scratches on the glass panel of the inner or outer door
Glass panel breakage on the inner or outer door
i
Information:
When the oven door is opened and the unit is hot, the inner door can bulge
approx. 1-2 cm towards the oven. This is a normal process because the inner
door has a floating assembly and thereby the thermal tension is diverted.
The door hinges as well as the sliding surfaces of the disappearing door
should be regularly smeared with an odorless cooking oil or another approved
food grease
Please make sure to tell your customers!
Safety:
Maintenance and repair work should only be performed on a cold unit.
Do not open the inner door at temperatures of > 80°C.
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Service Handbook OEB/OES/OGB/OGS
1= Locking corner
2= Inner door
3= Outer door
4= Holding clamp
5= Hinge inner door
6= Hinge safety
1= Outer door
2= Inner door
3= Holding clamps
4= Hinge inner door
5= Hinge safety
6= Strap hinge upper
7= Strap hinge lower
8= Door clasp
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Service Handbook OEB/OES/OGB/OGS
Check:
Scratches on the glass panel of the outer door
Panel is broken
Safety:
Maintenance and repair work should only be performed on a cold unit.
Do not open inner door at temperatures > 80°C.
Secure the screws with screw locking lacquer ( i.e. Loctite).
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Service Handbook OEB/OES/OGB/OGS
1 = Outer door
2 = Slot panel
3 = Upper hinge plate (fastened onto the slot panel with washer, spring washer
and screw)
4 = Lower part of the upper hinge plate
5 = Lower hinge plate
6 = Stop plate
Notice:
Using a marker, mark the setting of the hinge plate stop before disassembling.
The distance of the door to the front piece can be adjusted with the hinge
plate stop.
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Information – Lieferzustand / Delivery :
Anleitung / Instructions:
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Information:
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Safety:
When working on the unit, make sure that the main power supply is disconnected
(an all-pole isolation switch with a minimum contact opening of 3 mm must be
located close to the unit – on site) and ensured against switching on again.
Special tools:
Pipe spanner 8 mm
Adjustable wrench 8 mm
1= Convection heater
2= Seal Part.-No.: 6015025
3= Heater fastening
4= Hexagon nuts M 5 pipe spanner 8 mm
5= Fan wheel
6= Hexagon nuts M 5 pipe spanner 8 mm
Cross reference:
Service Handbook
6.8 Motor removal and installation
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i
Information:
The Convection heat exchanger can be removed for repairs. Normally, this is only
necessary for repairing mechanical damage on the heat exchanger or for changing
the seals.
Safety:
Follow all the step descriptions with great care.
After removing and replacing the heat exchanger, all connections in and
outside of the unit must be checked for tightness (Gas detector or leak spray).
After removing and replacing the heat exchanger, the gas exhaust values
must be checked (CO less than 1000 ppm, CO2 according to the information
in the Service Handbook instructions "6.25 Readjusting the Gas valves“).
Instructions:
1. Unit preparation
Switch off the unit power supply and turn off the gas supply.
Remove the left cover.
2. Remove the firing automatic 1
Unplug the connection on the front side of the firing automatic 1.
Remove the cover 2 from the firing automatic and take the firing automatic
off the gas valve 3.
3. Remove the burner blower 4
Unplug the connection on the burner blower 4.
Remove the nut 5 on the gas flange.
Hang the burner blower with a string or something similar from the ceiling so
that it is not in the way when you continue to work.
AS/11-2011 / Item 7016560 6_22e_Removing and replacing the Convection heat exchanger_b.doc
Page 1 / 3
Service Handbook OGB/OGS
Instructions:
1. Check the burner insert 6 before installing.
Check the heat electrode electrical circuit.
Check that there are no hairs (from the burner sock) between the burner and
the monitor electrode.
Lay the ionisations electrode cable so that there is approx. 2cm distance
maintained to the burner pipe (if necessary, remove the cable connection
and set it in again).
2. Install in the reverse sequence.
Install the heat exchanger in the reverse sequence step-by-step. (see
removing instructions).
Assembly advice:
Coat all the nuts with copper paste before the installation.
Don’t forget the restriction flange 10 between the blower and the burner
insert (+ two seals 13)!
Check the distance between the fan wheel and the heat exchanger
(Distance should be min. 8mm).
3. Test
Turn on the gas supply.
Switch on the power supply.
Check all of the connections for tightness (Gas detector or leak spray).
AS/11-2011 / Item 7016560 6_22e_Removing and replacing the Convection heat exchanger_b.doc
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Service Handbook OGB/OGS
1= Firing automatic
2= Firing automatic cover
3= Gas valve
4= Burner blower
5= Blower flange screws
6= Burner insert
7= Nuts on burner insert flange
8= Nuts on gas exhaust pipe flange
9= Gas exhaust pipe
10 = Restriction flange
11 = Heat exchanger
12 = Holder for heat exchanger
13 = Restriction flange seals (2x)
14 = Gas exhaust seals (2x)
15 = Heat exchanger seals (2x)
AS/11-2011 / Item 7016560 6_22e_Removing and replacing the Convection heat exchanger_b.doc
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Service Handbook OGB/OGS
i
Information:
Convection burner: When changing the monitoring electrode / ignition
electrode, the burner must be removed.
Steam generator burner: The monitoring electrode/ ignition electrode can be
changed without removing the burner.
Safety:
Follow all the step descriptions with great care.
After removing and replacing the burner, all connections in and outside of the
unit must be checked for tightness (gas detector or leak spray).
After removing and replacing the burner, the gas exhaust values must be
checked (CO less than 1000 ppm, CO2 8% to 11% depending on the gas type
according to the information in the Service Handbook instructions "6.25
Readjusting the Gas valves“).
Instructions:
1. Unit preparation
Switch off the unit power supply and turn off the gas supply.
Remove the left cover.
2. Remove burner controller 1
Unplug the connection on the front side of the burner controller 1.
Remove the cover 2 from the burner controller and take the burner controller
off of the gas valve 3.
3. Remove the burner fan 4
Unplug the connection on the burner fan 4.
Remove the nut 5 on the gas flange.
Hang up the burner fan to the ceiling so that it does not interfere with your
further work.
Page 1 / 3
Service Handbook OGB/OGS
Instructions:
1. Check the burner insert before installing.
Check the heat electrode electrical circuit.
Check that there are no hairs (from the burner sock) between the burner and
the monitoring electrode.
The cable of the ionisations electrode must not touch the burner. Make sure
that for convection burner a distance of 2 cm between cable and burner tube
is ensured. On steam generator burners, this is not necessary.
2. Install in reversed order.
Install the burner in reversed order step-by-step. (see removing instructions).
Assembly advice:
Coat all the nuts with copper paste before installation.
Don’t forget to reinstall the restriction flange 10 and two seals 13 between
burner fan and the burner insert.
3. Test
Turn on the gas supply.
Switch on the power supply.
Test all connections for tightness (Gas detector or leak spray)
Start unit operation
After removing and replacing the burner, check the gas exhaust values (CO
less than 1000 ppm, CO2 8% to 11% depending on gas type see Service
Handbook 6.25)
When the burner is running check all connections for tightness (Gas detector
or leak spray): now you can check the connections on the blower 4 and
burner insert 6!
Page 2 / 3
Service Handbook OGB/OGS
1= Burner controller
2= Burner controller cover
3= Gas valve
4= Burner fan
5= Burner fan flange screws
6= Burner insert
7= Nuts on burner insert flange
8= Nuts on exhaust gas pipe flange
9= Exhaust gas pipe
10 = Restriction flange
11 = Heat exchanger
12 = Bracket for heat exchanger
13 = Restriction flange seals (2x)
14 = Gas exhaust seals (2x)
15 = Heat exchanger seals (2x)
Page 3 / 3
Service Handbook OGS/OGB
i
Information:
After replacing the gas valve, the unit must be adjusted to the required exhaust
gas values according to these instructions.
The unit is provided with a 100% premixed blower burner. This is why a
conventional adjustment of the burner pressure is not possible. The unit is
adjusted via the installation of the gas panels and the adjustment of the gas
valve and adapted to the existing gas type and gas pressure. By minimum and
maximum blower speed, the allowed CO 2 value must be maintained.
The values on the Wobbe index can be obtained from your local gas supplier.
Safety:
Before adjusting the gas valve, read through the entire instructions and
absolutely adhere to the sequence of steps.
Each step explanation is to be carried out carefully.
Each outside and inside connection of the unit is to be checked for sealed
tightness before operating the unit (Gas detector or leakage spray).
Necessary tools:
Gas exhaust measuring instrument
(with CO- and CO 2 -Sensor)
Screwdriver average
Torx wrench TX25 and TX40
Page 1 / 12
Service Handbook OGS/OGB
i
Information: Arrangement for the burner and gas exhaust valve
HL1 HL1
OGS OGB
6.10 6.10
6.20 DE 6.20
10.10 10.10
10.20 10.20
12.20 12.20
HL1 HL1
OGS
20.10 OGB
20.10
20.20
20.20
HL2 HL2
DE
Attention:
The sequence of the burner adjustment on units with more than one burner
must absolutely be adhered to.
Page 2 / 12
Service Handbook OGS/OGB
i
Information:
On the burner flange behind the blower, you will find a number code = Ø the air
panel. This number code must correspond with the information on Chart 1.
The number code can be read when you look along the blower onto the air
panel/burner flange.
The numbers cannot be reversed.
If the number code does not correspond with Chart 1, then please notify your
CONVOTHERM Customer service.
On units 10.10 and 20.10 check, whether the type of the heat exchanger is
corresponding to the number code of the air panel.
40
40 60
50
Page 3 / 12
Service Handbook OGS/OGB
i
Information:
The gas panel (see following picture) functions as a gas nozzle for the blower
burner.
The gas panel is assembled between the gas valve and the Verturi.
For the size of the gas panel to be assembled, refer to Chart 2.
Page 4 / 12
Service Handbook OGS/OGB
1. 2.
to stop 1½
i
Information:
When there are 2 convection burners, the upper burner = HL1 must be
adjusted first. To do this, the 12-pole connection on the firing automat of the
lower burner= HL2 must be disconnected. When adjusting the lower burner
afterwards, the connection on the upper burner must remain connected! Also,
when adjusting the steam generator burner, the connections on the convection
burners must be connected!
Page 5 / 12
Service Handbook OGS/OGB
Advice:
The set speed START and MIN are not changed any more during the adjustment.
Page 6 / 12
Service Handbook OGS/OGB
OGS OGB
6.10 6.10
6.20 6.20
10.10 10.10
10.20 10.20
12.20 12.20
Measure the gas exhaust value, after 1 minute read the measured value and
check with the CO 2 value on the Chart 4 "Gas exhaust values @ Max".
Record the CO 2 and CO values. At a CO value > 500 ppm switch off the unit
and check the cause of the excessive CO value.
O2 O2
CO 2 CO 2
Page 7 / 12
Service Handbook OGS/OGB
Measure the gas exhaust values, after 1 minute read the measured value and
check with the CO 2 value on Chart 5 "Gas exhaust value @ Min “.
Record the CO 2 and CO values. At a CO value > 500 ppm switch off the unit
and check the cause of the excessive CO value.
Page 8 / 12
Service Handbook OGS/OGB
Instructions:
Check the measured gas exhaust values from Step 9 on Chart 5 "Gas exhaust
value @ Min" and if necessary, set the correct value on the gas valve using the
screw (Torx wrench).
Page 9 / 12
Service Handbook OGS/OGB
The burner blower runs at the Start speed. After successful ignition of the
burner, it is automatically increased to MAX speed.
Measure the gas exhaust values, after 1 minute read the measured value and
check with the CO 2 value on the chart 4 " Gas exhaust values @ Max“.
Record the CO 2 and CO values. At a CO value > 500 ppm switch off the unit
and check the cause of the excessive CO value.
If the measured gas exhaust values do not correspond to the values on the
chart, the process must be repeated starting with Step 8.
If after this process is repeated, the values are still not maintained, then
contact your CONVOTHERM Customer service.
Instructions:
Each outside and inside connection of the unit is to be checked for sealed
tightness before operating the unit (Gas detector or leakage spray).
Page 10 / 12
Service Handbook OGS/OGB
i
Information:
On units 20.10/20.20 when finished, the lower burner HL2 must be checked and
adjusted if necessary. Repeat the process starting with Step 1.
On OGB units the steam generator burner DE must also be checked and adjusted
if necessary. To do this, the procedure starting with Step 1 must also be repeated.
1. HL1
2. HL2
3. DE
Page 11 / 12
Service Handbook OGS/OGB
Instructions:
Record the gas type and gas pressure on the label enclosed in shipping or cut
the strips with the preset values out of the label.
Apply the strips onto the correct field on the
nameplate of the unit.
Page 12 / 12
Service Handbook OEB/OES/OGB/OGS
Page 1 / 4
Service Handbook OEB/OES/OGB/OGS
Safety:
Maintenance and repair should only be performed on a cold unit.
i
Information:
A defective or hanging door is replaced.
Door gap to front piece >< 10 mm
Instructions:
Loosen the screws 2 + 8 on the upper 1 and
lower 7 hinge plate, enough so that the hinge plate
can slide straight.
Straighten the door.
Tighten the screws 2 + 8 again.
i
Information:
Door doesn't seal, or
Door is difficult to close.
Instructions:
Remove the covering 5 of the slot panel 3.
Thereby, removing the two MLF screws 9 and
hang the covering upwards and out.
Loosen the three hexagon socket screws 6.
By sliding the front stop plate 4 you can adjust the door
(Distance door – unit: 8 mm).
Advice:
The slot panel must be parallel to the front unit edges..
If after adjustment the door still releases steam, a new set of door gaskets,
Part No.: 3417275 can be installed. When this set is used, the door inner
surface is pressed against the door gasket with an additional washer.
Cross reference:
Service Handbook 6.15 Sealing the Corners on the Door Gasket Frame
Page 2 / 4
Service Handbook OEB/OES/OGB/OGS
Check:
Door rattles when slid forwards and backwards.
Maintenance:
Keep guide rails and rollers clean.
Wipe the guide rails with an oiled cloth – do not use water spray!
Page 3 / 4
Service Handbook OEB/OES/OGB/OGS
6.30.3 Replacing the screen for the slot panel (Marine version)
Instructions:
Remove the covering (see
Pos. 2 + 3 in picture on the previous page) of the slot panel 4.
Unscrew the nut 5 with the washer
above and below the ball catch 1
and remove the ball catch.
Screw on the new ball catch
1 with the 2 screws 6 and nuts 5
and washers.
Assemble the covering for the slot
panel
4 again.
Page 4 / 4
Service Manual
OEB/OES/OGB/OGS/Mini-world
First Edition!!!
Summary
2.1 Control panel for EasyTouch control (ST7000)
Cross reference:
For further information on the control panel see the operating instructions for the
easy touch controls
Page 1 / 2
Service manual OEB/OES/OGB/OGS/Mini-world
1
3
2
Cross reference:
For further information on the control panel see the operating instructions for the
easy touch controls
Page 2 / 2
Service manual OEB/OES/OGB/OGS/Mini-world
Instructions:
Press the three gear wheels on Æ The service level for the basic
the screen settings appears
i
Information: The buttons and their functions
Page 1 / 7
Service manual OEB/OES/OGB/OGS/Mini-world
i
Information: Buttons that appear on all pages and their functions
In the footer area there are buttons which mean the same on all pages:
A keyboard appears on the screen to enter digits. The buttons on the keyboard have
the following meanings and functions:
Instructions:
Page 2 / 7
Service manual OEB/OES/OGB/OGS/Mini-world
1. Language
Press the " Date/Time " symbol Æ Use the "+" and "-" buttons to set
on the screen the time and the date in the
calendar. Confirm your settings
by pressing "Save".
Page 3 / 7
Service manual OEB/OES/OGB/OGS/Mini-world
3. Sounds
Press the " Sounds " symbol on Æ Press the "Volume" tab to get to
the screen the volume setting. Use the "+"
and "-" buttons to adjust the
volume and confirm your
settings by pressing "Save".
Page 4 / 7
Service manual OEB/OES/OGB/OGS/Mini-world
3.6.3 How to work with the diagnosis system in the service programme
Instructions:
You will enter the service programme that is divided into up to 6 subcategories
(tabs). Press the tab to call up the desired subcategory.
1. Settings = target values
2. Visual = flow chart of the appliance functions
3. I/O = inputs and outputs
4. Individual = appliance start from the service programme (for gas settings)
5. IDM
6. Gas = gas setting parameter (only shown for gas appliances and in dummy
mode).
Page 5 / 7
Service manual OEB/OES/OGB/OGS/Mini-world
Instructions:
Page 6 / 7
Service manual OEB/OES/OGB/OGS/Mini-world
The "Individual" tab gives you In the "Gas" group actuators and
the option of starting the parameters are shown which are
appliance from the service also relevant for setting the
programme. This is especially burner for gas appliances.
necessary for the purpose of
setting the burner for gas
appliances.
Page 7 / 7
Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
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Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
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Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
E03.4- Error frequency • Mains voltage supply has faults, possibly also
xxx-yyy converter 1 (for top undervoltage
motor) • Frequency converter defective
• FC dirty
• Wiring space temp. too high (but E02 is not being
displayed yet Check wiring space cooling
• Check operation of auxiliary fan
• Fan blocked or wrong motor
• Motor defective
• FC defective
• For an explanation of the parameter xxx-yyy-zzz
see the end of 5.1 page 12
E03.8- Temperature of the • Fan motor has excessive temperature in the
xxx-yyy fan motor 2 (bottom) winding (over 165°C)
too high a) One phase is missing from the power connection
b) Fan motor is defective
c) One phase is not connected through from the
contactor
d) Microfuse F10 (6.3 A or 10 A for
floor models) has tripped
e) Thermoprotection contact in the motor winding
(bi-metallic strip) defective or interrupted
• For an explanation of the parameter xxx-yyy-zzz
see the end of 5.1 page 12
E03.16- The speed sensor of • Motor speed not reached
xxx-yyy the fan motor 2 • Speed sensor on the motor defective
(bottom) is no longer • Mains voltage supply has faults, possibly also
reporting a speed undervoltage
• Frequency converter defective
• FC dirty
• For an explanation of the parameter xxx-yyy-zzz
see the end of 5.1 page 12
E03.32- Error frequency • Mains voltage supply has faults, possibly also
xxx-yyy converter 2 (for top undervoltage
motor) • Frequency converter defective
• FC dirty
• Wiring space temp. too high (but E02 is not being
displayed yet Check wiring space cooling
• Check operation of auxiliary fan
• Fan blocked or wrong motor
• Motor defective
• FC defective
• For an explanation of the parameter xxx-yyy-zzz
see the end of 5.1 page 12
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easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
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Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
- Burner stocking braid has a short circuit to earth to
the ionisation electrode
- Ionisation electrode cable is resting on earth
(in the burner or on motor cover)
• Air in gas pipe
• Gas tap closed
• Input undervoltage (< 195 V) (appliance connected
via cable reel)
• OGS/OGB 10.20/12.20/20.20 (and 20.10 only SG)
starts poorly/does not start after glow electrode
replacement
- Wrong glow igniter fitted: short instead of long;
correct is 4018001 = long (wrong is 4018002 =
short)
• STL has triggered (test passage)
• Burner fan is not running (visual inspection or in
speed actual value in the service programmes)
• Interruption in monitoring electrode wiring
E05.1 No gas • B7.1 Safety temperature limiter for hot air has
triggered (test passage)
• No gas at the burner HA1 (hot air1)
• In addition same causes possible as with E05.0
E05.2 No gas • B7.2 Safety temperature limiter for steam generator
has triggered (test passage)
• No gas at the burner SG (steam generator)
• In addition same causes possible as with E05.0
E05.3 No gas • No gas at the burner HA2 (hot air2)
• In addition same causes possible as with E05.0
E05.4-1 No gas • Start speed at the burner HA1 not reached
PWM signal interrupted
E05.4-2 No gas • Start speed at the burner HA1 not reached
Possibly voltage supply disturbed
E05.5-1 No gas • Start speed at the burner SG not reached
PWM signal interrupted
E05.5-2 No gas • Start speed at the burner SG not reached
Possibly voltage supply disturbed
E05.6-1 No gas • Start speed at the burner HA2 not reached
(only 20.10 / 20.20) PWM signal interrupted
E05.6-2 No gas • Start speed at the burner HA2 not reached
(only 20.10 / 20.20) Possibly voltage supply disturbed
E05.7-1 No gas • Full load speed at the burner HA1 not reached
PWM signal interrupted
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Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
E05.7-2 No gas • Full load speed at the burner HA1 not reached
Possibly voltage supply disturbed
E05.8-1 No gas • Full load speed at the burner SG not reached
PWM signal interrupted
E05.8-2 No gas • Full load speed at the burner SG not reached
Possibly voltage supply disturbed
E05.9-1 No gas • Full load speed at the burner HA2 not reached
(only 20.10 / 20.20) PWM signal interrupted
E05.9-2 No gas • Full load speed at the burner HA2 not reached
(only 20.10 / 20.20) Possibly voltage supply disturbed
E05.10 No gas • Interruption of Flame OK or Alarm Signal between
(from software 4.15) flame controller - control module HA1.
Wait 20 seconds, if Check connection between FA and CM / GM:
there is no “Flame CM (Control Module): for OGS 6.10 to OGS 12.20:
OK” or “Alarm X14:1/2 and X15:12 (for appliances without GM)
Signal” GM (Gas Module): Plug X20:5/6 and X25:10
FA (Flame Controller): Terminals 1, 2, 5
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Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
E12.4 Core temperature • Temperature of CTS sensor already higher than the
ID=28 sensor 4 - excessive maximum possible desired value (sensor not
temperature inserted into food correctly)
E13.0 Steam generator (B4 • Foaming in the steam generator when cooking (due to
thermoelement) e.g. wrong, non-original CONVOTHERM cleaning
Excessive agents)
temperature (if
temperature • Calcification of the steam generator
measured in the SG • Boiling dry of the immersion heaters due to double
>120°C) level sensor's short circuit to earth
E15.0 Condenser sensor • Water reservoir in the condenser too hot:
ID=21 (B3- thermoelement) a) Tap closed
excessive b) Appliance connected to hot water
temperature c) Solenoid valve “condenser cooling” defective
(if temperature in d) Coil from the solenoid “condenser cooling”
the condenser defective
measured > 100°C) e) Inlet filter in the solenoid valve contaminated
f) Quenching nozzle in the condenser/siphon blocked
E16 Demoisturisation • Demoisturisation flap faulty
flap operating fault a) Stiff
(only 6.06) b) Motor contact
c) Motor defective
d) Flap blocked
e) Cable defects (contact / motor)
E21.0 Oven sensor (B6- • Sensor wiring interrupted (plug X16 of the control
ID=5 thermoelement) module)
interruption
• Oven sensor (B6) interrupted (defective)
E21.1 Oven sensor B6 (in • Thermoelement sensor (B6) has contact with
ID=14 front of fan) - Short appliance housing
circuit to earth
• Thermoelement (B6) defective
E22.0 Core temperature • Sensor wiring interrupted (plug X16 of the control
sensor module)
(B10- thermoelement)
interruption (if more
• CTS sensor (B10) interrupted (defective)
than 2 measuring
points are interrupted)
E22.1 CTS1 core • Sensor wiring interrupted (plug X16 of the control
ID=6 temperature sensor module)
failure
(B10- thermoelement)
• CTS sensor (B10) interrupted (more than 2
thermoelements defective)
interruption
E22.2 CTS2 core • Sensor wiring interrupted (plug X16 of the control
ID=7 temperature sensor module)
failure
(B10- thermoelement)
• CTS sensor (B10) interrupted (more than 2
thermoelements defective)
interruption
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Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
E22.3 CTS3 core • Sensor wiring interrupted (plug X16 of the control
ID=8 temperature sensor module)
failure
(B10- thermoelement)
• CTS sensor (B10) interrupted (more than 2
thermoelements defective)
interruption
E22.4 CTS4 core • Sensor wiring interrupted (plug X16 of the control
ID=9 temperature sensor module)
failure
(B10- thermoelement)
• CTS sensor (B10) interrupted (more than 2
thermoelements defective)
interruption
E23.0 Steam generator (B4 • Sensor wiring interrupted (plug X16 of the control
thermoelement) module)
interruption • Steam generator (B4) interrupted (defective)
E23.1 Steam generator • Thermoelement sensor (B4) has contact with
(sensor B4 in boiler ) appliance housing due to boiler overheating
- short circuit to earth
• Steam generator (B4) defective
E24.0 Bypass sensor (B5- • Sensor wiring interrupted (plug X16 of the control
thermoelement) module)
interruption
(not for 6.06) • Bypass sensor (B5) interrupted (defective)
E25.0 Condenser sensor • Sensor wiring interrupted (plug X16 of the control
ID=3 (B3- thermoelement) module)
interruption • Condenser sensor (B3) interrupted (defective)
E25.1 Condenser sensor - • Thermoelement sensor (B3) has contact with
ID=12 (sensor B3 in appliance housing
condenser) short
circuit to earth • Condenser sensor (B3) defective
E26.0 Safety temperature • Sensor wiring interrupted (plug X17 of the control
limiter (B8- module)
thermoelement)
interruption • STL (SG) sensor (B8) interrupted (defective)
E26.1 Safety temperature • STL (SG) Thermoelement sensor (B8) has contact
limiter - (B8 in boiler) with appliance housing due to boiler overheating
short circuit to earth
• STL (SG) sensor (B8) defective
E27.0 STL (B8- • Foaming in the steam generator when cooking (due to
ID=19 thermoelement) e.g. wrong, non-original CONVOTHERM cleaning
excessive agents)
temperature
(STL measures a • Calcification of the steam generator
temp. >130°C in the • Boiling dry of the immersion heaters due to double
SG when SG heaters level sensor's short circuit to earth
switched on)
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Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
E29.0 Short circuit to earth • A thermoelement sensor has contact with appliance
of a thermoelement housing
• Connection between sensor wire and sensor housing
Test individual sensors for short circuit to earth
(beginning with CTS)
E29.1 CTS1 short circuit to • Thermoelement sensor B10 has contact with
ID=15 earth appliance housing
Possible cause:
a) Sensor wiring broken
b) Water has entered measuring tube
c) Thermoelement defective.
E29.2 CTS2 short circuit to • Thermoelement sensor B10 has contact with
ID=16 earth appliance housing
Possible cause:
a) Sensor wiring broken
b) Water has entered measuring tube
c) Thermoelement defective.
E29.3 CTS3 short circuit to • Thermoelement sensor B10 has contact with
ID=17 earth appliance housing
Possible cause:
a) Sensor wiring broken
b) Water has entered measuring tube
c) Thermoelement defective.
E29.4 CTS4 short circuit to • Thermoelement sensor B10 has contact with
ID=18 earth appliance housing
Possible cause:
a) Sensor wiring broken
b) Water has entered measuring tube
c) Thermoelement defective.
E33.0 Steam generator • Immersion heater defective
operating fault (No
temperature increase • Heater contactor defective
in the SG within • Calcified B3 sensor
3 mins. by >5°C on
the B3 sensor)
E34.0 SG pump error • Pump defective (M4)
Pump does not start
(double level sensor • Pump blocked / contaminated
does not reach • Water level sensor has short circuit to earth due to
lower level within 20 calcification
secs.)
• Filling gap of the area touching the water is calcified
together with the double level sensor
E80.0 ID error (identity • It cannot be determined whether the appliance is gas
error) or electric, therefore all outputs are switched off.
• IDM module defective
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Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
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Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
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Service manual OEB/OES/OGB/OGS
Error numbers "zzz", "xxx" and "yyy" are binary coded, i.e. the error numbers shown on the display
must be converted with the use of the following tables.
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Service manual OEB/OES/OGB/OGS
5.2 General
5.2.1 No interior lighting, however • Light bulb of interior light defective
appliance fully functioning
• Microfuse defective
5.2.2 After starting a programme • Doors not closed
appliance not functioning
• Magnet on the door is not in the right
position
• Solenoid switch in the door stud defective
• Check setup of the appliance (examine floor
model for warping)
• Appliance is set to dummy version Set to
normal version: c12=305; c13=999
5.2.3 Not enough water, • Due to insufficient rinsing of the steam
however no display of the generator foaming water
insufficient water symbol in the
display of the electronics, boiling • Water level sensor has short circuit to earth
dry of the immersion heaters due to contamination/calcium in the steam
generator
• Contact problem on level sensor (possibly
short circuit to earth)
• Opening in the area in the steam generator
touching the water closed by calcium
deposits
5.2.4 Water runs underneath the • Building’s drainage pipe blocked
floor of the appliance from the
condenser overflow • Building’s tundish funnel blocked
5.2.5 Water inside the oven • Dirt filter in the outflow of the working
chamber contaminated
• Condenser blocked (dirt filter not present)
• Demoisturisation tray dirty
5.2.6 No temperature increase • Safety temperature limiter B7 has tripped
in convection mode
• Heater contactors do not pull in
a) Contact problem on heater terminals
b) Heater contactor defective
• Hot air heaters defective
5.2.7 Uneven browning • Suction plate not correctly fitted
• Heat produced by the hot air heater is too
low
• Application error: e. g. not sufficiently pre-
heated
• Load not centrally placed in the oven
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5.2.8 Water drips out of the front • Seak between inner and outer housing is
area of the appliance floor in worn or missing Check seal groove for
table-top models door seal
• Channel seal between appliance drip tray
and housing is missing
• Door seal worn
5.2.9 Too dry or too wet in • Pressure balance valve in oven ceiling open
programmes with steam Check and adjust, if necessary, clean
• Pressure balance valve in oven ceiling
blocked Clean with hand shower
• Solenoid valves are not closing properly
• Bypass sensor greased up / bypass
opening blocked (not with OES 6.06)
• Demoisturisation activated
5.3 Steam generator
5.3.1 Steam generator is still not • Check polarity of the B4 sensor connection
ready to operate after 5 mins (green/white)
• Overfilling of the steam generator
• Heater contactors do not pull in
a) Contact problem on terminals
b) Heater contactor defective
• Immersion heater / heat exchanger in the
steam generator calcified
• Immersion heater defective
5.3.2 Uncontrolled steam supply • Check polarity of the B4 sensor connection
in stop mode, and moisture in (green/white)
the convection programme
• Steam generator or pre-heating sensor
calcified see 4.4 Decalcifying the
CONVOTHERM
• Pre-heating temperature set too high in c01
• Electronics’ temperature detection defective
( Replace control module CM)
5.3.3 Steam generator is no long • Check polarity of the B5 sensor connection
switching off (green/white)
• Bypass pipe has come loose
• Bypass pipe T-piece and B5 blocked or
greased up
• Constant water supply in the condenser
• Electronics service programme c 05 on
permanent steaming
• Short circuit of the B5 sensor wiring
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5.4 Condenser
5.4.1 Constant water supply in • Solenoid valve Y1 is not closing
the condenser a) Solenoid valve contaminated
b) Solenoid valve defective
c) Water pressure too low
• Short circuit of the B3 sensor wiring
• Appliance connected to hot water Cold
water
• Solenoid valve Y1 reversed with Y2 or Y3
5.4.2 No supply of cooling water • Check polarity of the B3 sensor connection
in the condenser or supply too (green/white)
low
• Water supply pipe closed
• Condenser quenching nozzle contaminated
• Dirt filter in hose fitting contaminated
• Inlet filter in the solenoid valve
contaminated Clean
• Solenoid valve Y1 is not opening
a) Solenoid coil defective
b) Solenoid valve defective
• Short circuit of the B3 - sensor wiring or
cooling sensor B3 defective
5.5 Motor
5.5.1 Motor does not run after • Appliance is set to dummy version
start of programme
• Door contact switch defective
Twist lever catch (catch screw) too far from
the Reed contact
• Test door contact switch in service
programme r23; if necessary, make
appliance level (above all with floor models)
• Motor contactor K5/K50/K55/K56/K57 does
not pull in
a) Contact problem on the terminals
b) Motor contactor defective
• Fan malfunction (excessive temperature) E
03
• Test motor contactors (K5, K50, K55, K56,
K57) for sticking contacts
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41
43
42
44
Picture of new supply
module still missing
Supply module
Operating module
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Service manual OEB/OES/OGB/OGS
Gas module
36 = Flame OK HA2
GM
35 = Flame OK SG
34 = Flame OK HA1
24 = Reset HA1
26 = Error
23 = Heat
demand HA1 25 = Diagnostics LED (always on)
22 = Burner alarm 19 = Fan HA2 PWM
HA1 18 = Fan SG PWM
17 = Fan HA1 PWM
10 = Reset SG
9 = Heat demand SG
Hints:
8 = Burner alarm SG green LED = input
red LED = output
HA1 = Hot air burner, top
HA2 =Hot air burner, bottom
SG = Burner for steam
generator
5 = Reset HA2
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Service manual OEB/OES/OGB/OGS
i
Information: No warm-up without an error message
Check if the inputs for controlling the
operation are being controlled appropriately.
When you switch on the appliance or perform a manual reset
after a fault or in response to a stop command, the motor
can only warm up again after the “right run” or “left run”
commands have been reset. Otherwise, the converter shows
“rdy” or “nSt” on display 41, but does not warm up.
i
Information: Operation malfunction without an error
message
Check on the converter clamps to see if voltage is being supplied from the mains.
Remove all connections on clamps U, V and W of the converter (check motor cable or
motor for a short-circuit between phase and earth).
i
Information: Error displayed
The cause of the fault must be resolved before you perform a reset. You can reset any
fault by turning the converter off and then on again.
In the event that the motor short-circuits, switch off the power to the frequency
converter for 5 minutes to make sure the heated electronic components in the
frequency converter cool down.
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Service manual OEB/OES/OGB/OGS
OEB OES OGB OGS Error Error description Possible cause or remedy
message
E03.0- Fan malfunction • Fan motor has excessive temperature in the winding
0-0 (excessive a) One phase is missing from the power connection
temperature in the b) Fan motor is defective
motor winding) c) One phase is not connected through from the
thermoprotection contactor
contact has tripped d) Microfuse F10 (6.3 A or 10 A for floor models)
has tripped
e) Thermoprotection contact in the motor winding
(bi-metallic strip) defective or interrupted
E03.0- CrF • Replace the converter
0-0 Charging switch
(ALTIVAR [41] display)
E03.0- InF • Check the environment (electro magnetic
0-0 Internal fault compatibility)
(ALTIVAR [41] display) • Replace the converter
E03.0- ObF • Braking or driving load too strong
0-0 Excess voltage at
end of process
(ALTIVAR [41] display)
E03.0- OCF • Moment of inertia too high or load too strong.
0-0 Excess current Check the motor /converter dimensioning / check
load
(ALTIVAR [41] display)
• Mechanical blockage, check the mechanics
E03.0- OHF • Check the motor load, converter and environment
0-0 Converter ventilation. Wait for it to cool down before switching
overloaded on again.
(ALTIVAR [41] display)
E03.0- OLC • Current strength above overload threshold value
0-0 Excess current • Check mechanics (wear and tear, mechanical
(ALTIVAR [41] display) steering heaviness, lubrication, obstructions,…)
E03.0- OLF • Check the thermoprotection settings for the motor
0-0 Motor overload and motor overload. Wait for it to cool down before
switching on again.
(ALTIVAR [41] display)
E03.0- OSF • Check the mains voltage
0-0 Excess voltage
(ALTIVAR [41] display)
E03.0- SCF • Check connection cable between converter and
0-0 Motor short circuit, motor and the motor insulation
insulation fault
(ALTIVAR [41] display)
E03.0- USF • Check the mains voltage
0-0 Under voltage
(ALTIVAR [41] display)
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Mini-world service manual
The last 10 error messages are stored in the service programme r38. In this service programme you
can query the error messages with date and time (by pressing Mr. C) and delete them in the service
programme d01. With the easy touch controls, to query the last error messages you must switch to the
settings screen see chapter 3.6
For the various software versions of the easy touch controls the error messages are shown using ID
numbers see error messages in table.
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Fatal No viable record • When switching on and booting the appliance controller finds
IDM in the IDM no viable record either in the control module itself or in the IDM
error module and a) Due to overvoltage record in the IDM was destroyed
control module b) IDM module defective
c) Contact problems of the X10 plug
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Mini-world service manual
IDM IDM module error • When switching on and booting the appliance controller finds no
error viable record in the IDM. If there is a viable record in the CM itself,
there is an attempt to transfer this to the IDM. If this works, the
error disappears, if not, the error always appears briefly when
switching on
Fit new IDM
5.2 General
5.2.1 No interior lighting, however • Light bulb of interior light defective
appliance fully functioning
• Microfuse defective
5.2.2 After starting a programme • Doors not closed
appliance not functioning
• Magnet on the door is not in the right position
• Solenoid switch defective
• Appliance is set to dummy version Set to normal
version: c12=305; c13=999
5.2.4 Water runs underneath the floor of • Building’s drainage pipe blocked
the appliance from the condenser
overflow • Building’s tundish funnel blocked
5.2.5 Water inside the oven • Dirt filter in the outflow of the working chamber
contaminated
• Condenser blocked (dirt filter not present)
5.2.6 No temperature increase in • Safety temperature limiter B7 has tripped
convection mode
• Heater contactors do not pull in
a) Contact problem on heater terminals
b) Heater contactor defective
• Hot air heaters defective
5.2.7 Uneven browning • Suction plate not correctly fitted
• Heat produced by the hot air heater is too low
• Application error: e. g. not sufficiently pre-heated
• Load not centrally placed in the oven
5.2.8 Water drips out of the front area of • Seal between inner and outer housing is worn or
the appliance floor in table-top models missing
• Outflow blocked
• Door seal worn
5.2.9 Too dry or too wet in programmes • Solenoid valves are not closing properly
with steam
• Demoisturisation activated
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Mini-world service manual
5.4 Condenser
5.4.1 Constant water supply in the • Solenoid valve Y1 is not closing
condenser a) Solenoid valve contaminated
b) Solenoid valve defective
c) Water pressure too low
• Short circuit of the B3 sensor wiring
• Appliance connected to hot water Cold water
• Solenoid valve Y1 reversed with Y4
5.4.2 No supply of cooling water in the • Check polarity of the B3 sensor connection (green/white)
condenser or supply too low
• Water supply pipe closed
• Condenser quenching nozzle contaminated
• Dirt filter in hose fitting contaminated
• Inlet filter in the solenoid valve contaminated Clean
• Solenoid valve Y1 is not opening
a) Solenoid coil defective
b) Solenoid valve defective
• Short circuit of the B3 - sensor wiring or cooling sensor
B3 defective
5.5 Motor
5.5.1 Motor does not run after start of • Appliance is set to dummy version
programme
• Door contact switch defective
• Test door contact switch in service programme r23;
5.6 Electronics (see also General)
5.6.1 Displayed oven temperature does • Short circuit of the B6 sensor wiring
not agree with the actual oven
temperature • Check polarity of the B6 sensor (green/white)
5.6.2 Time or temperature value set • Movement of the selector dial was not correctly
changes up or down all by itself after recognised by the electronics Move selector dial
being set briefly in same direction
• Photosensor and receiver have no contact with one
another Align position
5.6.3 Temperature displays are not • Polarity incorrect Check the connection leads of the
correct: The higher the temperature on sensor in question (green and white wires must not be
the sensor, the lower the temperature reversed)
value displayed
5.6.4 Electronics can be operated • Appliance is set to dummy version
normally, but appliance is not working
• see also point 5.5
5.6.5 Software hangs due to buttons • Re-install software by pressing the On / Off button for 5
having been pressed quickly several secs. or by disconnecting from the power supply for 10
times secs.
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41
43
42
Supply module as of
Information:
i
With the easy touch ST7000 operating module there are no LEDs for module self-
testing; error messages within the controls are used instead.
Supply module
Operating module
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Service manual OEB/OES/OGB/OGS
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
E02.0 Excessive
temperature in the
• Vent slits blocked by an inadequate space between
ID=24 appliance and wall
wiring space
• Air supply blocked
At a temperature > 45°C
the auxiliary fan is • Minimum distance to heat sources not observed
switched on. Error • + and - of the 12 V auxiliary fan reversed
threshold at 80°C
Fan runs permanently in
the OGB and OGS.
E03.0-
0-0
Fan malfunction
(excessive
• Fan motor M1/M2 has excessive temperature in the
winding
ID=72 temperature in the a) One phase is missing from the power connection
motor winding) b) Fan motor is defective
thermoprotection c) One phase is not connected through from the
contact has tripped contactor
d) Microfuse F10 (6.3 A or 10 A for
floor models) has tripped
e) Thermoprotection contact in the motor winding
(bi-metallic strip) defective or interrupted
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
displayed yet Check wiring space cooling
• Check operation of auxiliary fan
• Fan blocked or wrong motor
• Motor defective
• FC defective
• For an explanation of the parameter xxx-yyy-zzz
see the end of 5.1 page 12
E03.128 Communication
failure between CM
• Check cable connection GM to FC
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
see the end of 5.1 page 12
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
• Gas tap closed
• Input undervoltage (< 195 V) (appliance connected
via cable reel)
• OGS/OGB 10.20/12.20/20.20 (and 20.10 only SG)
starts poorly/does not start after glow electrode
replacement
- Wrong glow igniter fitted: short instead of long;
correct is 4018001 = long (wrong is 4018002 =
short)
• STL has triggered (test passage)
• Burner fan is not running (visual inspection or in
speed actual value in the service programmes)
• Interruption in monitoring electrode wiring
E05.1 No gas • B7.1 Safety temperature limiter for hot air has
ID=52 triggered (test passage)
• No gas at the burner HA1 (hot air1)
• In addition same causes possible as with E05.0
E05.7-1 No gas • Full load speed at the burner HA1 not reached
PWM signal interrupted
E05.7-2 No gas • Full load speed at the burner HA1 not reached
Possibly voltage supply disturbed
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
E05.9-1 No gas • Full load speed at the burner HA2 not reached
(only 20.10 / 20.20) PWM signal interrupted
E05.9-2 No gas • Full load speed at the burner HA2 not reached
(only 20.10 / 20.20) Possibly voltage supply disturbed
E05.10 No gas
(from software 4.15)
• Interruption of Flame OK or Alarm Signal between
ID=52 flame controller - control module HA1.
Wait 20 seconds, if Check connection between FA and CM / GM:
there is no “Flame CM (Control Module): for OGS 6.10 to OGS 12.20:
OK” or “Alarm X14:1/2 and X15:12 (for appliances without GM)
Signal” GM (Gas Module): Plug X20:5/6 and X25:10
FA (Flame Controller): Terminals 1, 2, 5
E05.11 No gas
(from software 4.15)
• Interruption of Flame OK or Alarm signal between
ID=54 flame controller - SG control.
Wait 20 seconds, if Check connection between FA and GM:
there is no “Flame GM (Gas Module): Plug X21:4/5 and X25:11
OK” or “Alarm FA (Flame Controller): Terminals 1, 2, 5
Signal”
E05.12 No gas
(from software 4.15)
• Interruption of Flame OK or Alarm signal between
ID=53 flame controller - control module HA2.
Wait 20 seconds, if Check connection between FA and GM:
there is no “Flame GM (Gas Module): Plug X22:4/5 and X25:12
OK” or “Alarm FA (Flame Controller): Terminals 1, 2, 5
Signal”
(temperature on the
sensor >300°C)
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
c) Thermoelement defective.
E82.0 WP error
(working parameter
• If the working parameters of a cooking programme
are not between min. and max. values
error)
• Invalid data stored in the cookbook
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
E96.0 Communication
error
• Interface cable between control module and
operating module interrupted
ID=30
Connection faulty • Plug on the control module or operating module
between control loose
module and • Communication between CM and OM disturbed
operating module briefly Disconnect appliance from mains for
10 secs. and re-start
• Wrong software on the control module (for et)
• Control module defective (for et)
E99.0 Communication
interface to CM was
• Initialisation error for COM interface Disconnect
appliance from mains for 10 secs. and re-start
unable to be opened
Not
enough
Too little flow
pressure on the
• Cleaner level/nozzle flushing agent level in the
canister too low
cleaner pressure switch S2
pressur (after 40 secs. still • Piping in the pump box is kinked
e below 0.1 bar) • Suction hose not in the cleaner fluid / nozzle
flushing agent
• Rotor nozzle worn or defective -> loses too much
fluid in the middle
• Cleaner nozzle behind suction plate is loose or
missing
• Piping in the pump box leaking
• Cleaner pump without supply voltage
• Cleaner pump overheated
• Cleaner pump defective
easy OEB OES OGB OGS Error Error description Possible cause or remedy
touch message
Fatal
IDM
No viable record in •
the IDM module and
When switching on and booting the appliance
controller finds no viable record either in the control
error control module module itself or in the IDM
ID=48 a) due to overvoltage record in the IDM was
destroyed
b) IDM module defective
c) Contact problems of the X10 plug
IDM
error
IDM module error • When switching on and booting the appliance
controller finds no viable record in the IDM. If there
is a viable record in the CM itself, there is an
attempt to transfer this to the IDM. If this works, the
error disappears, if not, the error always appears
briefly when switching on
Fit new IDM
Error numbers "zzz", "xxx" and "yyy" are binary coded, i.e. the error numbers shown on the display
must be converted with the use of the following tables.
5.2 General
5.2.5 Water inside the oven • Dirt filter in the outflow of the working
chamber contaminated
• Condenser blocked (dirt filter not present)
• Demoisturisation tray dirty
5.4 Condenser
5.5 Motor
41
43
42
Supply module
Operating module
Gas module
36 = Flame OK HA2
35 = Flame OK SG
GM 34 = Flame OK HA1
24 = Reset HA1
26 = Error
23 = Heat
demand HA1 25 = Diagnostics LED (always on)
22 = Burner alarm 19 = Fan HA2 PWM
HA1 18 = Fan SG PWM
17 = Fan HA1 PWM
10 = Reset SG
9 = Heat demand SG
Hints:
8 = Burner alarm SG green LED = input
red LED = output
HA1 = Hot air burner, top
HA2 = Hot air burner, bottom
SG = Burner for steam
generator
5 = Reset HA2
OEB OES OGB OGS Error Error description Possible cause or remedy
message
E03.0-
0-0
Fan malfunction
(excessive
• Fan motor has excessive temperature in the winding
a) One phase is missing from the power connection
temperature in the b) Fan motor is defective
motor winding) c) One phase is not connected through from the
thermoprotection contactor
contact has tripped d) Microfuse F10 (6.3 A or 10 A for floor models)
has tripped
e) Thermoprotection contact in the motor winding
(bi-metallic strip) defective or interrupted
E03.0-
0-0
CrF • Replace the converter
Charging switch
(ALTIVAR [41] display)
E03.0-
0-0
InF • Check the environment (electro magnetic
compatibility)
Internal fault
(ALTIVAR [41] display) • Replace the converter
E03.0-
0-0
ObF • Braking or driving load too strong
Excess voltage at
end of process
(ALTIVAR [41] display)
E03.0-
0-0
OCF • Moment of inertia too high or load too strong.
Check the motor /converter dimensioning / check
Excess current
load
(ALTIVAR [41] display)
• Mechanical blockage, check the mechanics
E03.0-
0-0
OHF • Check the motor load, converter and environment
ventilation. Wait for it to cool down before switching
Converter
overloaded on again.
(ALTIVAR [41] display)
E03.0-
0-0
OLC • Current strength above overload threshold value
Excess current • Check mechanics (wear and tear, mechanical
(ALTIVAR [41] display) steering heaviness, lubrication, obstructions,…)
E03.0-
0-0
OLF • Check the thermoprotection settings for the motor
and motor overload. Wait for it to cool down before
Motor overload
switching on again.
(ALTIVAR [41] display)
E03.0-
0-0
OSF • Check the mains voltage
Excess voltage
(ALTIVAR [41] display)
E03.0-
0-0
SCF • Check connection cable between converter and
motor and the motor insulation
Motor short circuit,
insulation fault
(ALTIVAR [41] display)
E03.0-
0-0
USF • Check the mains voltage
Under voltage
(ALTIVAR [41] display)
Information:
i The controller for the Mini range is modular, i.e. its different function groups are
assembled as separate functional modules. The operating module is available in 2
versions.
ST5020 with buttons and digital dial ST7000 with touch screen
1 2 3 4 6 5 2 3 7
1 = Operating module (OM)
ST5020 item no.: 5 = Bearing plate with easy touch
5019150 board (OM) ST7000 complete
2 = Control module (SM) item no.: 2119917
ST5010 item no.: 6 = Upper box with main switch
5019306 item no.: 2119918
3 = Supply module (SM) 7 = Speaker (on reverse side) item
item no.:2618809 no.: 5019327
4 = Digital dial item no.:
5009320
Communication module (CM) - Option (only ST5020) item no.: 5009303 (not fitted)
Safety instructions:
When working on the control module switch off current to the appliance
(disconnect appliance with building's all pole separator with a min. 3 mm
contact gap) and secure against being switched on again.
For control module 7000, after switching off current to the appliance do not
touch the high voltage inverter module for at least 1 min. until the voltage has
completely dropped away.
This work must only be undertaken by CONVOTHERM trained electricians.
Information:
i
Operating module ST5020 item no.: 5019150
On the operating module there are the control elements (buttons, display),
functional displays and operating displays. The picto buttons are a fixed part
of the operating module.
Check:
If the green LED 44 on the back of the operating module is lit or flashing, it is
working correctly (module self test).
LED 44 see 6.1.4 Position of the LEDs on the controllers.
Caution: Do not lose the spacers and the fibre optics around the buttons and
do not damage the vacuum tube at the edge of the display Display
defective.
Check:
If the green LED 44 on the back of the operating module is lit, it is working
correctly.
LED 44 see 6.1.4 Position of the LEDs on the controllers.
N.B:
Options such as (core temperature sensor) are automatically activated after
installation. No calibration or adjustment is necessary (Plug&play).
Information:
i
Bearing plate with operating module, complete item no.: 2119917 (ST7000)
The operating module, the high voltage inverter module and the touch screen
are located on the bearing plate.
The ST7000 is the same for P3 appliances and the Mini range, because the
controls use the data in the IDM (identity module) to recognise whether the
screen needs to be aligned for vertical (P3) or horizontal (Mini range)
installation.
Check:
If the easy touch welcome screen appears after switching on the appliance with
the main switch, the operating module and the display are working correctly.
Safety instructions:
When working on the operating module switch off current to the appliance
(disconnect appliance with building's all pole separator with a min. 3 mm
contact gap) and secure against being switched on again.
Caution: After switching off current to the appliance do not touch the high
voltage inverter module for at least 1 min. until the voltage has completely
dropped away.
This work must only be undertaken by CONVOTHERM trained electricians.
Check:
If the easy touch welcome screen
appears after switching on the
appliance with the main switch,
the operating module and the
display are working correctly.
N.B:
Options such as (core temperature sensor) are automatically activated after
installation. No calibration or adjustment is necessary (Plug&play).
Information:
i
Control module item no.: 5019306
The control module is the central control element with the relays, inputs and
outputs (temperature sensor, digital). It undertakes the regulation and control
tasks and switches 220 V.
The control model is the same for all P3 appliances and Mini 6.06 / 6.10 / 10.10.
Check:
If the green LED 43 on the front of the control module is lit or flashing, it is
working correctly (module self test).
LED 43 see 6.1.4 Position of the LEDs on the controllers
Safety instructions:
Caution: Risk of crushing the cable when fitting the upper cover.
Check:
If the green LED 43 on the front of the control module is lit or flashing, it is
working correctly (module self test).
LED 43 see 6.1.5 Position of the LEDs on the controllers
Information:
i
Supply module item no.: 2618809
The supply module is the central power supply unit (12 V) for all electronic
components and the 12 V fan.
As a replacement part a supply module is provided which is already integrated
into a metal housing. Supply module retrofit kit item no. 2619973
Check:
If the green LED on the top of the supply module is lit, it is working correctly
(module self test).
If this is not lit the supply module is defective and must be replaced (module
self test).
Safety instructions:
Caution: When there is current to the appliance, the supply module carries
voltage.
Instructions: Disassembling SM
Disassemble the upper cover (see
service instructions “6.4
Disassembling and assembling
housing parts”).
Disassemble the housing of the
supply module (if present).
Remove the two flat plugs for
supplying current to the control
module from the supply module and
Check:
If the green LED on the top of the supply module is lit, it is working correctly
(module self test).
If the LED is not lit the supply module is defective and must be replaced
(module self test).
43
Information:
i With the easy touch ST7000 operating module there are no LEDs for module
self-testing; error messages within the controls are used instead.
6.3.1 Updating the operating module (automatic) from version 1.3.0.0 onwards
i
Information:
Instructions:
1. Place the new update in the root directory of an empty USB stick (with
maximum 2 GB memory).
2. Switch off the combi steamer.
3. Insert the USB stick into the combi steamer's communication module and
switch the appliance back on.
4. Confirm the screen now shown (see Screenshot 1) by pressing the "Start
update" button.
N.B:
If the combi steamer starts WITHOUT the update screen (Screenshot 1) in spite of
the USB stick (with the correct update) being inserted (if e.g. the USB stick is too
large or too slow), and it instead starts in the operating mode as usual, you need to
perform the update of the operating module manually
(see point 6.3.2).
Instructions:
5. Please wait until the update process is completely finished. While this is taking
place the grey bar (see red arrow in Screenshot 2) completely fills up to 2
times.
6. Then remove the USB stick again and click on “Exit” (see Screenshot 3).
7. If the combi steamer starts as usual in the operating mode, perform another
update of the control module (see point 6.3.3).
8. If the following screen appears (see Screenshot 4) repeat steps 2 to 7.
N.B:
It is a pre-condition for carrying out the update that a new update is stored in the
root directory of a USB stick.
Screenshot 5
Instructions:
1. Start the combi steamer in the operating mode as
usual and then enter the Settings screen
(see Screenshot 5).
3. Insert the USB stick into the combi steamer and click
on the "Import" tab (see Screenshot 7).
5. Now carry out steps 4 to 7 from point "6.3.1 Updating the operating module
(automatic)”.
Instructions:
1. Start the combi steamer in the operating mode as usual and then enter the
Settings screen (button with gear wheels - see Screenshot 5).
2. In the Settings screen click on the spanner (see Screenshot 9) and enter the
password “1qaz” in order to enter the service area (see Screenshot 10).
3. The "Update SM" button can be found in the service area under the tab "I/O"
(at the top of the picture). Click on this button in order to initiate the update
process (see Screenshot 11).
4. Following this a folder window opens in which you must double click to switch
to the "Flashdisk" and then to the folder "ecp7000" (see Screenshot 12).
5. In the “ecp7000” folder there is a file with the name “SM.bin” which you must
also select by double clicking it.
6. When the file has been loaded the message “File
>>\Flashdisk\ecp7000\SM.bin<< loaded” appears on the screen. Press the
"Update SM" push button (lower left) to start the update of the control module
(see Screenshot 13).
7. Please wait until the update process is completely finished. While this is taking
place the grey bar (see Screenshot 14) fills completely.
8. Then click on “Exit” (see Screenshot 15).
9. If the combi steamer starts as usual in the operating mode you can then check
the software version of the easy Touch operating module (SW-ET) and the
control module (SW-SM) (see Screenshot 16) in the Settings screen (button
with gear wheels see Screenshot 5).
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