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Transactions of the Indian National Academy of Engineering (2022) 7:61–92

https://doi.org/10.1007/s41403-021-00264-5

REVIEW ARTICLE

A Critical Review on Flow and Heat Transfer Characteristics


of Synthetic Jet
Pawan Sharma1 · Pushpanjay K. Singh1 · Santosh K. Sahu1 · Harekrishna Yadav1

Received: 9 June 2021 / Accepted: 5 September 2021 / Published online: 9 October 2021
© Indian National Academy of Engineering 2021

Abstract
Extensive research has been carried out to meet the cooling demand of high heat flux electrical and electronic devices.
Among the emerging cooling technologies, synthetic jet (SJ) cooling has proved to be an efficient and compact candidate.
This paper presents a comprehensive review on the effect of numerous geometrical and actuation parameters on the flow
dynamics and heat transfer behaviour of synthetic jet cooling. The parameters studied include orifice to surface spacing,
stroke length, frequency of excitation, orifice shape, orifice plate thickness, cavity shape, jet vectoring, and the acoustic
aspect. The present studies also extended the discussion on a novel dual synthetic jet (DSJ) and SJ embedded heat sink.
Furthermore, the flow and heat transfer characteristics of the SJ are compared with the baseline case of the continuous jet.
Among the studied parameters, it is found that orifice geometry, excitation frequency, amplitude, etc. play a vital role in SJ's
thermal performance. Also, careful selection of the multi-orifice jet parameters can be employed for mitigating the recir-
culation effects of a single orifice SJ. New research areas have been identified to enable the effective implementation of SJ
for high heat flux electronics cooling.

Keywords Synthetic jet · Electronics cooling · SJ parameters · ZNMF device


List of Symbols Nuavg Average Nusselt number (h d/kf)
a Radius of the diaphragm (mm) Pr Prandtl number
Ao Orifice area, ­mm2 Prms Root-mean-square electrical power (W)
b Slot width (mm) r Radial distance away from stagnation point (mm)
d Orifice hydraulic diameter (mm) R Half-length of test surface (mm)
E Elastic modulus of the diaphragm Re Reynolds number
f Actuation frequency (Hz) Rc Curvature radius of orifice (mm)
fd Diaphragm resonance frequency (Hz) s Spacing between two adjacent jets (mm)
fh Helmholtz resonance frequency (Hz) S Stokes number
havg Average heat transfer coefficient (W/m2 K) Sr Strouhal number
hmax Maximum heat transfer coefficient (W/m2 K) t Thickness of orifice plate (mm)
H Cavity depth (mm) T Time period of the actuation cycle (s)
k Thermal conductivity (W/m K) Ta Ambient temperature (°C)
kf Thermal conductivity of fluid (W/m K) Tw Surface temperature (°C)
K Jet formation constant u(t) Instantaneous time-averaged centerline velocity
L0 Stroke length (mm) (m/s)
L Dimensionless stroke length (L0/d) Um Spatial time-averaged exit velocity (m/s)
Lop Length of orifice plate (mm) U0 Time-averaged centerline velocity (m/s)
Nu0 Stagnation Nusselt number (h d/kf) V Volume of the cavity ­(mm3)
Vpp Peak to peak amplitude (V)
Vrms Root-mean-square amplitude (V)
* Harekrishna Yadav z Orifice to surface spacing (mm)
krishnpme@iiti.ac.in
z/d Dimensionless orifice to surface spacing
1
Department of Mechanical Engineering, Indian Institute θ Jet inclination angle (°)
of Technology Indore, Simrol 453552, India ϕ Phase difference between the two jet actuators

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62 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

𝜔 Radian frequency of oscillation (= 2πf) 2019), phase change materials (PCM)-based cooling (Nayak
Ωv Strength of shed vortex et al. 2006; Sabbah et al. 2008; Yang and Wang 2012; Sahoo
ƞ Synthetic jet actuator efficiency et al. 2016; Ali et al. 2018; Kothari et al. 2019a, b), ther-
μ Dynamic viscosity of jet fluid (kg/m s) moelectric coolers (TEC) (Russel et al. 2013; Rowe 2018;
𝜌 Density of fluid (kg/m3) Cai et al. 2019), and synthetic jet (SJ) cooling (Glezer and
ν Kinematic viscosity of jet fluid ­(m2/s) Amitay 2002; Krishan et al. 2019; Arshad et al. 2020; Hong
Ah Area of heater surface ­(mm2) et al. 2020). Particularly, SJ cooling is found to be poten-
tially useful to meet the cooling demand for future elec-
Subscript
tronics. The advantages of using SJ cooling are its simple
AR Aspect ratio
structure, low weight, less power consumption, and its high
avg Average
reliability in operations. Also, it does not require complex
BL Boundary layer
plumbing system, because an SJ can be synthesized directly
CJ Continuous jet
from the ambient fluid (Glezer and Amitay 2002). Numer-
COP Coefficient of performance
ous experimental and computational analyses have been
DSJ Dual synthetic jet
reported that analyze the performance of synthetic Jet (SJ)
EF Enhancement factor
for impingement cooling. These studies include the effect of
HWA Hot Wire Anemometry
various geometrical and actuation parameters on the thermal
PCR Pitch circle radius (mm)
performance of SJ. In addition to this, the recent comprehen-
SJ Synthetic jet
sive review on the thermal characteristics of SJ has also been
SPL Sound pressure level (dB)
reported (Krishan et al. 2019; Arshad et al. 2020). The cited
TL Transmission loss (dB)
review papers on the synthetic jet mainly focus on the heat
TBL Thermal boundary layer
transfer characteristics of the synthetic jet for different geo-
TM Thermal management
metrical and operation parameters. These include a varied
ZNMF Zero-net-mass-flux
range of jet-to-surface axial distance, dimensionless stroke
length, shape of the jet orifice, aspect ratio, and excitation
frequency. The mechanism of heat transfer in the synthetic
Introduction jet is complex because of different fluid flow configurations
both in axial and transverse directions. It is argued that the
With the miniaturization of electronic components, there is variation of various parameters such as geometric, actuation,
a need for novel cooling solutions for electronic components and fluidic parameters alters the flow dynamics and plays
to achieve high performance at reduced dimensions (Moore a crucial role in the thermal performance of SJ. Although,
1998). In recent times, the development of compact elec- the fluid flow dynamics and thermal performance of con-
tronic devices such as portable computers, mobile phones, ventional jets have been explored by most of researchers,
etc. has motivated researchers to find novel solutions for their these parameters have not been explored in detail for the SJ.
thermal management (TM) (Tilak et al. 2011). The advent of In addition, the comparison of fluid flow and heat transfer
VLSI technology and a significant increase in chip density behavior of conventional jet and SJ has not been analyzed
have led to higher power requirements. This has resulted extensively in the literature. The effect of various crucial
in higher heat generation that causes thermal overstressing parameters such as orifice plate thickness, dual synthetic
of the electronic components. It has been observed that the jet (novel approach for boundary-layer separation control
heat flux and peak power dissipation of high-performance in aircraft and higher thermal dissipation in electronic sys-
microprocessor chips are exceeding the projected limits tems), jet vectoring, jet orientation, and its effect on the flow
(Garimella 2006). For high heat flux electronic devices, the morphology of the synthetic jets has not been reported in the
designer needs to develop a strong and dependable cooling literature. In this review article, efforts have been made to
system. In view of this, various active and passive cooling address the above-mentioned aspects and their effect on flow
technologies for the TM of electronics have been proposed dynamics and thermal performance. The critical aspects of
(Anandan and Ramalingam 2008; E CJSR 2012). Emerg- the present review article are summarized below.
ing cooling technologies comprises of thermosyphons (Pal
et al. 2002), heat pipes (Maydanik et al. 2004), spray cool- • The SJ flow physics is compared with the conventional
ing (Sehmbey et al. 1995; Cole and Scaringe 2002; Kim jet in a detailed manner.
2007; Mudawar et al. 2009), free cooling (Zhang et al. 2014; • The effect of various parameters such as orifice plate
Capozzoli and Primiceri 2015), micro/mini-channel embed- thickness, jet vectoring, cavity shape, and synthetic jet
ded cooling (Wei and Joshi 2004; Garimella et al. 2006), orientation on flow dynamics and thermal performance
impinging jet cooling (Modak et al. 2017; Sharma and Sahu is discussed comprehensively in this study.

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• To enable the synthetic jet implementation in noiseless Synthetic Jet


operations, the acoustic aspect of the synthetic jet is pre-
sented for the first time in review article. An SJ is a novel zero-net-mass-flux (ZNMF) device that
• For the first time, the flow and thermal characteristics functions similar to the Helmholtz resonator (Sharma
of a novel dual synthetic jet are addressed in the present 2007b). A typical SJ assembly includes three primary
review article, showing futuristic performance in the case components: actuator (oscillating diaphragm), cavity, and
of synthetic jet. orifice plate. An actuator mainly comprises an oscillating
• A wide variety of research gaps (new and innovative) and membrane and a cavity that is connected with an orifice
challenges are suggested that can be explored for future plate. The oscillating membrane/driver can be designed
research in cooling of electrical and electronics devices by using any one of the techniques such as piezoelectric
and thermal management of batteries and solar panels. actuator (Gallas et al. 2002; Tan and Zhang 2013), piston-
driven actuator (Gao et al. 2012; Lyu et al. 2020), electro-
This review is structured as follows: Section two magnetic actuator (Kumar et al. 2019), the acoustic actuator
explains the working principle and the jet formation crite- (Gil 2018; Gil and Wilk 2020), or plasma actuator (Zong
ria of SJ. Section three explains the flow and heat transfer et al. 2018; Huang et al. 2020). The movement of the dia-
characteristics of SJ based on operational, geometrical, phragm periodically changes the volume of the cavity. As
and fluidic parameters. Sections three also discusses DSJ the diaphragm is excited, it moves outwards, and negative
and the potential integration of SJ with a heat-sink for pressure gradient is created, which sucks the ambient fluid
high cooling performance. Section four highlights the into the cavity (ingestion stroke). During another half cycle
potential future research areas and challenges in the field of inward motion of the diaphragm, fluid is expelled out
of SJ. Finally, Section five provides concluding remarks through the orifice (expulsion stroke). The SJ is termed as
on the SJ. In each section, a specific focus has been pro- a ZNMF device, because the net mass-flow rate across the
vided to explain the effect of various geometric, opera- narrow opening for an actuation cycle equals zero (Cater and
tion, and fluidic parameters on flow dynamics and sub- Soria 2002; Gallas 2005). Nevertheless, it generates a defi-
sequent effect on the thermal performance of SJ. This nite amount of momentum transfer to the surrounding fluid.
review article includes the relevant flow visualization During expulsion (ejection) stroke, the boundary layer (BL)
studies, figures, and correlations for a better explanation detaches from the wall, and, due to the Kelvin–Helmholtz
of flow dynamics and thermal performance. instability, the fluid rolls up to produce vortex rings (Fig. 1).
The ejected vortex rings move sufficiently far away from
the orifice under its momentum, and during the subsequent

Fig. 1  Parameters governing the SJ flow field

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64 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

ingestion stroke, it does not get sucked back into the cavity the actuation cycle. The time-averaged centerline exit veloc-
(Gil and Strzelczyk 2016). A new vortex ring is generated ity is determined by integrating the instantaneous stream-
in the next expulsion stroke, and the cycle continues, devel- wise velocity at nozzle exit over the ejection cycle (half of
oping a series of vortical structures. The vortical structure one complete cycle), and it is written as
induced from the SJ has various beneficial applications such
T∕2
as turbulence mixing enhancement (Chen et al. 1999; Glezer
T∫
1
and Wiltse 2000; Al-Atabi 2011), flow separation control U0 = u(t) dt (2)
(Amitay et al. 2001, 2002; Amitay and Cannelle 2006; Jab- 0
bal and Zhong 2010; Elimelech et al. 2011; Vasile and Ami-
Dimensionless Stroke length (L)
tay 2014; Zhang and Samtaney 2015; Taylor and Amitay
2015; Van Buren et al. 2016a,b; Xu et al. 2019), jet vectoring L0 U T U0
L= = 0 = (3)
(Pack and Seifert 1999; Smith and Glezer 2002; Ibrahim d d d×f
and Skote 2012), thermal management (Glezer et al. 2003,
2009; Schwickert 2009; Grimm 2013), batteries thermal where d, f, and U0 denote the orifice hydraulic diameter,
management (Mahalingam and Glezer 2011), aero optics actuation frequency, and time-averaged centerline velocity
(Vukasinovic et al. 2009a, b), shock wave boundary layer of jet, respectively. Equivalent Reynolds number (Re) can
(Narayanaswamy et al. 2012), and underwater jet propulsion be calculated as
(Krieg and Mohseni 2008). U0 × d
The governing parameters of the SJ, which affects the Re = (4)
𝜈
flow and its thermal characteristics, can be classified into
three different categories: actuation parameters, fluid param- Here, ν is the kinematic viscosity of the fluid.
eters, and geometrical parameters, as expressed in Fig. 1. Smith and Swift (2001) asserted that the spatial velocity
To quantify these parameters, one can express their effect profile varies notably from the presumed slug shape. Conse-
in various dimensionless parameters such as dimensionless quently, the centerline velocity profile u(t) is broadly defined
stroke length (L), Reynolds number (Re), Stokes number (S), as spatial time-averaged exit velocity (Um )
and Strouhal number (Sr). These dimensionless parameters
T∕2
can also be further correlated to Re and Sr using Bucking-
TA∫ ∫
21
ham pi-theorem (Buckingham 1914). The influence of these Um = u(t, y) dt dA (5)
parameters on the SJ flow field and its thermal behavior is A 0
explored in third section.
where A is the exit area of the orifice and y is the cross-
stream coordinate. The two velocity scales (U0) and (Um)
SJ Formation Criterion depicted in Eqs. (2) and (5) are related as

It is argued that the formation of the SJ occurs when the


Um = 2U0 (6)
strength of the self-induced vortices (a function of circula- In addition to this, Utturkar et al. (2003) and Holman
tion strength) originates from the orifice exit, is larger than et al. (2005) proposed that Stokes number (S) and Strouhal
the magnitude of average jet suction velocity. Smith and number (Sr) are two critical dimensionless parameters that
Glezer (1998) were the first to propose the SJ formation are associated with the formation criterion of SJ. The Sr is
criterion based on the slug model. It was argued that the described as the ratio of the inertial forces due to the flow
vortex development and jet growth are primarily affected unsteadiness to the inertial forces due to the difference in
by both the L0 and Re. velocity from one point to another in the flow field. It is
The stroke length ( L0 ) is interpreted as the distance by interpreted as
which a “slug” of fluid moves away from the orifice plate
during the expulsion cycle of the SJ, and it is estimated as 𝜔×d
Sr = (7)
(Smith and Glezer 1998) U0

T∕2 where 𝜔 = 2𝜋f is the angular frequency of oscillation. Fur-


thermore, the non-dimensional stroke length ( L = d0 = f 0 )
L U
L0 = u(t) dt (1) d

0 is intimately related to the inverse of Sr and described as


follows:
where u(t) denotes instantaneous centerline velocity at the
exit of the orifice which is not constant and varying with Based on a linear frequency
time (Sallet and Widmayer 1974) and T is the time period of

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f ×d d d
Sr = = = (8)
Um T × 2U0 2L0

Based on angular frequency

𝜔×d 2𝜋f × d d
Sr = = =𝜋 (9)
Um 2U0 L0

and since

1 U U d∕𝜈 Re
= m = m / = 2 (10)
Sr 𝜔 d 2
𝜔d 𝜈 S

where S is stokes number and it can be calculated as (Jab-


bal and Zhong 2008):

𝜔 d2
S= (11)
𝜈

Smith and Swift (2001) and Mittal et al. (2001) argued


that jet formation occurs beyond a certain threshold stroke Fig. 2  Schematic of SJ formation criterion (Holman et al. 2005)
length L0/d . Rampunggoon (2001) reported that the ratio of
Re to the square of S must be larger than some constant to
establish the evolution of jet. Holman et al. (2005) extended the investigation of Uttur-
Didden (1979) argued that the strength of each formed kar et al. (2003) proposed the evolution criterion for SJ as
vortex (Ωv ) can be associated with the vorticity flux through reported in Eq. (15)
a plane (x, y) during the expulsion phase of the cycle, and 1 Re
it is evaluated as = 2 > K, (15)
Sr S
T∕2 b∕2
where jet formation constant (K) is written as
∫ ∫
Ωv = 𝜉z (y, t) u(y, t) dy dt (12)
32c2 (1 + 𝜀)p
0 0 K= (16)
k 𝜋2
where ξz(y, t) is the span-wise component of vorticity at the
where c = U0 u(t), 𝜀 = 2R∕d (proportion of the curvature
/
exit for 2D and axisymmetric cases, while u (y, t) depicts the
jet exit velocity in the x-plane. δs denotes the extent of the radius to orifice diameter), and p and k are variables depend-
region of shear-flow identified by non-zero vorticity (Fig. 2). ing on the orifice and the vortex geometry. It was proposed
The actuated velocity of the dipole VI is thus analogous that K = 1 and K = 0.16 a requisite condition for the forma-
to Ωv/d and b (width of the slot). Consequently, Eq. (12) tion of 2D and axisymmetric jet, respectively. From the
capitulates above discussion, it can be clearly understood that in the
case of SJ, a jet is formed when the Sr is below a critical
value of 1 and 0.16 for a 2D jet and an axisymmetric jet,
/
Ωv ≈ (U0 𝛿s )U0 𝛿s (1∕𝜔)
(13) respectively. It suggests that the lower value of excitation
≈ U02 𝜔
/
frequency and higher value of exit velocity is needed for the
jet formation. In other words, the evolution of SJ will only
For the formation of the SJ, VI is found to be larger com- take place when the ejected jet vortex overcomes the suction
pared to the average jet suction velocity Vs ∼ U0 (Holman velocity during the ingestion phase.
et al. 2005). The proportion of the VI is thus expressed as
V
Furthermore, to determine the heat transfer performance of
/ / / /
s
SJ, The ­Nuavg is calculated as follows:
VI VS ≈ (Ωv d) U0 ≈ U0 𝜔 d ≈ 1∕Sr
(14) havg × d
≈ (U0 d 𝜈) (𝜔 d2 𝜈) = Re∕S2 > K
/ / /
Nuavg = (17)
kf

where kf is the thermal conductivity of fluid.


The heat transfer coefficient (havg) can be calculated as

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66 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

q
havg = ( conv ) (18)
Tw − Ta

here, Tw signify the surface temperature of the heated test


specimen and Ta is the ambient temperature, while qconv is
the net heat supplied to the test specimen
qconv = qj − qloss (19)
here, qj signify the heat flux supplied to the test foil and qloss
denotes the heat loss to the atmosphere. The heat supplied
to the test foil, qj, can be estimated from the voltage drop (V)
across the test foil, by measuring current (I) and the cooling
surface area of test specimen as discussed below
V ×I
qj = (20) Fig. 3  Schematic of different flow regions of continuous jet (Modak
A et al. 2018)
The heat loss computed depends on temperature difference
between the heated surface test foil (Tw) and the ambient tem-
perature (Ta). transition occurs from laminar to turbulent boundary layer,
for which a secondary peak may occur for z/d < 10 (Yadav
and Agrawal 2018a).
However, in case of axisymmetric SJ, flow field can be
Flow and Heat Transfer Characteristics divided into four different regions. In the near field, the ori-
of Synthetic Jet fice is characterized by the presence of discrete coherent
vortex rings under a cyclic reverse-flow condition. Further
Comparative Analysis Between Continuous
in the downstream, the vortex rings start to interact and
and Synthetic Jet
break down. As the jet directed normal to the wall, a tran-
sition occurs toward a free turbulent jet by the dilution in
In this section, the flow and thermal behavior of the SJ are
their coherence. As the jet approaches the wall, the SJ axial
compared with the continuous (steady) jet (CJ). The flow
velocity decreases rapidly along with the rise in static pres-
and heat transfer characteristics are discussed separately.
sure due to the omnipresence of a stagnation point at the
wall. Then, the jet is directed radially outward along the
(a) Flow Characteristics wall due to local pressure gradient. On moving away from
the immediate region of impingement, flow develops into
The elementary difference between the SJ and the CJ flow fully developed wall jet, as shown in Fig. 4 (Krishnan and
field is time-averaged velocity across the orifice. In the SJ Mohseni 2010).
case, the time-averaged velocity is zero, in contrast to the The spreading and decay rate of SJ and CJ are found to
conventional CJ. depend on the initial flow conditions. In the near field, SJ
In case of CJ, flow field is comprising of free jet region, is dominated by vortex pairs entraining more fluid than the
stagnation flow region, and wall jet region (Fig. 3). In the steady jet and the centerline mean velocity of SJ is generally
free jet region, jet’s flow field is not affected by the target lies below that of steady jet. This indicates that SJ grows
surface. The free jet region can be distinguished into two more rapidly (in terms of jet width and volume flux) than
regions namely: developing region (A) (which comprises of the continuous jet at same Reynolds number (Fig. 5) (Cater
potential core region) and fully developed region (B). The and Soria 2002). However, in the far field, SJ bears much
length of the potential core is determined as the distance resemblance to the continuous jet having identical velocity
from orifice (or nozzle) along the axial direction, where the profiles.
average centerline velocity of jet reaches to 95% of its orifice Smith and Swift (2003a) carried out an experimental
exit velocity. As the fluid flow reaches on the target surface, investigation (using the Schlieren imaging technique)
there is sudden change in direction of fluid flow by deple- to analyze the flow dynamics of SJ and CJ at Re = 2000.
tion of axial velocity component. This region is called as the The SJ exhibits more resemblance to CJ in the far-field
stagnation region. However, in the wall jet region (D), fluid region. However, the near field is dominated by vortex
exits the stagnation region and a parallel flow is observed rings and entrains more surrounding fluid than CJ. It can
along the target surface. while flowing in wall jet region, a be argued that the SJ develops more rapidly as compared

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Therefore, the oscillating flow transits to turbulence at low


Re compared to the CJ.

(b) Heat Transfer Characteristics

The impinging jet is widely used in various industrial


applications because of its better thermal performance.
The higher heat transfer rate may be due to multiple rea-
sons such as high momentum transfer, small- and large-
scale turbulent mixing, and the involvement of strong
normal and shear stresses. The earlier studies reported
that SJ enhances the local heat transfer by up to 15 times
compared to natural air convection (Minichiello et al.
1997; Garg et al. 2005a; Utturkar et al. 2006). Dancova
et al. (2017) compared the heat transfer characteristics of
SJ with CJ at constant boundary conditions (Re = 4563).
It was argued that the radial variation of time-averaged
heat transfer for SJ was found to be 35% better than CJ. A
similar observation has been made by other researchers as
Fig. 4  Schematic evolution of the synthetic jet flow with different well (Arik et al. 2007; He et al. 2015). Arik et al. (2013)
regions (Krishnan and Mohseni 2010)
reported 40% higher heat dissipation of SJ as compared
to the CJ for similar boundary conditions (at Re = 1800
and z/d = 5), as depicted in Fig. 6. The enhancement in
SJ’s thermal performance is because of the formation of
the vortex structure in the SJ flow field. At low Re, vortex
formation in the CJ case is not significant; hence, cooling
is allied with the streamlines impinging on the surface,
thereby removing heat. However, SJ exhibits higher ther-
mal performance at a smaller z/d, which may be due to the
direct impingement of the vortical structure and higher
turbulence compared to the CJ. At a larger z/d, the SJ heat
transfer declines slightly; for example, at z/d = 15, and the
CJ performance increases. For the same region, Jagan-
natha et al. (2009) argued that SJ's thermal behavior was
30% higher than CJ at Re = 685.

Fig. 5  Digitized flow visualization of fluorescent dye marker for a a


SJ, and b the equivalent CJ at Re =104, Sr = 0.0015 (Cater and Soria
2002)

to CJ in terms of both the jet width and volume flux. It was


deduced that for the same Reynolds number (Re = 2200),
CJ is laminar, while SJ is turbulent. For a various combi-
nation of Re and L0 in the case of SJ, vortex pairs always
appear to be turbulent in contrast to the earlier findings
(Béra et al. 2001) in which vortex pairs were initially Fig. 6  Nusselt number versus Reynolds number characteristic for SJ
laminar and then transition to turbulence takes place. and steady jet (z/d = 5) (Arik et al. 2013)

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68 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

Effect of the Orifice‑to‑Surface Spacing The optimal cooling enhancement was attained in the inter-
mediate region (7 < z/d < 18) (Fig. 7). It is believed that the
The non-dimensional axial distance (z/d) between the ori- higher heat dissipation takes place due to improved mixing
fice and the heated target surface plays a crucial role in the of cold ambient fluid with the ejected jet from the orifice.
thermal characteristics of SJ. It may be noted that, with the In addition to this, the high jet centerline velocity in the
change in z/d, the flow behavior changes, which leads to intermediate region assists in penetrating intensely into the
altering the heat exchange behavior. Earlier studies reveal thermal boundary layer (TBL) on the heated surface.
that the thermal performance of SJ is found to be maxi- McGuinn et al. (2008) reported that at the lower z/d
mum at a certain optimum z/d based on different conditions. (z/d = 1), the formed vortices fail to escape, and they recir-
Gillespie et al. (2006) reported that in the near-jet region culate in the working fluid. The recirculation zones are found
(z/d < 7), the entrainment of the surrounding air is less due to extend up to r/d = 2.2, which corresponds to vortex re-
to confinement of the orifice and surface. On the contrary, in entrainment, causing a reduction in the heat dissipation at
the far-field region (z/d > 18), the decrease in jet momentum the radial locations (Fig. 8). While at z/d = 2, the formation
results in decreased fluid mixing and thermal dissipation. of the vortex ring takes place at radial distance r/d ∼ 1. At
this spacing, high-velocity flow occurred at r/d = 0.7 on the
surface, which affects the mean and fluctuating heat transfer.
It was argued that the mean heat transfer has a local mini-
mum at the stagnation point and shows a local maximum at
r/d = 0.7. The local maxima occur due to the interaction of
the vortex structure with the surface. Lytle and Webb (1994)
and Hoogendoorn (1977) also observed the secondary peak
of heat transfer for steady impinging jets. There are two dif-
ferent opinions on the formation of the secondary peak in
heat transfer. Some researchers anticipated the existence of
the secondary peak due to the transition of the laminar to the
turbulent wall jet (Lytle and Webb 1994; Katti and Prabhu
2008). On the other hand, some researchers found that the
presence of primary vortices in the vicinity of the wall jet
boundary layer causes flow separation and reattachment,
Fig. 7  Variation of the average Nusselt number with orifice to plate consequently secondary peak in the heat transfer (Ho 1985;
separation (Re = 108, 254, 309, 367 and 396) (Gillespie et al. 2006) Yadav and Agrawal 2018a). However, for higher normalized

Fig. 8  Streamline plot of the


time-averaged velocity at
Re = 3700 and L0 ∕d = 17 for
a z/d = 1, b z/d = 2, c z/d = 4
(McGuinn et al. 2008)

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axial distance (z/d > 2), local maximum heat transfer is found On the contrary, at a higher value of z/d, the entrainment
to occur in the stagnation region and decreases radially as of ambient air increases, resulting in a decrease in the air
opposite to case of z/d = 2, as discussed earlier. Bhapkar jet's temperature and, therefore, enhances the heat removal
et al. (2019) in their PIV study stated that strong vortices rate from the surface (Garg et al. 2005b). Silva-Llanca and
dominate the fluid flow at low z/d (z/d = 1). The recirculation Ortega (2017) reported that the degradation of SJ cooling
due to confinement is the main cause of the degradation in behavior is due to the fusing of secondary vortices before
heat transfer at lower axial distance. reaching the heated surface. The vortex fusing phenomenon
Ghaffari et al. (2015) reported that heat transfer degrada- has been investigated by dividing it into three phases: vortex
tion occurs up to 40% when the SJ jets are operated close to induction during the expulsion phase, the start of interaction
the test surface (z/d = 2–4). In general, the vortex pairs need with the earlier vortex generated in the previous cycle, and
some span-wise region to develop, and subsequently, these subsequent coalesces of vortices. The depletion of second-
rings/pair come in contact with the hot surface for effec- ary vortices in wall jet region are some of the responsible
tive removal of heat. When the plate is maintained close to factors in the decrease in convective heat transfer (Silva and
the orifice, the heat transfer degradation occurs because of Ortega 2011a).
various reasons such as inadequate growth of the formed From the above study, it may be inferred that the optimum
vortices and warm air recirculation in the following suction distance between orifice and the heated plate can be achieved
stages of SJ. The authors (Ghaffari et al. 2015) proposed a in the intermediate field for maximum cooling performance.
correlation (Eqs. 21–22) to predict Nu in case of a semi- In the intermediate field, flow is dominated by coherent vor-
confined circular SJ for a varied range of Re (500 ≤ Re ≤ tices that grow to full strength before detachment or impact
1150), z/d (z/d = 2, 4), and L (1.75 ≤ L0/d ≤ 4.75 and L0 with the wall. In addition to the strength of vortices, having
/z < 2.5). With further increasing the spacing from z/d = 4 space for air ventilation affects the optimum distance from
to z/d = 6, the peak heat transfer decreases gradually at the the heated surface. At lower z/d (z/d = 2–4), the entrainment
stagnation point (McGuinn et al. 2008). This may be due to of the cold ambient fluid reduces and results in degradation
the interaction and consequent disintegration of the coher- of heat transfer. While in the far fields, due to diffusion, the
ent vortical structures as they reached the surface, which jet momentum decreases and results in a decrease in mixing
in turn enhances mixing and subsequently disseminates the and heat dissipation rate.
heat transfer at the stagnation point
Effect of Dimensionless Stroke Length/Strouhal
Nu L (
z
)
= −0.056 0 + 0.056 =2 (21) Number
0.5 z d
Re
Stroke length ( L0 ) is the distance by which a slug of fluid
Nu L z moves away from the orifice during the ejection phase of
( )
= −0.113 0 + 0.177 =4 (22)
Re 0.5 z d the SJ. The L0 is inversely proportional to the excitation
frequency of SJ as described in “SJ formation criterion”
The effect of z/d on a 3D SJ impingement was numeri- section. A dimensionless term inverse of the stroke length
cally studied by Hatami et al. (2018). At a lower value of is termed as Strouhal number (Sr), and it demonstrates the
z/d (z/d = 3), the vortex pairs are attached to the impinging basic criteria of SJ formation.
surface. However, for larger z/d, vortex pairs have sufficient The strength of vortex roll-up and its relation to stokes
time and form a train of vortex rings that move toward the number in the formation of SJ is explained by Zhou et al.
target surface. Also, at higher impingement distance, the (2009). It was observed that for the SJ actuator employed
recirculation zone weakens and leads to an improvement in in their study, a minimum Stoke number (S) of 8.5 is nec-
air ventilation. Utturkar et al. (2008) reported that the overall essary to assure the development of an appreciable vortex
thermal performance decreases at the lower z/d. This may be roll-up at L > 4. Figure 9 shows that even for very high stroke
because, at a lower value of z/d, the local area being cooled length, SJ's formation cannot be guaranteed for lower values
by impinging jet is much smaller, leading to high local con- of S. The threshold value of S increases with the decrease
vective heat transfer but a lower value of heat transfer in the in stroke length for the SJ formation. A best-fit boundary
surrounding region. Another important aspect is the tem- between no jet to jet formation without vortex roll-up is
perature of injected air during suction stroke. At a lower depicted as S ∝ L−0.62 (Zhou et al. 2009). At a lower value
value of z/d, the temperature of the exit air jet (from orifice of stokes number, the viscous effect is higher; therefore, the
during expulsion stroke) is higher compared to the ambi- jet formation does not occur in SJ. For L < 4, the threshold
ent fluid due to the heat generated within the jet itself. At value of S increases with the decrease in L and S ∝ L−0.79 is
low spacing, the ambient fluid entrainment is minimal, and found to be the best fit as a transitional boundary for vortex
therefore, the exit air jets usually have higher temperature. roll-up. However, the deviation from the above-mentioned

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70 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

Fig. 9  Different regimes’ parametric map showing the dependence of


stokes number over stroke length (Zhou et al. 2009)
Fig. 10  Stagnation Nusselt number (Nu0 ) as a function of stroke
length (L0/z) for a single circular impinging SJ at z/d = 2 (1 <
value is expected for actuators having different orifice geom- L0 ∕d < 22, 1000 < Re < 4300, Pr 1∕4 = 0.71), where n = 0.32 ± 0.06
etry and orifice depth-to-diameter ratio. and Nu0/Ren = 1.52 ± 0.04 ( L0 > 2.5z) (Valiorgue et al. 2009)
Furthermore, to find critical stroke length for a small ori-
fice to heated plate spacing (z/d = 2), Valiorgue et al. (2009) 4, a free SJ reveals an increase in vortex strength, and it
found that for higher L0 ( L0/d > 5), the time-averaged recir- ceases at L0/d = 8. In addition to this, for higher stroke length
culation vortex strength is found to be stronger close to the (4 ≤ L0/d < 8), a trailing jet is formed after the vortex ring's
heated surface. However, for lower stroke lengths (L0/d < 5), ejection and results in the widening of the vortex ring. For
this type of vortex behavior is not observed, which indicates 8 ≤ L0/d < 16, the trailing jet creates turbulence and leads to
the presence of two different flow regimes, relay on the value enhanced mixing, while for subsequent higher stroke length
of the L0. As the L0 varies from lower to higher values, the (L0/d > 16), the fluid flow overtakes the vortex ring resulting
thermal characteristics in terms of Nu0/Ren first increase in a highly turbulent intermittent jet flow (McGuinn et al.
quasi-linearly up to L0/z ≅ 2.5; thereafter, a saturation value 2013). In addition to this, Gharib et al. (1998) argued that
is reached. In Fig. 10, a vertical dotted line indicates this with an increase in L0, the circulation of generated vortices
critical L0 at L0/z ≅ 2.5 (or L0/d ≅ 5), separating two heat increases proportionally. Flow field study through PIV sug-
transfer regimes for low and high L0. At low L0/z, the stroke gests that at larger stroke length ( L0/d ≈ 8), the formation
length mostly influences the thermal behavior at the stagna- of the leading vortex ring is followed by a trailing jet. On
tion point, while at high L0/z, this influence reduces, and the the other hand, at a small stroke length L0/d ≈ 2, all the dis-
SJ inclines more toward a CJ. Persoons et al. (2011) further charged fluid entrains into a single vortex ring without any
extended the work of Valiorgue et al. (2009) and proposed trailing jet. The transition between these two flow regimes
four different heat transfer regimes based on stagnation point occurs when the value of L ≈ 4 approximately. Effect of L0
Nusselt number (­ Nuo), considering a wide range of dimen- on flow morphology of SJ was further added by Greco et al.
sionless L0 (2 ≤ L0/d ≤ 40) and jet wall spacing (2 ≤ z/d ≤ (2017, 2018) where the authors found that at high L0, SJ
16). At lower L0, the strength of the developed vortices starts flow field consists of the primary vortex ring followed by
to decay before it impinges on the surface. The local mini- a trailing jet (Fig. 11, left). The trailing jet is characterized
mum heat transfer is observed in the intermediate regimes by a region of low turbulence intensity (TI) with a potential
for z/d ≥ 3. However, at high L0, vortices are unable to fully core surrounded by a shear layer region (Greco et al. 2013).
develop because of their presence in free jet flow conditions, Along with this shear layer, multiple vortex rings are gener-
and therefore, the heat transfer performance does not depend ated due to the Kelvin–Helmholtz instability. Such multiple
on L0 but only depends on Re and z/d. vortex rings reach the impingement surface after the primary
The flow morphology of SJ with varied range of L0 is vortex ring, which is formed at the start of SJ’s ejection
reported by McGuinn et al. (2013) considering varied stroke. This primary ring, followed by Kelvin–Helmholtz
range of L (3 < L0/d < 32) and z/d (2 < z/d < 16) at fixed vortex rings, causes the formation of counter-rotating sec-
Re = 1500. Here, four distinct impinging flow regimes are ondary vortex rings near the impingement surface. However,
recognized based on L0/d. With the increase in L0/d up to at low stroke length (L0/d = 5), flow field is characterized

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Transactions of the Indian National Academy of Engineering (2022) 7:61–92 71

Fig. 11  Flow field morphology


of an impinging SJ, character-
ized by high (left) and low
(right) stroke lengths (Greco
et al. 2018)

by multiple primary vortex rings without any trailing jet resonance frequency of the speaker is reliant upon its dia-
(Fig. 11, right) (McGuinn et al. 2013). From the results, phragm size. The reduction in the size of the speaker leads
it was also concluded that at low L0, the existence of vor- to an increase in the rigidity of the speaker, which brings
tex rings leads to greater jet width and low jet centerline about a subsequent rise in the resonance frequency of the
velocity, while opposite behavior is observed for a higher speaker ( fd ) (Blevins 1979; Ikhlaq et al. 2016). The struc-
value of L0 (Greco et al. 2017). It is also noticed that with tural resonance frequency relies on the diaphragm proper-
the decrease in L0, the separation between the vortex rings ties, but it is independent of the volume of the cavity and
decreases (Greco et al. 2013). other operating parameters. However, the fh has a strong
Subsequently, the authors (Greco et al. 2018) reported dependence on cavity parameters. It may be noted that the
that for L0/d = 20, the ­Nuo increases between z/d = 4–6, and maximum velocity of SJ is obtained at diaphragm structural
then, it starts decreasing further. As the L0 decreases, the resonance, and therefore, fd is more crucial than fh from a
location of the maximum value of ­Nuo shifts to the lower practical point of view. The structural and Helmholtz reso-
z/d. It can be argued that for higher L0/d, the stagnation Nu is nance frequency can be obtained by the following equations
achieved at higher z/d because of the existence of the poten- (Chaudhari et al. 2009):
tial core like zone in the SJ flow field (Greco et al. 2013). [ ( ) )]−0.5
Indeed, the existence of trailing jet in SJ with higher L0/d
(
1
( ) (
m
) a6 1 − a2
causes the presence of a triangular zone of low turbulence fd = 𝜋× (23)
2𝜋 6𝜋 2 a4 16Eh3
intensity in the vicinity of the centerline similar to CJ (Abra-
movich 2020). The axial range of this zone decides the z/d ]−0.5
at which the maximum value of N ­ uo can be achieved (Jam- )[{( 4𝜌 × t ) ( )}
(
1 8𝜌 V
fh = × a20 +
bunathan et al. 1992). However, the length of the potential 2𝜋 3𝜋 3𝜋 2 a0 𝜌 c2
core decreases with the decrease in the value of L0/d, which (24)
leads to shifting of N­ uo at lower z/d for L0/d = 5–10 (Greco where a, E, 𝛼 , h, m, c, ρ , t, a0 , and V denotes the dia-
et al. 2013). As reported by McGuinn et al. (2013), for lower phragm radius, modulus of elasticity of the membrane,
L0/d, SJ’s flow field is mainly distinguished by the train of Poisson ratio, thickness of the membrane, diaphragm mass,
convection vortex rings, and the absence of strong trailing speed of sound, density of air, orifice thickness, radius of
jet results in the absence of prominent N ­ uo peak for all z/d the orifice, and cavity volume, respectively. Chaudhari et al.
(McGuinn et al. 2013; Yadav and Agrawal 2018a). (2010a) reported that the flow velocity and cooling charac-
teristics of the SJ attain the maximum value at fd . For all
Effect of Frequency of Actuation frequencies, the value of havg increases swiftly up to some
axial distance ( Zmax = 48–50 mm) and then declines gradu-
In SJ, there are two different frequencies: one related to ally with further increase in z. It is also observed that the
diaphragm deflection (known as structural resonance fre- havg is found to be maximum at the resonance frequency
quency, fd ) and the other one is related to the orifice cav- (250 Hz). Kercher et al. (2003) reported that maximum air
ity (known as Helmholtz resonance frequency, fh ) which velocity is attained by increasing the resonant frequency
are found to affect the performance (Alster 1972; Chanaud of the diaphragm which depends on the driving power.
1994; Mallinson et al. 1999; Sharma 2007a). The structural

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72 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

Similar observations had been made by various research-


ers (Liu et al. 2015; Gil and Strzelczyk 2016; Singh et al.
2020b) and it was reported that the value of Nuavg is found
to increase with the frequency up to resonance frequency
and then reduces with further increase in frequency for all
the orifice geometries (circular, square, and rectangular).
Recently, Firdaus et al. (2019) explored the effect of excita-
tion frequency (f = 300–700 Hz) and diaphragm amplitude
on SJ thermal performance and found that hmax occurs at
500 Hz in their computational study.
Silva et al. (2012), Silva-Llanca et al. (2015) reported the
effect of excitation frequency (f = 11–33 Hz) on the ther-
mal characteristics of SJ at different Re (Re = 305–508) and
z/d (z/d = 5–20). In the near-field region (z/d ≤ 7.5), Nu is
strongly affected by frequency, because a high-frequency
jet produces a more dynamic velocity field that improves
Fig. 12  The change in stagnation Nusselt number (with respect to
the heat transfer. However, for higher z/d, the heat transfer free Convection) as a function of the normalized distance, z/d, for
does not depend on the frequency. Furthermore, the authors Re = 445 (Pavlova and Amitay 2006)
(Silva and Ortega 2011b, 2013) in their studies stated that
with the increase in f and z/d, merging of consecutive vor-
tices takes place and results in a lower value of thermal between coherent structures is larger, such that vortex
performance. The frequency response of slot and circular rings impinge separately on the surface. For f = 420 Hz,
orifice SJ was compared by Ghaffari et al. (2016a) for a the ­Nuo obtained by SJ is found to be 78% higher than the
wide range of Re (200–1200) and z/d (2–4) for a given value ­Nuo for natural convection between z/d = 6–18 for all Re.
of hydraulic diameter (d = 2 mm). It was observed that the It was also argued that at a higher operating frequency
coefficient of performance (COP) of circular SJ is found to (f = 1200 Hz), the ­Nuo increases by 113% for z/d varying
be better at a frequency higher than the structural resonance. between 3 and 11; beyond this, the cooling effectiveness
While, the slot SJ consumes more input power at a higher decreases.
frequency with a reduction in the Reynolds number (Ghaf- Recently, Zhang et al. (2018) performed a numeri-
fari et al. 2016a). Ghaffari et al. (2016b) performed experi- cal simulation for slot SJ with different waveform shapes
ments to analyze the flow (using PIV) and thermal perfor- (triangular, sinusoidal, and rectangular) for a varied range
mance of ultrasonic (f > 25 kHz) micro-SJ. They observed of excitation frequency (10–400 Hz), z/d (2–8), and Re
that with the increase in the frequency, the thermal behavior (1553–7766). It was observed that at low Re, the low-fre-
improves, while the value of COP decreases as calculated quency jet provides higher thermal performance, while the
using Eq. (25). The value of COP decreases from 14 to 2 for high-frequency SJ is found to be more effective at higher Re.
ultrasonic micro-SJ compared to the slot SJ under analogous Also, a low-frequency jet provides higher heat transfer at a
operating conditions, as indicated in the earlier work (Ghaf- large value of z/d. From the results, it can be inferred that
fari et al. 2015) with the increase in jet frequency, the length of the potential
( ) core of the jet reduces, which substantially enhances the tur-
hAs Tw − Ta bulence intensity and turbulence kinetic energy (TKE) near
COP = (25)
Input power the heated wall and consequently increases the heat transfer
effect. When the frequency increases beyond a critical value,
Pavlova and Amitay (2006) studied the effect of vari- the increased TKE is unable to enhance the thermal perfor-
ous operating frequencies (f = 420 and 1200 Hz) of the mance due to the lower value of jet velocity. Therefore, it
SJ on the cooling effectiveness. The authors reported that can be concluded that there exists a critical Sr (0.24–0.48)
for smaller surface spacing (z/d < 10), higher frequency for higher heat transfer in the case of SJ. When Sr < 0.06,
(f = 1200 Hz) SJ removes more heat compared to a lower the thermal behavior of rectangular waveform jet is found to
frequency (f = 420 Hz) SJ, as shown in Fig. 12. However, be optimum. However, at close to critical Sr, the heat trans-
the low-frequency SJ has a profound cooling effect at fer performance of triangular jets (T) is higher compared to
larger z/d. Using the PIV technique, it was depicted that sinusoidal jets (S), which is higher compared to rectangular
the high-frequency SJ is associated with disintegration jets (R). Yadav et al. (2016) and Yadav and Agrawal (2018b)
and fusion of vortices before impingement on the heated also found that pulsating jet operating in a certain range of
surface. While for the low-frequency SJ, the wavelength Sr (0.32–0.8) provides more entrainment and mixing. The

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Transactions of the Indian National Academy of Engineering (2022) 7:61–92 73

authors observed the highest entrainment and mixing for the Mangate and Chaudhari 2015). In this section, the com-
pulsation jet near Sr = 0.44. parative analyses between circular and other orifice shapes
From the above discussion, it can be concluded that struc- are exercised, emphasizing the influence of orifice shapes
tural resonant frequency is more important from a practi- on jet velocity characteristics, vortex formation, and heat
cal application viewpoint as this frequency determines the transfer characteristics. Chaudhari et al. (2010a) reported a
maximum velocity of the jet. It is also observed that the havg comprehensive study on the effect of orifice sizes (d = 5, 8,
increases with an increase in frequency up to diaphragm 14 mm) and geometry (circular, square, and rectangular) on
resonance, after which it reduces. The high-frequency jet the thermal behavior of SJ. It was observed that a circular
removes more heat from the heated surface at the small orifice with an 8 mm diameter has a higher heat transfer
jet-to-surface spacing, because high-frequency jets are coefficient than the other two diameters (5 and 14 mm) for
associated with the breakdown and coalescence of vortices the 50 mm-diameter acoustic diaphragm under the same
before they impinge on the heated surface. However, low- operating conditions. Subsequently, the authors (Chaudhari
frequency jet provides more effective cooling at larger dis- et al. 2010b) studied the thermal characteristics of the dif-
tances, because, for the lower frequency jets, the wavelength ferent orifice shapes and found that at a smaller axial dis-
between coherent structures is larger, such that vortex rings tance (z/d < 5), a rectangular-shaped orifice with an aspect
impinge on the surface separately. ratio of 2.75–5.25 outperforms the other shapes. While, at
a larger axial distance (z/d > 5), the thermal performance of
Effect of Orifice Shape square orifice is better compared to rectangular and circular
shapes, as shown in Fig. 13. The SJ with rectangular orifice
The SJ orifice shape plays a crucial role in the behavior of display a higher value of Nuavg because of the better mixing,
the extracted fluid from the orifice. The thermal perfor- jet spreading, and more entrainment of ambient air. Zhong
mance of the SJ is found to depend on the orifice geometry. et al. (2004) in their PIV study demonstrated that in case
Various experimental and computational analyses have been of rectangular orifice, high AR results in an initial higher
made to examine SJ’s thermal characteristics by employ- axial velocity at the orifice exit. However, due to 2D jet,
ing various orifice geometry and configurations. Most of exit velocity is highly unstable due to subsequent axis swap-
the researchers (Chaudhari et al. 2010a; Singh et al. 2020b) ping which results in decreasing peak axial velocity rapidly
studied the circular, rectangular, and square shape orifice and vortex rings dissipated more quickly in the downstream.
configurations in their investigation. In addition to this, few However, on comparing the square and circular orifice SJ
studies have also been conducted with other configurations (Zhong et al. 2004), it is found that in case of Square orifice,
such as triangular, slotted, diamond, and oval shapes for the strong secondary vortices are produced which interact with
investigation (Zhang and Tan 2007; Bhapkar et al. 2014; the primary vortices and enhance the momentum transport

Fig. 13  Variation of aver-


age Nusselt number with the
normalized axial distance for
different shapes of orifice hav-
ing the same hydraulic diameter
at constant frequency = 200 Hz
(Re = 2300–3950) (Chaudhari
et al. 2010b)

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74 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

ability of the SJ. This may be the reason for higher thermal and square orifices (Fig. 14). In case of elliptical orifices,
performance of square orifice at z/d > 5 as mentioned earlier. the axis switching of SJ takes place at a lower axial distance
It was also found that in the case of the rectangular orifice, (z/d = 3). In such a case, the elliptical orifice SJ entrains
the vortices spread swiftly in the minor axis plane (Zhang more fluid along x-axis and ejects along y-axis, which
and Tan 2007; Mangate and Chaudhari 2015; Kumar et al. leads to early switching of axes. This results in enhanced
2019). Therefore, the SJ flow in the direction of the minor mixing, and consequently, higher thermal performance is
axis outreaches compared to the flow in the major axis direc- achieved at lower z/d. Further deviating from the regular
tion, and the phenomenon of axis switching occurs. Due to orifice shapes, a diffusion-shaped orifice in SJ impingement
the axis switching, the entrainment of more ambient fresh is investigated by Liu et al. (2016) using piezoelectric actua-
fluid and the mixing rate gets improved, which results in tor. Here, the effect of orifice opening angle (60° and 90°)
enhanced thermal performance. However, there is a delay in of diffuser-shaped outlet is studied for the driven frequency
axis switching in the square orifice, which led to in-efficient of 400–800 Hz for a varied range of orifice diameters (d = 3,
mixing and degraded thermal performance than the rectan- 5 mm). It was reported that diffusion-shaped nozzle with
gular SJ (Bhapkar et al. 2014; Kumar et al. 2019). In addi- an opening angle of 60° exhibits 30% higher thermal per-
tion to this, the square orifice has a higher entrainment rate formance than the circular SJ at the lower nozzle to surface
than the circular orifice SJ for similar z/d (Grinstein 1996). spacing (z/d = 2). With the increase in opening angle to 90◦ ,
It was argued that the square orifice exhibits better perfor- the cooling performance decreases because of the reduction
mance at a larger z/d, while rectangular orifice SJ is found in ejected flow velocity, which leads to the flow separation
more efficient at lower z/d. Among circular, square, and and formation of recirculation close to the surface, as indi-
rectangular orifice shapes, rectangular orifice SJ is suitable cated by Yang et al. (2006).
for space-constrained applications. Later on, Mangate and The effect of radius of curvature at the inner edge of the
Chaudhari (2015) studied the thermal characteristics of oval- orifice outlet (facing the speaker) is studied by Nani and
and diamond-shaped orifice, and it was noted that diamond
and oval orifice outperforms the circular SJ at lower z/d. Due
to axis switching in diamond and oval-shaped orifice, there
is a rapid breakdown of the jet primary coherent structure,
which led to enhanced heat transfer rate. Furthermore, for
slot orifice SJ, Zhang and Tan (2007) noticed the generation
of pairs of vortices, breaking down and merging in a periodi-
cal manner at the jet orifice exit. The SJ is found to spread
swiftly along the minor axis direction of the rectangular ori-
fice and along the major axis; first, it contracts and afterward
spreads gradually with progress of time. The elliptic orifice
SJ is investigated by Bhapkar et al. (2014) for two different
aspect ratios (E-2-1: AR = 1.4 and E-2-2: AR = 2.4) with
orifice thickness 2 and 5 mm (Table 1). The results are com-
pared with rectangular- (R-2-1 and R-2-2), circular- (CR-2,
CR-5), and square (S-2, S-5)-shaped orifices with equivalent
diameter, d = 12 mm. It is found that elliptical orifice with
low AR (E-2–1: AR = 1.4) have higher havg than other ori-
fice shapes at low axial distance (z/d < 6). However, at the
higher jet to heated surface spacing (z/d ≥ 6), the thermal
Fig. 14  Comparison of average Nusselt number for different orifice
shapes, i.e., elliptical (E-2-1), circular (CR-2-12), rectangular (R-2-1),
behavior of elliptical SJ is found to be lower than circular and square (S-2) with normalized axial distance (Bhapkar et al. 2014)

Table 1  Specifications of Orifice Shape Aspect ratio Dimensions Thickness


different orifice plates employed
in experiments (Bhapkar et al. E-2-1 and E-5-1 Elliptic 1.4 a = 14.5 mm, b = 10 mm 2 and 5 mm
2014)
E-2-2 and E-5-2 Elliptic 2.4 a = 18 mm, b = 8 mm 2 and 5 mm
R-2-1 and R-5-1 Rectangular 2 l = 15.05 mm, w = 7.53 mm 2 and 5 mm
R-2-2 and R-5-2 Rectangular 6 l = 26.07 mm, w = 4.35 mm 2 and 5 mm
CR-2 and CR-5 Circular 1 d = 12 mm 2 and 5 mm
S-2 and S-5 Square 1 l = 10.64 mm 2 and 5 mm

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Transactions of the Indian National Academy of Engineering (2022) 7:61–92 75

Smith (2012). For a given output (momentum flux), the


orifice lip with Rc/d = 0.5 and Rc/d = 1 (most rounded case)
exhibits the best and least efficient case, respectively, based
on the ‘fluidic efficiency’ that denotes the ratio of momen-
tum flux with electrical power input as defined by Persoons
(2012). In the case of orifice lip with Rc/d = 1, the vorticity
ring separates from the exit plane. In contrast, in the case
of Rc/d = 0.5, the vortex core remains attached to the exit
level and expands to a diameter greater than d due to the
reduced lip at orifice. This behavior results in a decrease in
minor losses and acoustic power dissipation as described
by various researchers (Smith and Swift 2003b; Fugal et al.
2005). The effect of orifice/cavity shapes and various cavity
parameters on the thermal performance of SJ are explored
by Jain et al. (2011) through numerical investigation. The
orifice geometric parameters are found to affect more than
the cavity parameters, and the most significant is the orifice
radii and orifice length. To study the result of smooth edge Fig. 15  Variation of average Nusselt number with dimensionless jet-
orifice, edge corners are curved with 0.5 mm arc by provid- to-surface spacing for a central orifice surrounded by varied satellite
ing rounding at: inner edge, outer edge, and both edges. It orifices (Chaudhari et al. 2011)
is found that in case of both round edges, the peak velocity
reduces by 25% compared to both sharp edges case. Lee satellite orifice configurations and different pitch circle
and Goldstein (2002) reported 20% reduction in veloc- radius (PCR = 6, 8, 10 mm). The authors reported 30%
ity for round edge orifice compared to the normal orifice. enhanced thermal performance than single orifice SJ
Careful study reveals that smooth edge orifices lessen the (Fig. 15). It was argued that the addition of satellite ori-
vortex generation and permits more fluid to get inside the fices enhances the entrainment of fresh ambient fluid and a
orifice. It is also found that mass-flow rate increases by 10% single stronger jet is formed (based on PCR) that impinges
in the case of both round edges and by 5% with only the on the heated surface results in higher heat transfer. Also,
outer rounded edge. Therefore, it is recommended to use of it was observed that increasing the number of satellite
smooth edge orifice at outer side which provides a higher orifice counts beyond eight orifices impedes the entrain-
mass-flow rate with slight decrease in peak velocity. Jain ment of ambient air and hence leads to a reduction in heat
et al. (2011) studied bevel-shaped orifice with varying angles transfer rate (Chaudhari et al. 2011). Later, Mangate et al.
(0–30◦ ) for a fixed orifice diameter of 3 mm (at the center (2019) studied the oval and diamond multiple orifices
of the converging section). During suction, stroke-induced SJ. It was argued that diamond shape multiple-orifice SJ
velocity gets reduced (further reduces the mass-flow rate) exhibits higher thermal performance compared to circu-
due to divergence for air inlet in the cavity. The maximum lar- and oval-shaped multiple-orifice SJ. The maximum
velocity of jet is found to decrease up to 5 ◦ nozzle angle, and value of ­Nu avg for circular, oval, and diamond multiple
beyond this, it increases up to 30◦ nozzle angle. A summary orifices SJ was found to be 75%, 66%, and 54% higher
of some important correlations for average Nu for SJ cooling compared to single SJ. The maximum value of Nuavg in
on heated surface is presented in Table 2. multiple orifices is obtained at slightly lower distances
(z/d = 5 instead of z/d = 6). However, at large z/d, both
Single Cavity Multiple Orifices Heat Transfer single SJ and multiple-orifice SJ exhibits similar thermal
behavior. The PIV study reveals that in case of multiple
The tendency of using single cavity multiple orifices SJ has orifices, the interaction of the adjacent SJs takes place to
increased over the years due to higher thermal performance form a combined strong SJ with better mixing properties.
as compared to single orifice SJ without a considerable At this situation, the jet forms a single stronger potential
increase in the input power. Various configurations of cen- core region with wider range, and higher momentum flux
tral orifice surrounded by a number of satellite orifices with that exhibits better thermal behavior than single orifice
different pitch circle radius (PCR) are studied in multiple- SJ (Fig. 16) (Mangate et al. 2019). Recently, Singh et al.
orifice SJ. (2020a) found that N ­ uavg for circular, square, and rectan-
Chaudhari et al. (2011) studied the thermal behavior of gular multiple-orifice (8 ×3 × 8) SJ is found to be 57.4%,
a single cavity circular multiple orifices SJ with various 60.2%, and 47.1% higher in comparison with single orifice
SJ. A unified correlation for multiple orifice (8 ×3 × 8) for

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76 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

Fig. 16  Time-averaged velocity vector field of SJ with multiple-ori- Fig. 17  Variation of average heat transfer coefficient with axial
fice configurations a 8 × 3 × 4 and b N × 3 × 4 of circular-shape orifice distance for different orifice thickness (d = 14 mm, L = 110 mm,
at z/d = 6 and S = 71.78 (Mangate et al. 2019) H = 6.3 mm, f = 250 Hz) (Chaudhari et al. 2010a)

flow recirculation, and a large amount of fresh fluid is


drawn toward the orifice causing high heat transfer from
different orifice shapes (circular, square, and rectangular) the surface (Yadav et al. 2019).
is also proposed as below
( )0.05 ( )−0.17 Effect of Orifice Plate Thickness
z Ah
Nuavg = 0.126(Re) 0.876
(26)
dh Ao The effect of orifice plate thickness (t) on SJ’s thermal and
flow is discussed in this segment. Chaudhari et al. (2010a)
reported the deviation of havg with z/d at different orifice
Furthermore, the flow characteristics of multiple SJ
thickness (t = 1.6–5 mm) for circular orifice SJ. It was
were studied by Yadav et al. (2019) using PIV technique
observed that the orifice plate thickness has a profound effect
for two adjacent orifices (d = 5 mm each), which are
on the havg . The ­Nuavg increases with the decrease in the
20 mm apart. It was observed that in the downstream
orifice thickness from 5 to 1.6 mm. In addition, the location
direction, outer shear layer of the individual jet deceler-
of the peak value of havg shifts toward (right side) higher
ates due to the quiescent ambient condition. In contrast,
z/d, as shown in Fig. 17. The maximum value of havg for
the inner shear layer's fluid accelerates due to the counter-
t = 1.6 mm was found to be 82.35% higher compared to the
rotation of two jets' vortex pairs. Beyond z/d > 12, multi
maximum value of havg for t = 5 mm. A similar behavior was
orifices jet transforms into a single combined jet coin-
noticed by Singh et al. (2020b) in their experimental analy-
ciding with identical behavior of free jets in downstream
sis. It was argued that with the reduction in orifice thickness
direction (Mallinson et al. 2001; Yadav et al. 2016). Fur-
from 5 to 1.6 mm, there is a rise in the U0 for all the ori-
thermore, when the distance among the orifice reduces
fice shapes (circular, square, and rectangular) (Singh et al.
to 12 mm, the inner shear layers of two jets interact with
2020b). The increase in the mean velocity is mainly because
each other at a lower downstream location and result in an
of the reduced frictional flow resistance. It is also argued
emerging single jet. The smoke wire visualization study
that for lower t, the separation loss is higher compared to the
also shows a similar jet interaction phenomenon for mul-
frictional loss. However, with the increase t, the frictional
tiple SJs (Watson et al. 2003). Effect of impingement dis-
loss dominates the separation loss. Higher jet exit velocity
tance in multiple orifices shows that as the z/d decreases
results in higher circulation in the vortices and plays a lead-
to 5, the recirculation of air increases. With a subsequent
ing role in separating the BL. This may be the argument for
decrease in the z/d from 4–2.5, the motion of fresh fluid
the enhancement in thermal behavior for the lower thick-
becomes negligible and decreases the size of recircula-
ness of orifice. Also, it was observed that the reduction in t
tion structures. Further reduction in z/d below 1.5, despite
tends to rise in the value of N
­ uavg. Gil and Strzelczyk (2016)

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Transactions of the Indian National Academy of Engineering (2022) 7:61–92 77

reported the impact of variable orifice thickness (2–20 mm) at Helmholtz resonance, the maximum value of Re is found
on the SJ momentum velocity, Re, input power supplied to to be 16,750 at t = 2 mm (Fig. 18c). Similarly, the actuator
the generator, and the efficiency of SJ actuator for constant efficiency is highest for t = 20 mm, but it drops by 2.65% at
orifice diameter (d = 15 mm) and cavity depth (H = 40 mm). fh for the same orifice plate thickness (Fig. 18d).
It was argued that the variation in orifice thickness has a
significant impact on fh of the actuator. With the reduction Effect of Confinement (Cavity Shape)
in t, fh increases, on the contrary, the fh decreases with an
increase in the orifice diameter (Gil and Strzelczyk 2016). To analyze the significance of confinement, different cavity
At fd , the SJ with higher orifice thickness (t = 20 mm), the shapes are reviewed to improve SJ’s thermal behavior at
maximum momentum velocity is found to be 7% higher lower z/d. The effect of orifice cavity shape on the thermal
compared to the lower value of orifice thickness (2 and behavior of SJ at the small z/d is explored by Bhapkar et al.
5 mm) illustrated in Fig. 18a. This contradicts the results (2015). In their experimental investigation, different cavity
presented by Chaudhari et al. (2010a) and Singh et al. shapes (CR-2-12, C1, C2, C3, and C4) are taken by decreas-
(2020b). However, at fh the momentum velocity decreases ing the confinement between orifice and surface as shown
by 30% for t = 20 mm as compared to 2 and 5 mm thickness. in Fig. 19 along with details in Table 3. Based on cavity
At fd , the root mean electrical power ( Prms ) is found to be and ambient air temperature measurement, it is found that at
1 W for all the orifice thickness, while little deviation in Prms the lower z/d (z/d < 2), the maximum rise of temperature is
is obtained for the Helmholtz resonance frequency. At Helm- observed for CR-2-12 which has the maximum confinement.
holtz resonance, the root-mean-square power consumption The hot air, trapped between the orifice and the hot surface,
( Prms) is found to be 0.58, 0.96, and 0.94 W for t = 20 mm, is ingested back into the cavity during its suction stroke and
t = 5 mm, and t = 2 mm, respectively (Fig. 18b). However, leads to the rise in temperature (Fig. 19). However, for ori-
at the structural resonance, the Reynolds number remains fice cavity C1 (least confinement), the temperature of cav-
the same (Re = 15,000) for all the orifice thickness, while ity air is reduced because of the escape of hot air to the

Fig. 18  Variation in: a momentum velocity U0, b root-mean-square electrical power Prms, c Reynolds number Re, and d SJA efficiency ƞ with
excitation frequency for different orifice thickness. Case 2 (d = 15 mm, t = 2–20 mm, H = 40 mm, Vrms = 3 V) (Gil and Strzelczyk 2016)

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78 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

Table 2  An overview of Nusselt number correlation for synthetic jet impingement
Source Orifice Instrumenta- Re z/d Others Error Correlation
tion (±%)

Chaudhari Circular Heater average 1150– 3–25 Lop/d = 7.86–22 20


( )−0.632 ( L )−2.186 ( )2.258
z R
Nu = 7.624Re0.792 Pr0.333 op

et al. 4180 R/d = 1.5–4 d d d

(2010a)
Chaudhari Rectangular, Heater average 600– 3–25 Lop/d = 7.86–22 20
( )−0.607 ( L )1.514 ( )−1.725
z R
Nu = 0.014Re0.841 Pr0.333 op

et al. circular, 4180 R/d = 1.5–4 d d d

(2010c) square, slit


Persoons Circular Const. temp 500– 2–16 L0/d = 2–40 15 ) 2}
{ (
z∕d
1+1.108 5.21
et al. hot film 1500 Nu = 0.168Re 0.686
Pr 0.4
(
z∕d
)2.487
(2011) 1+ 5.21

Ikhlaq Circular Heater average 0– 10–50 f < 200 Hz (i) 25


( )−0.194 ( )−0.002 ( )−0.214
Nu = 1.007Re0.485 z f
( )−0.17 ( )0 (AAh )−0.381
et al. 1200 200 Hz < f < 23 kHz Nu = 1.003Re
d
0.694 z f n f oAh

(2016) (ii) d fn Ao

f/fn = 0.15–1
Arik and Circular Heater average 0– 5–20 Ah/A0 = 220–310 25 ( )0.055 ( )0.003 (
z f Ah
)−0.74
Nu = 0.364Re0.802
Icoz 2900 f/fn = 0.16–1 d fn Ao
(2012)
Liu et al. Circular Heater average 500– 2–25 Ah/A0 = 354 20 ( )0.427
z
Nu = 0.086Re0.492
(2015) 1300 L0/d = 1.67–5 d

Tan et al. Circular, IR thermogra- 950– 2–14 Ah/A0 = 9–64 10


{ ( )2 }
z∕d−b
(2015) square, rec- phy 5265 Nu = cRe0.32 Pr0.4 1−a b
tangular
Singh Circular, IR thermogra- 2857– 3–30 Ah/A0 = 66–168 20
( )−0.17 ( )−0.207 ( )0.487
z Ah t
Nuavg = 1.7047Re0.675
et al. square, rec- phy 5448 t/d = 0.2–0.3 d A0 d

(2020b) tangular L0/d = 13.75

ambient. At higher z/d (z/d > 2), the confinement effect is at the lower z/d (z/d < 2), the value of ­Nuavg is minimum for
negligible and, therefore, the temperature of all orifice cavi- orifice cavity CR-2-12 because of the suction of hot air due
ties is approximately the same. Also, it was observed that to large confinement. As the confinement reduces from C1
Fig. 19  Illustrative diagram
showing the flow of air along
different orifice cavities (Bhap-
kar et al. 2015)

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Transactions of the Indian National Academy of Engineering (2022) 7:61–92 79

Table 3  Specification of different cavity shapes (Bhapkar et al. 2015) the thermal behavior of the jet reduces up to 14% in the
Orifice d (mm) Cavity vol- Lop/d Sr = fd
( )
Re stagnation zone and up to 8% on an area-averaged basis
cavity ume × ­10–5 Uavg =U0 d∕ν at compared to the unconfined case. While, Chaudhari et al.
­(m3) f = 100 Hz (2010a) reported that as decrease in the length of the ori-
fice plate from Lop ∕d = 13.75–7.86, the maximum Nusselt
CR-2-12 12 0.023 7.83 0.155 5952
number is found to increase by 108%. This implies the strong
C1 12 3.8 4.17 0.155 5950
relation of confinement on the thermal performance of SJ.
C2 12 7.2 3.33 0.148 6244
To improve the performance of impinging SJ in a confined
C3 12 8.4 2.67 0.153 6042
situation, a duct is attached to the base of jet with a clearance
C4 12 7.1 1.33 0.164 5642
of 1.5 mm. In such a case, the ambient air is entrained from
some remote location during the suction phase of cycle and
avoids the interactions between the expelled jet and incom-
ing air. The stagnation region heat removal of SJ with ducts
for three configurations (1.2D, 1.6D, and 2D ducting) is
compared with the unducted jet, as shown in Fig. 21. For
different z/d (0.5–3), all the ducting configurations outper-
formed the unducted jet where the maximum Nu is obtained
at z/d = 1 (for all ducted configuration). This signifies that
ducting successfully negates the effect of confinement due
to low z/d. The addition of ducting increases the peaks of
havg as explained by O’Donovan and Murray (2007a,b) due
to the breakdown of vortices in the wall jet region.
From the above study, it can be concluded that in case
of the cavity with maximum confinement, hot air is trapped
between orifice and the target surface at lower z/d, and the
same air is sucked during its suction stroke-causing high
temperature of the air being sucked. However, at higher
spacing (z/d > 2), the confinement effect is negligible, and
therefore, the temperature of all orifice cavities is approxi-
mately the same.
Fig. 20  Variation of average Nu number with jet-to-surface spacing
for various orifice cavity based on cavity air temperature (Bhapkar
et al. 2015)

to C3 orifice cavity, thermal enhancement increases propor-


tionally. On the contrary, at lower z/d, cavity C4 exhibits the
maximum value of average Nu number among all the cases,
due to suction of relatively fresh air during suction stroke.
It was concluded that heat transfer enhancement in case of
least-confined cavity (C4) is three times more compared to
the orifice cavity (CR-2-12) with maximum confinement
(Fig. 20).
Rylatt and O’Donovan (2013) reported the thermal per-
formance of confined, unducted, and ducted impinging SJ
for a small z/d (z/d = 0.5–3) with different length of confining
plate (90–200 mm). It can be inferred that with the increase
in the length of the orifice plate ( Lop ∕d = 40), the magnitude
of ­Nuo is reduced for the entire z/d compared to the uncon-
fined orifice plate (Lop ∕d = 18). Nevertheless, the maximum
­Nuo is obtained at z/d = 1.5 for both unconfined and confined
plates. Also, at larger z/d, heat transfer for confined plate
Lop ∕d = 40 reduces more significantly compared to Lop ∕d Fig. 21  Unducted and ducted configurations stagnation heat transfer
= 18. It was reported that with the increase in confinement, coefficient at Re = 3000 Lop/d = 15 (Rylatt and O’Donovan 2013)

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80 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

Fig. 23  Schematic of location of jet for optimal spacing (z/d) and jet
inclination angle (θ) (Bhapkar et al. 2013)

Fig. 22  Effect of jet inclination angle on average heat transfer coef-


ficient for 4 ≤ z/d ≤ 8 (Bhapkar et al. 2013)
is more evident. It can be inferred that for z/d = 4–8, when
the jet is located anywhere up to θ = 50◦ w.r.t. to a normal
jet axis, the corresponding reduction in Nu is limited up to
Effect of Orientation and Jet Vectoring 10% (Fig. 23).
of the Synthetic Jet The existence of more than one SJ at a time dominates
the flow field as reported by Smith and Glezer (2005) and
Based on the space requirement and nature of the cool- Persoons et al. (2009). Also, a phase difference in adjacent
ing, inclined jets are preferred over the normal impinge- SJ plays an important role in the relative timing of suction
ment. Bhapkar et al. (2013) studied the effect of inclination and ejection stroke of the adjacent SJs (Smith and Glezer
on the thermal behavior of SJ. It was found that for all the 2005). The discrepancy in the phase variation has a pro-
values of the nozzle-to-plate distance (z/d = 3–15), maxi- found effect on the vortex dynamics. The formation, evolu-
mum value of Nu was achieved for normal impingement tion, and dynamics of the interactions of pair of adjacent
( θ = 90◦ ). For small z/d (4≤ z∕d ≤ 8), the authors found SJs are studied by Smith and Glezer (2005). The PIV inves-
that the havg decreases as the jet inclination angle change tigation of high AR rectangular SJ (width, b = 0.51 mm)
from normal impingement ( hmax = 192 W∕m2 K ) to angu- with the distance between the jet centerlines (s = 3.3b) is
lar impingement, θ = 55◦ (hmax = 178 W∕m2 K ) for z/d = 4. carried out at Re = 300, dimensionless stroke length L0 ∕b =
Furthermore, the ratio of hθ/h90 seems to depend weakly on 29, and f = 600 Hz. When the two adjacent jets are ejected
the z/d and up to jet inclination angle of θ = 55◦ , and the in phase, the volume flow rate of entrained fluid is more
flow can be considered approximately as normal impinge- than twofold than that of a single SJ with the same cen-
ment with a maximum reduction of 7% in the havg (Fig. 22). terline velocity. With the variation in phase angle between
However, for large spacing (9≤ z∕d ≤ 15), jet inclination two excitation waveforms of the two adjacent jets, the delay
angle is varied from θ = 90◦ to θ = 0◦(crossflow). The heat between suction and ejection cycles of the adjacent actua-
transfer rate in normal impingement is found to be 1.5 times tors aggregate in the merging of jets and the combined jet
higher compared to cross-flow mode, and the ratio of hθ/h90 is vectored toward the jet which is in leading phase (Smith
changes from 1 to 0.62. It was noted that up to θ = 40◦, the and Glezer 1997; Smith et al. 1999). The extent of vector-
ratio of hθ/h90 is found to be 0.9 (i.e., up to 10% reduction in ing increases with the phase angle until the merged jet flows
Nu). In such a case, the flow is considered approx. to normal along the exit surface. Depending upon the relative phase
impingement (up to θ = 40◦) for the larger z/d. The point of angle between the two actuation waveforms, the vectored
hmax moves away from the geometrical impingement point flow is classified into three prime domains, namely free
toward the compression side of the wall jet on the axis of vectoring ( ϕ < 70◦), vectored flow with recirculating flow
symmetry. This shift is more evident for higher jet inclina- domain (80◦ < ϕ < 100◦), and the attached flow (ϕ > 110◦),
tion angle at the low z/d (Yan and Saniei 1997; Beitelmal where the recirculating flow is limited to the vicinity of the
et al. 2000). The impact of jet inclination is less compelling orifice. At relatively low phase angles, each vortex of the
at higher z/d because of the more uniform momentum of vortex pair has similar circulation and the inner vortices
the airflow (which is well mixed with ambient air) before it within the two pairs are effectively counteract by the outer
reaches the test surface. However, this phenomenon is not vortices. With the rise in phase angle, leading phase vor-
predominant at lower z/d, and the impact of jet inclination tex pairs are affected by the adverse pressure gradient that

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Transactions of the Indian National Academy of Engineering (2022) 7:61–92 81

is influenced by the suction cycle of the adjacent jet. As a occurs seems to vary inversely with z/d (ϕmax = 165°, 135°,
result, the movement of vortices of each pair leads to mixed 75°, respectively, for z/d = 6, 12, 24). Increasing ϕ between
interactions that tilt comparative to jet axis until the jet the jets from ϕ = 0° to ϕ = 180° enhances the impingement
becomes attached to the surface of leaving plane. However, cooling due to the suction of fresh air during cross-flow con-
when the phase angle between adjacent jets exceeds 120◦ , dition, particularly at the lowest value of z/d = 6.
successive vortex pairs do not combine, and the vortex pair In continuation to the above study, the heat transfer and
that is lagging in phase begins to be affected by the suction flow field of twin circular SJ is explored by Greco et al.
cycle of the adjacent jet. Fanning et al. (2012) carried out (2013, 2014) for s = 1.1, 3 and 5 and z/d = 2–10 at Re = 5100
tests to optimize z/d and s during interaction between two and constant Sr = 0.024. Two pipes (length 210 mm each) are
adjacent SJ originating from two different actuated cavities attached to sub cavities at s = 1.1 forming twin configuration
for ϕ = 0◦ − 180◦ . It was observed that at the low jet-to- of two separated SJ at z/d = 2, while at z/d > 4, it tends to act
surface spacing (z/d = 6), high-strength vortices are gener- as a single SJ. Phase average measurements signify that at
ated that impinge the surface individually having balance the low nozzle to surface distance (z/d < 4), thermal behavior
amid the mixing mechanisms of coherent vortex pairs (Tan is governed by unsteady impinging flow. This is caused by
and Zhang 2005; Ghaffari et al. 2015). These high-strength ring vortex that sweeps the wall and results in the formation
vortices result in large heat removal from the stagnant region of inner and outer shaped regions. Furthermore, the effect
and leads to higher hmax . In the case of two adjacent jets, ϕ of two adjacent SJs with slot orifices for given value of slot
plays an important role. At low z/d, significant enhancement width (b = 1.65) and AR = 27 is studied by Persoons et al.
in heat transfer takes place for large ϕ (120° < ϕ < 180°) (2009) at a fixed Re = 600 and L (L0/d = 29) for z/d = 6, 12,
between the two jets, having a peak at ϕ = 165° and the 24. A phase difference between the adjacent jets varies at ϕ=
corresponding value of hmax is found to be 343 W/m2 K . It 0 ◦ , 60◦ , 120◦ , 180◦ . Their results show that at ϕ = 0 ◦ , two
is possible that larger ϕ is beneficial to induce cross flow in jets resemble into a single jet at sufficiently high normalized
a confined space and this cross flow leads to attain the peak axial distance z/d > 12. At small ϕ (60◦ < ϕ < 120◦), vec-
havg to be 24% higher compared to the corresponding value toring effect enhances the cooling characteristics, because
at z/d = 24. For intermediate regions (z/d = 12), jet lies in fresh air gets in due to induced crossflow. While at large ϕ
a transitional stage where mixing of the coherent vortices (120◦ < ϕ < 180◦), heat transfer decreases as vortical struc-
and turbulence takes place and substantial hmax occurs in tures disperse before impingement. An optimal phase dif-
the region of midway ϕ (75°<ϕ < 135°) having peak at ϕ ference (ϕ ≅ 120◦) at z/d = 12 is identified for best local and
= 135° to a value of hmax = 290 W/m2 K. For higher jet- average heat transfer and two slot orifices interacting jets
to-surface spacing (z/d = 24), the vortex spreading, merging yield around 90% enhancement in havg compared to single
and turbulent mixing take place and the vortex pairs tend SJ, which was further verified numerically (Alimohammadi
to fully develop into a single wider jet. A high heat transfer et al. 2016). Lasance and Aarts (2008) conducted a similar
enhancement for z/d = 24 occurs (hmax = 262 W/m2 K) at ϕ = analysis with dual-circular SJ (called as dipole cooler) which
75°. Figure 24 depicts that the phase difference at which hmax is found to be useful because of noise reduction (Russell
et al. 1999) and enhancement in heat removal rate (Lasance
et al. 2008).

Fig. 24  Local maximum convective heat transfer hmax as a function of


phase difference for Re = 600, L0/d = 29, for z/d = 6, 12, 24 at s/d = 3,
and for a single jet at z/d = 6 (Fanning et al. 2012) Fig. 25  Configuration of dual synthetic jet (DSJ) (Deng et al. 2017)

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82 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

Dual Synthetic Jet Stk > 420, no jet formation takes place (stage IV), as shown
in Fig. 26. In this work, the constant K is found out as 420.
A dual synthetic jet (DSJ) actuator is a new kind of SJ actua- An experimental study has been performed to understand
tor (SJA) that includes two cavities, two orifices, and a single the flow regime and heat transfer of DSJ by Deng et al.
vibrating diaphragm (Deng et al. 2017). The oscillation of (2019). In the experiment, two-cavity slots (AR = 5, 10, 15)
the diaphragm causes the opposite transformation in two- with 5 mm apart are tested for z/d = 1.5–22 at Re = 2320 and
cavity volumes. Therefore, two SJs are alternately generated L = 4.3. Based on PIV, it was found that apart from three
from two slots and combine into a dual SJ (Fig. 25). Com- regions covered in the conventional SJ, the DSJ flow field
pared with the conventional SJ, the energy consumption and consists of four regions, namely, formation region, merg-
the jet ejection frequency of DSJ are folded two times due to ing region, development region, and decay region. The
the alternate formation of two SJs. downstream vorticity-concentrated partitions of DSJ and SJ
The evolution criterion of DSJ was proposed by Liu et al. spread outward at about 26.6° and 22.5◦ , respectively. In the
(2019). Two-dimensional numerical simulations followed by formation region (i.e., region of 0 ≤ z/d ≤ 1.8 for DSJ and 0
PIV experimental verification have been made to study the ≤ z/d ≤ 0.55 for SJ), a string of counter-rotating vortex pairs
jet formation criteria of a DSJ. A dimensionless parameter are generated across the edges of each slot below the saddle
Stk (Eq. 27) is proposed that characterize the unsteady flow point. Toward further downstream, the two alternating SJs
for both the single cavity and near field which is found to start to come together and merge into a single jet termed
have a relation with jet formation constant. Here, Srd refers as merging region (1.8 ≤ z/d ≤ 3). Furthermore, the fluid
to the Strouhal number of DSJ, b = width of slot, s = distance enters into the development region (3 ≤ z/d ≤ 7.6 for DSJ
between two slots, K = 32 πc2 ∕k is a dimensionless parame-
U
ter, c = Uavg , and k = (d+r
b
(r = radius of vortex)
) v
cl v

U2 avg Uavg Uavg 1 1


Stk = = × = × (27)
f2 ×b×s f ×b f ×s Sr Srd

The 2D jet formation criteria of DSJ is defined as


b
π4 < Stk < K (28)
s
After analyzing the variation of the L with Stk the DSJ
is categorized into four stages (Tang and Zhong 2005; Luo
et al. 2006). Stage I is characterized by no jet formation for
the corresponding value of Stk < 50. When 50 < Stk < 115,
jet can be formed easily, and a large L0 of the jet is possible,
this is known as stage II. However, in stage III with the
further increase in Stk , i.e., 115 < Stk < 420 , it gradually
Fig. 27  Variations of Nuavg with error bars of impinging SJ and DSJ
jets weaken due to self-support phenomenon, and finally at with z/d (Deng et al. 2019)

Fig. 26  Trend of normal-


ized stroke length with Uavg=
16.86 m/s and detecting velocity
of 1.0 m/s signifying the four
stages of DSJ (Liu et al. 2019)

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Transactions of the Indian National Academy of Engineering (2022) 7:61–92 83

and 0.55 ≤ z/d ≤ 5.9 for SJ) where jet centerline velocity From the above study, it can be concluded that energy
increases and due to this high self-induced velocity, vortex utilization efficiency of DSJA is increased two times due
pairs spread peripherally. Beyond the development region, to the alternate formation of two SJs. The downstream
vortex pairs become weak, loss their unity, and merge with vorticity-concentrated partitions of DSJ and SJ spreads
surrounding fluid, and this region is termed as decay region. outward at about 26.6◦ and 22.5◦ , respectively, and local
On comparing the thermal characteristics of DSJ with SJ, it Numax of impinging DSJ is found to be 11.4% higher than
is found that local Nu reaches the maximum value at z/d = SJ. This cooling technology is expected to have important
5.5 for both SJ as well as DSJ and the local Numax of imping- practical implications in space-constrained and large-area
ing DSJ is 11.4% higher compared to SJ (Fig. 27). The area- electronic cooling.
averaged Numax of impinging DSJ is 8.6% higher than SJ at
half of axial distance (z/d = 5) which is more advantageous Effect of Acoustic Aspect
in space-constrained electronics cooling.
A pioneering vectoring-based DSJ cooling technol- The thermal characteristics and acoustic feature of a
ogy is suggested by Luo et al. (2016). Based on vector- meso-scale rectangular SJ (d = 1 mm) was investigated
ing DSJ, an adjustable slider is developed to control the by Arik (2007) for a varied range of operating frequency
vectoring deflection of DSJ (He et al. 2020; Zhao et al. (f = 3600–5200 Hz). It was observed that jet noise reaches
2021). Here, the flow field and thermal characteristics are as large as 73 dB but with the use of possible abatement
experimentally investigated, and results show that stagna- methods, the noise level can be controlled up to 30 dB. To
tion region increases from 16d (normal impingement of decrease the noise, a muffler was used as a passive abate-
conventional DSJ) to 32d (16 d to − 16d ) due to vectoring ment technique (Chang et al. 2004) and the reduction of jet
of DSJ. Based on careful PIV study, the vectoring DSJ noise is measured in terms of transmission loss [TL] (Jab-
can be segregated into three main regions namely, normal bal and Kykkotis 2014). It may be noted that TL signifies
impingement region, transitional region, and the cross- the difference of acoustic measure between the incident and
flow region as distinguished by vectoring angle (Fig. 28). transmitted waves of an anechoically terminated silencer.
With the increase in the muffler diameter, the TL is found

Fig. 28  Phase-locked average velocity vectors and contour maps of impingement vectoring DSJ at different dimensionless displacements of the
adjustable slider (Luo et al. 2016)

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84 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

Fig. 29  Variation of the transmission loss (TL) with muffler diameter


(Arik 2007)

Fig. 30  Variation in SPL of SJ using circular, diamond, and oval


to increase. It is found that for a muffler (diameter = 20 mm, shape of orifice (d = 8 mm) at different acoustic (Mangate and
length = 10 mm), there occurs an optimum TL of 40 dB Chaudhari 2015)
(Fig. 29).
The effect of orifice dimension and operating variables
on the acoustic aspect of SJ is explored by Bhapkar et al. SJ. At resonance frequency, the overall sound pressure is
(2013). It was observed that minimum sound level occurs found to reduce by 26% with a dual-chamber, lobed ori-
with 8 mm orifice, while maximum noise occurs with fice SJ actuator in comparison with single-chamber round
14 mm circular orifice for all range of frequencies consid- orifice. Later, Mangate and Chaudhari (2015) explored the
ered. Chaudhari et al. (2010a) stated that hmax occurs with noise measurements of circular-, oval-, and diamond-shaped
a large orifice diameter, but jet noise level also increases orifices ( d = 8 mm) in an anechoic enclosure by means of
proportionally. Therefore, to meet the contradictory require- a SJ actuator. For the diamond- and oval-shaped orifices,
ments of both heat transfer and acoustic effects, an orifice SPL varies in range of 33–64 dB (for f = 100–400 Hz), as
with 12 mm diameter is found to be the optimal choice that depicted in Fig. 30. The SPL for diamond- and oval-shaped
can fulfill both the requirements. Furthermore, with the orifices is found to be approximately the same (48 dB), while
increase in excitation voltage, the noise level increases pro- for circular orifice; it goes to 55 dB at same excitation fre-
portionally from 53 dB (2 V) to a maximum 59 dB (10 V). quency of 200 Hz. Therefore, from both heat transfer and
When the SJ operates at its resonance frequency (100 Hz acoustic point of view, both diamond and oval shape orifices
in their study), it generates the minimum noise level with are better compared to circular-shaped orifice SJ. However,
maximum Re. The reason for the above finding states that at 100 Hz, all the three orifices produce an SPL below 40 dB
at fd , maximum amount of supplied energy to the actuator which is acceptable as per USEPA standards.
is utilized in altering the air momentum and a smaller frac- Kanase et al. (2018) investigated the effect of ratio of
tion is thus available for noise dissipation. Subsequently, orifice thickness to diameter (t/d) on SPL. They found that
the authors (Bhapkar et al. 2014) found that for elliptical with the increase in orifice plate thickness, SPL decreases
orifice SJ with AR = 1.4 and 2.4, local minimum in sound (SPL ∝ 1/(t/d)). It is explained that there is spreading of
pressure level (SPL) occurs at the resonance frequency sound wave with the increase in orifice thickness. Recently,
(100 Hz). However, on moving away from the resonant Smyk and Markowicz (2021) demonstrated that with respect
frequency, the SPL increases to 20% (at 120 Hz) and 15% to noise reduction, chevron orifices have lower impact on
(at 80 Hz), respectively. For all the orifice shapes (circular, SPL as compared to circular orifice. Also, with the increase
rectangular, square, and elliptical) considered in the study, in input power to the actuator, acoustic aspect of chevron
an elliptical orifice with AR = 1.4 creates a minimum SPL. orifices further deteriorates. Gil et al. (2021) suggested that
It is also noted that SPL increases with orifice thickness by the reduction in momentum velocity of SJ is a viable
and a small orifice thickness of 2 mm can reduce the noise option to reduce the noise. It can be achieved by actuating
by 10% as compared with 5 mm orifice plate thickness. In the SJA at lower input power, or by incorporating multiple
their study, Jabbal and Kykkotis (2014) compared the single- or larger number of orifices in SJ actuation especially of
chamber SJ actuator with a double-chamber SJ actuator. It larger diameter.
was argued that the double-chamber SJ actuator reduces It is clear that with the increase in the orifice diameter and
noise by 8% at resonance frequency compared to the single excitation voltage, the noise level increases proportionally.

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Transactions of the Indian National Academy of Engineering (2022) 7:61–92 85

It is also found that at the resonance frequency, SJ gener-


ates minimum noise as the maximum supplied energy to
the actuator is utilized in altering the air momentum and a
smaller fraction is thus available for noise dissipation.

Integration of Synthetic Jet with Heat Sink

Heat transfer behavior of SJ on the heat sink is experimen-


tally explored by Chaudhari et al. (2012). A standard rec-
tangular pin fin heat sink is rooted on a heated copper block
with an input supply maintained at constant heat flux of 65.6
W/m2 K . In the case of the heat sink, the overall surface area
increases by 16-fold than the bare heated surface. Results
of heat transfer show that havg increases up to z ≈ 80 mm
and then decreases with further increase in z/d. In the case
of a heat sink, the hmax reaches to 640 W/m2 k at 200 Hz Fig. 32  Schematic of the critical components of SJ embedded heat
( fd ) which is 3.6 times higher than that attained from bare sink (Arik et al. 2009)
surface (Fig. 31). It is suggested that thermal performance
with heat sink can further be increased with help of multi-
ple-orifice SJ. Furthermore, Brignoni and Garimella (1999) diameters d = 12.7, 25.4, 38.1 mm. The total fin effectiveness
investigated the effect of a confined impinging air jet on a ( hbase,pinned ∕hbase,unpinned ) for pinned heat sinks compared to
pin–fin heat sink for four nozzle diameters (d = 1.59, 3.18, unpinned base was found to vary in the scope of 2.4–9.2,
6.35, 12.7 mm) at Re = 5000–20,000 for the fixed nozzle to where a higher value is achieved for tall pins (25.4 mm) heat
surface spacing, z = 21.8 mm. The cooling performance of sink with largest nozzle diameter (38.1 mm). Compared to
a large diameter (12.7 mm) nozzle with pin–fin heat sink the bare surface, the pinned heat sink increases the cooling
was found to be better than a smaller diameter nozzle jet performance by a factor of 7.5–72 (for unpinned small heat
impinging on a bare surface in absence of a heat sink. The sink to large heat sink with tall pins) (Fig. 32).
EF (henhanced ∕hbare ) was recorded in the range of 2.8–9.7 for The design and cooling behavior of SJ-based heat sink
given pin–fin heat sink than the bare surface where the larg- for high flux electronics was explored by Mahalingam
est value is obtained for a larger d = 12.7 mm. In their study, and Glezer (2005). They found that the SJ-based heat sink
El-Sheikh and Garimella (2000) explored the thermal per- throw away 20–40% extra heat compared to ducted fan
formance of different pin–fin heat sinks with confined air jet spreading air through the heat sink. Furthermore, they
impingement at Re = 8000–45,000 for square-shaped orifice observed that the efficiency of SJ heat sink is to be 0.61
compared to ≈ 0.25 for the conventional fan heat sink. The
heat transfer coefficients of SJ within channels of the heat
sink ( ∼ 60 W∕m2 K ) are found to be 150% higher com-
pared with steady duct flows, resulting in superior ther-
mal effectiveness of SJ-based heat sink. Arik et al. (2009)
found that the cooling performance of SJ embedded heat
sink is 2.2 times higher than the baseline natural convec-
tion heat sink.
It is apparent that the SJ integrated heat sink exhibits
a higher surface area for convection. The value of h max
increases up to four times compared to the SJ impingement
without heat sink. The performance of large diameter orifice
is found to be better than a smaller orifice and a tall pins
heat sink provides better cooling compared to a short pin
heat sink.

Fig. 31  Variation of heat transfer coefficient with axial distance in


case of heat sink for different excitation frequencies using a square
orifice (Chaudhari et al. 2012)

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86 Transactions of the Indian National Academy of Engineering (2022) 7:61–92

Research Gaps and Challenges 6. More studies need to be carried out for synthetic jet
embedded with the structured surface for cooling of
The application of the synthetic jet for heat dissipation offers high-power electronic components. Thermal perfor-
huge potential in multiple applications such as cooling of mance of multiple orifices and dual synthetic jet in com-
high-power LEDs, miniature electronic devices, batteries bination with heat sink is to be explored for possible,
thermal management, etc. Though synthetic jet performs encouraging results.
comparable and even better than continuous jet at some 7. The acoustic aspect of synthetic jet is a very crucial area
of the operating conditions, it seems that the usefulness of and needs to be explored for more noise abatement tech-
synthetic jet is less explored compared to continuous jet niques. Investigations need to be carried out by consid-
Therefore, there is a need to explore into the existing gaps ering mufflers and small size orifices operating near to
and challenges in the context of the synthetic jet for thermal resonance frequency for noise dissipation. Based on this
enhancement. The following is a non-exhaustive list of pro- information, synthetic jet can be made an ideal candidate
spective areas of synthetic jet for future research. for noiseless electronics cooling.
8. Apart from the mentioned applications, synthetic jet
1. Thermal behavior of hot moving surfaces under syn- must be aggressively explored in thermal management
thetic jet impingement is one of the area which need to of electrical batteries, cooling of solar panels, and elec-
be focused for future research as hot moving surfaces trical equipments, which can add momentum in the
find its vast applications in various industrial systems. direction of future clean energy.
2. At low Reynold number, synthetic jet exhibits some
deviation from steady jet in terms of centerline velocity
decay rate not showing x−1/2 trend along with non-linear Conclusions
growth of the jet width. However, at higher Reynolds
number, synthetic jet exhibits similar behavior of veloc- Synthetic jet is found to be potentially useful to meet the
ity decay rate and jet spreading with respect to steady jet. cooling demand of future electrical and electronic compo-
Therefore, efforts need to be given to find the threshold nents. The advantages of using SJ are its simple structure,
values of Reynolds number for a given Strouhal number lightweight, lower power consumption, and reliability in
after which synthetic jet starts behaving similar to that operations. Also, it does not require any additional complex
of continuous jet. plumbing system, because these jets work on ZNMF phe-
3. From the past investigations, it is found that orifice nomenon and can be synthesized directly from the ambient
geometry plays a crucial role in the thermal performance fluid. The cooling performance of SJ depends on actuator,
of synthetic jet. It is observed that most of the studies geometrical, and fluidic parameters, as stated in second sec-
have used normal orifices (circular, square, rectangular, tion. Efforts have been made to describe the effects of each
elliptical, etc.). In view of this, further investigations of these parameters such as orifice to surface spacing (z/d),
should be carried out using various hybrid shape orifices stroke length (L0), frequency (f), orifice shape, jet vectoring,
which can transfer high momentum to the ejected fluid orifice plate thickness, cavity shape, acoustic aspect on the
at a high mass-flow rate. flow, and thermal characteristics of SJ (third section). In
4. A detailed theoretical model for the zero-net-mass-flux addition to this, the novel dual synthetic jet (DSJ) and SJ
devices needs to be developed for corelating the input embedded heat sink is also discussed for high cooling effi-
driving parameters with geometry of orifice and actuator ciency. Efforts have been made to list the gaps, challenges,
for predicting the external characteristics of the emerg- and prospective areas for future research for the effective
ing jet. To design and optimize the synthetic jet actua- implementation of SJ for high heat flux electronics cooling.
tors, low-order model such as lumped element modeling
by incorporating the various optimization approaches
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