1.

On Safety
1-1 When using the PF-R2055Vi
WARNING The following descriptions of safety precautions and operating
procedures are intended solely for the benefit of operators and
other personnel using the PF-R2055Vi for its originally intended
purposes.
The intended purposes and usage of the PF-R2055Vi are those
described in Introductory Note. We shall not be held liable or
responsible for any damage, losses or malfunctions caused by
using or operating this machine in ways other than those described
in this manual.
To the best of our knowledge, the various parameters and
data presented in this manual are reliable under the conditions
described. However, we shall not be held legally responsible for the
accuracy or relevance of this information. Furthermore, we assume
no responsibility or liability for any damage or consequential and/or
indirect losses resulting from any accident or malfunction that might
occur during the operation of the PF-R2055Vi.

The PF-R2055Vi was designed and manufactured with special

attention to safety considerations. However, it is impossible either
to eliminate all potential sources of danger from such products
or to anticipate all possible hazards and misuses. It is therefore
critical that you both familiarize yourself, all your operators
and other relevant personnel with all of the noted precautions,
countermeasures and related procedures, and take maximum care
when operating the PF-R2055Vi.

1-2 Precautions for electricity

WARNING Power supply
Before connecting the PF-R2055Vi power cable to your switchboard,
be sure to confirm that the power supply switch is turned OFF.
The PF-R2055Vi incorporates high-voltage circuits. Touching any
part of your body to such circuits can cause serious injury and even
death. BE EXTREMELY CAREFUL not to touch these circuits,
especially with wet hands.
Switching operation of power supply
Before turning ON the power supply switch to the PF-R1050, be
sure to confirm the following:
1) The accessories (e.g. supply cassette) are properly mounted
and connection areas (e.g. supply unit) are connected properly
and securely.
2) Doors are completely closed, and covers are attached properly.
Be sure to turn OFF the power supply and turn OFF the circuit
breaker of the switchboard before you start maintenance, cleaning
or repairs. Switching the power switch to " I " turns the power ON
and switching it to " O " turns the power OFF.

1-1 Palladio
 Power cables
If you find anything that might indicate power cable damage such
as unusual deformations or surface flaws, immediately turn OFF the
power switch and the circuit breaker of the switchboard, and contact
our nearest dealer or branch office.
Do not place heavy objects or articles with sharp edges anywhere on
the power cable or forcefully pull at it.

Fig.1-1 : Power Cable

Interlocks
To ensure operator safety, the PF-R2055Vi is provided with a variety
of interlocking safety devices. Do not deactivate these devices except
when service engineers are performing maintenance. Operating the
PF-R2055Vi when these safety devices are inactive could result in
severe injury and/or damage to the equipment.
If a cover is opened during exposure, the respective rollers stop
automatically. Always wait at least five seconds until the rollers come
to a complete stop before touching them.

Processing after power failures

When a power failure in external electric power occurs, immediately
turn OFF the circuit breaker of the switchboard and the power switch
of the PF-R2055Vi.

Palladio 1-2
 1-3 Precautions for equipment operation
WARNING Do not turn on the PF-R2055Vi's power supply or start operation
until this manual has been thoroughly read and fully understood.
All operators must wear appropriate work clothing.

Always avoid clothing, gear or acces s ories that could in any way
be caught up in the P F -R .

A ppropriate Inappropriate

C ap Wet hands

Open cuffs
Loos e or dangling
necktie
B uttoned
Items hanging
from clothes
S afety s hoes
T rous ers are
(preferable)
too long
S lippers or s andals

Whenever you notice anything abnormal, report it immediately

to your supervisor or manager so appropriate measures can be
taken quickly.
The PF-R2055Vi cannot be guaranteed to operate continuously
without an operator in attendance. In order to immediately deal
with emergencies, an operator trained for initial corrective action
should always be in attendance.
When the PF-R2055Vi is not operated for a long period of time, be
sure to turn OFF the circuit breaker of the switchboard.
During operation, do not open any protective covers attached to
the equipment. Opening these covers may be hazardous to the
safety of operators and other persons working in the vicinity, and
may also hinder the equipment's normal functioning.
Never allow open flames, spark sources, etc. in the vicinity of
the PF-R2055Vi.
Do not operate the PF-R2055Vi if you feel in any way sick,
nauseous or unsteady.

1-4 Maintenance
WARNING Maintenance must always be performed by specially trained and
authorized maintenance engineers.
Never turn the machine's power on while maintenance engineers
are working on the equipment.

1-3 Palladio
 1-5 Caution labels on the equipment
Caution labels are attached to potentially hazardous parts or areas of
WARNING
this machine for the safety of the operators and maintenance staff.
Be sure to observe the following precautions when you perform
operation or maintenance of the PF-R2055Vi.
Be sure to follow the instructions on these labels.
If a label has faded or fallen off, replace it immediately with a new
one.
Do not peel or tear off labels or erase their markings.
For replacement labels, contact your nearest Dainippon Screen dealer
or branch office.
Do not block the visibility of labels by covering or placing anything
in front of them.

Label indicating the power supply specifications of the PF-R2055Vi.

Label indicating hat the PF-R2055Vi complies with CDRH Regulations.

Palladio 1-4
 Label indicating that the PF-R2055Vi complies with FCC Rules.

Label indicating that the PF-R2055Vi complies with VCCI rules.

Label indicating that the PF-R2055Vi complies with CE standards.

1-5 Palladio
 On the PF-R, caution and warning labels are placed at the locations
shown in Fig. 1-2 through 1-4. Always follow the instructions on
these labels when they apply.

Fig. 1-2 : Caution labels locations 1

Label warning that opening this cover may expose you to dangerous
laser radiation.

Palladio 1-6
 Label indicating that laser radiation exists inside (for U.S.A. only)

Label indicating that there is a danger to fingers/hands from gears,

rollers, etc.

Fig. 1-3: Caution labels locations 2

1-7 Palladio
 Label indicating precautions regarding noise filter maintenance.

Label showing the location of a ground terminal.

Palladio 1-8
 Fig. 1-4: Caution labels locations 3

1-9 Palladio
 1-6 For safety operation of laser devices
• PF-R is classified as a Class 1 laser product according to the
WARNING standards in IEC Pub 1.1 825 1984.

• If the doors shown in the figure below are opened, the interlock
switches located in the respective positions (five places) are
activated to intercept laser beams.

P late s upply unit

upper cover s witch
P late dis change unit
upper cover s witch

P late s upply unit

front door s witch
P late s upply unit
connection s witch

Fig. 1-5: Interlock switches

Palladio 1-10
 2 Equipment diposal

WARNING When you dispose of your old equipment, consult one of

the Dainippon Screen offices or agents listed at the end of
this manual or commission a contractor that specializes in

1-11 Palladio
 3. Transport and installation
Trasnport and installation
Installation and moving of the PF-R must be performed
by a contractor or service technician specified by Dainippon
Screen. Dainippon Screen bears absolutely no responsibility
for any damage, breakdowns, or malfunctioning resulting
from installation or moving by other than a contractor or
service technician specified by Dainippon Screen. Furthermore,
Dainippon Screen extends no guarantees regarding safety in
such a case. If you need to have the PF-R installed or moved,
consult one of the Dainippon Screen offices or agencies listed at
the end of this manual.

Installation emvironmnet
Installing the equipment in the following locations may cause
machine damage or malfunctions. Do not install the machine
anywhere that is exposed or subject to:

• Direct sunlight
• Locations where electrical interference (voltage fluctuations or
noise) may occur
• Locations close to equipment or devices that produce a strong
magnetic field
• Sudden, drastic temperature changes
• A nearby heat source
• High temperature and/or humidity
• Excessive dirt, grime or dust
• Strong and/or persistent vibration
• Dew condensation
• Locations where the PF-R is exposed to chemicals, smoke,
volatile gas, or corrosive gas
• Uneven and unstable flooring

High temperature Strong and/or

and/or humidity persistent vibration

Palladio 1-12
 Installation space
To allow escape in the event of danger and enable access for
maintenance, leave at least 500 mm open around the periphery of
the PF-R. Keep the floor free of obstacles and keep a path to the
factory power supply switch clear.

500
Processor

1394

2894
1000
1985 500

Fig. 1-6: Installation space

Floor strength
The floor on which the PF-R is installed should be strong enough
to support at least 4900 N/m2 (500 kgf/m2). The PF-R should
be positioned so that its legs rest on the structural frame of the
building to prevent damage to the floor. However, the permissible
floor load depends upon the floor’s structure and strength; the
installation position with regard to the beams; the presence or
absence of other load weights; etc. Consult your architect.

1-13 Palladio
 Grounding connection
To avoid electrical shock accidents from the AC power supply, make
sure that the factory power supply has been properly grounded in
accordance with operation site regulations beforehand. A separate
ground wire should be connected for the PF-R.
To avoid accidents, turn off the PF-R power supply switch and the
factory power supply switch before connecting the 3-wire power supply
cable of the PF-R. Be sure to connect the ground line of the 3-wire
power supply cable first.
To forestall other possible problems in the electrical system of the PF-R,
always use fuses and circuit breakers that match its specifications.
Please ask your electrical contractor or authorized personnel to help
select appropriate parts and wiring configurations.

Power supply and power cables

Please entrust all wiring, connections and other electrical work to an
authorized electrician.

Prepare a power supply that satisfies all the requirements described

in “Specifications” in Chapter A

The PF-R requires a dedicated power supply that should not serve
any other machines or devices.

Always provide circuit breakers for the power supply switchboard.

The permitted fluctuation range in the power supply voltage is ±10%.

If you anticipate a greater range of fluctuation than this, stabilize the
power supply with an appropriate voltage regulator.

Be sure to install the ground leakage breaker in the power supply

switchboard.

Use the ground leakage breaker for 5 mA leakage in accordance

with the rated current of the PF-R.
Check that the ground leakage breaker turns ON before starting
operations at the beginning of the week or after vacations.

A power cable is not provided with products. Please obtain a 1.25 to

5.5 mm2 x 3-wire power supply cable (external dimension of cable:
6 to 12 mm) that complies with the standards of your country and is
rated to withstand voltage of 300 V AC or higher.

Palladio 1-14
 1. Introduction
1-1 For maintenance personnel
Basic cautions
In order to prevent electrical shock, always turn this unit off and unplug it before
doing any electrical work.
Pay attention to your surroundings when working with this unit.
Do not touch any moving parts during operation.

About laser safety

Make sure the interlock safety devices are all in place when the user is operating
this unit.
Tell the user not to attempt to modify the laser for any reason.
All responsibility for any changes in safety standards due to changes to the class
of laser used are the responsibility of the party who altered the machine.
For example, if the user has altered the laser, the user bears responsibility.
If the CS department of a branch office altered the laser, the CS department
bears responsibility.

Cautions about chemicals

Be sure to handle lens cleaners and isopropyl alcohol properly.

Cautions concerning static electricity

Use an anti-static wristband and anti-static bags to prevent the buildup of static
electricity when handling or transporting parts such as circuit boards or laser
diodes, which can easily be damaged by static electricity.

About the laser diode

The PF-R2055Vi uses a high-output semiconductor laser. If procedures and safety
guidelines are not followed correctly, the radiation from the laser diode may injure
your eyes. Note that the laser diode can be damaged by static electricity.
C AUTION !
The laser diode is extremely sensitive to static electricity. Damage
to it from static electricity may result in a shortening of the laser's
service life.

Safety measure to prevent static elecricity buidup

Before turning on the power supply, always make sure the power supply is
properly gounded.
Wear an anti-static wristband to avoid any buildup of staitc electricity on your
boady.
Wear semiconductor laser radiation shaded safety gogles (glasses) to protect

Palladio 2-1
 your eyes.

Safety and static electricity buildup prevention equipment

To maintain safety and prevent the excessive buildup of static electricity, make sure
you have the following tools.
Anti-static wristband.
Semiconductor laser radiation shaded safety goggles (glasses)
Laser type: Semiconductor laser
Wavelength: 405nm

1-2 Laser maintenance and safety

Under normal conditions
When all of the metal plates encasing the PF-R2055Vi are in place, the entire
machine can be thought of as a single area. Anything within that area is within the
laser work area, while anything outside it is outside the laser work area.
All of the metal plates are fitted with interlock devices that shut off power to the laser
if the plates are removed, preventing the laser from turning on unexpectedly. This
means that only the mildest laser safety standards, Class 1, are required.

While performing maintenance with metal plates removed

After removing the covers and disabling the interlocks, the entire room in which the
PF-R2055Vi is housed should be considered a laser work area.
This means that laser safety standards for CLASS 3b units must be followed.

When working with the laser and related parts

When focusing or optically adjusting the laser, follow the rules indicated below.
Do not bring any flammable objects into the laser work area.
Do not place any objects with a reflective surface near the path of the
laser beam. (e.g. rings, watches, glossy or shiny plated Allen wrenches)
In order to shrink your pupils, make the room as bright as possible.
Use semiconductor laser radiation safety goggles (glasses).
Display a sign limiting entry to the laser area to those working on the
laser, in order to prevent accidents to other personnel.

2-2 Palladio
 1-3 Basic information
Features of the PF-R2055Vi.
Auto-loading and unloading
The PF-R2055Vi works fully automatically, from plate loading to unloading.
Since the plate cassette houses up to 50 plates (when all plates are the same
size and same thicknesses), long periods of continuous operation can be
achieved, maximizing efficiency.
Automatic interleaf removal
The PF-R2055Vi is provided with a standard slip paper removal function. The
sensor inside the plate cassette accurately distinguishes between the presence
of slip paper or plates. When slip paper is encountered, it is moved to the
disposal area, while plates are transported to the exposure unit. Operators
are thus freed from having to remove slip paper for every exposure, enhancing
efficiency.
Reading preset plate cassette parameters
Plate types, sizes, and printing press information can be registered as ID
codes for individual plate cassettes. The PF-R2055Vi automatically reads the
ID code and recalls the registered data when the cassette is inserted. This
saves operators the time and trouble of inputting data to the recorder each
time cassettes are changed.
Internal punch function (option)
The PF-R2055Vi can be used with a punching system (optional) that punches
each plate when loaded. Additionally, two different punch configurations are
available, which support various types of printing presses.
Buffer system
The PF-R2055Vi adopts a buffer system, using SDRAM memory (one GB as
standard) to improve output efficiency. With this system, it is possible to receive
RIPped data while using data in the memory to expose a plate. The storage
of RIPped data and the handling of data flow for two processes means that the
PF-R doesn't stop and wait for data, so slowdowns can be prevented.
A wide range of output resolutions and high precision output
The PF-R2055Vi offers a wide range of output resolutions, from 1200 to 3000
dpi. With this wide range of resolution and highly sensitive direct plates, letters
and images can be output with high precision.
High precision plate positioning
Since the PF-R2055Vi employs a flat bed scanning method, it doesn't subject
plates to any strain. Plates are loaded onto the table flat, and exposed without
receiving any strain. The special plate positioning system assures that plates
are set accurately, then secured by vacuum contact, so that a wide variety of
plate sizes can be used with high precision.

Palladio 2-3
 Smooth and accurate table movement
To enhance the precision of exposures with the flat bed scanning method,
accurate table movement is required. The PF-R2055Vi's exposing table moves
across the exposure area with the aid of a precision engineered transport
system of exceptional stability. Smooth motion assures trouble-free exposure,
so you can achieve high reproducibility even at high resolutions.
Advanced optical system
The PF-R2055Vi also features a specially designed optical system for
reproducing uniform dot shapes. In addition, the violet laser diode (405 nm)
and flat bed scanning optical system make possible accurate exposures at a
speed of 7.4 mm per second at a 2400 dpi resolution.
Supporting a variety of plate sizes
The PF-R2055Vi supports a wide range of plate sizes, from 280 mm x 450
mm to 635 mm x 754 mm. The most appropriate plate size can be selected
depending on the various job.
Support for various RIPs
The PF-R2055Vi supports a variety of RIPs, so it's easy to fit into your current
work flow. It is equipped with a high-speed SCSI-2 (16 bit) interface for fast
data transfer.
Manual loading function
It is possible to load a plate onto the table by hand under the yellow safety
lights.
A good workable and light room has you load a different size plate by
hand,when comparing with the previous dark rom. The manual loading can
variy the users’ jobs.

2-4 Palladio
 1-4 Overview of the PF-R2055Vi

Palladio 2-5
2. Overall configuration chart and part names
2-1 Main unit

C onnector for proces s or

plate dis charge unit
upper cover Lens maintenance cover

S C S I connector Operation panel

P late s upply upper cover
P late s upply unit

P late s upply unit

maintenance cover

P ower s witch
P late outlet

2-2 Plate discharge unit

Plate discharge unit upper cover

Plate discharge upper roller

Discharge guide

Plate guide

Discharge shutter
Belt protectivecover

2-6 Palladio
 2-3 Plate supply unit
Plate supply unit
Plate supply unit
front door (right)

Plate supply unit

lock lever

Lock lever

Carrier lock lever

Hook
Cassette shutter

Plate supply unit

front door (left)

2-4 Cassette and carrier section

Handle
Tab Shutter

Horizontal
Carrier lock lever positioning guide

Vertical
positioning guide

Caster Carrier unit

Cassette

Palladio 2-7
 2-5 Plate positioning section
Plate suction hole
Table

Punch (option)
Plate guide

Punhc unit

Protective cover

Punch debris box

Punch drive section

Positioning lever

2-6 Front view of the main unit

LD unit
MCON3 board
Cylindrical lens

Table

Upper frame

Discharge unit

Lower frame

Pneumatic unit

SRAM board SUB I/O 2 board Vacuum pump

2-8 Palladio
 2-7 Right side view of the main unit

Optics

Plate supply unit

Table

Upper frame

Lower frame

Plate supply cassette

Vacuum pump

Palladio 2-9
3. Electrical wiring
3-1 Block diagram
Block Diagram

SRAM board
Image Data
(SRAM CPU)

SCSI
Host PC SDEX board Image Buffer
SCSI I/F
(Image Data) (option)

(Image data)
(DIMM)

(RS-232C)

Operation Panel
MCON3 board
LCD, SW
MCAD board
(MCON CPU)
(clock fairing)

BURN-V board OPTV unit

(Burn Out) CONT unit (CPU, I/O) Exposure data control

Machine control
Processor I/F OPTV control
Processor I/F GURD unit
Processor
LD protection

CPU Bus

SUB I/O 2 board

Machine control LASR-V1 board
LASR-V2 board
LD drive

SSEN-V board
(Primary scan synchronization)

Polygon
Load Output Load Output Driver
Motor
Motor Motor
Solenoid Solenoid

Optical unit
Sensor Input Sensor Input

2-10 Palladio
 3-2 Function of board

SRAM board
CPU installed. SRAM program controls. Communicates with MCON program via
RS-232C.
Communication with Host computer (Standard: Single ended SCSI)
Image data from Host PC is memorized in 1GB (standard) Image Buffer temporarily.
Reads the image data in the image buffer and transfer it to the MCON3 board
when exposing.
Additional DIMM can increase the image buffer capacity.
Image capacity of 635 X 754mm @ 2400dpi = approx. 535,000,000B
The standard 1GB (=1,073,741,824B) can save amount of two maximum plates

SDEX board (option)

A daughter card of the SRAM board
This board attached on the SRAM baord switches to Differential SCSI.

MCON3 board
CPU installed. MCON program controls. Communicates with SRAM program via
RS-232C.
Controls each I/O (actuators, sensors).
Generates the primary scan synchronized clock with the start pulse from the
SSEN-N board.
Generates test patterns
Expousre data control
Grip and A-Grip data processing, Positive, Negative and Centereing processing.
Exposure data for 1200 dpi is doubled as it is exposed as same as 2400 dpi.
Image data from the SRAM board is sent to the LASR-V1 board synchronized with
the exposure unit.
Communicatioion with Plate Processor

MCAD board
A daughter card of the MCON3 board
Clock wave fairing

SUB I/O 2 board

Every I/O (actuators, sensors) control

Operation panel
Constructed with LCD display, LED display, Input keys and Buzzer
The functions are parameter setting, status display, error display and driving each
device independently

LASR-V1 board and LASR-V2 board

Drive circuit for Laser Diode
The LASR-V2 board is attached on the :ASR-V1 board.
The LD is installed into the socket on the LASR-V2 board.

Palladio 2-11
 SSEN-V board
Outputs the signals from the primary scan positioning sensor and the primary scan
synchronization when exposing.

BURN-V board
The light source for burn-out area where the laser cannot reach (the beginning area and
the end area along the primary scanning)

MSEN board
Board for the sensor detecting the existence of the cassette, and the cassette number.

2-12 Palladio
 4. Specifications
4-1 Basic Specifications

Light source Violet Laser Diode (type 405nm), 5mW

Primary scanning 6 facets polygon mirror
Secondary scanning Flat bed driven by stepping motor
Plate type Violet sensitive silver halide plate (aluminum based positive type)
Plate size 280 X 450 mm?to?635 X 754 mm (t=0.2 to 0.3 mm)
280 X 450 mm to 460 X 550 mm (t=0.15 mm)
Plate thickness 0.15 to 0.3?mm
Imaging size Upto 550X754mm (Image quality is guaranteed.) upto 575X754(max size)
Resolution 1200, 2400, 3000dpi
Burn-out light Blue LED (430nm)
Imaging speed 7.4 mm/s ; 1200, 2400dpi
4.8 mm/s ; 3000dpi
Productiveity 20Plates?hour ; 1200, 2400dpi
15plates?hour ; 3000dpi
Plate loading Automatic loading with interleaf removal function, and manual loading
Plate unloading Automatic unloading to on-line processor
Cassette capacity 50 plates
I/F SCSI-2?16 bit
Image buffer 1GB SDRAM DIMM
Consumable LD unit
Punch block
Suction cups
Interleaf pushing unit
Plastic bearing
standard accesary Power cable (Japanese market only)
Option Extra cassette (carrier with cassette)
Punch system (maximum: 2 system, upto 5 blocks)
Additional memory for imaging buffer
Differential SCSI PCB
SCSI cable 3m
SCSI cable 20m
External dimensions (W)1,985 X (D) 1,394 X (H) 1,295 mm
Weight Approx 600kg
Power requiremetns Single phase AC 200 - 240 (50/60 Hz), 3.5 A, 0.7 kW
Calorific value 600kcal/2300BTU
Operating conditons 21 to 25 Cel., 50 to 70%RH
Downtime conditions 15 to 33 Cel., 30 to 80%RH
Storage conditions 0 to 50 Cel., 10 to 80%RH (no condensation)

Palladio 2-13
1. Installation schedule
1-1 Installation
This machine is guaranteed in the following installation environment. Ignoring any of
the following requirements limits performance and reduces the safety of the equipment
during operation.

Avoid direct sunlight.

Machine operation environment
Temperature : 21 oC to 25 oC (23 ± 2 oC)
(Avoid sudden temperature changes.)
Humidity : 50% to 70%
(Avoid condensation.)

Machine storage environment

Temperature : 0 Cels to 50 oC
(Avoid sudden temperature changes.)
Humidity : 10% to 80%
(Avoid condensation.)

This equipment must be installed in an area that is never or rarely subject

to ambient vibration.
(Floor vibration acceleration: less than 3 gal/0.03 m/s2

The equipment must be installed in a dust-free area.

Install the equipment in a location where it is stable, securely supported

and level.
(Floor strength: 500 kgf/m2)

Wire the power supply for PF-R1050. Connect the ground line of the
power supply cable in the specified manner.
The voltage fluctuation allowance is 10% of the rated voltage.

Compliance with FCC Rules

The PF-R2055Vi has been tested and found to comply with the
standards for a Class A digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can
radiate frequency energy, and if not installed and used in accordance
with the User's Manual, may cause harmful interference to radio
communications

Palladio 3-1
 1-2 Installation schedule

Installation : About 3 hours

Wiring and connection : About 3 hours
Machine stand-alone operation checks : About 3 hours
Check and adjustment of connection
with the host computer : About 6 hours
Explanation for the operation and safety : About an hour

Total : About 2 days

3-2 Palladio
2. Installation environment
2-1 Power supply and air conditioning
Power requirement
Main unit :Single phase 200V to 240V
0.7kW 3.5A (50 and 60 Hz)
Be sure to perform grounding and connect the power
supply to the
dedicated switchboard.
Calorific volume
Main unit : 600 kcal/2300BTU
Using environment
Temperature : 21 oC to 25 oC (23 ± 2 oC)
No sudden temperature change
Humidity : 50% to 70%
No condensation
Weight
Main unit : 440 Kg
Plate supply unit : 115 Kg
Rail unit : 10 Kg
Supply unit : 90 Kg
Doors : 15 Kg
Cassette unit : 40 Kg
Main positioning unit : 15 Kg (including the optional punch)
Vacuum pump : 15 Kg

2-2 Standard frontage

The standard frontage for the main unit with covers (without external shipping
brackets) is as follows.
Width More than 950mm
Height More than 1300mm

2-3 Standard and minimum machine size when carrying into building
The standard sizes of the main unit and the plate supply unit are as follows when
carrying into building
Main unit with covers (without external shipping brackets)
Depth 930mm
Height 1295mm
Width 1985mm

Palladio 3-3
 Plate supply unit (wihtout front doors)
Depth 544mm
Height 1052mm
Width 1062mm

The minimum size of the main unit is as follows

Depth 880mm
Height 1295mm
Width 1985mm
C AUTION !
This dimension does not include two front covers, external shipping brackets.

C AUTION !
The machine must not be leaned when transported.

2-4 Installation space

Determine the PF-R2055Vi layout position referring to its layout diagram.
When the PF-R2055Vi is installed, be sure to secure 50 cm or more spaces at both
the rear and right side of the machine for maintenance, and also secure 100 cm or
more space at the front of the plate supply unit for operation and maintenance. Keep
the floor free of obstacles and keep a path to the factory power supply switch clear.

500
Processor

1394

2894
1000

1985 500

2-5 Packing list check

The packing list is included in the PF-R1050. Confirm if there are no missing items.

3-4 Palladio
3. Installation and connection
The following procedures must be performed by a
WARNING contractor or service technician specified by Dainippon
Screen.

3-1. Installation procedure

1. Before lifting up the main unit by a crane, slide two hanger bars under the unit and
hook Nylon Sling wires onto them. Put two hoist jigs on the upper side of the unit.
Lead the Nylon Sling wires along the notch on both ends of the hoist jigs and
lift up the unit.

WARNING To lift up the unit, do not hook Nylon Sling wires through
the eyebolts on the transport securing brackets, which are
attached on the lower side of the unit. Otherwise, the welded
parts may tear apart when lifting up the unit, and unit may
fall down.

C AUTION !
Take great care not to
apply any direct force to
the external covers when
lifting up the machine.

2. When you use a forklift to lift the main unit, do not

get any damage to the adjust-bolts when you place
the forklift claws.

WARNING
Do not carry the main unit by hand
as it weighs about 440 kg.

Palladio 3-5
 3. Lift the plate supply unit placing the forklift claws at the
bottom of the unit.
C AUTION !

Do not get any damage to the casters at the bottom of

the unit when placing the forklift claws.

WARNING
Do not carry the plate supply unit by hand as it
weighs 115 Kg.

4. Roll the main unit and the plate supply unit to the
installtaion place and sit them.

5. Remove the all shipping brackets (including tapes and

shipping bracket
tiewraps) by following the next pictures.

The tag is attached onto the all shipping brackets.

Move the table to the discharge side when

removing the shipping bracket for the ball screw.
(Turn the damper of the table drive motor at the
discharge side when moving the table.)

WARNING
Remove the all yellow tiewraps for shipping before
turning on the machine.

Front view Rear view

3-6 Palladio
 Front-view

Dischargining part

Palladio 3-7
 Rear-view

3-8 Palladio
 Plate Supply Unit

Palladio 3-9
 Plate Supply Unit (Rear view)

Cassette

3-10 Palladio
 6.When leveling the processor, adjust its eveling bolts to get
its pass line as high as 843mm from the floor.

7. Roll the PF-R2055Vi close to the processor.

8. Adjust its height turning the four adjusting bolts at the

each bottom corner of the machine so that the height of
the discharge guide plate can become as high as the
pass line of the processor.

The distance between the floor and the bottom

of the machine frame is 80mm as standard. (It
must be 80 to 85mm. If it is out of this range,
the plate supply unit could not be connected
with the main unit appropriately.

9. Turn down the two middle bottom adjusting bolts to touch

the floor, and turn down more just before the each end of
the maine unit (the discharge side or the table home
side) comes off the floor. Use a level on the machine table
when leveling.

C AUTION !
If the distance between the floor and the bottom
of the machine frame is less than 80mm, the
guide rail on which the plate supply unit is set
cannot be installed. (The distance more than
85mm is not accepted, either.)

10. Remove the inside cover at the right bottom of the main
unit to install the vacuum pump (separate packing).
Connect its ground, connectors and air hoses.

Palladio 3-11
 11. Install the primary positioning drive unit onto the
Plate bowing preventative guide main unit and connect the following two
Handle Four screws to connectors
fix
XM21: Stepping motor
X201: Sensors
This drive unit is positioned with two pins and
Handle secured with four screws.
And then install the primary positioning unit onto
the drive unit. This unit is also positioned with two
pins and secured with two screws from the bottom
of the drive unit, and connect the following two
Two positioning
pins connectors.
CN212: Hall element
X211: DC motor, Solenoid
And attach the plate bowing preventative guides.
C AUTION !
Be sure to grab the base plate, not the
handles when lifting the primary positioning
drive unit with the primary positioning unit.
The accuracy might not be guaranteed if
they are grabed.
Side “A”

12. Set the guide rail on which the plate supply unit is
seated at the right bottom of the main unit. Fix the
guide rail with two bolts placing the side “A” of the
Side “A” guide rail against the bottom of the frame. Turn
the adjusting two No.1 bolts to touch the floor and
then secure them with the lock nuts.
C AUTION !

The distance between the floor and the

bottom of the frame must be less than
80mm unless the guide rail (side “A”) can
be set under the frame. Adjust the height
of the processor again so that the gap
can be 80 to 85mm.

Bolt 1 Bolt 2

3-12 Palladio
 Trail edge (B) Lead edge (A)
Turn the No.2 adjusting bolts setting a ruler
against the inside of the guide rail as the left
picture to adjust the height of lead edge of the
guide rail as high as the trail edge.

13. Loosen the both stoppers at the lead edge of the

guide rail and turn them in the direction of the
arrow in the left picture.

14. Align the guide bearing of the plate supply unit

against the guide rail and set the plate supply unit
on the rail. And then set back the stoppers and
secure them.

guide rail

guide bearing

X1001 X1002 15. Conncet three cables, five air hoses and a
Ground
ground line from the plate supply unit to the
main unit. The each air hose has a collar
classified by color.
The hoses must be connected according to the
each color.Fix the bracket from the plate supply
unit onto the main unit with two white head
screws.

Five air hoses

X4001
Fixing screws
Palladio 3-13
 16. Push the plate supply unit without the both side covers
against the main unit slowly.

17. Continue pushing it watching the both hooks untill the

plate supply unit is connected with the main unit
completely.

18. Confirm that there is no gap between the both side

target blocks and the both heads of the bolts. If
you see
Target Block
the gap, adjust the height of the suppl unit turning the
No gap
adjust bolts 2 to terminate the gap.
And confirm that the gap between the rubber foot
Rubber foot

(Main unit) (Plate supply unit)

19. If the hook is not hooked enough, adjust the hook

bracket loosening the four screws.

20. Disconnect the plate supply unit once and then attach
the both side covers.

The external covers for the plate supply unit and

the main unit have three stickers each for the
connection alignment.

21. Conncet the plate supply unit to the main unit with
three chains.

chain

3-14 Palladio
 22. Place the power cable through the bushing
at the rear side.

23. Conncet the power cable as the left picture.

C AUTION !

Be sure to connect the ground cable first.

24. Attach the both doors for the plate supply

unit and the all covers.

Palladio 3-15
 Height adjustment of the cassette carrier's casters

When you set the cassette carriers on the unit, perform the caster height adjustment
if necessary.
The following shows the points to be kept in mind when adjusting the height.
Adjust the height while the plate supply unit is connected to the main unit. Refer
to Fig.1.
Check and be aware of the positional relationship between the rail for setting the
cassette carriers and the guide bearing.

(1) If the cassette carrier caster is set too high, the guide bearing for the cassette
carrier is too far from the guide rail for setting the cassette carrier as shown in Fig.1-1.
(2) On the other hand, if the cassette carrier caster is set too low, the guide
bearing for the cassette carrier will hit the rail for setting the cassette carrier or it
cannot be set in the plate supply unit as shown in Fig.1-2.

Fig. 1
Cassette carrier
Guide bearing

Fig. 1-1 Fig. 1-2

3-16 Palladio
 (3) As shown in Fig.2, adjust the height so that the distance between the cassette
carrier casters and the floor is about 3 mm when the plate supply unit is not connected
to the main unit.

Adjuster foot (two)

Fig. 2

Lock nut

Caster

Loosen the lock nut and rotate the caster so that it

moves up and down.

C AUTION ! Secure the lock nut after completing height adjustment.

Perform the height adjustment of the adjuster foot for

cassette carriers if necessary (refer to Fig.2, two positions
in the marked area on the near and far side).

The standard distance between the adjuster foot and the

floor should be about 9 mm when the cassette carrier is not
set on the unit.

C AUTION ! If the adjuster foot is set too high, there is a possibility that
the cassette carrier might fall when a cassette is set on it.

Palladio 3-17
 3-2. Cable connection and powering on the machine

Cable connection

1. Connect a SCSI cable and the processor signal cable.

2. Connect a power cable.

A power cable is not provided with products. Please obtain a

1.25 to 5.5 mm2 x 3-wire power supply cable (external dimension
of cable: 6 to 12 mm) that complies with the standards of your
country and is rated to withstand voltage of 300 V AC or higher.

C AUTION !
Be sure to connect the ground wire first.

Powering on the machine

1. Turn ON the power supply switch. After the PF-R1050 is initialized, confirm
that a message or the initial display CHANGE CAS-COND appears.
2. If a message appears, take appropriate measures following the message and
restart the machine. Then check that the machine enters the Ready state.
For the meaning/measures indicated by the messages, please refer to the Users
Manual or Service Manual

Connector to Processor

SCSI Connector

3-18 Palladio
 3-3. Procedure for switching between Single-end / Differential SCSI (optional)
1. Turn off the PF-R2055Vi, remove the
cover No.1, and remove the PCB
protection cover (internal cover) to see
SRAM board.

2. Disconnect the all connectors to the

SRAM board and remove the board
itself.Connect the SDEX board to the
connector OA208 on the SRAM board,
and then fix the SDEX board with
screws from the back of the SRAM
board.The connector was connected to
OF205 on the SRAM board must be
No.1 connected to the SDEX board.

Connector OF205

SRAM board

SDEX board installed on SRAM board

SDEX board

Palladio 3-19
 3. Turn on the DIP-SW No.7 and 8.
Keep the DIP-SW No.4 on.

4. Put back the covers.

5. Confirm the SCSI cable connections

and check images from Host after
turning on the PF-R2055Vi.

3-20 Palladio
 3-4 Items to be checked
Check that the photosensitive media is properly transferred.
(Check that the media transfer, exposure, and discharge operations can be performed
properly.)

Perform the light intensity adjustment.

(Adjust the light intensity values properly referring to the data set before shipment.)

Check if light is properly shielded.

(Check that exposed plates are not fogged by the insufficient light shielding.)

Check the size accuracy.

(Check that the size in the primary and secondary scanning directions are within the
reference values. In addition, check that the punch hole position accuracy conforms
to the specifications.)

Check the image quality by outputting sample images.

(Output actual images from the host computer, and check that the proper output
image quality can be obtained.)

Palladio 3-21
1. Light level adjustment procedure (L. TEST)
Five patterns of light levels are output in seven intensity steps.
When "Fine" is selected, the five patterns are sequentially output
in 2 unit increments from -6 to +6 with the current setting value set
as the standard value.
When "COARSE" is selected, the five patterns are sequentially output
in 14 unit increments from -42 to +42 with the current setting value
set as the standard value.

Since automatic loading and unloading are not carried out, perform
plate transport using the "LOAD" and "UNLOAD" commands.
Light Value
FINE: -6
COARSE: -42

4mm Primary Line & Space (*1)

Secondary Line & Space (*2) FINE: -4

4mm
COARSE: -28

7mm 100% Exposure

7mm 45 degree, 50% dot

5 degree, 95% dot FINE: -2

7mm
COARSE: -14

Current Value

FINE: +2
COARSE: +14

FINE: +4
COARSE: +28

FINE: +6
COARSE: +42

Discernment Line
2400 dpi: 5 Line
3000 dpi: 6 Line
Discernment Line

Exposed pattern of primary scanning line and space

Palladio 4-1
 (* 1) Explanation of primary scanning line and space pattern

Fig. 1

The width "alpha" changes every dot along the primary scanning.
There are eight kinds of the width "alpha".

(* 2) Explanation of secondary scanning lines and area patterns

I i J j K k L l M m N n O o P p

Primary Scanning

Fig. 2

The gray distangular area along the secondary scanning changes

every line, which has eight levels.

4-2 Palladio
 How to judge if appropriate exposure has been performed

In primary scanning pattern, tinted and unexposed areas are arranged

repeatedly with the same width in the secondary scanning direction. In
the primary scanning direction, [A/a] to [H/h] are output with the same
width by the PF-R2055Vi as shown in the figure 1.
In secondary scanning pattern, tinted and unexposed areas are arranged
repeatedly with the same width in the secondary scanning direction. In
the primary scanning direction, [I/i] to [P/p] are output with the same width
by the PF-R2055Vi as shown in the figure 2.
After the exposed plate patterns are examined, the appropriate light
intensity value can be chosen so that with this setting, each pair of [A/a]
to [P/p] widths are identical.

Palladio 4-3
 2. Parts adjustment and replacement procedure
CAUTION Be sure to turn off the machine when replacing.

No.9
No.8

No.7

No.1

No.2 No.3 No.4 No.5 No.6

No.15

No.10

No.11

No.12 No.13 No.14

Cover Nos. refers to those in the explanations.

4-4 Palladio
2-1 Five phase stepping motor driver

1. Draw out the plate supply unnit and remove the covers 2 and 3.
2. Remove the screws and remove the driver and its bracket.
3. Replace it with a new one.

Palladio 4-5
2-2 Polygon mirror driver

1. Remove covers 2 and 3.

2. Remove the screws and remove the driver and its bracket.
3. Replace it with a new one.

4-6 Palladio
2-3 Pad motor A/S

1. Open covers 5 and 6.

2. Remove the pad unit cover and the cable protect cover on the
right side. And you can see the motor connector and remove it.
3. Rotate the gear as shown above, moving the pad unit in the
desired direction.
4. Remove the motor with its bracket.
5. Remove the gear and replace the motor.
6. Install it with the connector toward the bottom.

Palladio 4-7
2-4 Vacuum pump unit

1. Draw out the plate supply unit.

2. Remove the front inside cover.
3. Disconnect the grounding cable, connectors and hoses of the
vacuum pump unit, and remove the pump unit.
4. Install a new vacuum pump.

4-8 Palladio
2-5 Cassette open/close motor assembly

1. Remove the plate supply unit.

2. Remove the covers 6 and 11.
3. Remove the four screws and remove the bracket by moving it
toward the inside.
4. Remove the gear and replace the motor with a new one.

Palladio 4-9
2-6 Path change solenoid assembly

1. Remove the plate supply unit

2. Remove covers 6 and 11.
3. Remove the screw and nut which connects the solenoid and
the lever.
4. Remove the solenoid from the bracket and replace it with a
new one.
Note) If the location of the solenoide which you installed is not correct,
the interleaf paper jam may occur. Install the solenoid at the
previous position. And check if no papar jam occurs.

4-10 Palladio
 2-7 Primary scan direction positioning lever assembly

1. Draw out the plate supply unit.

2. Remove the guard cover.
3. Disconnect the connector from the punch unit (the primary scan
direction positioning unit) to remove it from the primary scan
direction positioning drive unit.
4. Remove the screws and replace the lever unit with a new one.

C AUTION !
Do not perform this procedure leaving the positioning
unit on the positioning drive unit. Otherewise the
accuracy problem may occur because drive unit
gets stressed.

Palladio 4-11
2-8 Safety door switch

Manual Loading Door

C Switch
Discharge Door
D
Switch

APlate Supply Unit

Door Switches
B Plate Supply Unit
Connection Switch

4-12 Palladio
 A : Plate Supply Unit Door Switches B : Plate Supply Unit Connection Switch

C : Manual Loading Door D : Discharge Door Switch

A. Remove the cover No.5, 6, 4 and 11. Remove the sensor and
replace it with a new one.

B. Draw out the plate supply unit. Remove the sensor and replace
it with a new one.

C. Open the cover No1. Remove the sensor and replace it with
a new one.

D. Open the door No.7. Remove the sensor and replace it with a
new one.

Palladio 4-13
2-9 Cassette unit shutter open/close photo sensor

Sensor to detect if the shutter closes (SQ26) Sensor to detect if the shutter opens (SQ25)

1. Remove the doors No.5 and 6, and draw out the plate cassette.
2. Disconnect the connector from the sensor and replace it with
a new one.
3. After installing it, confirm the shutter works properly using
"C-SHUT OPEN / CLOSE" command under M-EXP. Especially
confirm the shutter closes completely when doing "C-SHUT
CLOSE".
Note) Reference command
CAS-CL-TIME under M-DT

4-14 Palladio
2-10 Plate pass sensor.

Plate path mid-point sensor (SQ30) Plate path exit sensor (SQ31)

1. Draw out the plate supply unit.

2. Access to the back side to disconnect the connector and to replace
it.

Palladio 4-15
2-11 Interleaf sensor

Interleaf buckling sensor (SQ33)

Interleaf buckling sensor (SQ33)

1. Remove the doors No.5 and 6. Draw out the cassette carrier unit.
2. Lift the suction pad unit
3. Replace it.

Interleaf jam sensor (SQ34)

Interleaf jam sensor (SQ34)

1. Draw out the plate supply unit.
2. Open the small back panel as the above
picture and remove the sensor (SQ34).

4-16 Palladio
2-12 Plate set sensor (SQ3)

Plate set sensor (SQ3)

1. Draw out the plate supply unit.
2. Remove the sensor wiht its bracket.
3. Replace the sensor.

Palladio 4-17
2-13 Discharge sensor

Motor Cover

1. Open the cover No.2.

2. Remove the motor cover.
3. Remove the screws from the bracket, and remove the bracket
after cutting the wiring clamp.
4. Replace the sensor with a new one.
5. Return the bracket to its original place after fixing the wiring.
(Secure the bracket in the middle of the oblong hole.)

4-18 Palladio
2-14 Suction pad sensor

Pad start sensor (SQ28)

Pad end sensor (SQ29)

1. Remove the doors No.5 and 6.

2. Lift the pad unit
3. Score a line along the bracket and then remove the bracket with
the
sensor.

Palladio 4-19
2-15 Table home position sensor (SQ3)

1. Remove the cover No.12.

2. Disconnect the connector and replace the sensor.
3. Adjust the home position after replacing it.

4-20 Palladio
 1. Write down the current M1POS, M1EXP and M1_UNLOAD. (Refer
to "M-DT".)
2. The exposure mode must be "MULTIPLE".
(EXPOSURE -> MODE -> "MULTIPLE")
3. Expose the internal test pattern P1, 2400dpi, 100mm under
M-EXP.
4. Execute "UNLOAD" to discharge the plate to the processor after
exposing.
5. Measure the Y length [mm].
Note) The image starts from the plate edge if you select "SINGLE".

100mm

6. The new M1POS, M1EXP and M1_UNLOAD will be got using the
following formula, and they
must be input into the machine.
M1POS (New) = M1POS (Old) - (Y-10)
M1EXP (New) = M1EXP (Old) - (Y-10)
M1_UNLOAD (New) = M1_UNLOAD (Old) - (Y-10)
7. Reboot the machine and repeat the above procedures 3 to 5 and
confirm Y is 10mm.
(You must reboot the machine otherwise the data does not change.)

Palladio 4-21
2-16 Home sensor for Primary direction plate positioning

1. Draw out the plate supply unit.

2. Turn the timing belt by hand to move the unit to where the sensor
can be seen.
3. Replace the sensor with a new one.
4. Adjust the home position.

4-22 Palladio
 1. Execute "M2 : 85.0 mm EXEC" using M2 command under "ACT1"
to drive the primary scan
positioning unit 85mm.
2. Referring to the following the drawing, measure the distance
between the Table edge and the
positioning pad (blue plastic). Push the positioning pad by finger
when measuring.

Measure here
Table

Table
ａ

Primary scan
positioning
Primary scan positioning
(Blue plastic)

3. The new M2ORG will be got using the following formula and input
it into the machine.
M2ORG (New) = a - 10 [mm]
4. Reboot the machine and confirm "a" is 10mm.

Note) If the other two distances between the Table edge and the
positioning pad are different from "a", adjust each pad so that the
each distance can become same as "a".

Palladio 4-23
2-17 Pressure sensor assembly

1. Remove the covers No.6 and 10.

2. Remove the air tube and the connector, and then remove the
sensor.
3. Remove the L-type joint from the sensor and then attach it to
the new sensor.
4. Put it back.
5. Adjust the sensor sensitivity after installing it.

4-24 Palladio
 1. Open the doors of the plate supply unit, and lift up and hook
the plad pad unit.
(Release the interlock switches using the interlock keys.)
2. Execute "PDM : GET" using PDM command under ACT1 to move
the suction pad unit to "GET" position.
3. Suck a interleaf paper as the following drawing.

V4 V3 V2

パッドNo.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8

Interleaf paper Light

SET

HYS

4. Turn HYS trimmer CCW till the end.

5. Turn SET trimmer so that the light changes from OFF to ON.
6. Check if the light turns OFF when removing the paper from the
Pad No.1.

Palladio 4-25
2-18 MCON board

1. Upload the systme data using the Uploader

2. Draw out the plate supply unit.
3. Remove the cover No.2 and No.3 in order.
4. Remove the MCON board and remove the MCAD board from
the MCON board, and attach the MCAD board onto the new
MCAD board.
5. Install the new MCON board and download the system data.
6. Check the firmware version.

4-26 Palladio
2-19 SRAM board

1. Draw out the plate supply unit.

2. Remove the cover No. 2 and 3 in order, and remove the inside
cover.
3. Remove the board, and remove the DIMM
memories from the board (as well as the SDEX
board if it is Differential), and they must be installed onto the new
board.
4. Install the board into the machine.
5. Check the DIP SW and its firmware version.

Palladio 4-27
2-20 SUB I/O2 board, the other boards

SUB I/O2 board

SUB I/O2 board replacement

1. Draw out the plate supply unit.
2. Remove the cover No.2 and No.3 in order.
3. Remove the inside cover.
3. Disconnect the all connectors from the board and replace it.

4-28 Palladio
 2-21 Laser diode unit replacement

LD unit

Secure screw for LD unit

1. Remove the cover No.8.

2. Disconnect the cables to the LD unit and loosen the secure screw
for the LD unit.
3. Pull out the LD unit.
4. Insert a new LD unit to the end firmly and secure the screw so
that the LD unit becomes
parallel with the optics base.
5. Adjust the light intesity.

Palladio 4-29
2-22 Polygon mirror replacement

Outlook of Polygon mirror

1. Remove the cover No.8.

2. Remove the optics protection cover.

3. Disconnect the connector from the

polygon mirror driver board.
Remove the polygon mirror plastic
cover.

4. Access from the discharge door and

push up the polygon mirror body
from the optical base referring to the left
picture.

Access from the discharge door and push up

the polygon mirror body.

5. Cover the new polygon mirror with the

attached plastic cover as the left picture
not to touch the mirror face.
Install the new mirror without any dust
on the contact face as the direction of the
cables is set as before. Besure to secure
the cables with tiewraps.

4-30 Palladio
2-23. Interleaf discernment sensor A/S

1 mm

1. Open the door No.5 and 6, and remove the pad unit cover.
2. Lift up and hook the pad unit.
3. Turn the gear of the pad motor to move the pad unit so that you
can
remove the sensor.
4. Loosen and remove the nuts for the sensor, and disconnect the
sensor connector to replace it.
5. Secure the new sensor so that the distance between the lead
edge
of the sensor and the bearings becomes 1mm as the above picture.

Palladio 4-31
2-24 Power supply

Power Supply U1 replacement

+5V voltage adjustment is required
when replaced.
(Adjust it to 5.25V at the connector
"OV200" on the SRAM board.

Power Supply U1

Power Supply U2 replacement

No adjustment is required when
replaced.
(Confirm it is approximately 24V
at the connector "OV100" on the
MCON board.

Power Supply U3
Power Supply U2

Power Supply U3 replacement

No adjustment is required when replaced.
(Set the all interlock switchs ON (e.g. the all covers are closed.)
Confirm it is approximately 24V at the connector "OV101" on
the MCON board.)

4-32 Palladio
2-25 Punch Replacement

1. Draw out the plate supply unit

Plate supply unit

Plate guide

2. Remove the punch guard cover and the Plate

bowing preventative guides.

Guard cover

3. If the plate is gripped firmly in the punch

block and cannot be removed, cut the plate
widely around the punch block.

plate
4. Remove the set screws and cables located
near the bottom of the punch unit and take out
C AUTION !
the punch unit.

Set screw Perform the following operations with the

punch unit separated from the main unit.
It is impossible to insure the accuracy if the
operations are performed while the punch
Set screw
unit is on the main unit.

Palladio 4-33
 5. If the plate is gripped firmly in the puch block
and cannot be removed still, cut the plate
Jig 1 approximately 3mm around the punch block.

6. Assemble the Jig1 and Jig2 as shown on the

Jig 2 left picture and attach them to the left of

C AUTION !
Make sure there is no gap between the
punch block and the assembled jig ("A" in
Punch block
the picture on the left) when they are
attached.
The accuracy in the X direction will be
maintained when the assembled jig is
attached at this location.
When you attach the assembled jig to the
right side of the punch block, rotate jig2 90
Jig degrees.
X direction
Be careful that a gap can be easily left
between the punch block and the
assembled jig when you attach it on the
right side of the punch block.

7. Mount the punch unit on the main unit again

Jig 2
Set screw with the assembled jig attached and secure it
with the set screws.

8. Manually rotate the M2 motor belt to move

the punch unit to the location where the Jig 2 is
Jig 3 Table placed on the table.

Punch side 9. Place the Jig 3 on the table and lower the Jig
2 to it by adjusting the height of the Jig 2.

C AUTION !

Jig 3
Jig 3
Secure the set screw of the Jig 2 when the
Jig 3 is below the set screw of the Jig 2. If
the Jig 3 is set at a position other than that
mentioned above, they may be a gap.

4-34 Palladio
 10. Remove the Jig 3 and manually rotate the
M2 motor belt to move the punch unit to the
near side.

11. Again, remove the set screw located near

the bottom of the punch unit and take out the
punch unit.

12. Loosen the set screw of the punch block

and remove the broken punch block.

Jig 2
13. Temporarily attach a new punch block and
attach the Jig 3 under the Jig 2 (in-between
the blades of the punch block).

Jig 3

14. Secure the punch block using the punch set

screw leaving no gap between the Jig 1 and
the punch block.

Slant to the front or back side is

C AUTION !
prevented by the positioning of the jig 3.

15. Remove the all jigs and mount the punch

unit on the main unit.
Return the parts which were removed earlier
such as the cable, and check the performance.

Palladio 4-35
2-26 Start sensor (SSEN-V board) Replacement

Secure screws for Start sensor

Connector

1. Draw out the plate supply unit and remove the covers No.2 and 3.
2. Disconnect the connector of the Start sensor (SSEN-V board).
3. Loosen the secure screws and remove the sensor unit.
Light receiver

Start sensor unit (SSEN-V board)

4-36 Palladio
 These two screws'
heads must be
against the bracket.

This screw head

mustbe centered in
the cutout of the
bracket.

4. Set the new Start sensor as the above picture.

For positioning for back and forth, those two screws' heads are against the bracket.
For positioning for left and right, the screw head is centered in the cutout of the
bracket.
And secure the screws.
5. The following is a procedure to check if the sensor is set appropriately.
Release the interlocks, and set "SPECIAL ON" under the maintenance mode so that
the machine works without plate.
Expose an internal test pattern under M-EXP to check if the machine does not give
"Machine error 15". (If you encouter this error, it means that the sensor position is not
correct or that there may be other causes.)
If no error, adjust the sensor position ne s o t hat t he LD b eam c an hit t he center of
the light receiver on the sensor unit.

Palladio 4-37
2-27 Burn-out unit (BURN-V board) Replacement

There are two Burn-out units (BURN-V board) for each Home side and Away side in the

A. Home side in the primary scan direction

1. Prepare the attached plastic plate jig as
the left picture, which comes with the new
Burn-out unit.This jig is to measure the
distance between the Burn-out unit and the
Plastic jig plate
Table surface. The thickness is 3.2mm.
2. Draw out the plate supply unit and open
the cover No.9.
3. Remove the Burn-out unit being replaced.
4. Move the Table to some approprite plate
using the command M1 under ACT1.
Insert the jig plate between the Table and
the Burn-out unit attached, and secure the
Burn- out unit.

Burn-out unit and Jig plate at Home side

5. Measure the distance between the Table edge

and the Burn-out unit as the left picture.
6. Remove the jig plate, and close the cover and
put back the plate supply unit.
7. Set plates whose size is 635 (V) X 754 (H)
(less than 754 is OK) into the cassette, and
input 30 into each GRIP and A-GRIP, which
means to expose 575mm as the maximum
image size in the primary scan direction.
8. Select "MULTIPLE" in MODE and POSI in
Plate type (positive / negative), and expose

This distance
P13 (50% tint) 50mm length at 2400dpi under
-EXP.
And then select NEGA (negative) and expose
the same one, and chage to POSI again and
expose the same one. And discharge the plate.

4-38 Palladio
 50% Tint

50% Tint

1 to 1.5mm 1 to 1.5mm

50% Tint

AWAY side HOME side

9. As the above picture, the area of LD for

Burn-out unit is too out
imaging and the area of Burn-out LED are
overlapped. It is defined that the appropriate
amount of the overlap is 1 to 1.5mm.
If you see a black line as the left picture, set the
Burn-out unit inside more, and if the overlap is
less than 1mm, set the Burn-out unit outside
more. And repeat the procedure No.7 and 8
so that the overlap amount becomes 1 to
1.5mm.

B. AWAY side in the primary scan direction

1. Remove the covers No.12 and 13.
2. Remove the Burn-out unit and set the new
one using the same jig plate to adjust the
distance between the Table surface and the
Burn-out LED unit as same as the Home side.

Palladio 4-39
2-28 Focus adjustment
1. Remove the cover No.8 and the optical cover.

Taps to secure the focus adjustment jig Focus adjustment jig

Collimate lens unit

2. Secure the focus adjustment jig on the

collimate lens unit.
Note 1

Note1) Secure the jig pushing it to the arrow

direction.

Note 2) After securing, turn the micrometer knob

so that the micrometer tip can touch the collimater
lens slightly.
Note 2

4-40 Palladio
 3. Read the current micrometer value.
4. Loosen the screws for the collimate lens
unit and move it 10 to 20 microns forward or
backward, and then secure it again. At this time,
check if there is no gap between the lens unit
and the two positioning pins using the 10 microns
thickness gauge as the left picture.
Note) When the collimate lens moves 10 to 20
microns, the actual focus on the plate equals to
60 to 120 microns.
5. Close all the covers and expose the pattern
P19(focus pattern, 2400dpi) under M-EXP
positive.
6. As the following pattern is exposed, repeat the
above procedure 4 and 5 to get the best result.
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2X2 dot
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . # # # # # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . # # # # # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
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. . . . . . # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
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. . . . . . . . # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
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. . . . . . . . . . . . . . # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
# # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . .
. . . . . . . . . . . . # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . # # # # # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . # # # # # # # # # # . . # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # # # # # . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
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Clear drop out
. . . . . . . . . . . . . . . . # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . # # # # # # # # . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
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. . . . . . . . . . . . . . . . . . # # # # . . . . . . . . . . . . . . . . . . . . # # . . . . . . . . . . . . . . . . . . . . . . . . # # # # . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . # # # # . . . . . . . . . . . . . . . . . . . . # # . . . . . . . . . . . . . . . . . . . . . . . . # # # # . . . . . . . . . . . . . . . . . . . . . . . . # # . . . . # # # # . . . . . . . . . . . . . . . . . . . . . .
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Repeatability
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Palladio 4-41
 Screen
Maintenance mode
display

Command function

This is a hidden menu used to access the maintenance menu. Only service personnel should execute
this command.

Menu position

C1 P1 635x754 50

MENU MENU

SCSI-ID VER BUZ

MENU • • ENT

M-EXP ACT1 ACT2

ENT
Press the , and keys in this order.

Description

[Maintenance mode]
This mode contains the commands for adjustment and maintenance of the PF-R. In this mode, the
operator can input important data related to PF-R operation, therefore, only service personnel should
use this mode.

[Submenus]
The maintenance mode contains the following commands.
M-EXP : Performs test exposure using the test patterns stored in the PF-R.
ACT1 : Operates the actuators of the PF-R individually.
ACT2 : Performs the sequences of the PF-R individually.
M-DT : Displays the preset data for adjustment and allows you to change them.
P-DT : Displays the preset data for punch adjustment and allows you to change them.
SENSOR : Displays the status of sensors for the PF-R.
DIAG : Performs self-diagnosis of the PF-R.
DIMM : Executes the commands related to the image buffer of the PF-R.
E-LOG : Displays the error logs.
TIME : Allows you to set the calendar (date and time).
SPECIAL : Performs exposure without loading a plate in the remote mode.

Palladio 5-1
 M-EXP Screen M-EXP ACT1 ACT2
display

Command function

The M-EXP command performs test exposure using the test patterns stored in the PF-R.

Menu position

MENU • • ENT

M-EXP ACT1 ACT2 M-DT P-DT SENSOR

MENU ENT.

EXP UNLOAD COND

Description

[Submenus]
The M-EXP command contains the following six subcommands.

EXP UNLOAD COND

MODE LOAD-COND

UNLOAD EXEC

P01 (24) 500mmEXEC

[EXP]
To expose the test pattern, it is necessary to select an exposure pattern, resolution and length. The pattern
can be selected from among P01 to 50.
The resolution for the exposure is displayed in parenthesis as a two-digit number. It can be selected from
the two types that the PF-R supports. (2400 dpi: 24, 3000 dpi: 30)
The exposure length can be set from 10 to 754 mm. However, the pattern cannot be exposed when it
is larger than the preset plate size.
Reset the parameters when “Input data error” is displayed after executing an exposure. The error
message means that the exposure parameters do not meet the exposure conditions of the PF-R.

5-2 Palladio
 Screen M-EXP ACT1 ACT2
M-EXP
display

Description

[UNLOAD]
Same function as the UNLOAD command in the user menu.

[COND]
Allows you to specify the operation when exposing a test pattern. When the settings are changed using

Palladio 5-3
 Screen M-EXP ACT1 ACT2
M-EXP
display

Description

[Exposure pattern]

Content of pattern Content of pattern

No. No.
Angle Dot % Screen ruling Resolution Angle Dot % Screen ruling Resolution
P1 Solid P28 Light intensity adjustment pattern 1
P2 Focus (for 1200 dpi) P29 Light intensity adjustment pattern 2
P3 Vertical multi-lines (10 ON 2 OFF) P30 0 85 240 2400
P4 Horizontal multi-lines (10 ON 2 OFF) P31 0 85 218 2400
P5 Grid P32 0 85 200 2400
P6 Horizontal multi-lines (9 ON 2 OFF) P33 0 85 185 2400
P7 Unexposed area P34 0 85 171 2400
P8 Grid for FT-R punch P35 0 85 160 2400
P9 Vertical multi-lines (10 ON 3 OFF) P36 0 85 150 2400
P10 45 40 154 2400 P37 0 85 141 2400
P11 45 40 154 2400 P38 0 85 133 2400
P12 45 50 189 2400 P39 0 85 126 2400
P13 45 50 170 2400 P40 0 85 120 2400
P14 45 50 154 2400
P15 45 50 141 2400
P16 45 50 131 2400
P17 45 50 121 2400 P41 Light intensity adjustment pattern 3
P42
P43
P44
P45
P18 Vertical multi-lines (9 ON 1 OFF) P46
P19 Focus (for 2400 dpi) P47 45 85 175 2400
P20 45 85 242 2400 P48 0 85 175 2400
P21 45 85 212 2400 P49 45 85 175 3000
P22 45 85 189 2400 P50 0 85 175 3000
P23 45 85 189 2400
P24 45 85 154 2400
P25 45 85 141 2400
P26 45 85 131 2400
P27 45 85 121 2400

5-4 Palladio
 Screen M-EXP ACT1 ACT2
ACT-1
display

Command function

The ACT1 command operates the actuators of the PF-R individually.

Menu position

MENU • • ENT

M-EXP ACT1 ACT2 M-DT P-DT SENSOR

MENU ENT.

M1 M2 M3 PDM INM NIP PAS-SOL SOLP

Description

[Submenus]
The ACT1 command contains the following subcommands.
M1 : Controls driving of the table motor.
M2 : Controls driving of the primary positioning motor.
M3 : Controls driving of the unload motor.
PDM : Controls driving of the pad motor.
INM : Controls driving of the lead-in motor.
NIP : Controls driving of the nip roller motor.
PAS-SOL : Controls driving of the path change solenoid.
SOLP : Controls driving of the primary positioning solenoid.
PUNCH : Controls driving of the punch unit.
VACUUM : Controls driving of the pump unit.
C-SHUT : Controls driving of the cassette shutter.
P-SHUT : Controls driving of the discharge unit shutter.
POLYGON : Controls driving of the polygon motor.
BURN-LED: Lights up the LED in the case of burn-out.

[M1]
Controls driving of the table motor according to the preset operation. The motor is driven according
to a speed of each exposure resolution. Specifying the drive method starts driving of the motor, which
continues until the key is pressed or the table reaches the limit switch.

Palladio 5-5
 Screen M-EXP ACT1 ACT2
ACT-1
display

Description

[M2]
Controls driving of the primary positioning motor according to the preset distance and direction.
Selecting the drive direction starts driving of the motor. Selecting the forward direction starts
driving of the unit for primary positioning, which continues until it reaches the preset distance or
the limit switch. Selecting the backward direction starts driving of the unit for primary positioning
and returns it to its origin. However, the backward direction cannot be selected with the current
version.

[M3]
Controls driving of the unload motor according to the preset speed. The drive speed can be specified
as either HIGH (speed before the plate is transferred to the processor) or LOW (speed after the plate is
transferred to the processor).
Specifying the drive speed starts driving of the motor, which continues until the key is pressed.
[PDM]
Controls driving of the pad motor according to the preset position (GET/RELEASE/AWAY). Specifying
the drive position starts driving of the pad motor. Make sure to confirm the current position and the status
of the cassette before driving the pad motor.
[INM]
Continues to drive the lead-in motor until the key is pressed.
[NIP]
Controls driving of the nip roller according to the preset position (OPEN/CLOSE).
Specifying the destination starts driving of the nip roller motor. When the nip roller is already at the preset
position, “Complete” appears on screen and the motor is not driven.
[PAS-SOL]
Turns the path change solenoid ON/OFF. Make sure to turn OFF the solenoid before leaving this screen.
[SOLP]
Turns the primary positioning solenoid ON/OFF. Make sure to turn OFF the solenoid before leaving
this screen.
[PUNCH]
Controls driving of the punch motors according to the preset numbers.
The numbers of the punches to be driven are displayed, while hyphens (-) are displayed for the other
punches. The punches are then driven.
[VACUUM]
Controls driving of the pumps and valves according to the preset numbers.
The number of the pumps and the valves to be driven are displayed, while hyphens (-) are
displayed for the other pumps and valves.

5-6 Palladio
 Screen M-EXP ACT1 ACT2
ACT-1
display

Description

[C-SHUT]
Controls driving of the cassette shutter according to the preset position (OPEN/CLOSE). Specifying the
drive position starts driving of the cassette shutter. When the cassette shutter is already at the preset
position, “Complete” appears on screen and the cassette shutter is not driven.

[P-SHUT]
Controls driving of the discharge unit shutter according to the preset position (OPEN/CLOSE). Specify-
ing the drive position starts driving of the discharge unit shutter. When the discharge unit shutter is
already at the preset position, “Complete” appears on screen and the discharge unit shutter is not driven.

[POLYGON]
Controls driving of the polygon motor according to the preset speed. The drive speed can be selected
from the resolution speed types for exposure.
Specifying the drive direction starts driving of the motor.
When you leave this screen, the status is automatically returned to idle.

[BURN-LED]
Lights up the LED constantly in the case of burn-out (on the BURN-V board).

Palladio 5-7
 Screen M-EXP ACT1 ACT2
ACT-2
display

Command function

The ACT2 command performs sequences of the PF-R individually.

Menu position

MENU • • ENT

M-EXP ACT1 ACT2 M-DT P-DT SENSOR

MENU ENT.

LOAD POSITION PUNCH UNLOAD RET

Description

[Submenus]
The ACT2 command contains the following subcommands.
LOAD : Loads the plate onto the table.
POSITION : Positions the plate.
PUNCH : Creates the punch holes in the positions specified for the plate.
UNLOAD : Discharges the palate to the processor.
RET : Returns the table to its initial position.

5-8 Palladio
 Screen M-DT P-DT SENSOR
M-DT
display

Command function

The M-DT command displays the preset data for adjustment of the PF-R and allows you to change them
on the operation panel.

Menu position

MENU • • ENT

M-EXP ACT1 ACT2 M-DT P-DT SENSOR DIMM E-LOG DIAG

MENU ENT.

ABCDEFGHIJKLM NOPQRSTUVWXYZ

Description

[Submenus]
The M-DT command contains the following index as a submenu. Select the first letter of the variable
you want to change or display, and press the ENT key to display all variables starting with this same
first letter.

ABCDEFGHIJKLM NOPQRSTUVWXYZ

COMPRESS-MODE

COMPRESS-MODE 2

Press the and keys to move the cursor until the desired variable is selected.
Pressing the ENT key when the variable that you want to change or display is selected, displays the
current set value. Pressing the ENT key again moves the cursor and allows you to change the set value.
When the ENT key is pressed after setting all digits for the value, the newly entered value is applied.
If the screen is changed when all digits for the value are not set, the newly entered value is not applied.

[Caution]
There are some variables, which can be changed using the M-DT command, that may impair the normal
operation of the PF-R if changed to inappropriate settings.
It is recommended that you write down the values before changing them.

Palladio 5-9
 Screen M-DT P-DT SENSOR
M-DT
display

Description

[Variable and content]

First letter Variable Initial value Content

Motor stop time after the cassette shutter close
CAS-CL-TIME 0
C sensor turns ON (unit: msec)
COMPRESS-MODE 0
DST24 [*] Adjustment Distortion correction value for 2400 dpi (total of
(* : 1-20) value 20 points)
DST30 [*] Adjustment Distortion correction value for 3000 dpi (total of
(* : 1-20) value 20 points)
DISPLAY Panel display (English/Japanese)
DIMMCAP1 READ Capacity of slot 1 DIMM (unit: MByte)
D DIMMCAP2 READ Capacity of slot 2 DIMM (unit: MByte)
DIMMCAP3 READ Capacity of slot 3 DIMM (unit: MByte)
DIMMCAP4 READ Capacity of slot 4 DIMM (unit: MByte)
DIMMCAP5 READ Capacity of slot 5 DIMM (unit: MByte)
DIMMCAP6 READ Capacity of slot 6 DIMM (unit: MByte)
DATE Manufacturing date
DAC1-LIM 0
EXP-Offset 0 Laser Diode exposure offset
E
EXP-LEN 00000
F FILM-MODE OFF Film mode
L LDOFS [T*] (* : 1-8) Laser offset value (according to plate type)
MCODE Model code
MFG. No Manufacturing number
M1POS 0 Table origin adjustment parameter
Exposure start point adjustment parameter in the
M1EXP 0
secondary scanning direction
M M1UNLOAD 872 Table discharge position adjustment parameter
M2ORG 0 Primary positioning origin adjustment parameter
Plate size to control the Loading motor for high
M4-H-SIZE 606
speed (unit: mm)
Self start frequency to control the Loading motor
M4-H-MOTIVE 600
for high speed (unit: pps)
Motor stop time after the nip roller close sensor
N NIP-CL-TIME 400
turns ON (unit: msec)

5-10 Palladio
 Screen M-DT P-DT SENSOR
M-DT
display

Description

[Variable and content]

First letter Variable Initial value Content

Communication mode with Processor [OFF: Not
PD-ENABLE ON
communicate, ON: communicate]
Deceleration start position for the discharge
PD-SLOWDWN 100 motor when discharging to Processor (distance
from the discharge sensor) [unit: mm]
PUNCH-CNT1 Number of times the No.1 punch block drives
P
PUNCH-CNT2 Number of times the No.2 punch block drives
PUNCH-CNT3 Number of times the No.3 punch block drives
PUNCH-CNT4 Number of times the No.4 punch block drives
PUNCH-CNT5 Number of times the No.5 punch block drives
Number of times the punch blocks drive by
PUNCHCLEANING 1
themselves
speed when the table returns
RET-H-SPEED ON
[ON: 20 kpps, OFF: 9.6 kpps]
R
Acceleration time when the table returns
RET-ACCEL 1.4
(unit: sec)
T TIME-EXP Cumulative exposure time
VMCON READ MCON software version
V VSRAM READ SRAM software version
VDATA READ MCON system data version
Secondary scanning magnification
XMAG1200 Adjustment value
correction value for 1200 dpi
X Secondary scanning magnification
XMAG2400 Adjustment value
correction value for 2400 dpi
Secondary scanning magnification
XMAG3000 Adjustment value
correction value for 3000 dpi
Primary scanning magnification correction
YMAG1200 Adjustment value
value for 1200 dpi
Primary scanning magnification correction
YMAG2400 Adjustment value
value for 2400 dpi
Primary scanning magnification correction
YMAG3000 Adjustment value
value for 3000 dpi
Y Exposure start point adjustment value for
YPS1200 Adjustment value
1200 dpi
Exposure start point adjustment value for
YPS2400 Adjustment value
2400 dpi
Exposure start point adjustment value for
YPS3000 Adjustment value
3000 dpi
YAKI-ON-T 900 Burn-out LED lightning cycle

Palladio 5-11
 Screen M-DT P-DT SENSOR
P-DT
display

Command function

The P-DT command displays the preset data for punch adjustment of the PF-R and allows you to change
them on the operation panel.

Menu position

MENU • • ENT

M-EXP ACT1 ACT2 M-DT P-DT SENSOR DIMM E-LOG DIAG

MENU ENT.

A. SYS B. SYS

Description

[Submenus]
The P-DT command contains the following menus for the setting of the A punch system and the B
punch system.
A. SYS B. SYS

B. SYS (1**4*) COND

B. TYPE B. H-OFF B. V-OFF GAP

A. SYS (*2**5) COND

A. TYPE A. H-OFF A. V-OFF

[A. SYS]
Display the punch numbers to be registered to the A punch system. The unregistered numbers are
displayed as hyphens (-).
When the A punch system is not installed, display the all numbers as hyphens (-).

[B. SYS]
Display the punch numbers to be registered to the B punch system. The unregistered numbers are
displayed as hyphens (-).
When the B punch system is not installed, display the all numbers as hyphens (-).

5-12 Palladio
 Screen M-DT P-DT SENSOR
P-DT
display

Description
[A. TYPE]
Allows you to specify the type of A punch system as either U-CUT or REGISTER.

[B. TYPE]
Allows you to specify the type of B punch system as either U-CUT or REGISTER.

[A. H-OFF]
Allows you to input the adjustment value in the secondary scanning direction of the A punch system
within the range of – 9.99 to + 9.99 mm. (+ values move the punch toward the discharge side.)

[B. H-OFF]
Allows you to input the adjustment value in the secondary scanning direction of the B punch system
within the range of – 9.99 to + 9.99 mm. (+ values move the punch toward the discharge side.)

[A. V-OFF]
Allows you to input the adjustment value in the primary scanning direction of the A punch system within
the range of – 9.99 to + 9.99 mm. (+ values move the punch toward the table side.)

[B. V-OFF]
Allows you to input the adjustment value in the primary scanning direction of the B punch system within
the range of – 9.99 to + 9.99 mm. (+ values move the punch toward the table side.)

[GAP]
Allows you to specify the offset amount, of the center of the B punch system relative to the center of
the A punch system, as either 0, 75 or 100.

Palladio 5-13
 Screen M-DT P-DT SENSOR
SENSOR
display

Command function

The SENSOR command displays the status of sensors for the PF-R on the operation panel.

Menu position

MENU • • ENT

M-EXP ACT1 ACT2 M-DT P-DT SENSOR DIMM E-LOG DIAG

MENU ENT.

1 : 71D11000*0CCF1 2 : ***GGGG1*10***

Description

The SENSOR command displays the status of the sensors and some signal lines and can thus be used when
a problem occurs or a sensor position is to be adjusted.
The first to third screens are displayed when using the SENSOR command. Switch the screens using
the and keys.
For the layout of the screens, refer to the next page.

5-14 Palladio
 Screen M-DT P-DT SENSOR
SENSOR
display

Description

[The first screen]

Digit Content Display
1 Screen number 1
2 Delimiter :
3 Cassette number CS1 = 1, CS2 = 2, CS3 = 3, CS4 = 4, CS5 = 5,
CS6 = 6, CS7 = 7, CS8 = 8
4 Cassette shutter open sensor Cassette shutter is open = 1
5 Cassette shutter close sensor Cassette shutter is closed = 1
6 Interleaf jam sensor Detected = 1, not detected = 0
7 Nip roller origin switch Nip roller is OFF = 1
8 Nip roller open switch Nip roller is ON = 1
9 Plate sensor Metal is recognized = 1
10 Lead-in middle sensor Plate detected = 1, plate not detected = 0
11 Lead-in end point sensor Plate detected = 1, plate not detected = 0
12 Pad start point sensor Pad is located at the RELEASE or AWAY position = 1
13 Pad end point sensor Pad is located at the end point position = 1
14 Plate supply unit connection switch Plate supply unit is connected = 1
15 Plate supply unit door switch Doors are closed = 1
16 Interleaf buckling sensor Interleaf detected = 1

Palladio 5-15
 Screen M-DT P-DT SENSOR
SENSOR
display

Description

[The second screen]

Digit Content Display
1 Screen number 2
2 Delimiter :
3 Table origin sensor Located at the origin = 1
4 Primary positioning origin sensor Located at the sensor position = 1
5 Punch overrun switch 1 Overrunning = 1
6 Punch overrun switch 2 Overrunning = 1
7 ND changer number * (not used at present)
8 Plate detection sensor Plate detected = 1, plate not detected = 0
9 Lead-in side table limit switch Table reached the limit switch = 1
10 Discharge side table limit switch Table reached the limit switch = 1
11 Discharge sensor Plate detected = 1, plate not detected = 0
12 Discharge unit shutter position switch Shutter is closed = 1
13 Slide door switch Door is closed = 1
14 Discharge unit door switch Door is closed = 1
15 Cylindrical door switch Door is closed = 1
16 Not used *

5-16 Palladio
 Screen M-DT P-DT SENSOR
SENSOR
display

Description

[The third screen]

Digit Content Display

1 Screen number 3
2 Delimiter :
3 Punch 1 sensor Punch is located at the upper start point = 1
4 Punch 2 sensor Punch is located at the upper start point = 1
5 Punch 3 sensor Punch is located at the upper start point = 1
6 Punch 4 sensor Punch is located at the upper start point = 1
7 Punch 5 sensor Punch is located at the upper start point = 1
8 Delimiter :
9 Vacuum pressure sensor Vacuum pressure of the plate supply unit drops = 1
10 Delimiter :
11 Polygon synchronizing signal Synchronized = 1, not synchronized = 0
12 PAGE signal PAGE ON = 1, PAGE OFF = 0
13 Fan 1 Normal = G, error = E
14 Fan 2 Normal = G, error = E
15 Fan 3 Normal = G, error = E
16 Processor operating condition

Palladio 5-17
 Screen DIMM E-LOG DIAG
DIMM
display

Command function

The DIMM command allows you to operate the image buffer of the PF-R from the operation panel.

Menu position

MENU • • ENT

M-DT P-DT SENSOR DIMM E-LOG DIAG TIME FLG SPECIAL

MENU ENT.

DIMM : OUT DATA

Description

[Submenus]

DIMM : OUT DATA

DIMM-DATA 01/02

OUT : ALL REPEAT

[DIMM-OUT]
ALL: Exposes the image data stored in the image buffer one time.
REPEAT: Repeats exposure of the image data stored in the image buffer until the key is pressed.
(However, the above two commands can only be operated when image data are stored in the image
buffer.)

[DIMM-DATA]
Displays the number of image data stored in the image buffer by classifying them in a group of valid
data and unexposed data.
The valid data are the image data which were transmitted normally from the host computer.
The unexposed data are the image data which were not exposed normally within the valid data.

5-18 Palladio
 Screen DIMM E-LOG DIAG
E-LOG
display

Command function

The E-LOG command displays the latest one hundred error logs.

Menu position

MENU • • ENT

M-DT P-DT SENSOR DIMM E-LOG DIAG TIME FLG SPECIAL

MENU ENT.

00/001/0410. 1045

Description

[Error log screen]

The error log screen displays the latest error information. Pressing the ENT key displays the next page.
Pressing the key returns to the previous page.

DIMM E-LOG DIAG

00/001/0410/. 1045 (When there is a log)

Log number Error number Date and time

of occurrence

No error occured (When there are no logs)

[Log number]
The errors are numbered in order starting from 0. A maximum of one hundred logs (0 to 99) can be
saved.

[Error number]
Displays the number of the error that occurred.

[Date and time of occurrence]

Displays the date and time when the error occurred.

Palladio 5-19
 Screen DIMM E-LOG DIAG
DIAG
display

Command function

The DIAG command performs self-diagnosis for the SRAM board of the PF-R.

Menu position

MENU • • ENT

M-DT P-DT SENSOR DIMM E-LOG DIAG TIME FLG SPECIAL

MENU ENT.

DIMM DIMM-INF 3.3V MEM-BUS

Description

[Submenus]
The DIAG command contains the following submenus.
Self-diagnosis menu for the DIMM
DIMM information acquisition menu
Self-diagnosis menu for the 3.3V power source on the SRAM board
Self-diagnosis menu for the memory on the SRAM board

[Self-diagnosis of the DIMM]

DIMM-DIAG1 : Executes the memory check for each DIMM slot. (Not compressed)
DIMM-DIAG2 : Executes the memory check for all installed memory. (Compressed)
DIMM-DIAG3 : Executes the memory check for each DIMM slot. (Compressed)

[Acquisition of DIMM information 1]

DIMM information 1 displays the detailed information of the DIMM installed in each slot. The informa-
tion is displayed as shown below.
AA-BB-CC-DD
(AA: Number of banks, BB: Module data width, CC: SDRAM width, DD: Density of each bank
on module)

DIMM1-INF1 : Acquires information 1 of DIMM slot 1.

DIMM2-INF1 : Acquires information 1 of DIMM slot 2.
DIMM3-INF1 : Acquires information 1 of DIMM slot 3.
DIMM4-INF1 : Acquires information 1 of DIMM slot 4.
DIMM5-INF1 : Acquires information 1 of DIMM slot 5.
DIMM6-INF1 : Acquires information 1 of DIMM slot 6.

5-20 Palladio
 Screen DIMM E-LOG DIAG
DIAG
display

Description

[Acquisition of DIMM information 2]

DIMM information 2 displays the parts name of the DIMM installed in each slot.

DIMM1-INF2 : Acquires information 2 of DIMM slot 1.

DIMM2-INF2 : Acquires information 2 of DIMM slot 2.
DIMM3-INF2 : Acquires information 2 of DIMM slot 3.
DIMM4-INF2 : Acquires information 2 of DIMM slot 4.
DIMM5-INF2 : Acquires information 2 of DIMM slot 5.
DIMM6-INF2 : Acquires information 2 of DIMM slot 6.

[Self-diagnosis of the 3.3V power source on the SRAM board]

DIMM-3.3V : Checks the 3.3V power source for the DIMM on the SRAM board.

[Self-diagnosis of the memory on the SRAM board]

FRONT-MEM#1 : Checks front memory number 1 installed in the initial stage on the SRAM board.
FRONT-MEM#2 : Checks front memory number 2 installed in the initial stage on the SRAM board.
REAR-MEM#1 : Checks rear memory number 1 installed in the initial stage on the SRAM board.
REAR-MEM#2 : Checks rear memory number 2 installed in the initial stage on the SRAM board.

Palladio 5-21
 Screen TIME FLG SPECIAL
TIME
display

Command function

The TIME command allows you to set the calendar IC of the PF-R.

Menu position

MENU • • ENT

DIMM E-LOG DIAG TIME FLG SPECIAL

MENU ENT.

2001. 04. 10 11 : 45

Description

[Calendar IC setting]
For the calendar IC setting, set the date and time by individual digit. For hours, use the 24-hour clock
system. Seconds cannot be set.

[Usage of the calendar]

The calendar IC data are used as a log when an error occurs or used for calculations (for example, for
calculating the operating time of the PF-R). Therefore, make sure to set the data precisely. If setting is
not performed correctly, data may be corrupted in some cases.

5-22 Palladio
 Screen TIME FLG SPECIAL
SPECIAL
display

Command function

Setting the SPECIAL command to ON performs exposure from the host computer without loading a plate.

Menu position

MENU • • ENT

DIMM E-LOG DIAG TIME FLG SPECIAL

MENU ENT.

SPECIAL ON SPECIAL OFF

Description

[SPECIAL mode]
Setting the SPECIAL command to ON performs exposure from the host computer without loading a
plate.

[Exiting the SPECIAL mode]

Other than by using the panel operation, the SPECIAL command can be exited automatically by turning
OFF the power supply switch or opening and closing the doors.

Palladio 5-23
 Screen READY FI 16” 60m
Remote mode
display

Command function

When this screen is displayed, the PF-R can receive image data from the host computer. When in the
remote mode, only operations with the MENU and keys on the operation panel are accepted.

Menu position

C1 P1 635x754 50

MENU MENU

CHANGE CAS-COND

Description

[When this screen is displayed]

• Indicates that the PF-R is in the remote mode.
• The ONLINE lamp lights up.
• Only the MENU and keys can be used on the operation panel.

[Remote mode]
This mode enables the PF-R to receive the image data from the host computer and expose it to the
plate.
In the remote mode, the respective PF-R settings cannot be changed from the operation panel.

[Submenus]
Since the remote mode is not a command, there is no submenu. Pressing the MENU key changes the
mode to the local mode.

[Active keys]
In the remote mode, only the following two keys can be used.
MENU : Pressing this key when the PF-R is stopped changes the screen to the top menu of the
local mode.
: Stops the exposure.

5-24 Palladio
 Screen CHANGE CAS-COND
CHANGE
display

Command function

The CHANGE command is used when replacing the cassette.

Menu position

C1 P1 635x754 50

MENU MENU

CHANGE CAS-COND CASSETTE PRESS

MENU ENT.

ChangeCas. EXEC

Description

[CHANGE]
• The CHANGE command moves the drive system of the plate supply unit (cassette shutter, pad motor,
nip roller motor) to the position where the cassette can be replaced.
• After the cassette replacement operation completes and “Change Cassette” is displayed, open the plate
supply unit front doors and replace the cassette.

Palladio 5-25
 Screen
CAS-COND CHANGE CAS-COND
display

Command function

The CAS-COND command displays the preset settings of the currently mounted cassette and the manual
feeding and allows you to change them.

Menu position

C1 P1 635x754 50

MENU MENU

CHANGE CAS-COND CASSETTE PRESS

MENU ENT.

C1 P1 635x754 50

Description

[Setting of items]

C1 P1 635x754 50

Remaining number of plates

Plate size (primary scanning direction x secondary scanning direction)
Printing machine number
Cassette number or manual feeding number

Cassette number : The PF-R automatically recognizes the cassette numbers from C1
to C8 by reading the cassette No. identification seal attached to the
specified position on the cassette.
Manual feeding number : Allows you to specify a number from H1 to H3.
Printing machine number : Allows you to specify the number from P1 to P8 of the printing
machine that is to output the plates.
Selecting the number specifies the gripping direction, punch system
setting and image centering.
Plate size : Allows you to specify the size of the plate that is to be exposed in
both the primary (280 to 635) and secondary (450 to 754) directions
in increments of 1 mm.
Remaining number of plates : Allows you to specify the remaining number of plates in the currently
mounted cassette. After the value is specified, the PF-R reduces the
remaining number by the number of plates that are to be supplied.
When using multiple cassettes, it is not necessary to reset the setting
until the plates run out since the PF-R stores the settings for each
cassette number.

5-26 Palladio
 Screen CASSETTE PRESS
CASSETTE
display

Command function

The CASSETTE command allows you to set the information for each cassette number or manual feeding
number. The items to be set are the printing machine number, plate size, plate type number and remaining
number of plates.

Menu position

C1 P1 635x754 50

MENU MENU

CHANGE CAS-COND CASSETTE PRESS TYPE EXPOSURE

MENU ENT.

CassetteNo: C1

Description

[Cassette number setting]

Allows you to specify the cassette number (C1 to C8, H1 to H3) for which the information will be set.

[Submenus]

PRESS SIZE TYPE REMAIN

Remaining number of plates

Plate type setting
Plate size setting
Printing machine setting

[Printing machine setting]

Allows you to specify a printing machine number from P1 to P8. The setting is linked to the specified
cassette number.

[Plate size setting]

Allows you to specify the size of the plate that is to be exposed in both the primary (280 to 635)
and secondary (450 to 754) directions in increments of 1 mm. The settings are linked to the specified
cassette number.

[Plate type setting]

Allows you to specify a plate type number from T1 to T8. The setting is linked to the specified cassette
number.
Palladio 5-27
 Screen
CASSETTE CASSETTE PRESS
display

Description

[Remaining number of plates]

Allows you to specify the remaining number of plates in the currently mounted cassette.
After the value is specified, the PF-R reduces the remaining number by the number of plates that are
to be supplied.
When using multiple cassettes, it is not necessary to reset the setting until the plates run out since the
PF-R stores the settings for each cassette number.

5-28 Palladio
 Screen CASSETTE PRESS
PRESS
display

Command function

The PRESS command allows you to set the information for each printing machine number. The items to
be set are the gripping direction, gripper margin, trailing gripper margin, A punch system setting, B punch
system setting and image centering.

Menu position

C1 P1 635x754 50

MENU MENU

CHANGE CAS-COND CASSETTE PRESS TYPE EXPOSURE

MENU ENT.

PressNo: P1

Description

[Printing machine number setting]

Allows you to specify the printing machine number (P1 to P8) for which the information will be set.

[Submenus]

DIR GRIP A-GRIP A. PUNCH B. PUNCH CENTERING

Image centering
B punch system setting
A punch system setting
Trailing gripper margin setting
Gripper margin setting
Gripping direction

[Gripping direction]
Allows you to specify the gripping direction as either HORIZONTAL or VERTICAL.

[Gripper margin setting]

Allows you to specify the gripper margin within the range of 0 to 60 mm.
However, even though the gripper margin is usually specified within the above range, it is necessary
to meet the following conditions.
280 mm Plate size in the primary scanning direction – Gripper margin 605 mm
Plate size in the primary scanning direction – Gripper margin – Trailing gripper margin 575 mm

Palladio 5-29
 Screen
PRESS CASSETTE PRESS
display

Description

[Trailing gripper margin]

Allows you to specify the trailing gripper margin within the range of 0 to 90 mm.
However, even though the trailing gripper margin is usually specified within the above range, it is
necessary to meet the following condition.
Plate size in the primary scanning direction – Gripper margin – Trailing gripper margin 575 mm

[A punch system setting]

Allows you to specify whether to create the punch holes using the A punch system.

A. PUNCH (ON ) COND A. PUNCH (OFF) COND

A. EDGE A. OFFSET
Setting of the offset for the A punch
system
Setting of the distance from the plate
edge to the A punch system

[Setting of the distance from the plate edge to the A punch system]
Allows you to specify the distance from the plate edge to the A punch system within the range of 0
to 11.0 mm.
However, even though the distance is usually specified within the above range, it is necessary to meet
the following conditions.
For U-cut type : Distance from the plate edge to the A punch system Gripper margin – 10 mm
For register type : Distance from the plate edge to the A punch system Gripper margin – 14 mm

[Setting of the offset for the A punch system]

Allows you to specify the offset for the A punch system within the range of – 9.9 to + 9.9 mm.

[B punch system setting]

Allows you to specify whether to create the punch holes using the B punch system.

B. PUNCH (ON ) COND B. PUNCH (OFF) COND

B. EDGE B. OFFSET
Setting of the offset for the B punch
system
Setting of the distance from the plate
edge to the B punch system

5-30 Palladio
 Screen
PRESS CASSETTE PRESS
display

Description

[Setting of the distance from the plate edge to the B punch system]
Allows you to specify the distance from the plate edge to the B punch system within the range of 0
to 11.0 mm.
However, even though the distance is usually specified within the above range, it is necessary to meet
the following conditions.
For U-cut type : Distance from the plate edge to the B punch system Gripper margin – 10 mm
For register type : Distance from the plate edge to the B punch system Gripper margin – 14 mm

[Setting of the offset for the B punch system]

Allows you to specify the offset for the B punch system within the range of – 9.9 to + 9.9 mm.

[Image centering]
Allows you to specify whether to perform image centering in the primary scanning direction and the
secondary scanning direction.

CenterH CenterV

Centering in the primary

CenterV: ON CenterV: OFF scanning direction

Centering in the secondary

CenterH: ON CenterH: OFF scanning direction

Palladio 5-31
 Screen
TYPE
display

Command function

The TYPE command allows you to set the information for each plate type number. The items to be set are
the light intensity and plate type (negative/positive).

Menu position

C1 P1 635x754 50

MENU MENU

CASSETTE PRESS TYPE EXPOSURE FEED DIMM

MENU ENT.

TypeNo: T1

Description

[Plate type number setting]

Allows you to specify the plate type number (T1 to T8) for which the information will be set.

[Submenus]

LASER PLATE-N/P
Plate type (negative/positive)
Light intensity setting

[LASER]
Allows you to specify the laser light intensity.

LSET: 2400. 100

Laser light intensity
Exposure resolution

[Exposure resolution setting]

Allows you to specify the exposure resolution for which the light intensity will be set as either 2400
dpi or 3000 dpi.

[Laser light intensity setting]

Allows you to specify the laser light intensity within the range of 40 to 300.

5-32 Palladio
 Screen
TYPE
display

Description

[PLATE-N/P]
Allows you to specify the plate type as either negative or positive.

PLATE-N/P: POSI PLATE-N/P: NEGA

Palladio 5-33
 EXPOSURE Screen
display

Command function

The EXPOSURE command allows you to set the output mode, plate loading method and daylight plate
set package.

Menu position

C1 P1 635x754 50

MENU MENU

CASSETTE PRESS TYPE EXPOSURE FEED DIMM

MENU ENT.

MODE LOAD-COND PACKAGE

Description

[Submenus]

MODE LOAD-COND PACKAGE

Daylight plate set package setting

Plate loading method setting
Exposure mode setting

[MODE]
Allows you to specify the operation mode as either the single-mode or the multi-mode.

MODE: SINGLE MODE: MULTIPLE

Single-mode: Exposes only one image on the one plate.

Multi-mode : Exposes as many images as will fit on one plate.

[LOAD-COND]
Allows you to specify the plate loading method as either manual loading or automatic loading from the
cassette. When manual loading is selected, it is necessary to specify the cassette number. (However, the
PF-R automatically recognizes a cassette number when automatic loading from the cassette is selected.)

LOAD:Cas. (C1) LOAD: MANUAL (H1)

5-34 Palladio
 EXPOSURE Screen
display

Description

[PACKAGE]
Allows you to specify whether to use the daylight plate set package.
When the daylight plate set package is to be used, the light-shielding sheet is taken out when the doors
are opened and closed.

DAYLIGHT: ON DAYLIGHT: OFF

Palladio 5-35
 Screen
FEED FEED DIMM
display

Command function

The FEED command discharges plates and executes exposure for light intensity adjustment.

Menu position

C1 P1 635x754 50

MENU MENU

TYPE EXPOSURE FEED DIMM SCSI-ID VER BUZ

MENU ENT.

UNLOAD LEXP

Description

[Submenus]

UNLOAD LEXP

Execution of exposure for light intensity adjustment

Execution of plate discharging

[UNLOAD]
Discharges plates to the processor.

UNLOAD EXEC

[LEXP]
Executes exposure for light intensity adjustment. Before executing light intensity adjustment, set
the exposure resolution, reference laser light intensity and fine/coarse adjustment.

LEXP (24, 100) EXP

EXP (FINE ) EXEC EXP (COARSE) EXEC

Reference laser light intensity setting
Exposure resolution setting

5-36 Palladio
 Screen
FEED FEED DIMM
display

Command function

The DIMM command exposes or deletes the unexposed data remaining in the DIMM.
Use this command when the conditions for outputting the next image from the host computer are not met
after correcting an error that occurred for the data already output from the host computer.

Menu position

C1 P1 635x754 50

MENU MENU

TYPE EXPOSURE FEED DIMM SCSI-ID VER BUZ

MENU ENT.

DIMM:OUT CLEAR

Description

[Submenus]
The DIMM command contains the following subcommands.

DIMM:OUT CLEAR

DIMM-CLEAR EXEC

DIMM-OUT EXEC

[Unexposed data]
• If an error occurs during an exposure after data transmission from the host computer to the PF-R is
completed normally, the data is stored as unexposed data. Even when a data transmission following
an exposure during which an error occurred is completed normally, the transmitted data is also stored
as unexposed data.

[DIMM-OUT]
• Exposes all the unexposed data. When the exposure completes normally, there will be no unexposed
data remaining.

[DIMM-CLEAR]
• Deletes all the unexposed data. The unexposed data can also be deleted by turning OFF the power
to the PR-F.

Palladio 5-37
 Screen SCSI-ID VER BUZ
SCSI-ID
display

Command function

The SCSI command allows you to set the SCSI-ID.

Menu position

C1 P1 635x754 50

MENU MENU

FEED DIMM SCSI-ID VER BUZ

MENU ENT.

SCSI-ID : 05

Description

[Changing of SCSI-ID]
• The SCSI-ID can be specified within the range of 0 to 15.
• The PF-R reads the stored SCSI-ID when the power is turned ON. Therefore, make sure to turn the
power OFF and then back ON again after changing the SCSI-ID.

5-38 Palladio
 Screen SCSI-ID VER BUZ
VER
display

Command function

The VER command displays information on the versions of the software and the system data that are
installed in the PF-R.

Menu position

C1 P1 635x754 50

MENU MENU

FEED DIMM SCSI-ID VER BUZ

MENU ENT.

VER : I/F MCON DAT

Description

[Submenus]

VER : I/F MCON DAT

DATA 1.00

MCON 1.00/1.00

I/F 1.00/1.00

[Version display]
The I/F field shows the version of the software that controls the SCSI interface, and the MCON field
shows the version of the software that controls the PF-R operation.
Each of the two types of control software has both boot software and main software. The left value of the
two values shown in the field in the operation panel indicates the version of the boot software, while the
right value indicates the version of the main software.
The “DATA” field shows the version of the system data that adjusts the PF-R operation.

Palladio 5-39
 Screen SCSI-ID VER BUZ
BUZ
display

Command function

The BUZ command allows you to specify whether to sound the buzzer in some situations, for example,
when a key on the operation panel is pressed.

Menu position

C1 P1 635x754 50

MENU MENU

FEED DIMM SCSI-ID VER BUZ

MENU ENT.

BUZZER : ON BUZZER : OFF

Description

5-40 Palladio
 Screen DL : PROGRAM DATA
Download mode
display

Command function

The download mode is the command that allows you to download the software and the basic data that
are installed in the PF-R.
You can enter this mode by tuning ON the power to the PF-R while pressing down the key.

Menu position

Description

[Submenus]

DL : PROGRAM DATA

DL : DATA EXEC

DL : I/F MCON

DL : MCON EXEC

DL : I/F EXEC

DOWNLOAD OK? Y/N

[Selection and execution of the program]
• Select DATA to download the basic data of the PF-R.
• Select I/F to download the software that controls the SCSI interface.
• Select MCON to download the software that controls the PF-R operation.
• In all of the above cases, pressing the ENT key after selecting Y in “DOWNLOAD OK? Y/N” enables
downloading of the data.

Palladio 5-41
 Screen DL : PROGRAM DATA
Download mode
display

Description

[Downloading of the basic data]

Select Y in “DOWNLOAD OK? Y/N” and press the ENT key. The status changes to the download
standby mode and “Wait for PROGRAM” is displayed. Start downloading the data from the host
computer. “DATA loading” is then displayed. When the download completes normally, “Complete” is
displayed and the PF-R is automatically rebooted.

[Downloading of the I/F program]

Select Y in “DOWNLOAD OK? Y/N” and press the ENT key. The status changes to the download
standby mode and “I/F Prg loading” is displayed. Start downloading the data from the host computer.
When the download completes normally, “Complete” is displayed and the PF-R is automatically
rebooted.

[Downloading of the MCON program]

Select Y in “DOWNLOAD OK? Y/N” and press the ENT key. The status changes to the download
standby mode and “Wait for PROGRAM” is displayed. Start downloading the data from the host
computer. “PROGRAM loading” is then displayed. When the download completes normally, “Complete”
is displayed and the PF-R is automatically rebooted.

[When the download operation is suspended]

When the download operation is suspended before writing the data to the ROM installed in the PF-R, the
top menu of the download mode is displayed again. Repeat the same procedure to download the data.
When the download operation is suspended after writing the data to the ROM installed in the PF-R, the
PF-R is automatically rebooted. The download menu displayed when the operation was suspended is also
redisplayed. (The PF-R cannot be operated until download operation completes normally.)

5-42 Palladio
1. Name and location of each unit and sensor
1-1. Main unit front view

operation panel driver

board board board board

board
board

M3 : Discharge motor
M4 : Discharge shutter motor
SQ3 : Plate existence sensor
SQ4 : Discharge sensor
SQ11 : Discharge shutter position SW
SB2 : Plate supply unit connection SW
SB3 : Slide Door SW
SB4 : Discharge Door SW
QF1 : Circuit Protector
KA2 : Vacuum pump relay
VP1 : Vacuum pump

Palladio 6-1
 1-2. Main unit back view

SQ1 : Table Home sensor

SQ7 : Home side Table limit SW
SQ8 : Away (discharge) side Table limit SW
FAN1 : Cooling fan 1
FAN2 : Cooling fan 2
U1 : 5V power supply, +/- 15V power supply
U2 : 24V power supply, +5V power supply
U3 : 24V power supply
FU1 : Interlock circuit fuse
OF20 : Connector for Plate processor
OF32 : Connector for SCSI interface
KA1 : Relay for US working with Interlock

6-2 Palladio
1-3. Main unit Top view

Main unit Top view (upper)

board

M1 : Table drive motor

M2 : Primary positioning motor
M8 : Polygon motor
M41 : Punch 1 motor
M42 : Punch 2 motor
M43 : Punch 3 motor
M44 : Punch 4 motor
M45 : Punch 5 motor
SQ2 : Plate existence sensor
SQ41 : Punch 1 sensor
SQ42 : Punch 2 sensor
SQ43 : Punch 3 sensor
SQ44 : Punch 4 sensor
SQ45 : Punch 5 sensor
YA41 : Primary positioning solenoid 1
YA42 : Primary positioning solenoid 2
YA43 : Primary positioning solenoid 3

Palladio 6-3
Main unit Top view (lower)

board

board

Ground bar

board
board

KA2 : Vaccum pump relay

KA3 : Relay for nip roller motor
SB2 : Plate supply unit connection SW
TB1 : Input terminal
U1 : 5V power supply, +/- 15V power supply
VP1 : Vacuum pump
XT1 : Terminal for primary circuit
XT2 : Terminal for secondary circuit
Z1 : Noise filter

6-4 Palladio
1-4. Main unit Side view

Right view Middle view

M1 : Table drive motor

FAN3 : Cooling Fan 3

Palladio 6-5
1-5. Plate supply unit Side view

M21 : Pad motor

M22 : Loading motor
M23 : Nip roller motor
M24 : Cassette open/close motor
SB1 : Plate supply unit - right door SW
SB2 : Plate supply unit connection SW
SQ12 : Nip Home position SW
SQ13 : Nip Open position SW
SQ21 -24 : Cassette discernment sensor 1 to 4
SQ25 : Cassette Open position sensor
SQ26 : Cassette Close position sensor
SQ27 : Plate sensor
SQ28 : Pad Home position sensor
SQ29 : Pad Away position sensor
SQ30 : Loading middle position sensor
SQ31 : Loading exit position sensor
SQ32 : Suction pressure sensor
SQ33 : Interleaf buckling sensor
SQ34 : Interleaf jam sensor
YA1 : Path change solenoid

6-6 Palladio
2. Optical system

Palladio 6-7
3. Flowchart
3-1. Loading sequence

Start P_Loaded: Plate is loaded or not

I_Loaded: Interleaf is loaded or not
NO: Not loaded
P-Loaded=NO YES: Loaded
I-Loaded=NO

Go to Cassette

Interleaf
Which is loaded
Plate or Interleaf?

Plate
YES
P-Loaded
YES or NO
NO

Convey Plate Convey Interleaf Release Plate

PLoaded=YES I-Loaded=YES Close Cassette

I-Loaded=NO shutter

NO
P_Loaded: YES H

YES

NO
I_Loaded: YES H

YES

End

6-8 Palladio
 3-2. Cassette sequence

Start

GetObj : Object from Cassette

GetObj=NO
Plate: Printing Plate Interleaf: Interleaf Paper

Table backing to Home

Suction pump: ON

Pad unit: ESCAPE

position

Cassette shutter: Open

Nip: Open

Pad unit: Middle position

Wait until Cassette

Shutter Open

Start sucking

Pad unit go to "GET" position

Pad unit: intermittent

movement

SQ32 (Pressure sensor)

SQ27 (METAL sensor)
SQ29 (Pad end sensor)
Sensor status
SQ32 SQ27 SQ29
ON ON OFF -> 2
ON ON ON -> 2
ON OFF ON -> 3
OFF ON ON -> 3
OFF OFF ON -> 3
ON OFF OFF -> 1
OFF ON OFF -> 1
OFF OFF OFF -> 1

1 2 3
Plate empty

Palladio 6-9
 Start

Wait till Table reach Home

position

Loading Motor: start

Loading middle sensor Time-out

(SQ30 ON?) Plate jam (A1)
Time-out (5 sec)

Normal

Loading end sensor Time-out

(SQ31 ON?) Plate jam (A2)
Time-out (5 sec)

Normal

Loading middle sensor Time-out

(SQ30 OFF?) Plate jam (A3)
Time-out (10 sec)

Normal

Nip: Open

Time-out
Loading end sensor
(SQ31 OFF?) Plate jam (A4)
Time-out (10 sec)

Normal

Loading Motor: decelerating

(LOW speed)

Time-out
Table Plate Sensor
(SQ3 ON?) Plate jam (B1)
Time-out (8 sec)

Normal

Loading Motor: stop

End

6-10 Palladio
 3-3. Plate conveyor sequence

Start

Wait till Table reach Home

position

Loading Motor: start

Loading middle sensor Time-out

(SQ30 ON?) Plate jam (A1)
Time-out (5 sec)

Normal

Loading end sensor Time-out

(SQ31 ON?) Plate jam (A2)
Time-out (5 sec)

Normal

Loading middle sensor Time-out

(SQ30 OFF?) Plate jam (A3)
Time-out (10 sec)

Normal

Nip: Open

Time-out
Loading end sensor
(SQ31 OFF?) Plate jam (A4)
Time-out (10 sec)

Normal

Loading Motor: decelerating

(LOW speed)

Time-out
Table Plate Sensor
(SQ3 ON?) Plate jam (B1)
Time-out (8 sec)

Normal

Loading Motor: stop

End

Palladio 6-11
 3-4. Interleaf paper conveyor sequence

Start

Interleaf path: ON

Interleaf buckling detection

timer: Set

Loading Motor: start

NO
Interleaf buckling detection timer:
Zero?

YES

NO
Interleaf buckling sensor
(SQ33 ON?)

YES

Time-out
Interleaf jam sensor
(SQ34 ON?) Interleaf jam (1)
Time-out (12 sec)

Normal

Time-out
Interleaf jam sensor
(SQ34 OFF?) Interleaf jam (2)
Time-out (15 sec)

Normal

Nip: Open

Interleaf path: OFF

(Plate conveying side)

Loading Motor: stop

End

6-12 Palladio
 3-5. Positioning sequence

Exposure Start position(M1EXP)

Start Table Home position(M1POS)

Sub-scan positioning position

Positioning solenoid: ON 10mm

Table
a' c'
Main scan positioning...a
Table moving ...a' d'

Main scan positioning...b

c GRIP

a 10mm
Main scan positioning...c
e
Table moving ...c' 10mm

b
Main scan positioning Home(M2ORG)
d

Table vacuum: ON

Punch OFF
ON or OFF?

ON

Main scan positioning...d

Main scan positioning...e
Table moving ...d'

Positioning solenoid: OFF

End

Palladio 6-13
 3-6. Punching sequence

Start

NO

System A or System B: ON?

YES

NO
System A: ON?

YES

Table moves to System A Punch position

Positioning unit moves for System A

Punch position

System A punching

NO
System B: ON?

YES

Table moves to System B Punch position

Positioning unit moves for System B

Punch position

System B punching

Positioning unit back to Home

Table moves to Exposure Start

position

End

6-14 Palladio
 3-7. Exposure sequence

Start

Exposure parameter setting

Polygon accelerates to Exposing

speed

Wait until Polygon speed is

synchronized

Laser: ON

NG
Start sensor check Machine error 15

OK

NG

Page signal check Machine error 14

OK

Table starts to move

Burn-out Leading edge

Exposing Image

Burn-out Trailing edge

Palladio 6-15
 Table starts to decelerate

Wait until Table is completed

NG
Page signal check Machine error 12

OK

Laser: OFF

Polygon decelerates to Idle

speed

End

6-16 Palladio
 3-8. Unloading sequence

Start

MULTIPLE
Output mode
SINGLE or MULTIPLE ?

SINGLE
NO
Burn-out: ON ?

YES

YES
Plate exposing
completed?

NO

Exposing the remaining area

Table moves to
Unloading position

NO
Plate sensor on Table
(SE3 ON)
Plate jam (B2)

YES

NO
Processor is ON? P.D power off

YES

Palladio 6-17
 YES
Error occurs in
P.D error
Processor?

NO

busy, not ready

Check Processor status
busy or not ready?

ready

Table vacuum: OFF

Wait for two seconds

Discharging shutter: Open

Discharge motor: High speed(V1)

Time-out
OFF Discharge sensor
(SE4 ON?) Plate jam (C2)
Time-out (10 sec)

ON

Plate information to
Processor: Start

Table back to Home position

Discharge motor: Low speed

Time-out
NO Processor busy?
Plate jam (C3)
Tmie-out(10 sec)

busy

Plate information to
Processor: Stop

6-18 Palladio
 Time-out
ON Discharge sensor
(SQ4 OFF?) Plate jam (C4)
Time-out (60 sec)

OFF

Discharge motor: Stop

Time-out
Busy Processor: Ready?
Time-out (15 sec)
Plate jam (C7)

Ready

Discharge shutter: Close

End

Palladio 6-19
1. Palladio Error List

No. Error message Contents Description

1 Shut the door(A) Loading unit and main unit are separated E001 Door Open(A).
2 Shut the door(B) Door of loading unit is open E001 Door Open(B).
3 Shut the door(C) Slide door is open E001 Door Open(C).
4 Shut the door(D) Door on unloading unit is open E001 Door Open(D).
5 Shut the door(E) Lens door is open E005 Door Open(E).
6 Change Cassette Change the cassette.
7 Set Plate Cas. Set the cassette into the plate supply
unit.
8 Plate empty Plate run out
9
10
11 Plate type err Metal sensor has responded when film E011 Plate type is not set
mode precisely.
12 Interleaf error The number of interleaf is too much E012 The number of interleaf
is too much.
13 Plate exist (A) Plate exists in loading unit at initializing
14 Plate exist (B) Plate exists in main unit at initializing
15 Plate exist (C) Plate exists in unloading unit at initializing
16 Interleaf exist Interleaf exists in loading unit at
initializing
17
18 FAN1 trouble Fan 1 is in trouble
W
19 FAN2 trouble Fan 2 is in trouble
W
20 FAN3 trouble Fan 3 is in trouble
W
21 P.D power off Plate Processor is power off. E021 Plate Processor is
power off.
22 P.D not ready Plate Processor is not ready E022 Plate Processor is not
ready.
23 P.D error Error occurred in plate processor E023 Plate Processor error.
24 P.D busy Plate processor is busy
25 Punch dust full Punch dust box is full
W
26 Restart DL-Mode Restart by download mode
27 Mode Mismatch Wrong set to DIP-SW on MCON PCB
28 Download error Download was unsuccessful
29
30 Check Plate (A) Check a plate in loading unit
31
32

33 Check Interleaf Check a interleaf in loading unit

34
35 GRIP size error GRIP size is out of specified range

-1-
Palladio 7-1
36 AGRIP size error AGRIP size is out of specified range

37 A.EDGE size err Punch margin of punch A is out of

specified range
38 B.EDGE size err Punch margin of punch B is out of
specified range
39
40 Plate size error
41
42 Unload the plate Unload the plate on the table
43 Set the plate Set the plate on the table (Manual mode
only)
44 Remove sheet Remove the light shielding sheet or
interleaf paper
45 Change Change Load setting
LOAD-COND
46 DIMM has DATA!! There is unexposed data in DIMM.

100 Stop Stop key is pressed E100 Stop key is pressed.

101 Plate jam (A1) Plate doesn't come to the intake halfway E101 Plate jam (A1).
sensor
102 Plate jam (A2) Plate doesn't come to the intake ending E102 Plate jam (A2).
position sensor
103 Plate jam (A3) Plate doesn't come away from the intake E103 Plate jam (A3).
halfway sensor
104 Plate jam (A4) Plate doesn't come away from the intake E104 Plate jam (A4).
ending position sensor
105 Plate jam (A5) Interleaf jam sensor turns ON during E105 Plate jam (A5).
plate loading
106
111 Plate jam (B1) Plate doesn't come to the plate existence E111 Plate jam (B1).
sensor on the table
112 Plate jam (B2) Plate has gone from the table during E112 Plate jam (B2).
plate transport
113
114
121
122 Plate jam (C2) Plate doesn't come to the unloading E122 Plate jam (C2).
sensor
123 Plate jam (C3) Processor doesn't become "busy" status E123 Plate jam (C3).
124 Plate jam (C4) Plate doesn't come away from the E124 Plate jam (C4).
unloading sensor
125 Plate jam (C5)
126 Plate jam (C6)
127 Plate jam (C7) Processor doesn't become "ready" status E127 Plate jam (C7).
131 Interleaf jam (1) Interleaf jam sensor doesn't turn ON E131 Interleaf jam (D1).
132 Interleaf jam (2) Interleaf jam sensor doesn't turn OFF E132 Interleaf jam (D2).
133 Interleaf jam (3) Intake halfway sensor turns ON during E133 Interleaf jam (D3).
interleaf handling
134

-2-

7-2 Palladio
 212 Machine error 12 Time-out of EXP_END signal E212 Machine error 12.
Expose end signal time out.
213
214 Machine error 14 Time-out of Page signal E214 Machine error 14.
Expose start signal time out.
215 Machine error 15 Time-out of Line Start Pulse E215 Machine error 15.
ASEN signal time out.
216 Machine error 16 Time-out of Polygon Synchronization E216 Machine error 16.
signal Polygon Motor error.
230 Machine error 30 Internal communication error during the
MCON initializing
231 Machine error 31 Main motor error; table origin sensor E231 Machine error 31.
doesn't turn ON Main motor error 1.
232 Machine error 32 Main motor error; table origin sensor E232 Machine error 32.
doesn't turn OFF Main motor error 2.
233 Machine error 33 Main motor error; the table come to limit E232 Machine error 32.
switch Main motor error 3.
241 Machine error 41 Positioning motor error; origin sensor E241 Machine error 41.
doesn't turn ON Positioning motor error 1.
242 Machine error 42 Positioning motor error; origin sensor E242 Machine error 42.
doesn't turn OFF Positioning motor error 2.
243 Machine error 43 Positioning motor error; the positioning E243 Machine error 43.
mechanism come to limit switch Positioning motor error 3.
251 Machine error 51 Pad motor error; pad starting position E253 Machine error 51.
sensor doesn't turn ON Pad motor error 1.
252 Machine error 52 Pad motor error; pad ending position E254 Machine error 52.
sensor doesn't turn ON Pad motor error 2.
253 Can’t close Cas. Cassette motor error; Cassette lower limit E261 Machine error 53.
sensor doesn't turn ON Cassette motor error 1.
254 Can’t open Cas. Cassette motor error; Cassette upper E262 Machine error 54.
limit sensor doesn't turn ON Cassette motor error 2.
255 Machine error 55 Nip motor error; Nip roller ending position E263 Machine error 55.
sensor doesn't turn ON Nip motor error 1.
256 Machine error 56 Nip motor error; Nip roller starting E264 Machine error 56.
position sensor doesn't turn ON Nip motor error 2.
257 Machine error 57 Punch motor error E265 Machine error 57.
Punch motor error.
258 Machine error 58 Shutter motor error; Shutter doesn't open E266 Machine error 58.
P.D Shutter motor error 1.
259 Machine error 59 Shutter motor error; Shutter doesn't E267 Machine error 59.
closed P.D Shutter motor error 1.
701 E701 Logical unit is
initializing.
702 Engine is in offline status E702 Offline.
703 I/F error 1 SCSI parity error detected
704 Serial error 01 Communication error detected in PCB
SRAM
705 Serial error 00 Communication error detected in PCB E705 Logical unit
MCON communication error 00.

-3-

Palladio 7-3
708 Image error Exposure failure occurred as the reading E708 Image data transfer is
speed of exposing data from the image too slow.
buffer.
709 I/F com. error 1 Parameter list length in CDB is error E709 Parameter list length
error
710 I/F com. error 2 Unsupported command received E710 Invalid command
operation code
711 I/F com. error 3 Error occurred in CDB E711 Invalid field in CDB.
712 I/F error 2 Logical unit other than 0 was specified E712 Logical unit not
supported
713 Error was detected in Parameter List. E713 Invalid command
operation code
714 Unsupported command received E714 Parameter not
supported.
715 Specified parameter page was received. E715 Parameter value invalid
716 I/F error 3 MODE SELECT, PRINT, WRITE E716 Command sequence
BUFFER commands were received error
though the machine was not in
“RESERVE” status.
PRINT command was received though
the machine was not in “PRINT ready”
status.
Commands other than INQUIRY,
REQUEST, SENSE, PRINT and STOP
PRINT were received while processing
exposing data received.
717 One of the following conditions occurred, E717 Power on, reset, or bus
and the unit tension was made. device reset occurred.
Engine was turned on.
Reset condition or BUS DEVICE RESET
message was received.
718 Unit attention was made as the engine E718 Target operation
was changed from offline to online. conditions have changed.
719 Unit attention was made as INQUIRY E719 Inquiry data has
data was changed. changed.
720 I/F error 4 Commands other than INQUIRY, E720 Overlapped command
REQUEST SENSE were received while attempted.
disconnecting.
722 There is no room in the specified buffer E722 Buffer memories are full
to store the exposing data now.
726 E726 Logical unit is busy
after recording.
730 There was error in Check sum byte E730 Check sum byte error
received by WRITE BUFFER command
733 Unsupported commands were received E733 Command can not be
when exposing data existed in Buffer or acceptable now.
while Engine was processing it.

-4-

7-4 Palladio
 734 Unsupported commands were received E734 Logical unit is wrong
when Engine was in Download mode. Or mode for the command.
WRITE BUFFER command was received
other than when Engine was in Download
mode.
735 The next DSICHARGE command cannot E735 DISCHARGE command
be received as DISCHARGE command has been received.
has been received already but not
completed yet.
740 “Number of pixels along Main scan” or E740 Parameter error. Image
“Number of lines along Sub scan” data size does not conform to
specified by MODE SELECT command press data.
does not match with Plate size, Grip and
A-grip in the current Engine setting.
741 “Number of pixels along Main scan” E741 Parameter error.
specified by MODE SELECT command is Material width is too small.
larger than the plate in the machine
742 “Number of pixels along Sub scan” E742 Parameter error.
specified by MODE SELECT command is Material length is too short.
larger than the plate in the machine.
750 SRAM PCB error 1 FPGA#1 trouble E750 I/F Board error 1.
FPGA#1 error
751 SRAM PCB error 2 FPGA#2 trouble E751 I/F Board error 2.
FPGA#2 error
752 SRAM PCB error 3 FPGA#3 trouble E752 I/F Board error 3.
FPGA#3 error.
753 No Support DIMM Unsupported DIMM is installed. E753 I/F Board error 4. Not
supported DIMM mounted.
754 DIMM Verify err Error was detected while checking DIMM E754 I/F Board error 5. DIMM
initial memory check. R/W verify error.
755 3.3V Reg.error It was detected that 3.3V power supply in E755 I/F Board error 6.
the board was abnormal Detect abnormal voltage level
(3.3V).
756 Compress error Error was detected while image is being E756 Image compress error.
compressed. zz yy xxxxxxx
757 Decompress error Error was
758 DIMM Overflow

759 SRAM PCB error 7

-5-

Palladio 7-5
 PALLADIO PARTS LIST

Palladio 9-1
 PALLADIO PARTS INDEX
COVER UNIT (MAIN) ELECTRICAL UNIT 1 ELECTRICAL UNIT 2 PNEUMATIC UNIT

Palladio 9-2
Figure 010 OPTICAL UNIT

Palladio 9-3
Figure 010 OPTICAL UNIT
PART NUMBER PART DESCRIPTION QTY. NOTES
1 CG+00931710102 Polygon Scanner Motor 1
2 CG+00931710103 Polygon Scanner Driver 1
3 CG+00931710101 Laser Diode Unit (5mw) 1
4 CG+00931710148 Pcb SSEN-V 1
5 CG+00931710104 Cylindrical Lens Unit 1
6 CG+00931710105 Burn unit (front) 1
7 CG+00931710106 Burn unit (back) 1
8 Ref. Only Spongy Holding Mirror 2
9 Ref. Only

Palladio 9-4
Figure 020 CASSETTE FRAME UNIT 1

Palladio 9-5
Figure 020 CASSETTE FRAME UNIT 1
PART NUMBER PART DESCRIPTION QTY. NOTES
1 CG+00931710132 Cable a/s
2 CG+00931710113 Motor a/s
3 CG+00931710125 Sensor a/s
4 Ref. Only Pull Spring
5 Ref. Only Extension Spring
6 CG+00931710122 Photo Sensor
7 CG+00931710156 Delrin Bearing
8 CG+00931710157 32t Gear
9 Ref. Only Motor Bracket
10 CG+00931710158 MSEN

Palladio 9-6
Figure 030 CASSETTE FRAME UNIT 2

Palladio 9-7
Figure 030 CASSETTE FRAME UNIT 2
PART NUMBER PART DESCRIPTION QTY. NOTES
1 Ref. Only Cable A/S 1
2 CG+00931710129 Cable A/S 1
3 CG+00931710130 Cable A/S 1
4 Ref. Only Screw 3
5 Ref. Only Screw 2
6 Ref. Only Specification Chart 3

Palladio 9-8
Figure 040 CASSETTE & CARRIER UNIT

Palladio 9-9
Figure 040 CASSETTE & CARRIER UNIT
PART NUMBER PART DESCRIPTION QTY. NOTES
1 Ref. Only Bar Grip 2
2 Ref. Only Unit 1
3 Ref. Only Handle 2
4 Ref. Only Drive Gear 1
5 Ref. Only Grip Ring 4
6 Ref. Only Pull Spring 2
7 CG+00931710109 Interleaf Paper Holding Unit A 4
8 CG+00931710159 Separation Tab 2
9 Ref. Only Grip Ring 4
10 Ref. Only Round Nut(D) 2
11 Ref. Only Round Nut 2
12 Ref. Only Guide Fixed Bolt 2
13 Ref. Only Guide Fixed Bolt(D8) 2

Palladio 9-10
Figure 050 PAD UNIT

Palladio 9-11
Figure 050 PAD UNIT
PART NUMBER PART DESCRIPTION QTY. NOTES
1 Ref. Only Belt 7
2 Ref. Only Belt 8
3 Cg+00931710160 Ladder Chain 2
4 Cg+00931710126 Sensor A/s 1
5 Ref. Only Gear 1
6 Cg+00931710111 Motor,brake A/s 1
7 Ref. Only Gas Spring 1
8 Ref. Only Pull Spring 2
9 Cg+00931710124 Photo Interrupter 2
10 Ref. Only Super Spring 2
11 Cg+00931710122 Photo Sensor 1
12 Ref. Only Bracket 1
13 Cg+00931710121 Switch A/s 1
14 Cg+00931710120 Switch A/s 1
15 Cg+00931710161 Ball Slide 2
16 Ref. Only Bracket 2

Palladio 9-12
Figure 060 TRANSPORT UNIT

Palladio 9-13
Figure 060 TRANSPORT UNIT
PART NUMBER PART DESCRIPTION QTY. NOTES
1 Ref. Only PS Belt 8
Ref. Only Belt 7
Ref. Only Pull Spring 1
Ref. Only Motor A/S 1
Ref. Only Timing Belt 1
Ref. Only Ladder Chain 1
Ref. Only Motor A/S 1
Ref. Only Pull Spring 1
Ref. Only Solenoid A/S 1
Ref. Only Ladder Chain 1
Ref. Only Pull Spring 2
CG+00931710122 Photo Sensor 3
Ref. Only Micro Switch 2
Ref. Only Exit Nip Roller 1

Palladio 9-14
 PRIMARY POSITIONING UNIT
Figure 070
PUNCH UNIT

Palladio 9-15
 PRIMARY POSITIONING UNIT
Figure 070 PUNCH UNIT
PART NUMBER PART DESCRIPTION QTY. NOTES
1 CG+00931710115 Primary Positioning Lever A/S 3
Ref. Only Knob Bolt 2
Ref. Only Motor A/S 1
Ref. Only 2gt Belt 1
CG+00931710124 Photo Interrupter 1
CG+00931710163 Nylatch Grommet 3
CG+00931710162 Nylatch 3
CG+00931710155 Plate Guide 3
Ref. Only Cover 1
Ref. Only Switch A/S 1
Ref. Only Undercover 1
Ref. Only Clamping Spring 1
Punch Unit (Heidel U) 1
Punch Unit (Heidel Rectangle) 1
Punch Unit (Ds Round Hole) 1
Punch Unit (Ds Oblong Hole) 1
Punch Unit (Komori U) 1
Punch Unit (Bacher H-Oval) 2
Punch Unit (Bacher V-Oval) 1
Punch Unit (Protocol Round) 1
Punch Unit(Protocol Rectangle) 1
Punch Sensor A/S 1

Palladio 9-16
Figure 080 TABLE UNIT & SUB POSITIONING UNIT

Palladio 9-17
Figure 080 TABLE UNIT & SUB POSITIONING UNIT
PART NUMBER PART DESCRIPTION QTY. NOTES
1 CG+00931710131 Cable A/S 1
2 Ref. Only Torsion Spring 1
3 CG+00931710122 Photo Sensor 1

Palladio 9-18
Figure 090 TABLE DRIVE UNIT & UPPER FRAME UNIT

Palladio 9-19
Figure 090 TABLE DRIVE UNIT & UPPER FRAME UNIT
PART NUMBER PART DESCRIPTION QTY. NOTES
1 Ref. Only 3GT Belt 1
2 Ref. Only Motor A/S 1
3 Ref. Only Microswitch 2
4 CG+00931710122 Photo Interrupter 1

Palladio 9-20
Figure 100 UNLOADING UNIT

Palladio 9-21
Figure 100 UNLOADING UNIT
PART NUMBER PART DESCRIPTION QTY. NOTES
1 Ref. Only Discharge Roller 1
2 Ref. Only Miniature Bearing 2
3 Ref. Only Switch A/S 1
4 CG+00931710164 Shutter Driving Cam 1
5 Ref. Only Motor A/S 1
6 Ref. Only Motor A/S 1
7 Ref. Only Ladder Chain 1
8 CG+00931710123 Photo Interrupter 1
9 Ref. Only Torsion Spring(F) 1

Palladio 9-22
Figure 110 COVER UNIT (LOADING)

Palladio 9-23
Figure 110 COVER UNIT (LOADING)
PART NUMBER PART DESCRIPTION QTY. NOTES
1 Ref. Only Cover(Upper) 1
2 Ref. Only Cover (Right) 1
3 Ref. Only Door (Right) 1
4 Ref. Only Door (Left) 1
5 Ref. Only Cover (Left) 1
6 CG+00931710167 Touch Latch 1
7 Ref. Only Hinge 2
8 Ref. Only Rotary Catch 2
9 Ref. Only Magnet Catch 2
10 Ref. Only Cover Hook 2
11 Ref. Only Cover Hook 2
12 Ref. Only Hinge 2
13 Ref. Only Knob 1
14 Ref. Only Window Cover 1
15 Ref. Only Hinge 2

Palladio 9-24
Figure 120 LOWER FRAME

Palladio 9-25
Figure 120 LOWER FRAME
PART NUMBER PART DESCRIPTION QTY. NOTES
1 Ref. Only Cover Bracket 1 1
2 ef. Only Cover Bracket 2 1
3 Ref. Only Cover Bracket 3 1
4 Ref. Only Cover Bracket 4 1
5 Ref. Only Cover Bracket 5 1
6 Ref. Only Cover Bracket 6 1
7 Ref. Only Cover Bracket 7 1
8 CG+00931710165 Adjusting Foot 6
9 Ref. Only Caster 4
10 Ref. Only Grommet 3

Palladio 9-26
Figure 130 COVER UNIT (MAIN)

Palladio 9-27
Figure 130 COVER UNIT (MAIN)
PART NUMBER PART DESCRIPTION QTY. NOTES
1 Ref. Only Filter Case 1
2 CG+00931710167 Filter (1) 1
3 Ref. Only Cover 1
4 Ref. Only Cover 1
5 Ref. Only Cover 1
6 Ref. Only Upper Cover(Center) 1
7 Ref. Only Cover Side(Upper Center) 1
8 Ref. Only Upper Cover(Right) 1
9 Ref. Only Slide Door 1
10 Ref. Only Toride 1
11 Ref. Only Cover(Right) 1
12 Ref. Only Cover Front (Center) 1
13 Ref. Only Cover Front (Center) 1
14 Ref. Only Cover 1
15 Ref. Only Operation Panel Cover 1
16 Ref. Only Toride 2
17 Ref. Only Door Cover Up(Left) 1
18 Ref. Only Cover 1
19 Ref. Only Catch Ball 1
20 Ref. Only Rotary Catch 2
21 Ref. Only Bearling 4
22 CG+00931710153 Operation Key 1
23 Ref. Only Lens Cover Axis 1
24 Ref. Only Lens Cover 1
25 Ref. Only Cover Bracket 4
26 CG+00931710154 Operation Key 1
27 Ref. Only Free Stop Hinge 4
28 Ref. Only Ball Obtaining 1
Palladio 9-28
Figure 140 ELECTRICAL UNIT 1

Palladio 9-29
Figure 140 ELECTRICAL UNIT 1
PART NUMBER PART DESCRIPTION QTY. NOTES
1 CG+00931710118 Switch A/S 1
2 Ref. Only Fan A/S 1
3 CG+00931710119 Switch A/S 1
4 CG+00931710139 Pcb MCON3 1
5 CG+00931710127 Power Relay 1
6 CG+00931710110 Pulse Motor Driver 1
7 CG+00931710142 Pcb SUB-I/O2 1
8 CG+00931710002 256mb(32mx64)Unbufferd Sdram D 4
9 CG+00931710141 SRAM(Without Dimm) 1
10 Ref. Only Circuit Breaker 1
11 CG+00931710149 Pf-R Panel 1
12 CG+00931710117 Switch A/S 1
13 CG+00931710135 Pico Fuse 1
14 CG+00931710133 Pico Fuse (Very Fast Acting) 1
15 CG+00931710134 Pico Fuse 5
16 CG+00931710140 Pcb MCAD3 1
17 CG+00931710003 Differential SCSI Board 1
18 CG+00931710136 Subminiature Fuse 1
19 CG+00931710137 Pico Fuse (Very Fast Acting) 1

Palladio 9-30
Figure 150 ELECTRICAL UNIT 2

Palladio 9-31
Figure 150 ELECTRICAL UNIT 2
PART NUMBER PART DESCRIPTION QTY. NOTES
1 Ref. Only Relay 1
2 Ref. Only Noise Filter 1
3 CG+00931710144 Surge Protect Board (Non Fuse) 1
4 Ref. Only Clincher 1
5 CG+00931710143 Pcb SP 1
6 Ref. Only Skintop 1
7 Ref. Only Cable Clamp 1
8 CG+00931710145 Power Supply 5v+-15v 1
9 CG+00931710146 Power Supply 1
10 CG+00931710147 DC Power Supply 1
11 Ref. Only Fan A/S 1
12 Ref. Only Fan A/S 1
13 Ref. Only Power Relay 1
14 Ref. Only Holder, Fuse 1
15 CG+00931710138 Glass Fuse 1
16 Ref. Only Holder, use 1

Palladio 9-32
Figure 160 PNEUMATIC UNIT

Palladio 9-33
Figure 160 PNEUMATIC UNIT
PART NUMBER PART DESCRIPTION QTY. NOTES
1 CG+00931710108 Vacuum Pump A/S 1
2 CG+00931710157 Solenoid A/S 1
3 CG+00931710156 Solenoid A/S 1
4 CG+00931710150 Solenoid A/S 1
5 Ref. Only Sucker 8
6 CG+00931710108 Sucker 8

Palladio 9-34