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3D heat transfer analysis in a loop heat pipe evaporator with a fully saturated wick
Ji Li a,⇑, G.P. Peterson b
a
Laboratory of Electronics Thermal Management, College of Physics, Graduate University of the Chinese Academy of Sciences, 19A Yu-quan-lu Road,
Shijingshan District, Beijing 100049, PR China
b
The G.W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA 30332, United States
a r t i c l e i n f o a b s t r a c t
Article history: A practical quasi three-dimensional numerical model is developed to investigate the heat and mass trans-
Received 4 May 2010 fer in a square flat evaporator of a loop heat pipe with a fully saturated wicking structure. The conjugate
Received in revised form 30 July 2010 heat transfer problem is coupled with a detailed mass transfer in the wick structure, and incorporated
Accepted 9 September 2010
with the phase change occurring at the liquid–vapor interface. The three-dimensional governing equa-
Available online 15 October 2010
tions for the heat and mass transfer (continuity, Darcy and energy) are developed, with specific attention
given to the wick region. By comparing the results of the numerical simulations and the experimental
Keywords:
tests, the local heat transfer mechanisms are revealed, through the obtained temperature distribution
Loop heat pipe
Numerical simulation
and the further derived evaporation rates along the liquid–vapor interface. The results indicate that
Three dimensional the model developed herein can provide an insight in understanding the thermal characteristics of loop
Heat transfer heat pipes during steady-state operation, especially at low heat loads.
Mass transfer Ó 2010 Elsevier Ltd. All rights reserved.
0017-9310/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijheatmasstransfer.2010.09.014
J. Li, G.P. Peterson / International Journal of Heat and Mass Transfer 54 (2011) 564–574 565
Nomenclature
conducted a two-dimensional numerical analysis of heat and mass formation of the meniscus are desirable. Inspired by the concept
transfer in the wick of a loop heat pipe with a cylindrical evapora- of mini-/micro-channel heat transfer and by the fundamental find-
tor based on the results of previous works [9,12,13], e.g., the valid- ings reported by Li et al. [14], Li and his co-workers first proposed a
ity of the Darcy law for a wick with a varying pore-size unique square, flat LHP evaporator with a wicked fin directly sin-
distribution, and the accuracy of a two-dimensional model for heat tered onto the substrate (or casing) of the LHP evaporator [5,6],
and mass transfer in the porous structure. They reported that the see Fig. 2. With this novel design of the porous structure, an extre-
overall temperature distribution is not strongly affected by the mely low thermal resistance in the LHP evaporator was obtained
choice of the correlation used to predict the effective thermal con- [5,6]. The mechanism behind this phenomenon was also carefully
ductivity of the wick. In this model, only the heat and mass transfer examined [6] and it is believed that Demidov and Ystsenko’s argu-
in the wick and the evaporator cover were given consideration. An ment is correct.
empirical correlation was used to define the boundaries of the sur- Based upon the analysis above, through a thorough literature
rounding wick and the evaporator casing. They also recommended investigation, it is apparent that a detailed numerical simulation
that a three-dimensional model was necessary to solve the heat of a loop heat pipe evaporator coupled with a detailed determina-
and vapor flow in the vapor removal channels. Recently, Chernysh- tion of the local heat transfer mechanism is rare, but prerequisite
eva and Maydanik [11] numerically investigated the transient for the further optimization of the performance of loop heat pipes
startup process for a loop heat pipe with a cylindrical evaporator in the future. In order to fulfill this purpose, in the current investi-
using a transient heat conduction model with energy and mass gation, a practical quasi three-dimensional numerical model is
conservative boundary conditions. The mechanism for the temper- developed to investigate the heat and mass transfer in the LHP
ature overshoot during the LHP startup was discussed. evaporator as explored by Li et al. [5,6]. This model incorporates
As pointed out by Demidov and Ystsenko [12], the evaporation the semi-empirical analytical solution proposed by Chernysheva
from the meniscus formed in the corner of the wick in intimate
contact with the fin (refer to Fig. 1) could be much higher than that
occurring from the surface of the wick. Designs facilitating the
Fig. 1. Schematic of evaporation and inverted meniscus inside the evaporator Fig. 2. Schematic structure of a unique square flat LHP evaporator with wicked fin
(adopted from [10]). directly sintered on the substrate [5,6].
566 J. Li, G.P. Peterson / International Journal of Heat and Mass Transfer 54 (2011) 564–574
et al. [7] into the determination of the saturation pressure of the (1) the process is steady-state,
working fluid in the compensation chamber as a predetermined (2) the capillary structure is homogeneous and isotropic,
boundary condition under a heat load. The other governing equa- (3) the radiative and gravitational effects are negligible, and
tions and the boundary conditions are all constructed from their (4) the fluid is Newtonian and has constant properties at each
own physical aspects. In addition, the thermal and dynamic proper- phase.
ties of the materials are all taken directly from the handbook values
except for those which are addressed individually in the context. In addition, there are other assumptions in the present model
involving the boundary conditions, the properties of the porous
structure and the liquid–vapor interface, which are listed below:
2. Mathematical formulation
(1) the wick structure is perfectly saturated,
A schematic of the computational model for the LHP evaporator (2) the liquid-vapor interface has zero thickness,
is shown in Fig. 3 with the detailed geometric parameters as given (3) the sharp discontinuities of the properties are maintained
in Fig. 4 (here is the actual domain due to the symmetry of the across the interface,
structure). In this approach, a uniform heat flux is added to the bot- (4) the temperature at the liquid-vapor interface (here the wick
tom surface of the substrate. Consistent with previous investiga- interface) is the saturation temperature corresponding to
tions [10,12,13], the mathematical model developed herein is the local static pressure,
based on the following assumptions: (5) with the exception of the bottom of the evaporator substrate
and the top surface of the liquid in the compensation cham-
ber, all other thermal boundary conditions are chosen as adi-
abatic condition.
K p @P w K p @Pw K p @Pw
u¼ ; v ¼ ; w¼ ; ð6Þ
ll @x ll @y ll @z
!
@T @T @T kw @2T @2T @2T
u þv þw ¼ þ þ : ð7Þ
@x @y @z ql cp;l @x2 @y2 @z2
The adequacy of the Darcy law to describe the flow inside the
wick has been discussed extensively by Kaya and Goldak [10],
especially for low heat flux rates. With the boundary conditions
(hydrodynamic and thermal) shown in Table 1, the problem is
Fig. 3. Schematic of the computational model for the LHP evaporator. mathematically closed and the pressure, velocity and the
J. Li, G.P. Peterson / International Journal of Heat and Mass Transfer 54 (2011) 564–574 567
and (20) for the completely saturated wick. However, if the wick Powder Porosity, Permeability, Effective thermal
is partially saturated, not as described by the present model, the diameter (lm) e Kp (m2) conductivity, kw (W/m K)
boundary conditions Eqs. (13) and (20) may still be applicable, 128.0 ± 22.0 0.5 ± 0.1 6.075 1011 10.36
but the position of the interface will no longer be at the wick
boundary, C. This situation will need to be investigated further
in future studies along with the vapor flow inside the wick, which
should be added to the model, in a manner similar to the liquid
flow controlled by the Darcy law.
Through careful examination of the present model, as given by
Eqs. (1)–(21), one may be curious in how to determine the vapor
saturation pressure Pv,e as it appears in Eq. (9), the saturation pres-
sure in the compensation chamber Pl,cc in Eq. (15) and the thermal
conductivity of the liquid saturated wick kw, which are the three
critical parameters that govern the final results of the simulation.
Pv,e is the vapor pressure in the vapor removal channel, and can
be approximated from the vapor temperature, Tv,e, coupled with
the Clausius–Clapeyron equation. The semi-empirical model pro-
posed by Chernysheva et al. [7] can be used to determine the vapor
temperature in the vapor removal channel for a loop heat pipe un-
der a given heat load and a detailed derivation for Pv,e and Pcc is
presented in Appendix A.
The permeability of the porous structure, Kp, used in Eqs. (6) and
(20) can be calculated directly from the well known Blake–Kozeny
equation [15] for the sintered spherical metal powder,
2
dpowder e3 Fig. 5. A SEM scanning of the copper powder wick.
Kp ¼ : ð24Þ
150ð1 eÞ2
depending on the various powder densities or different sintering
Determination of the effective thermal conductivity of the li-
forces used during the wick preparation process. However, using
quid saturated wick utilized several well-accepted models for sin-
a comparative weight analysis method, which compares the mea-
tered spherical metal powder:
sured weight of the fabricated wick and the calculated weight of
Gorring and Churchill’s model
the wick from its material density and volume, the measured data
kl ½ð2kl þ ks Þ 2ð1 eÞðkl ks Þ is close to the data reported in Ref. [18], i.e., approximately 40%).
kw ¼ ; ð25Þ
½ð2kl þ ks Þ þ ð1 eÞðkl ks Þ
where ks is the thermal conductivity of the wick material (i.e., 3. Numerical procedure
copper).
Maxwell’s model The governing partial differential equations with the boundary
conditions were discretized using a control volume method with
2 þ kl =ks 2eð1 kl =ks Þ grid points placed at the center of each cell. The upwind scheme
kw ¼ ks : ð26Þ
2 þ kl =ks þ eð1 kl =ks Þ was used for the convection term in Eq. (2), Eqs. (4) and (7), and
were solved by marching downstream. In order to expedite the
Chaudary and Bhandari’s model
convergence of the calculations, a line-by-line iteration and a Tri-
kw ¼ ðkmax Þn ðkmin Þ1n ; ð27Þ diagonal Matrix Algorithm (TDMA) along with a Thomas algorithm
solver, and successive under-relaxation iterative methods were
where used to obtain the three-dimensional temperature distribution,
kmax ¼ e kl þ ð1 eÞ ks ðparallel caseÞ; T(x, y, z). The overall numerical procedure is illustrated in Fig. 6.
The convergence criteria were established as:
kmin ¼ ðkl ks Þ=½e ks þ ð1 eÞ kl ðseries caseÞ: XXX
jP w;new ði; j; kÞ P w;old ði; j; kÞj 6 103 ð28Þ
From other literatures [16,17], it was found that Gorring and
Churchill’s model underestimated the value of kw, while Maxwell’s for pressure the distribution in the wick and
model over-predicted the value of kw, by several times of the value XXX
jT new ði; j; kÞ T old ði; j; kÞj 6 102 ð29Þ
as measured by Singh [16]. Chaudary and Bhandari’s model has
been demonstrated to be appropriate for the present type of wick for the temperature distribution in the domain.
structure when n = 0.42 [8,17]. The total grid number is 84,000 (i(x) j(y) k(z) is
All the necessary property information associated with the wick 50 56 30) for the domain as shown in Fig. 4. Eq. (29) yields
is shown in Table 2, as determined by Eqs. (24) and (27) with the an approximate criterion for the mean square root error (MSRE)
aid of experimental measurements for the copper powder wick. P P P pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi2
ðTði;j;kÞT 0 ði;j;kÞÞ
Based on the data reported in the literature [18], the SEM measure- of jTði; j; kÞ T 0 ði; j; kÞj N
6 1:2 107 . This
ments as shown in Fig. 5, and the weight analysis method, for the type of a fine grid mesh for the x, y and z directions was chosen
present wick structure, the porosity was determined to be 50% for in order to properly resolve the boundary conditions, and to better
the sintered powder with mesh numbers between 100 and 140 (it define the conjugate heat transfer at the surface of the channel,
should be noted here that for such a wick, the measured porosity as thereby improving the temperature resolution. At the border of
determined from SEM measurements was between 50% and 60%, the different regions, the interface thermal conductivity is set as
J. Li, G.P. Peterson / International Journal of Heat and Mass Transfer 54 (2011) 564–574 569
formed inside the wick as made in the present model, but the mag- perature at the wick border in the x-direction is slightly decreasing
nitudes of the temperature are different for different cases. based on the Clausius–Clapeyron equation and the vapor pressure
As illustrated in Fig. 8a, the temperature does not exhibit any drop in the vapor removal channels (actually, this difference is
obvious differences in the x-direction (or vapor flow direction) in negligible, e.g. 0.0012 °C decrease for q = 15 W/cm2, 0.0025 °C for
the evaporator, primarily due to the fact that the saturation tem- q = 15 W/cm2, 0.0031 °C for q = 30 W/cm2, respectively). This result
also indicates that the majority of the heat is absorbed and deliv- corresponding to Fig. 8, which was obtained through numerically
ered through the evaporation of the working fluid, and only a very solving the Laplace equation r2 P ¼ 0, which comes from combin-
small amount of heat is transferred by convection resulting from ing Eqs. (5) and (6), and with the associated boundary conditions
the vapor flowing through the vapor removal channels. Kaya and Eqs. (18)–(21). The pressure variation in the wick is compared with
Goldak [10] have previously stated that the temperature difference the local vapor pressure and is represented by variations in color,
is not significant along the axial direction of the cylindrical evapo- with the pressure scale located at the side of each figure. The vapor
rator in LHPs and thus they adopted a two-dimensional mathemat- pressure at a given position of the vapor removal channel along the
ical model in their simulation work. The present study verifies that x-direction were predetermined using the mathematical model
such an assumption is acceptable if no other mechanism than the presented in the Appendix A prior to initiating the numerical sim-
model developed herein is involved. ulation as discussed before. The sharp pressure difference at the
The absolute pressure distribution inside the wick for the case wick-channel border can be recovered by the capillary force
q = 15 W/cm2 is illustrated in Fig. 9 in the y–z plane at x = Le/2, DPcap ¼ Pv ;e P l;w ¼ r 2r , which is equal to Eq. (A.2). The rough
meniscus
Fig. 9. Pressure distribution in the wick compared to the local vapor pressure in the vapor removal channel at x = Le/2 for q = 15 W/cm2.
Fig. 10. Velocity vector field in the wick at x = Le/2 for q = 15 W/cm2.
Fig. 11. Heat flux distribution in the wick at x = Le/2 for q = 15 W/cm2.
572 J. Li, G.P. Peterson / International Journal of Heat and Mass Transfer 54 (2011) 564–574
5. Conclusions
balanced by the capillary force in order to maintain continuous of the working fluid which is taken along the liquid–vapor satura-
operation of the loop heat pipe, tion line and can be calculated from the Clausius–Clapeyron equa-
tion approximately at a reference temperature. It should be noted
DPcap ¼ DPv þ DPl þ DPw DP g : ðA:2Þ that ac,ext, ac,int and ae are very difficult to calculate accurately from
any theoretical correlations (of course, in principle, the theoretical
The pressure loss for the vapor phase in the loop can be calcu-
solutions for these coefficient may exist) and more realistically
lated from
these coefficients should be identified by careful experiments. For
X
DP v ¼ DPi ¼ DP v c þ DPv l þ DPv ;condenser : ðA:3Þ the prototype of the loop heat pipe in this study, all of these coeffi-
i cient and parameters were presented in Refs. [5,6].
With the aid of Clausius–Clapeyron equation for water–vapor
The terms in the right side of the equation above takes into ac- saturation lines, the fitting equation for water based on the pub-
count the pressure drop in the vapor removal channels (rectangu- lished data is
lar shape) in the evaporator DPvc, in the vapor line (circular pipe)
DPvl, and in the vapor section of the condenser (circular pipe) 25:511 1:065 hfg =Rg
Pv ;e ¼ exp : ðA:11Þ
DPv,condenser respectively and can be evaluated from the Fanning T e;v þ 273:15
friction equation by substituting different friction factors in the
And the saturation pressure of vapor in the vapor removal chan-
equation for the different geometries respectively,
nels can be determined by substituting Eq. (A.10) into Eq. (A.11).
In the vapor removal channel, 2r
From Young–Laplace equation DPcap ¼ Pv ;e P l;w ¼ rmeniscus , the li-
v c c lv lv c
u quid pressure at the liquid–vapor interface in the wick can be ob-
DP v c ¼ 2 2
; ðA:4Þ
dv c tained as,
_
m 1þa H 2 Pl;w ¼ Pv ;e DP cap : ðA:12Þ
qv , c ¼ 4:7 þ 19:64 ð1þaÞ2 , and a ¼ W .
v c ¼ n HW
where u vc
In the vapor line, By adding the pressure loss during the liquid flowing inside the
128 lv l tv m
_ wick, the saturated pressure inside the compensation chamber can
DP v l ¼ : ðA:5Þ be identified as,
p d4v l
Pl;cc ¼ Pl;w þ DPl;w : ðA:13Þ
And in the vapor section of the condenser,
Once more, by applying the equation of (A.11), the temperature
128 lv ;c tv m
_
DPv ;condenser ¼ : ðA:6Þ of two phase mixture of water in the compensation chamber can
p d4c be fixed!
For the pressure loss of the liquid phase in the loop,
References
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_
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Update
International Journal of Heat and Mass Transfer
Volume 54, Issue 17–18, August 2011, Page 4152
DOI: https://doi.org/10.1016/j.ijheatmasstransfer.2011.04.036
International Journal of Heat and Mass Transfer 54 (2011) 4152
Corrigendum
The authors regret that an error occurred in the Introduction section of the above paper. In the first paragraph of the Introduction, the
third sentence should read as follows:
‘‘A loop heat pipe (LHP) is a two-phase heat transfer device that removes heat from a source (e.g., an electronic chip) through an evap-
orator and passively moves it to a condenser region or radiator using capillary forces to pump the fluid, ultimately releasing the heat to the
environment from the condenser by natural or forced convection. Loop heat pipes were first investigated and patented in the USSR in 1974
by Y. Maydanik and his collaborators [1,2].’’
0017-9310/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijheatmasstransfer.2011.04.036