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Article history: Experimental investigation of single-phase, low pressure natural circulation flow phenomena has been
Received 2 April 2020 carried out. The study aims to critically analyze the thermal hydraulic parameters (temperature and heat-
Received in revised form 5 August 2020 ing power) variations as it affects transfer of heat in a closed-loop rectangular natura l circulation facility
Accepted 15 August 2020
having a single heated channel at predetermined inlet sub cooled temperature varied from 40 to 80 °C.
Available online 22 October 2020
Heating power varies between 7 kW13 kW to portray several conditions of the reactor power in
response to temperature changes while sustaining single-phase flow circulation through the hydraulic
Keywords:
loop. Real-time signals of thermal hydraulic responses are observed via a graphical interface for data
Natural circulation
Single-phase flow
acquisition when stable flow or self-sustained flow oscillations are achieved. Results obtained were ana-
Temperature variation lyzed at several sections of the hydraulic circuit which are basically pressure drops and flow rate due to
Power variation temperature differences and heating power increments. These results and observations made through
Closed-loop them thus contribute to the database which is important for characterizing natural circulation phenom-
Heat transfer ena and acquisition of dominants parameters for the scaling analysis of future designs.
Ó 2020 Elsevier Ltd. All rights reserved.
1. Introduction 2010; Kozmenkov et al., 2012) but variation in its parameters such
as the thermal hydraulics parameter operational (i.e. reactor
Single-phase natural circulation is the mode of coolant circula- power, fluid temperature, system pressure) and the geometric
tion in the current pressurized water and heavy water reactors parameters (i.e., height differences between core (heater) and heat
(PWRs and PHWRs) in the event of circulating pump failure and exchanger (cooler) (H), total loop length (L), pipe diameter (D), and
also applied in the primary loop of certain reactors such as the dis- orientation of source and sink (Juarsa, 2018) are crucial as it will
trict heating reactors and the CAREM Modular Reactor. The con- influence the transfer of heat from the heat source (Core) and
ception of natural circulation (NC) systems in nuclear reactor is serves as a measure of determining the heat transfer capability of
the system that ensures the circulation and transfer of the fluid the NC Systems which is directly proportional to the flow rate it
inside a loop without any external forces or pumps as it is based can generate (Vijayan, 2008). These systems are characterized by
on natural phenomena which occur due to differences in fluid den- their simplicity and high reliability and relatively cost effective
sity in hot and cold region (Jain, 2010) leading to gravitational because of the absence of any moving parts. State-of-the-art
force (Kozmenkov et al., 2012) which is primarily a function of reviews on single-phase natural circulations have been reported
the temperature difference in the hot region. The greater the ther- by several authors (Basu et al., 2014). Due to their wide application
mal driving head, the better the resulting flow rate. It is however in industries, specific investigations of thermal-hydraulics charac-
recommended to keep the hot fluid sub cooled to prevent a change teristics in both single-phase and two-phase NC systems are being
of phase from occurring. Though two-phase NC flow is possible but widely studied (Xia et al., 2016; Mangal et al., 2012; Sabundjian,
it is usually more challenging to maintain flow (Park, 2017). 2011) in similar conditions to the circuit of residual heat removal
Features of these passive (NC) systems are projected to improve of nuclear reactors.
the nuclear reactor safety and prevent accident occurrence (Jain, The investigations were carried out using the power variation in
the heater and flow variation of cooling water of secondary system
⇑ Corresponding author.
to the computational model validation RELAP5. However, the
E-mail addresses: solomon.bello@hrbeu.edu.cn (S. Bello), gaopuzhen@hrbeu.edu.
investigation was limited to single-phase NC loops with both hea-
cn (P. Gao). ter and cooler horizontally positioned. This present study though
https://doi.org/10.1016/j.anucene.2020.107809
0306-4549/Ó 2020 Elsevier Ltd. All rights reserved.
S. Bello, P. Gao and Y. Lin Annals of Nuclear Energy 151 (2021) 107809
Nomenclature
maintained a single-phase condition but provides more insight to lowers the temperature of the circulating fluid in the primary
with a loop geometry having vertical heater and horizontal cooler circuit with water at room temperature from the controllable sec-
of NC flow behavior to temperature variations along the hydraulic ondary cooling tank.
circuit and heating power at predefined inlet sub cooled and low The heat source of circuit signifies the heat dissipated by elec-
system pressure. The results of the temperature distribution in trical resistors, through Joule effect, that is transformed in thermal
the heating channel and along the adiabatic riser to the heat energy. Several pressure transducers and sensors are attached to
exchanger were presented and analyzed to determine useful char- monitor pressure signal of key components. An electromagnetic
acteristics necessary for scaling analysis in the design of a proto- flow meter installed between the heated channel inlet and pressur-
type NC integral test facility. The heat loss by convection and izer surge line. Teflon insulating gasket was use to electrically insu-
conduction in the tubing, the heat exchange between primary late the heated section from other parts of the channel while the
and secondary systems and the heat transferred by heater to the hydraulic loop was also insulated to limit loss of heat during the
fluid of experimental loop based on the boundary and operating experiment. The electromagnetic flow meter was installed in-
conditions can be determined. between the heated section and pressurizer heat exchanger is used
to remove heat added to the liquid by natural convection. This sys-
tem consists of circulation of heated fluid through the tubing, in
2. Methodology
primary side of the hydraulic circuit. Expansion tank is used to
allow the fluid volume expansion caused by temperature increase.
2.1. Facility description
The increase of fluid level in the expansion tank, translates the vol-
ume inventory the hydraulic circuit, which was expanded due to
The experimental NC facility comprises a primary thermal–hy-
the heat transferred to the fluid.
draulic loop, secondary cooling system, data acquisition system
Fig. 3 is presented to define clearly the position coordinate (Z)
and auxiliary experiment devices. Fig. 1 shows the pictorial view
and the actual measuring points along the experimental circuit.
of the NC experimental facility while Fig. 2 is the Schematic of
From Fig. 3, Point 1 is the onset position representing the inlet of
the NC Loop. The operating conditions are listed in Table 1. The
the heater measured by TC1 while point 2 is between the negative
detailed description of experimental facility could also be found
and positive electrode of the heater comprising of twenty (20)
in other researches. (Chen, 2018; Wang, 2018; Bello et al., 2020)
measuring points measured by TC2-TC21. The other set of thermo-
Components of the primary circuit include the heated section,
couples (T22, T23) is positioned along the upriser to detect the
the up riser and downcomer, pressurizer, heat sink (heat exchan-
temperature in the upstream denoted by point 3 with TC22 value
ger), pipes and control valves. Demineralized water is used as the
doubling as the exit of the heater and TC23 value as the inlet of
circulating fluid; the fluid leaves the heated tube and flows
the HX respectively.
through the vertical pipe (adiabatic riser).
T24 is left at the exit of HX (point 4) to determine the heat loss.
A stainless-steel tube of length 1800 mm and thickness of
These thermocouples are located in the designed strategic posi-
1.0 mm with an outer diameter of 16.00 mm was used as the heat-
tions to directly measure the temperatures distribution with min-
ing channel. Several thermocouples are attached at the outer sur-
imum errors. Four (4) pressure gauges (P1, P2, P3) were also
face of the hydraulics circuit to record the changes in inlet
positioned to obtain the pressure at the inlet, heater and upriser
temperature of the test section, riser, and downcomer). A shell
respectively with the fourth on the pressurizer to set and maintain
and tube heat exchanger is positioned at a height of about
the system pressure while the flow meter is designated as F and
3500 mm between the center of the heating channel and the heat
positioned at the inlets of the heating channel, to significantly
sink to improve NC capability. The HX counter cooling effect helps
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S. Bello, P. Gao and Y. Lin Annals of Nuclear Energy 151 (2021) 107809
Fig. 1. (a) Graphical user interface for the facility (b) Pictorial View of the Natural Circulation Experimental Facility.
3
S. Bello, P. Gao and Y. Lin Annals of Nuclear Energy 151 (2021) 107809
Table 1 the experimental value. Water temperature at the inlet of the test
NCL geometrical dimensions. section is then sustained at the predetermined value for the exper-
Parameter Value (mm) imental readings.
Heater length 1800 Table 2 presents the test conditions, the temperature range and
Length of heated channel 1600 heating powers coupled with the low pressure was chosen to sus-
Diameter of heater 14 tain a single phase condition in the natural circulation facility used
Riser length 3000 considering that natural circulation under low pressure could be
Riser diameter 40
Downcomer length 5000
used in the heat removal of passive containment. These test condi-
tions for the single-phase flow were maintained by controlling the
heating power step by step at different inlet sub cooling. Data are
reduce the effect of resistance on the natural circulation flow at the recorded when stable flow or self-sustained flow oscillations are
cold sections. The distances between each measuring points are acquired.
measure in mm. The flow in NCS starts developing only after the heat source has
been activated. The heating process in the heater section is the
2.2. Experimental procedures and test conditions driving force for the flow. The heat supplied by the electric heater
is recorded in several section of the channel as shown in Fig. 3, this
A centrifugal pump is used to provide the initial flow, the pump will generate buoyancy and the flow will be created in the loop
will be put off and bypassed (by adjusting the flow valves) when such that, in steady state, the buoyancy is balanced by friction.
natural circulation conditions are obtained and established. The Base on the Test condition listed in table 2, if the heating power
flow valve in the secondary loop through which cold water flows is increased further, the flow rate will also increase. The heat is
in to the heat exchanger can be regulated to control water temper- then transferred from the heated section to adjacent unheated sec-
ature at the inlet of the tests section in the primary loop to attain tions by conduction and secondary natural convection. This is par-
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S. Bello, P. Gao and Y. Lin Annals of Nuclear Energy 151 (2021) 107809
!
Table 2 l _2
w
Test Conditions. DPf ¼ f ; ð7Þ
D 2qA2
Parameters Devices Range
Flow rate Electro-magnetic flow meter 0.01–1.50 (m3/h) where l is the length and D the external diameter. The friction fac-
Heating power Electrical heater 7–13 kW tor, f is given in terms of Reynolds number as follows;
Inlet sub cooling T-type thermocouple 40–80 °C (
System pressure Pressurizer 0.2–0.5 MPa
64
Re
ðLaminar flowÞ
f¼ ð8Þ
0:25 ðTurbulent flowÞ
0:3164
Re
qvd
3. Singlephase natural circulation Re ¼ ð9Þ
l
The closed loop single phase NC follows the conservation of And for a circular section;
mass and energy. From continuity equation we have. _
4w
Re ¼
_ ¼ q v cA ¼ q v hA
W c h ð1Þ lPD:
_ h hc Þ
q ¼ Wðh ð2Þ
c. Temperature difference:
where ðqÞis the density,ðv Þ the viscosity and (A) the cross sectional
area. (q) is the heat flux and h the enthalpy of the hot (h) and cold (c) Q
sections of the loop. ðw _ Þ is the mass flow rate DT ¼ ð10Þ
_ p
wC
a. Flow rate Eq. (10) is used to determine the various temperature increase
and losses in the circuit while Eq. (11) is to obtain the average
The NC Flow Rate is the flow rate at which entire pressure loses temperature.
in the loop is equal to the buoyancy or elevation pressure drop ðT in þ T out Þ
which serves as the driving force. T av g ¼ ð11Þ
2
X
DPdrive ¼ DPloss : ð3Þ where Q = Power, w _ = mass flow rate, C p = Specific heat capacity of
water. Tout is the maximum temperature reach just before the heat
The driving force for the NC exchanger while Tin is the sub cooled temperature being varied.
I d. Resistance
DPdrive ¼ qðzÞgdz: ð4Þ
X
n X
n
R¼ DP f þ DP l ð12Þ
i i
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S. Bello, P. Gao and Y. Lin Annals of Nuclear Energy 151 (2021) 107809
almost at top of the loop that maintain same altitude as the inlet
of the condenser. The temperature at exit of the condenser mea-
sured shows the amount of temperature taking out by the heat
sink. Water temperature at this exit point is a few degrees higher
than that at the inlet of heater which is again due to the heat loss
to the surroundings.
Temperature at heating surface close to the exit of the channel
experience small amplitude oscillations for stable flow, the differ-
ence of heating surface temperature oscillations close to the exit of
the heated channel lays in the difference of flow regime and heat
transfer mechanism. Heat is removed from heating surface by liq-
uid film. There isn’t much change in the heat transfer since heating
surface is covered by saturated liquid throughout the oscillation
period.
The curves depicted in Fig. 10 allowed computing of the heat
loss by convection and conduction in the heated channel, riser
and downcomer, the heat exchange between primary and sec-
ondary systems and the absorbed heat by the fluid from the surface
of the experimental loop. Fig. 12. Experimental Pressure Losses on upward Flow.
Fig. 10. Experimental wall temperature distribution across the hydraulic circuit.
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S. Bello, P. Gao and Y. Lin Annals of Nuclear Energy 151 (2021) 107809
The entire system pressure experience a slight drop at 7000 W pressure has been conducted and result presented. The following
to 9000 W heating power and a significant drop when power was conclusion can be drawn;
increased to 10000 W before a surge occur at 13000 W as depicted
in Fig. 11. At each increasing heating power, there exist a gradual Maintaining low power provides no phase change and, after a
pressure drop from the inlet section and the outlet of the heating damped oscillatory initial behavior, a stationary flow regime
channel, and a further drop as the fluid flow upward along the is established.
upriser. These phenomena were replicated at the 9000 W, 10,000 Pressure drops exist at several upward positions (Z) along the
and 13,000 W heating power. hydraulic circuit and across the heat exchanger.
Further investigation was carried out to determine the pressure The investigation results shows that as the fluid get heated
drop along the loop, it was noticed that the pressure at the inlet of upstream along the up riser, it become less dense and facilitate
the heated section drops as compared with the outlet as can be transfer of heat to the condenser (heat sink).
seen in Fig. 12 while further drop was maintained along the upriser Each of the thermocouple placed at specific position along the
just before the entrance of the condenser where further drops will hydraulic circuit provided the temperature for analysis though
also be experienced at the exit of cooler. Variations of the input with minimal error of less than 0.5%.
parameters causes adjustment on the loop pressure
The research findings aid to determine the density of the heated
4.6. Effect on flow rate fluid based on temperature difference and subsequently, establish
the flow rate of a natural circulation loop. The experiment had a
The inlet flow rate is measured by an electromagnetic flow positive contribution for the acquisition of important information
meter which is designed to detect both positive and negative flow- of natural circulation phenomena necessary for dominants param-
rate. From the findings, the flowrate maintained a positive condi- eters in scaling analysis for future designs.
tion throughout the whole oscillation period without flow The Natural Circulation System was designed to simulate the
reversal. The volumetric flow rate with respect to TSub variation natural circulation behaviors of primary circuit of some advanced
is plotted in Fig. 13. An almost linear trend was observe as the inlet water-cooled reactors and SMRs. In the same vain, RELAP 5 is a sys-
temperature, Tsub periodically increase from 40 to 80 °C presenting tem code developed to simulate thermal hydraulic behavior of
a slight increments in the flow rate. The plot of the volumetric flow reactor systems of which the primary circuit which this facility
rate against the changes in temperature along the riser/heated represents is inclusive; in addition, couples of experimental inves-
channel is presented in Fig. 13 above. The trend shows the rate tigations have been carried out on this facility whose data has been
of flow of the NC loop largely is a function of the temperature Dif- used to validate the RELAP5 system code. Examples are (Chen,
ference (Toutlet – Tinlet) generated in the heated channel and stea- 2018; Wang, 2018) whose investigations were referenced in this
dily increase along the upriser of the tubing. article. This research provides additional experimental data which
The flow with respect to temperature differences steadily oscil- could further be used to validate system code model such as
late around the NC flowrate till a point where any further increase RELAP5 model of natural circulation system at low pressure
in temperature differences due to the increase in heating power condition.
will lead to further density drop of coolant in the hot leg and sub-
sequent increase in the flow rate. CRediT authorship contribution statement
If this increase is maintained over a period of time, the flow rate
will be so large such that there won’t be sufficient time for the fluid Solomon Bello: Conceptualization, Methodology, Investigation,
to be heated, and thus sub-cooled fluid enters the riser section and Data curation, Formal analysis, Visualization, Writing - original
the buoyancy force reduces. The flow gets decelerated and instabil- draft. Puzhen Gao: Supervision, Funding acquisition, Resources,
ities set in with possible flow reversal. Project administration. Yuqi Lin: Investigation.
Experiment was carried out to study of temperature and heat- The authors declare that they have no known competing finan-
ing power variations on flow Phenomena of a Natural Circulation cial interests or personal relationships that could have appeared
loop operating under steady state single phase condition at low to influence the work reported in this paper.
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S. Bello, P. Gao and Y. Lin Annals of Nuclear Energy 151 (2021) 107809
Acknowledgment Juarsa, M. et al., 2018. Estimation of natural circulation flow based on temperature
in the FASSIP-02 large-scale test loop facility. IOP Conference Series: Earth and
Environmental Science. IOP Publishing.
The author (Solomon Bello) wishes to specially appreciate the Vijayan, P.K. et al., 2008. Effect of Loop diameter on the steady state and stability
Chinese Scholarship Council (CSC) for the scholarship award. behaviour of single-phase and two-phase natural circulation loops. Sci. Technol.
Nucl. Install. 2008, 1–17.
Basu, D.N., Bhattacharyya, S., Das, P., 2014. A review of modern advances in analyses
and applications of single-phase natural circulation loop in nuclear thermal
Appendix A. Supplementary data hydraulics. Nucl. Eng. Des. 280, 326–348.
Xia, G., Su, G., Peng, M., 2016. Analysis of natural circulation operational
characteristics for integrated pressurized water reactor. Ann. Nucl. Energy 92,
Supplementary data to this article can be found online at 304–311.
https://doi.org/10.1016/j.anucene.2020.107809. Mangal, A., Jain, V., Nayak, A., 2012. Capability of the RELAP5 code to simulate
natural circulation behavior in test facilities. Prog. Nucl. Energy 61, 1–16.
Sabundjian, G. et al., 2011. Comparison between experimental data and numerical
modeling for the natural circulation phenomenon. J. Braz. Soc. Mech. Sci. Eng.
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