JIANGSU MASADA-MITSUBISHI HYDRAULIC DECK MACHINERY

MANUFACTURES UNDER LICENSE OF

MITSUBISHI HEAVY INDUSTRIES,LTD., JAPAN
三菱重工（日本）株式会社授权生产产品
——江苏政田—三菱液压甲板机械

ZHEJIANG SHIPBUILDING CO., LTD

SHIP No.DY161 CLASS: BV

Completion Drawing

MASADA-MITSUBISHI
JIANGSU MASADA HEAVY INDUSTRIES CO.,LTD

Sheets with cover

DWG. No.
 Ⳃ ᔩ

1. 䫮㒲ᴎᴎẄ䚼ߚ MECHANICAL PART

䫮ᴎᘏ೒ COMBINED WINDLASS GENERAL DARWING

䫮ᴎᑩᑻᅝ㺙೒ WINDLASS BASE INSTALLATION DRAWING

㒲䔺ᘏ೒ MOORING WINCH GENERAL DRAWING

㒲䔺ᑩᑻᅝ㺙೒ WINCH BASE INSTALLATION DRAWING

78 ⒮䕂䯌ߔᣮ䫒఼ CHAIN STOPPER

䫮䫒ㅵ 66-78 ༈䚼೒ BELL MOUTH DRAWING

2. 䫮㒲ᴎ⎆य़䚼ߚ HYDRAULIC PART

⎆य़ॳ⧚೒ HYD.SYSTEM DRAWING

⎆य़⋉キ೒ PUMPING STATION DRAWING

⎆य़偀䖒໪ᔶ೒ HYDRAULIC MOTOR OUTLINE DRAWING

⋉೒㒌 PUMP DRAWING

⎆य़‫఼ܗ‬ӊ HYDRAULIC ELEMENTS

3. 䫮㒲ᴎ⬉⇨䚼ߚ ELECTRICAL PART

䫮ᴎ⬉⇨೒ WINDLASS ELECTRICAL DRAWING

㒲䔺⬉⇨೒ WINCH ELECTRICAL DRAWING

4. Փ⫼䇈ᯢк INSTRUCTION

䫮ᴎ/㒲䔺Փ⫼䇈ᯢк

WINDLASS/WINCH INSTRUCTION

⎆य़偀䖒Փ⫼䇈ᯢк

HYDRAULIC MOTOR INSTRUCTION MANUAL

ᤶ৥䯔Փ⫼䇈ᯢк

HYDRAULIC CONTROL VALVE INSTRUCTION MANUAL

‫఼ैދ‬Փ⫼䇈ᯢк

COOLER INSTRUCTION MANUAL

5. ໛ӊǃᎹ‫⏙݋‬ऩ SPARE PARTS LIST

䫮㒲ᴎ໛ӊ MECHANICAL SPARE PARTS LIST

⎆य़໛ӊ HYDRAULIC SPARE PARTS LIST

⬉⇨໛ӊ ELECTRICAL SPARE PARTS LIST

5. ⊍ક᥼㤤㸼 LUBE OIL CHART

 Փ ⫼ 䇈 ᯢ к

∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ
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ㅔҟ
ᴀ䇈ᯢкࣙ৿ᬓ⬄䚼ӊǃ㋏㒳ǃ᪡԰䇈ᯢǃ㓈ᡸǃᬙ䱰ᥦ䰸ǃ໛ӊֵᙃDŽ

೼䅶䌁໛ӊᯊˈ䇋Ϣ៥Ӏᅶ᠋᳡ࡵ䚼䮼㘨㋏ˈᑊਞⶹᬓ⬄ѻક㋏߫োDŽ.

䳔㽕њ㾷᳈໮ֵᙃ䇋㘨㋏:

ᘏ݀ৌ:
∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ

ഄഔ : ∳㢣ⳕफ䗮Ꮦ␃䯌ᓔথऎ咘⍋䏃 118 ো

䚂㓪 : 226005

⬉䆱 : 0513-85306822/85306826

Ӵⳳ : 0513-85306811

䚂ㆅ : sales@masada.cn

Jiangsu Masada Heavyindustries Co. Ltd ∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ

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Ⳃ ᔩ
ゴ㡖 1. ⎆य़㒘ড়䫮ᴎ………………………………………………….. 4

1.1 ὖ䗄………………………………………………………...4

1.2 খ᭄…………………………………………………………4

1.3 ᪡԰䇈ᯢ……………………………………………………5

ゴ㡖 2. ⎆य़㋏⊞㒲䔺………………………………………………… 10

2.1 ὖ䗄……………………………………………………….. 10

2.2 খ᭄…………………………………………………………10

2.3 ᪡԰䇈ᯢ……………………………………………………11

ゴ㡖 3. ㅵ⧚Ϣ㓈ᡸ………………………………………………………13

ゴ㡖 4. ⎆य़ᐌ㾕ᬙ䱰Ϣᥦ䰸……………………………………………14

Jiangsu Masada Heavyindustries Co. Ltd ∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ

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ゴ㡖 1. ⎆य़㒘ড়䫮ᴎ
1.1 ὖ䗄

⬉ࡼ-⎆य़ൟˈϸৄ⎆य़㒘ড়䫮ᴎ㠣䚼Ꮊেᇍ⿄Ꮧ㕂DŽ

↣ৄ 1 Ͼ䫮䫒䕂ˈ2 Ͼोㄦˈ1 ϾࡃोㄦDŽ䞛⫼ঠ䕈㒧ᵘˈ⬅ϔৄԢ䗳໻

ᡁⶽ⎆य़偀䖒䗮䖛ϔ㑻啓䕂ӴࡼᏺࡼोㄦЏ䕈ˈড়Ϟोㄦ⾏ড়఼ेৃᏺࡼोㄦ

Ꮉ԰˗ড়Ϟ䫮䫒䕂⾏ড়఼ˈ䗮䖛Ѡ㑻啓䕂Ӵࡼˈᏺࡼ䫮䫒䕂䕈ঞ䫮䫒䕂Ꮉ԰DŽ

ϸ㗙ϡৃৠᯊ᪡԰DŽ䞛⫼᠟ࡼ⾏ড়఼ǃ᠟ࡼࠍ䔺DŽ

ࡼ࡯ऩ‫ܗ‬ᅝ㺙೼Џ⬆ᵓϟ䴶ˈ⬅ 2 Ͼ⊍⋉ᴎ㒘੠ 1 Ͼ⊍ㆅ㒘៤ˈࡼ࡯ऩ‫ܗ‬

䆒Ԣ⎆ԡǃ催⊍⏽ǃ䖛Ⓒ఼ฉา᡹䄺DŽ

㠣䚼⋉キ᳝ϔϾ㒘ড়ᓣⱘ⬉఼᥻ࠊᶰDŽ

1.2 খ᭄˖
䍋䫮䚼ߚ˖
䫮䫒Ⳉᕘ ž PP˄8˅
䍋䫮䋳䕑  N1
ᬃᣕ䋳䕑  N1
䍋䫮䗳ᑺ ı PPLQ
ᡯ䫮⏅ᑺ İ P
㋏⊞䚼ߚ˖
ोㄦᎹ԰䋳䕑  N1 ㄀ϔሖ
ोㄦ݀⿄䗳ᑺ  PPLQ ㄀ϔሖ
ोㄦᬃᣕ䋳䕑  N1
㓚㓇Ⳉᕘ ž PP˄15˅
ोㄦᆍ㓇䞣  P

Jiangsu Masada Heavyindustries Co. Ltd ∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ

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ࡼ࡯䚼ߚ˖
ൟো˖ 05+63969
⎆य़偀䖒 ᥦ䞣˖ POU
य़࡯˖ 03D
ൟো˖ $92/5'513%
⊍ ⋉ ᥦ䞣˖ POU
䕀䗳 USP
ൟো˖ <0+
ࡳ⥛˖ N:
⬉ࡼᴎ 䕀䗳˖ USP
⬉य़˖ $&9
乥⥛˗ +=

 ᪡԰䇈ᯢ

A) ਃࡼࡼ࡯ऩ‫ܗ‬

⬉⑤ਃࡼПࠡ⹂ֱẔᶹҹϟ乍Ⳃ˖

ƽ ⹂䅸⊍⋉ⱘ਌ܹষⱘ䯔䮼ᰃ৺ᠧᓔ(བᵰ䳔㽕)DŽ

ƽ ⹂䅸⎆य़ߎষⱘ៾ℶ䯔໘Ѣᠧᓔ⢊ᗕDŽ

ƽ Ẕᶹ⊍ㆅ䞠⊍䞣ᰃ৺䖒ࠄ⎆ԡ䅵䞣⿟ⱘ 3/4 ҹϞDŽ

ƽ Ẕᶹ᠔᳝⎆य़䖲᥹໘ᰃ৺䖲᥹དDŽ

ƽ ⹂䅸↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ໘ѢЁゟԡ㕂DŽ

ƽ ⹂䅸㠋䖍᪡԰᠟ᶘ໘ѢЁゟԡ㕂˄བᵰ᳝㠋䖍䘹᥻˅DŽ

ƽ ᣝ᥻ࠊ఼Ϟ⬉ᴎĀਃࡼāᣝ䪂ᴹਃࡼ⋉キDŽ

Jiangsu Masada Heavyindustries Co. Ltd ∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ

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B) ᬊ䫮

ƽ ⹂䅸偀䖒ⱘᖿ᜶䗳ߛᤶ䯔ⱘ᪡԰ᴚ㕂೼໻ᆍ䞣ԡ㕂DŽ

ƽ ⹂䅸ोㄦⱘ⾏ড়఼ᰃ㜅ᓔⱘ⢊ᗕˈ݊ࠊࡼ఼ᰃࠍ㋻⢊ᗕDŽ

ƽ ⹂䅸䫮䫒䕂ⱘࠊࡼ఼ᰃࠍ㋻⢊ᗕDŽ

ƽ 䕏䕏ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎāⱘᮍ৥ˈৠᯊᇚ䫮䫒䕂⫼

ⱘ⾏ড়఼ᢼ৥ড়ⱘ⢊ᗕˈᦦϞᦦ䫔ˈϔᮺ⾏ড়఼ᅠܼড়Ϟˈゟेᇚ↨

՟ᤶ৥䯔ⱘ᪡԰᠟ᶘᢝಲЁゟԡ㕂DŽ

ƽ ᠧᓔ᥷䫒఼ⱘ䯌ߔDŽ

ƽ ᠧᓔ䫮䫒䕂ⱘࠊࡼ఼DŽ

ƽ ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोܹāⱘᮍ৥DŽ

ƽ ᬊ䫮㒧ᴳˈᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘᢝಲЁゟԡ㕂DŽ

ƽ ড়Ϟ᥷䫒఼ⱘ䯌ߔDŽ

ƽ 䕏䕏ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎāⱘᮍ৥ˈՓ᥷䫒఼Ϣ䫮䫒

䕂П䯈ⱘ䫮䫒໘Ѣᵒᓯ⢊ᗕDŽ✊ৢᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘᢝಲЁゟ

ԡ㕂ˈᑊᠷϞᅝܼᠷDŽ

ƽࠍ㋻䫮䫒䕂ࠊࡼ఼DŽ

ƽ㜅ᓔ䫮䫒䕂⾏ড়఼ˈᦦϞᦦ䫔DŽ

䄺ਞʽ
1ǃᬊ䫮᪡԰ᯊᔧ䫮ᇚ㽕ߎ∈䴶ᯊˈ㽕㾖ᆳ݊ԡ㕂ᑊ㓧᜶ᬊ䍋ˈ䰆ℶ⺄ᩲ㠍ԧDŽ

C) ࡼ࡯ᡯ䫮

ƽ ⹂䅸偀䖒ⱘᖿ᜶䗳ߛᤶ䯔ⱘ᪡԰ᴚ㕂೼໻ᆍ䞣ԡ㕂DŽ

Jiangsu Masada Heavyindustries Co. Ltd ∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ

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ƽ ⹂䅸䫮䫒䕂ⱘࠊࡼ఼ᰃࠍ㋻⢊ᗕDŽ

ƽ ⹂䅸ोㄦⱘ⾏ড়఼ᰃ㜅ᓔⱘ⢊ᗕˈ݊ࠊࡼ఼ᰃࠍ㋻⢊ᗕDŽ.

ƽ 䕏䕏ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎāⱘᮍ৥ˈৠᯊᇚ䫮䫒䕂⫼

ⱘ⾏ড়఼ᢼ৥ড়ⱘ⢊ᗕˈϔԚ⾏ড়఼ᅠܼড়Ϟˈゟेᇚ↨՟ᤶ৥䯔ⱘ

᪡԰᠟ᶘᢝ৥Ёゟԡ㕂DŽ

ƽ ᠧᓔ᥷䫒఼ⱘ䯌ߔDŽ

ƽ ᠧᓔ䫮䫒䕂ⱘࠊࡼ఼DŽ

ƽ ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎāⱘᮍ৥DŽ

ƽ ᡯ䫮㒧ᴳˈᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘᢝ৥Ёゟԡ㕂DŽ

ƽ ড়Ϟ᥷䫒఼ⱘ䯌ߔDŽ

ƽ 䕏䕏ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎāⱘᮍ৥ˈ䅽䫮䫒໘Ѣᵒᓯ

⢊ᗕˈᇚ䫮䫒䕂ⱘ⾏ড়఼㜅ᓔˈᦦϞᦦ䫔ˈ✊ৢᇚ↨՟ᤶ৥䯔ⱘ᪡԰

᠟ᶘᢝ৥Ёゟԡ㕂ˈᑊᠷϞᅝܼᠷDŽࠍ㋻䫮䫒䕂ࠊࡼ఼DŽ

䄺ਞʽ
1ǃ䫮䫒੠䫮ⱘᬃᣕ䋳㥋ϡ㛑ऩ⣀⬅䫒䕂ࠊࡼ఼ᡓᢙˈᡯ䫮Пৢ‫ܜ‬ড়Ϟℶ䫒఼ˈ

‫ࠍݡ‬㋻䫒䕂ࠊࡼ఼ˈᑊՓ᥷䫒఼Ϣ䫒䕂П䯈ⱘ䫮䫒໘Ѣᵒᓯ⢊ᗕDŽ

2ǃᔧ䫮䫒䕂ⱘ⾏ড়఼ᰃড়ϞᯊᑊϨࠊࡼ఼ᰃࠍ㋻ⱘ⢊ᗕˈϡ㛑ᇚ↨՟ᤶ৥䯔

ⱘ᪡԰᠟ᶘᢝ৥Āोܹāⱘᮍ৥ˈ䙷Ӯ⸈ണࠊࡼ఼੠᥷䫒఼DŽ

D) ᮴ࡼ࡯ᡯ䫮

ƽ ᠧᓔ᥷䫒఼ⱘ䯌ߔDŽ

ƽ ᠧᓔ䫮䫒䕂ⱘࠊࡼ఼DŽ

ƽ ᡯ䫮㒧ᴳˈড়Ϟ᥷䫒఼ⱘ䯌ߔDŽ

Jiangsu Masada Heavyindustries Co. Ltd ∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ

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ƽ 䕏䕏ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎāⱘᮍ৥ˈ䅽䫮䫒໘Ѣᵒᓯ⢊

ᗕˈᇚ䫮䫒䕂ⱘ⾏ড়఼㜅ᓔˈᦦϞᦦ䫔ˈ✊ৢᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ

ᢝ৥Ёゟԡ㕂ˈᑊᠷϞᅝܼᠷDŽࠍ㋻䫮䫒䕂ࠊࡼ఼DŽ

䄺ਞʽ
1ǃᔧᡯ䫮䫒ᯊˈҹ↣ञ㡖䫮䫒䞡໡䖯㸠ࠊࡼ఼ⱘࠍ㋻—ᵒᓔ᪡԰ҹ䰤ࠊ䫮ⱘ

ᡯ㨑䗳ᑺDŽབᵰϔ⃵ܼ䚼ᡯߎˈ߭ࠊࡼ఼ࠍ䔺ᏺӮѻ⫳ᓖᐌⱘ⺼ᤳ੠⏽छDŽ

ࠊࡼ఼ⱘ༅ᬜᇚ䗴៤䫮䫒ⱘ⣯⚜亲ߎˈᯧѢ䗴៤ӸᆇDŽ

E) ᬊᬒ㓚᪡԰

ƽ ⹂䅸䫮䫒䕂ⱘ⾏ড়఼ᰃ㜅ᓔⱘ⢊ᗕDŽ

ƽ ⹂䅸䫮䫒䕂ⱘࠊࡼ఼ᰃࠍ㋻ⱘ⢊ᗕDŽ

ƽ ⹂䅸ोㄦⱘࠊࡼ఼ᰃࠍ㋻ⱘ⢊ᗕDŽ

ƽ 䕏䕏ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎāⱘᮍ৥ˈৠᯊᇚोㄦ⫼ⱘ⾏

ড়఼ᢼ৥ড়ⱘ⢊ᗕˈϔᮺ⾏ড়఼ᅠܼড়Ϟˈゟेᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟

ᶘᢝಲЁゟԡ㕂DŽ

ƽ ᵒᓔोㄦⱘࠊࡼ఼ˈᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎā៪ᢝ৥Āो

ܹā
ˈᅲ⦄ोㄦⱘᬒ㓚៪ᬊ㓚DŽ

ƽ ᬒ㓚៪ᬊ㓚㒧ᴳৢˈࠍ㋻ोㄦⱘࠊࡼ఼DŽ

ƽ 䕏䕏ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎāⱘᮍ৥ˈᇚोㄦ⫼ⱘ⾏ড়఼

㜅ᓔˈᦦϞᦦ䫔ˈ✊ৢᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘᢝಲЁゟԡ㕂ˈᑊᠷϞ

ᅝܼᠷDŽ

ƽ ϸϾोㄦϡৠᯊՓ⫼DŽ

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F) ࡃोㄦ᪡԰

ƽ ⹂䅸䫮䫒䕂੠ोㄦⱘ⾏ড়఼ᰃ㜅ᓔⱘ⢊ᗕDŽ

ƽ ᪡԰↨՟ᤶ৥䯔ⱘ᠟ᶘˈህ㛑ՓࡃोㄦोࡼˈϔԚ᪡԰᠟ᶘ໘ѢЁゟԡ

㕂ˈࡃोㄦህ‫ذ‬ℶोࡼDŽ

ƽ ࡃोㄦ੠ोㄦϡৠᯊՓ⫼DŽ

G) ‫ذ‬ᴎ᪡԰

ƽ ⹂䅸᠔᳝ࠊࡼ఼䛑ᰃࠍ㋻ⱘ⢊ᗕDŽ

ƽ ⹂䅸᠔᳝⾏ড়఼䛑ᰃ㜅ᓔⱘ⢊ᗕDŽ

ƽ ݇䯁⬉⑤DŽ

ƽ Ẕᶹ䆒໛ᰃ৺᳝ᵒࡼˈ⎆य़㋏㒳䚼ӊᤳണᖙ乏᳈ℷDŽ

ƽ ‫ذ‬ᴎ᪡԰㒧ᴳৢˈ⍺⒥㻌䴆ഄᮍDŽ

⡍߿ᦤ⼎˖

1ǃ ᮄᴎ䖤㸠 3 Ͼ᳜ৢˈᑨ᳈ᤶ⎆य़⊍DŽ

2ǃ ᪡㒉ᬊ㓚ǃᬒ㓚ࠄ‫ذ‬ℶԡ㕂ᯊˈᑨ㓧᜶䖛⏵ˈϡᑨᗹ‫ذ‬ҹ䙓‫ܡ‬໾໻

ⱘ⎆य़‫ߏކ‬DŽ

3ǃ ᴀᴎ↣ᑈᑨֱ‫ݏ‬ϔ⃵DŽ

4ǃ བᵰ೼䍋䫮䖛⿟Ёさ✊ᮁ⬉ˈ䫮ৃҹֱᣕϔ↉ᯊ䯈˄㟇ᇥϔߚ䩳˅ˈ

ϡӮᯢᰒϟ㨑DŽℸᯊˈᑨ䆹䖙䗳ࠍ㋻ࠍ䔺ˈড়Ϟ᥷䫒఼ˈ䰆ℶথ⫳

ᛣ໪DŽ

Jiangsu Masada Heavyindustries Co. Ltd ∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ

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ゴ㡖 2. ⎆य़㋏⊞㒲䔺
2.1 ὖ䗄

⬉ࡼ-⎆य़ൟˈϸৄ㋏⊞㒲䔺㠝䚼Ꮊেᇍ⿄Ꮧ㕂DŽ

↣ৄ 2 Ͼोㄦˈ1 Ͼࡃोㄦˈ⬅ϔৄԢ䗳໻ᡁⶽ⎆य़偀䖒䗮䖛ϔᇍ啓䕂Ӵ

ࡼᏺࡼोㄦЏ䕈ˈড়Ϟ⾏ড়఼ेৃᏺࡼोㄦᎹ԰DŽ

䞛⫼᠟ࡼ⾏ড়఼ǃ᠟ࡼࠍ䔺DŽ

ࡼ࡯ऩ‫ܗ‬ᅝ㺙೼Џ⬆ᵓϟ䴶ˈ⬅ 2 Ͼ⊍⋉ᴎ㒘੠ 1 Ͼ⊍ㆅ㒘៤ˈࡼ࡯ऩ‫ܗ‬

䆒Ԣ⎆ԡǃ催⊍⏽ǃ䖛Ⓒ఼ฉา᡹䄺DŽ

㠝䚼⋉キ᳝ϔϾ㒘ড়ᓣⱘ⬉఼᥻ࠊᶰDŽ

2.2 খ᭄˖
㋏⊞䚼ߚ˖
ोㄦᎹ԰䋳䕑  N1 ㄀ϔሖ
ोㄦ݀⿄䗳ᑺ  PPLQ ㄀ϔሖ
ोㄦᬃᣕ䋳䕑  N1
㓚㋶Ⳉᕘ ž PP˄15˅
ोㄦᆍ㓇䞣  P
ࡼ࡯䚼ߚ˖
ൟো˖ 05+63969
⎆य़偀䖒 ᥦ䞣˖ POU
य़࡯˖ 03D
ൟো˖ $962')/5533%1
⊍ ⋉ ᥦ䞣˖ POU
䕀䗳 USP

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ൟো˖ <6+
ࡳ⥛˖  N:
⬉ࡼᴎ 䕀䗳˖ USP
⬉य़˖ $&9
乥⥛˗ +=

2.3 ᪡԰䇈ᯢ

A) ਃࡼࡼ࡯ऩ‫ܗ‬

⬉⑤ਃࡼПࠡ⹂ֱẔᶹҹϟ乍Ⳃ˖

ƽ ⹂䅸⊍⋉ⱘ਌ܹষⱘ䯔䮼ᰃ৺ᠧᓔ(བᵰ䳔㽕)DŽ

ƽ ⹂䅸⎆य़ߎষⱘ៾ℶ䯔໘Ѣᠧᓔ⢊ᗕDŽ

ƽ Ẕᶹ⊍ㆅ䞠⊍䞣ᰃ৺䖒ࠄ⎆ԡ䅵䞣⿟ⱘ 3/4 ҹϞDŽ

ƽ Ẕᶹ᠔᳝⎆य़䖲᥹໘ᰃ৺䖲᥹དDŽ

ƽ ⹂䅸↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ໘ѢЁゟԡ㕂DŽ

ƽ ⹂䅸㠋䖍᪡԰᠟ᶘ໘ѢЁゟԡ㕂˄བᵰ᳝㠋䖍䘹᥻˅DŽ

ƽ ᣝ᥻ࠊ఼Ϟ⬉ᴎĀਃࡼāᣝ䪂ᴹਃࡼ⋉キDŽ

B) ᬊᬒ㓚᪡԰

ƽ ⹂䅸ोㄦⱘࠊࡼ఼ᰃࠍ㋻ⱘ⢊ᗕDŽ

ƽ 䕏䕏ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎāⱘᮍ৥ˈৠᯊᇚोㄦ⫼ⱘ⾏

ড়఼ᢼ৥ড়ⱘ⢊ᗕˈϔᮺ⾏ড়఼ᅠܼড়Ϟˈゟेᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟

ᶘᢝಲЁゟԡ㕂DŽ

ƽ ᵒᓔोㄦⱘࠊࡼ఼ˈᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎā៪ᢝ৥Āो

ܹā
ˈᅲ⦄ोㄦⱘᬒ㓚៪ᬊ㓚DŽ

ƽ ᬒ㓚៪ᬊ㓚㒧ᴳৢˈࠍ㋻ोㄦⱘࠊࡼ఼DŽ
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ƽ 䕏䕏ᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘ᥼৥Āोߎāⱘᮍ৥ˈᇚोㄦ⫼ⱘ⾏ড়఼

㜅ᓔˈᦦϞᦦ䫔ˈ✊ৢᇚ↨՟ᤶ৥䯔ⱘ᪡԰᠟ᶘᢝಲЁゟԡ㕂ˈᑊᠷϞ

ᅝܼᠷDŽ

ƽ ϸϾोㄦϡৠᯊՓ⫼DŽ

C) ࡃोㄦ᪡԰

ƽ ⹂䅸䫮䫒䕂੠ोㄦⱘ⾏ড়఼ᰃ㜅ᓔⱘ⢊ᗕDŽ

ƽ ᪡԰↨՟ᤶ৥䯔ⱘ᠟ᶘˈህ㛑ՓࡃोㄦोࡼˈϔԚ᪡԰᠟ᶘ໘ѢЁゟԡ

㕂ˈࡃोㄦህ‫ذ‬ℶोࡼDŽ

ƽ ࡃोㄦ੠ोㄦϡৠᯊՓ⫼DŽ

D) ‫ذ‬ᴎ᪡԰

ƽ ⹂䅸᠔᳝ࠊࡼ఼䛑ᰃࠍ㋻ⱘ⢊ᗕDŽ

ƽ ⹂䅸᠔᳝⾏ড়఼䛑ᰃ㜅ᓔⱘ⢊ᗕDŽ

ƽ ݇䯁⬉⑤DŽ

ƽ Ẕᶹ䆒໛ᰃ৺᳝ᵒࡼˈ⎆य़㋏㒳䚼ӊᤳണᖙ乏᳈ℷDŽ

ƽ ‫ذ‬ᴎ᪡԰㒧ᴳৢˈ⍺⒥㻌䴆ഄᮍDŽ

⡍߿ᦤ⼎˖

1ǃ ᮄᴎ䖤㸠 3 Ͼ᳜ৢˈᑨ᳈ᤶ⎆य़⊍DŽ

2ǃ ᪡㒉ᬊ㓚ǃᬒ㓚ࠄ‫ذ‬ℶԡ㕂ᯊˈᑨ㓧᜶䖛⏵ˈϡᑨᗹ‫ذ‬ҹ䙓‫ܡ‬໾໻

ⱘ⎆य़‫ߏކ‬DŽ

3ǃ ᴀᴎ↣ᑈᑨֱ‫ݏ‬ϔ⃵DŽ

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ゴ㡖 3. ㅵ⧚Ϣ㓈ᡸ

1ǃ䫮ᴎ੠㒲䔺ᰃ㠍㠊䞡㽕䆒໛ПϔDŽ‫خ‬ད᮹ᐌⱘ㓈ᡸㅵ⧚ˈֱ䆕䱣ᯊৃ

⫼ᰃ䴲ᐌ䞡㽕ⱘDŽᴎ఼ⱘᴎẄ䚼ߚᑨ೼㡃དⱘ⍺⒥ᴵӊϟᎹ԰DŽ↣⃵

ࡴ⊍ৢᑨՓᴎ఼ぎ䕀⠛ࠏˈՓ⊍㛖ഛࣔഄ⍖Ꮧ೼䖤㸠㸼䴶ϞDŽ

2ǃᴎ఼໪䴆ⱘϡᎹ԰㸼䴶г㽕ֱᣕ⏙⋕ˈᑊ⍖Ϟ⊍ⓚҹ䰆䫜㱔DŽ

3ǃϡ㽕೼ᴎ఼਼ೈේᬒᴖ⠽ˈҹ‫⹡ོܡ‬ℷᐌᎹ԰DŽ

4ǃᴎ఼ᴀԧ੠೎ᅮ㶎ᷧˈᑨ㒣ᐌẔᶹ݊ᅠᭈᚙ‫މ‬੠㋻೎⿟ᑺDŽ

5ǃᴎ఼ⱘࠍ䔺ᑨᅮᳳẔᶹˈϡ‫ܕ‬䆌⊍㛖䰘ⴔѢࠊࡼ㸼䴶ˈࠊࡼᏺ䪚䩝Ϣ

ࠍ䔺䕂↖ᨽ᪺ᯊ㽕ঞᯊ᳈ᤶࠍ䔺ᏺDŽ

6ǃᇍ⎆य़㋏㒳ˈ㽕‫خ‬᮹ᐌẔᶹˈẔᶹⱘ‫ݙ‬ᆍЏ㽕᳝˖⊍ㆅⱘ⊍ԡ੠⊍⏽˗

᥹༈ǃ䯔ӊǃ偀䖒ǃ⊍⋉੠ᆚᇕ䚼ԡⱘⓣ⊍ᚙ‫˗މ‬৘䚼ԡⱘ⏽ᑺ˗य़

࡯㸼ⱘᣛ⼎ᚙ‫މ‬ᰃ৺ℷᐌDŽ

7ǃ䖛Ⓒ఼㽕㒣ᐌ⏙⋫ˈ‫⊼ܙ‬੠᳈ᤶ⎆य़⊍ᯊˈ㽕⊼ᛣ⏙⋕DŽ⏙⋕⊍ㆅৢˈ

Ңぎ⇨䖛Ⓒ఼⊼ܹ⎆य़DŽ⡍߿⊼ᛣ⎆य़⊍⠠োˈ㽕ヺড়䇈ᯢк㽕∖DŽ

8ǃ⊍⏽ᑨ䗖ᔧDŽ⊍ㆅⱘ⊍⏽ϡ㛑䍙䖛 60ćˈϔ㠀⎆य़ᴎẄ೼ 35~60ć㣗

ೈ‫ݙ‬Ꮉ԰↨䕗ড়䗖DŽҢ㓈ᡸⱘ㾦ᑺⳟˈгᑨ㒱ᇍ䙓‫⏽⊍ܡ‬䖛催DŽ㢹⊍

⏽᳝ᓖᐌⱘϞछᯊˈᑨ䖯㸠Ẕᶹˈ䆺㾕Ā⎆य़ᐌ㾕ᬙ䱰ঞᥦ䰸ā
DŽ

9ǃ೼⎆य़⋉ਃࡼ੠‫ذ‬ℶᯊˈᑨՓ⑶⌕䯔ौ㥋DŽ

10ǃ⑶⌕䯔ⱘ䇗ᅮय़࡯ϡᕫ䍙䖛⎆य़㋏㒳ⱘ᳔催य़࡯DŽ

11ǃᑨሑ䞣ֱᣕ⬉⺕䯔ⱘ⬉य़〇ᅮˈ৺߭ৃ㛑Ӯᇐ㟈㒓೜䖛⛁DŽ

12ǃᯧᤳ䳊ӊˈབᆚᇕ೜ㄝˈᑨ㒣ᐌ᳝໛ӊˈҹ֓ঞᯊ᳈ᤶDŽ

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ゴ㡖 4. ⎆य़ᐌ㾕ᬙ䱰ঞᥦ䰸

ǃय़࡯ϡℷᐌⱘᬙ䱰ߚᵤ੠ᥦ䰸ᮍ⊩

ᬙ䱰⦄䈵 ᬙ䱰ߚᵤ ᥦ䰸ᮍ⊩

ǃ⊍⋉਌ϡ䖯⊍⎆ ⊍ㆅࡴ⊍ǃᤶ䖛Ⓒ఼ㄝ

≵᳝य़࡯ ǃ⊍⎆ܼ䚼Ң⑶⌕䯔⑶ಲ⊍ㆅ 䇗ᭈ⑶⌕䯔

ǃ⎆य़⋉ᤳണ ᳈ᤶ៪ׂ⧚

ǃ⊍⎆Ё᳝ぎ⇨ ᥦ⇨ǃฉⓣǃࡴ⊍

ǃ⑶⌕䯔‫ݙ‬䚼⺼ᤳ ׂ⧚៪᳈ᤶ
य़࡯ϡ〇ᅮ
ǃ⋉ǃ偀䖒⺼ᤳ ׂ⧚៪᳈ᤶ

ǃ⊍⎆㹿∵ᶧ ‫⋫ކ‬ǃᤶ⊍

ǃ‫ޣ‬य़䯔៪⑶⌕䯔䆒ᅮؐ䖛Ԣ 䞡ᮄ䇗ᭈ

ǃ‫ޣ‬य़䯔៪⑶⌕䯔ᤳണ ׂ⧚៪᳈ᤶ

य़࡯‫أ‬Ԣ ǃ⊍ㆅ⎆䴶Ԣ ࡴ⊍㟇ᷛᅮ催ᑺ

ǃ⋉䕀䗳䖛Ԣ Ẕᶹॳࡼᴎঞ᥻ࠊ

ǃ
ǃ偀䖒ᤳണˈ‫⊘ݙ‬໻ ׂ⧚៪᳈ᤶ

ǃ⑶⌕䯔៪‫ޣ‬य़䯔༅䇗 䞡ᮄ䆒ᅮ䇗ᭈ
य़࡯䖛催
ǃ⑶⌕䯔ǃ‫ޣ‬य़䯔ᤳണ៪ฉา ᳈ᤶǃׂ⧚៪⏙⋫

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ǃాໄ䖛໻ⱘᬙ䱰ߚᵤ੠ᥦ䰸ᮍ⊩

ᬙ䱰⦄䈵 ᬙ䱰ߚᵤ ᥦ䰸ᮍ⊩

ǃ ⊍⎆⏽ᑺ໾Ԣ៪㉬ᑺ໾催 ࡴ⛁⊍⎆៪᳈ᤶ

⋉ ਌ܹㅵ໾䭓ǃ໾㒚ǃᔃ༈໾໮ ᳈ᬍㅵ䘧䆒䅵

‫ݙ‬ 䖯⊍䖛Ⓒ఼໾ᇣ៪ฉา ᳈ᤶ៪⏙⋫

᳝ ⋉⾏⎆䴶໾催 ᳈ᬍ⋉ᅝ㺙ԡ㕂

⇨ 䕙ࡽ⋉ᬙ䱰 ׂ⧚៪᳈ᤶ

え ⋉䕀䗳໾ᖿ ‫ޣ‬ᇣࠄড়⧚䕀䗳

⋉ాໄ໻ ǃ ⊍⎆䗝⫼ϡড়䗖 ᳈ᤶ⊍⎆

⊍ ⊍ㆅЁಲ⊍ㅵ೼⎆䴶Ϟ ㅵԌࠄ⎆䴶ϟ

⎆ ⊍ㆅ⎆䴶໾Ԣ ⊍ࡴ㟇㾘ᅮ㣗ೈ

᳝ 䖯⊍ㅵ᥹༈䖯ܹぎ⇨ ᳈ᤶ៪㋻೎᥹༈

ぎ ⋉䕈⊍ᇕᤳണ ᳈ᤶ⊍ᇕ

⇨ ㋏㒳ᥦ⇨ϡད 䞡ᮄᥦ⇨

ǃ⋉⺼ᤳ៪ᤳണ ᳈ᤶ៪ׂ⧚

ǃ⋉Ϣॳࡼᴎৠ䕈ᑺԢ 䞡ᮄ䇗ᭈ

ǃㅵ᥹༈ᆚᇕӊϡ㡃 ᤶᆚᇕӊ

偀䖒ాໄ໻ ǃ偀䖒⺼ᤳ៪ᤳണ ᳈ᤶ៪ׂ⧚

ǃ偀䖒ϢᎹ԰ᴎৠ䕈ᑺԢ 䞡ᮄ䇗ᭈ

⑶⌕䯔ᇪি ǃय़࡯䇗ᭈ䖛Ԣ៪Ϣ݊Ҫ䯔໾䖥 ᤶᆚᇕӊ

ໄ ǃ䫹䯔ǃ䯔ᑻ⺼ᤳ 䞡ᮄ䇗㡖ǃ㒘㺙៪᳈ᤶ

ࡴ㉫ㅵ䘧ǃᇥ⫼ᔃ༈ǃ䞛
ㅵ䘧ాໄ໻ ⊍⌕࠻⚜䖤ࡼ
⫼㛊ㅵǃ䞛⫼㪘㛑఼ㄝ
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ǃᤃࡼ䖛໻ⱘᬙ䱰ߚᵤ੠ᥦ䰸ᮍ⊩

ᬙ䱰⦄䈵 ᬙ䱰ߚᵤ ᥦ䰸ᮍ⊩

ǃ㘨䕈఼ϡᑇ㸵໻ ᳈ᤶ

ǃ⋉Ϣॳࡼᴎৠ䕈ᑺԢ 䇗ᭈ
⋉ᤃࡼ
ǃ⋉ᅝ㺙ϡℷ⹂ 䞡ᮄᅝ㺙

ǃ㋏㒳‫ݙ‬᳝ぎ⇨ ᥦ䰸ぎ⇨

๲ࡴㅵ།ˈࡴ䰆ᤃൿᑊᅝ
ǃㅵ䘧䭓ǃ೎ᅮϡ㡃
㺙य़ᵓ
ㅵ䘧ᤃࡼ
ǃ⑶⌕䯔ǃौ㥋䯔ǃऩ৥䯔ǃᑇ㸵 ᇍಲ䏃䖯㸠Ẕᶹ೼ㅵ䘧

䯔ǃᮍ৥䯔ㄝᎹ԰ϡ㡃 ⱘᶤϔ䚼ߚ㺙ܹ㡖⌕䯔

೼⊍ㆅ㛮ϟǃ⋉ⱘᑩᑻϟ
⊍ㆅᤃࡼ ≵᳝䰆ᤃ᥾ᮑ
๲ࡴ䰆ᤃൿ

ǃ⊍⏽䖛催ⱘᬙ䱰ߚᵤ੠ᥦ䰸ᮍ⊩

ᬙ䱰⦄䈵 ᬙ䱰ߚᵤ ᥦ䰸ᮍ⊩

ǃ㋏㒳य़࡯໾催 ሑ䞣䇗Ԣ㟇ড়䗖ⱘय़࡯

ǃ⊍⎆㉬ᑺϡᇍ ᳈ᤶড়䗖㉬ᑺⱘ⊍⎆

⏙⋫៪᳈ᤶⒸ⊍఼˗ࡴ⊍
ǃ⊍⎆㛣៪կ⊍ϡ䎇
㟇㾘ᅮ⊍ԡ
⊍⏽䖛催
ǃ⊍⎆‫ैދ‬ϡ䎇 ⏙⋫ǃׂ⧚៪᳈ᤶ‫఼ैދ‬

ǃ⋉ǃ偀䖒ǃ䯔ӊ⺼ᤳ ᳈ᤶ៪ׂ⧚

ǃ⊍⎆䰏࡯໻ 㺙䗖ড়ሎᇌⱘㅵ䘧੠䯔

ǃ䰘䖥᳝⛁⑤ᕅડˈ䕤ᇘ⛁໻ 䗮亢ǃ‫ैދ‬ǃ䞛⫼䱨⛁ᵓ
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ǃ⊍⎆⏽ᑺ䖛催 㾕Ā⊍⏽䖛催ᬙ䱰ᥦ䰸ā

ǃ⬅⇨え⦄䈵 㾕Āాໄ䖛໻ᬙ䱰ᥦ䰸ā

ǃ⊍⎆Ё᳝ぎ⇨ 㾕Āాໄ䖛໻ᬙ䱰ᥦ䰸ā

ǃ⑶⌕䯔៪ौ㥋䯔य़࡯䇗ⱘ໾催 䇗ᭈ㟇ড়䗖य़࡯
⋉䖛⛁
ǃ⊍⎆㉬ᑺ䖛Ԣ៪䖛催 䗝ᢽড়䗖㉬ᑺⱘ⎆य़⊍

ẔᶹᬃᡓϢᆚᇕ⢊‫ˈމ‬Ẕ
ǃ䖛䕑
ᶹ䍙ߎ䆒䅵㽕∖ⱘ䕑㥋

ǃ⋉⺼ᤳ៪ᤳണ ׂ⧚៪᳈ᤶ

ǃ⊍⎆⏽ᑺ䖛催 㾕Ā⊍⏽䖛催ᬙ䱰ᥦ䰸ā

ǃ⑶⌕䯔ǃौ㥋䯔य़࡯䇗ⱘ໾催 䇗㟇ℷ⹂य़࡯

偀䖒䖛⛁ ẔᶹᬃᡓϢᆚᇕ⢊‫ˈމ‬Ẕ
ǃ䖛䕑
ᶹ䍙ߎ䆒䅵㽕∖ⱘ䕑㥋

ǃ偀䖒⺼ᤳ៪ᤳണ ׂ⧚៪᳈ᤶ

ǃ⊍⎆⏽ᑺ䖛催 㾕Ā⊍⏽䖛催ᬙ䱰ᥦ䰸ā
⑶⌕䯔⏽ᑺ
ǃ䯔䇗ᭈ䫭䇃 䇗㟇ℷ⹂य़࡯
䖛催
ǃ䯔⺼ᤳ៪ᤳണ ׂ⧚៪᳈ᤶ

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Instruction

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

Introduction
This instruction is consisted of component, system, operation

instruction, maintenance, troubleshooting and spare parts

information.

Please contact with our Service Department when you order the

spare parts with the serials number of our products.

Please contact the following if you want to know more:

Company Information:
JIANGSU MASADA HEAVYJINDUSTRIES CO., LTD

ADDRESS: No.118, Huanghai Road, Gangzha Development Area,

Nantong, Jiangsu

POST: 226005

TEL: 0513-85306822/85306826

FAX: 0513-85306811

EMAIL: sales@masada.cn

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

Content
Chapter1 Hydraulic Combined Windlass…………………………..4

1.1 General………………………………………………………….4

1.2 Parameters………………………………………………………4

1.3 Operation Instruction…………..………………………………..5

Chapter 2 Hydraulic Mooring Winch……………………………….8

2.1 General………………………………………………………….8

2.2 Parameters………………………………………………………8

2.3 Operation Instruction……….…………………………………..8

Chapter 3 Management and Maintenance…………...…………….10

Chapter 4 Hydraulic System troubles and troubleshooting…...…...11

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

Chapter 1 Hydraulic Combined Windlass

1.1 General
Two (2) combined windlasses of electro-hydraulic type should be located on
forecastle deck.
Each combined windlass composed of one (1) gypsy wheel, two (2) drums and one (1)
warping drum serving both port and starboard side. With double shaft construction,
drum main shaft to be driven via hydraulic motor of low speed and large torque
through the first stage gear, and to drive the drum working by closed the drum clutch.
Close the gypsy wheel clutch, and through the second stage gear to control the gypsy
wheel shaft and gypsy wheel. Hawser drum and gypsy wheel can not be operated
simultaneously. To be provided manual clutch and manual brake.
Power unit composed of three (2) oil pump units and one (1) oil tank is fitted
under the main deck. Driving unit with auto-tension system is fitted with alarms for
low levelǃhigh oil temperature and filter blocked.
There is a combined electric control cabinet in fore pump unit.
1.2 Particulars
Parts of Anchor:
Dia. of Anchor Chain: ij78 mm (U3)
Working Load: 289kN
Support Load: 2026kN
Anchor Heaving Up Speed: • 9m/min
Anchor Dropping Depth: ” 82.5m
Mooring Parts:
Working Load of Drum: 147 kN( on the fist layer)
Nominal Speed of Drum: 15 m/min( on the first layer)
Support Load of Drum: 496 kN
Dia. of Wire Rope: ij64 mm( NR)
Capacity of Drum: 200m
Power Unit Parts:
Hydraulic Motor: Model: MRH2-3150-9-SPVSV
Output: 3140ml/r
Pressure: 24.5MPa
Oil Pump: Model: A7VO160LRD/63RNPB01
Output: 160ml/r
RPM: 1750 rpm
Electric Motor: Model: Y280M-4-H
Power: 90kW
RPM: 1750rpm
Voltage: AC440V
Frequency: 60HZ

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

1.3 Operation Instruction

A) Start the Power Unit
Please check the following items before start the power:
z If necessary, please check the valve of oil pump suction inlet.
z Check the opening condition of stop valve of hydraulic outlet.
z Check if the oil tank capacity above the 3/4 of liquid indicator.
z Check all hydraulic connections.
z Make sure the handle of marine valve on the Neutral position.
z Make sure the side control handle on Neutral position (if there is side remote
control).
z Push the “start” button on the E-motor of controller to start pump station.
B) Anchor Heaving Up
z Make sure the operation handle of motor changeover valve placed on the
large capacity position.
z Make sure the clutch of drum is in the release condition and the brake is in
engaged state.
z Make sure the brake of cable lifter is in engaged state.
z Slightly make the operation handle of the marine valve to the direction of
“out” and make the clutch of cable lifter to the engaged condition, plug the
bolt. If the clutch engaged completely, to make the operation handle of
marine valve to the Neutral position immediately.
z Release the brake of chain stopper.
z Release the brake of cable lifter.
z Make the operation handle of the marine valve to the direction of “in”.
z After Anchor Heaving Up finished, make the operation handle of marine
valve to the Neutral position.
z Engage the clutch of Chain stopper.
z Slightly push the operation handle of the marine valve to the direction of
“out”, and to make the chain between chain stopper and cable lifter to keep a
state of loosen. Then make the operation handle of marine valve to the
Neutral position and fasten the safety interlocks.
z Engage tightly the brake of cable lifter.
z Release the clutch of the cable lifter and plug the bolt.
Notice!
1. During the operation of anchor heaving up with the anchor near seawater
surface, to observe its position and heave up slowly in case of the collision of the
hull body.
C) Dropping anchor by power
z Make sure the operation handle of motor changeover valve placed on the
large capacity position.
z Make sure the brake of cable lifter is in engaged state.
z Make sure the clutch of drum is in the release condition and the brake is in
engaged state.
z Slightly make the operation handle of the marine valve to the direction of

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

“out” and make the clutch of cable lifter to the engaged condition. If the
clutch engaged completely, to make the operation handle of marine valve to
the Neutral position immediately.
z Release the brake of chain stopper.
z Release the brake of cable lifter.
z Make the operation handle of the marine valve to the direction of “out”.
z After dropping anchor finished, make the operation handle of marine valve to
the Neutral position.
z Engage the brake of Chain stopper.
z Slightly push the operation handle of the marine valve to the direction of
“out”, and to make the chain to keep a state of loosen and release the clutch
of cable lifter. Then make the operation handle of marine valve to the Neutral
position and fasten the safety interlocks. Engage tightly the brake of cable
lifter.

Notice!
1. The cable lifter brake can’t independently bear the support load of chain and
anchor. Engage the chain stopper firstly after dropping the anchor, then tight the
brake of cable lifter, with the chain between the brake and cable lifter in the
condition of loosen.
2. It can’t make the operation handle of marine valve in the “IN” direction with
the brake of cable lifter engaged and the brake tighten. If so , it will break the
brake and chain stopper.

D) Dropping anchor without power

z Release the brake of chain stopper.
z Release the brake of cable lifter.
z After dropping anchor finished, engage the brake of Chain stopper.
z Slightly push the operation handle of the marine valve to the direction of
“out”, and to make the chain to keep a state of loosen and release the clutch
of cable lifter, plug the bolt. Then make the operation handle of marine valve
to the Neutral position and fasten the safety interlocks. Engage tightly the
brake of cable lifter.
Notice!
1. When dropping the chain, to repeatedly engage and release the brake with each half
knot chain to limit the dropping speed. If dropping the whole at one time, the brake
will be damaged and with high temperature. The chain will fly off caused by the
failure of the brake and lead to a great loss.
E) The Operation of hauling up/ dropping rope
z Make sure the clutch of cable lifter is in the disengaged condition.
z Make sure the brake of cable lifter is in the engaged condition.
z Make sure the brake of drum is in the engaged condition.
z Slightly push the operation handle of the marine valve to the direction of
“out”, and to make the clutch of drum engaged. Once the clutch totally

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

engaged, the operation handle of marine valve be to Neutral position.

z Release the brake of drum and make the operation handle of marine valve to
the “out” or “in” direction to drop or haul up rope.
z After finishing dropping or hauling up rope, engage tightly the brake of
drum.
z Slightly push the operation handle of the marine valve to the direction of
“out”, and release the clutch of drum and plug the bolt. Then make the
operation handle of marine valve to the Neutral position and fasten the safety
interlocks.
z Two drums can not operate simultaneously.
F) The Operation of Warping Drum
z Make sure the clutch of cable lifter and drum is in the disengaged condition.
z Warping drum will be worked by operating marine valve handle. Once the
operation handle in the Neutral position, the warping drum will stop to work.
z Warping drum and drum can not operate simultaneously.
G) Stop Operation
z Make sure all brakes are in engaged condition.
z Make sure all clutches are in released condition.
z Turn off the power.
z To check whether the equipments are loosened and hydraulic parts damaged.
If so, it must be modified.
z After stop operation, lubricated the surface in the open air.

Special Notice:
1. The hydraulic oil of new machine shall be changed after running 3 months.
2. It should be slowly to operate hauling up and dropping rope in stop position to
avoid extra-high hydraulic pressure impact.
3. A yearly maintenance is required.

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

Chapter 2 Hydraulic Mooring Winch

2.1 General
Two (2) mooring winches of electro-hydraulic type should be located on aft deck.
Each mooring winch composed of two (2) drums and one (1) warping drum serving
both port and starboard side. Drum main shaft to be driven via hydraulic motor of low
speed and large torque through a pair gear, and to drive the drum working by closed
the drum clutch.
To be provided manual clutch and manual brake.
Power unit composed of three (2) oil pump units and one (1) oil tank is fitted under
the main deck. Driving unit with auto-tension system is fitted with alarms for low
levelǃhigh oil temperature and filter blocked.
There is a combined electric control cabinet in aft pump unit.

2.2 Particulars
Mooring Parts:
Working Load of Drum: 147 kN (on the fist layer)
Nominal Speed of Drum: 15 m/min (on the first layer)
Support Load of Drum: 496kN
Dia. of Wire Rope: ij64mm (NR)
Capacity of Drum: 200m
Power Parts:
Hydraulic Motor: Model: MRH2-3150-9-SPVSV
Output: 3140ml/r
Pressure: 24.5MPa
Oil Pump: Model: A10VSO140DFLR/31RPPB12N00
Output: 140ml/r
RPM: 1750rpm
Electric Motor: Model: Y280S-4-H
Power: 75kW
RPM: 1750rpm
Voltage: AC440V
Frequency: 60HZ
2.3 Operation Instruction
A) Start the Power Unit
Please check the following items before start the power:
z If necessary, please check the valve of oil pump suction inlet.
z Check the opening condition of stop valve of hydraulic outlet.
z Check if the oil tank capacity above the 3/4 of liquid indicator.
z Check all hydraulic connections.
z Make sure the handle of marine valve on the Neutral position.
z Make sure the side control handle on Neutral position (if there is side remote
control).
z Push the “start” button on the E-motor of controller to start pump station.

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

B) The Operation of hauling up/ dropping rope

z Make sure the brake of drum is in the engaged condition.
z Slightly push the operation handle of the marine valve to the direction of
“out”, and to make the clutch of drum engaged. Once the clutch totally
engaged, the operation handle of marine valve be to Neutral position.
z Release the brake of drum and make the operation handle of marine valve to
the “out” or “in” direction to drop or haul up rope.
z After finishing dropping or hauling up rope, engage tightly the brake of
drum.
z Slightly push the operation handle of the marine valve to the direction of
“out”, and release the clutch of drum and plug the bolt. Then make the
operation handle of marine valve to the Neutral position and fasten the safety
interlocks.
z Two drums can not operate simultaneously.
C) The Operation of Warping Drum
z Make sure the clutch of cable lifter and drum is in the disengaged condition.
z Warping drum will be worked by operating marine valve handle. Once the
operation handle in the Neutral position, the warping drum will stop to work.
z Warping drum and drum can not operate simultaneously.
D) Stop Operation
z Make sure all brakes are in engaged condition.
z Make sure all clutches are in released condition.
z Turn off the power.
z To check whether the equipments are loosened and hydraulic parts damaged.
If so, it must be modified.
z After stop operation, lubricated the surface in the open air.

Special Notice:
1. The hydraulic oil of new machine shall be changed after running 3 months.
2. It should be slowly to operate hauling up and dropping rope in stop position to
avoid extra-high hydraulic pressure impact.
3. A yearly maintenance is required.

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

Chapter3 Management and Maintenance

1. The combined windlasses and the mooring winches are the essential equipment on
the ship. It is important to make a regular maintenance for ensuring the availability to
operate at any time. The mechanical parts of machines shall be properly and well
lubricated. The machine shall be run without load for a while after filling to make the
grease on the moving surface uniformly.
2. The exposed no-working surface of machines shall be cleaned regularly and painted
for anti-rust.
3. No material around the machines so as to avoid obstructing the normal operation.
4. It should be checked the completeness and fastening of the machine body and fixed
bolts regularly.
5. The brake shall be regularly inspected. The braking surface shall be free of grease.
In case the rivet on brake belt scrubs against the brake ring, the brake belt shall be
replaced immediately.
6. A regular inspection for hydraulic system shall be done as followings:
The oil level and temperature for the oil tank, the leakage for joint, valve, motor, oil
pump and sealing parts, the temperature of all parts, and the pressure gauge
indication.
7. The filter shall be cleaned regularly. When filling or replacing the hydraulic oil, the
oil shall be clean. The hydraulic oil shall be filled to the cleaned oil tank through air
filter. Particular attention shall be paid to the brand of hydraulic oil in accordance with
the requirements of instruction.
8. The suitable oil temperature in oil tank is no more than 6ć. Commonly the
temperature of hydraulic machines is about 35~36ć. From the view of maintenance,
it is necessary to avoid the high oil temperature. Check it when the temperature of oil
is high according to “General troubles and troubleshooting for Hydraulic System”.
9. The relief valve should be without load while the hydraulic pumps started and
stopped.
10. The pressure of relief valve is not more than the highest pressure of hydraulic
system.
11. Keep the voltage of electric valve stable, otherwise lead to the winding too hot.
12. Easily damaged parts, such as seal rings, should have the spare parts for replacing
in time.

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

Chapter4 General troubles and troubleshooting for Hydraulic System

1. Troubles and troubleshooting for abnormal pressure

Troubles Analysis Troubleshooting

Oil pump can’t absorb oil Add oil or change filter
Without
Oil returned to oil tank from relief valve Adjust relief valve
pressure
Oil pump damaged Change or repair
Air in oil Exhaust, fill in or add oil
Unstable Relief valve damaged inside Change or repair
pressure Pump or motor wearing Change or repair
Oil polluted Wash or change the oil
Setting value of reducing valve or relief
Readjust
valve too low
Reducing valve or relief valve damaged Change or repair
Pressure
Oil level too low Add oil to standard level
too low
Check prime move and
RPM of pump too low
controlling
Motor damaged Change and repair
Reducing valve or relief valve lose
Set and Readjust
Pressure control
too high Reducing valve or relief valve damaged
Change, repair and wash
or blocked

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

2. Troubles and troubleshooting for high noise

Troubles Analysis Troubleshooting

Oil temperature too low or
Heat oil or change
viscosity too high
Absorbed pipe too long, too thin Change the design
or with too many bends of the pipe
Air pocket Oil filter too small or blocked Change or clean
In pump Pump high away from Change position of
the oil level pump
Auxiliary Pump damaged Repair or change
Reduce to
RPM too fast
reasonable RPM
Pump with
Use unfitted oil Change oil
high noises
Returning oil pipe above
Pipe under oil level
the oil level
Oil added to the
Air pocket Oil level too low
fixed level
In Oil
Change or fasten
Air into the oil inlet joints
joints
Oil seal of pump shaft damaged Change oil seal
Exhaust system works bad Exhaust again
Pump wearing or damaged Change or repair
Axiality of pump and prime move low Readjust
Sealing parts of pipe joints bad Change sealing
Motor with Motor wearing or damaged Change or repair
high noises
Axiality of motor and working machine low Readjust
Pressure adjustment too low or too close to
Relief valve Change sealings
other valves
with abnormal
Readjust, assembly
noise Cone valve or valve seat wearing
or change
Widen pipe
Pipe with high without bends, use
Oil flowed acutely
noises rubber tube or
accumulator

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

3. Troubles and troubleshooting for large Vibration

Troubles Analysis Troubleshooting

Couplings without balance Change
Axiality of pump and
Adjustment
Pump Vibration prime move low
Pump installation wrong Assembly again
Air into system Exhaust air
Increase pipe clamp,
Pipe too long,
anti-vibration pad and
fixed not well
pressure plate
Pipe Vibration Relief valve, unloading
Check the return circuit,
valve, check valve,
and install the choke valve
balance valve and
in some part of pipe
direction valve work badly
Add anti-vibration pad
Oil tank Vibration Without anti-vibration under oil tank and pump
seat

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 Instruction

4. Troubles and troubleshooting for high oil temperature

Troubles Analysis Troubleshooting

System pressure too high Adjust to proper pressure
Oil viscosity wrong Change to proper oil
Clean or change filter, add
Oil dirty or oil insufficient
oil to proper oil level
Clean, repair or change
Oil cooling insufficient
cooler
Oil temperature too high Pump, motor, valve
change or repair
wearing
Change pipe and valve
Oil with large resistance
with proper size
heat source influence, Use ventilation, cooling
with large radiant heat and heat shield
Refer to Troubleshooting
Oil temperature too high for High Oil Temperature
Refer to Troubleshooting
Oil with air pocket
for High Noise
Refer to Troubleshooting
Air into oil
for High Noise
Pump too hot Relief valve or unloading Adjust to the proper
valve with high pressure pressure
Oil viscosity too low or
Choose proper viscosity
too high
Check support and sealing,
Overload and check the load over
the design
Motor wearing or damaged Repair or change
Refer to Troubleshooting
Oil temperature too high
for High Oil Temperature
Relief valve or unloading
Adjust to proper pressure
valve with high pressure
Motor too hot
Check support and sealing,
Overload and check the load over
the design
Motor wearing or damaged Repair or change
Refer to Troubleshooting
Oil temperature too high
for High Oil Temperature
Relief valve too hot
Wrong adjustment of valve Adjust to proper pressure
Valve wearing or damaged Repair or change

JIANGSU MASADA HEAVYINDUSTRIES CO., LTD

 LUB. OIL CHART
PROJECT : ( * : INITIALLY FILLED BY MAKER)
Amount
(Per set)

No. Equipment (Maker/Type) Q'TY Remark / Change Interval

q'ty unit

Pump Unit of Windlass 1 1500

1000 L ㄀ϔ⃵ᤶ⊍˄Ͼ᳜˅ৢҹϔᑈϔ⃵

Pump Unit of Winch 1 1500

1000 L ㄀ϔ⃵ᤶ⊍˄Ͼ᳜˅ৢҹϔᑈϔ⃵

11 Reduction Gear Box 4 170

250 L ϔᑈϔ⃵

Open Gear 4 10 L ϡᅮᳳẔᶹࡴ⊍

Bush 42 6 L ϡᅮᳳẔᶹࡴ⊍

1/3
 ∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ
-,$1*68 0$6$'$ +($9< ,1'8675,(6 &2 /7'

Windlass & Mooring Winch Lube Oil Chart ⍺⒥⊍᥼㤤㸼

Oil
Lubricants Points 䯁ᓣ啓䕂 ᓔᓣ啓䕂៪䩶㓇 䕈ᡓ៪䫒㡖
Enclosed Gear Open Gear & Wire Bearings & Chain
˄⊍⍌˅ Ropes ˄⍺⒥ᵾ៪⫼᠟˅
Brand ˄⫼ࠋᄤ By Brush˅
OMALA 460 Malleus GL 95 Alvania EP Grease2
SHELL ໇ ⠠
Rhodina EP2
Mobilux EP2
MOBIL 㕢ᄮ⠠ Mobilgear XP 460 MOBILTAC 375 NC
Mobilgrease XHP 222

TOTAL 䘧䖒ᇨ ELF Epona Z 460 Ceran AD Plus Ceran WR2

ENERGOL GR XP
BP ⠠ ENERGREASE WRP ENERGEASE MP-MG2
460
Meropa 460 EP OPEN Gear Oil N° 0 WATER RESISTANT
CALTEX ࡴᖋ຿⠠
Lubricant HD.150.460 EP GREASE N°2

TEXACO ᖋ຿স⠠ Meropa 150.460 Texclad Premium 2 MULTIFAK EP 2

NL Gear Compound PIGNON GREASE MOLYGREASE 2

CHEVRON 䲾ԯ啭⠠
150.460 250CB MULTIFAK EP 2
GulfSea HYPERBAR GulfSea HYPERBAR
GULF OIL MARINE GulfSea Gear Oil 460 Super CS CS2
⍋⑒㠍㠊⷇⊍ (SeaLub Gear Oil 460) (SeaLub HYPERBAR (SeaLub HYPERBAR
Super CS) Super CS)
Spheerol EPL2
CASTROL ௝ᅲ໮⠠ Alpha SP 150.460 Spheerol SX 2
Spheerol SX 2
Cronoc Compound Multinoc Grease NO.2
NIPPON OIL Bomoc SP 150.260
No.2 Epnoc Grease NO.2
DaphneCE Compound Daphne 2-S Daphne Coronex Grease
IDEMITSU Daphne CE 150S Daphne Coronex NO.2
Compound 460S ᓔᓣ啓䕂⍺⒥⊍ Grease EP NO.2
Diamond gear Lub Diamond OG Diamond Multi Purpose
MITSBISHI ϝ㧅⠠
SP 150.460 Grease 550 Grease M2.2
MaruzenBRC No.3
MARUZEN ⠠ Swacol SP460 Limax NO.2
⍺⒥⊍

⬉䆱 7HO ˖ Ӵⳳ )D[ ˖ 䚂ㆅ (PDLO ˖VDOHV#PDVDGDFQ

ഄഔ˖फ䗮Ꮦ␃䯌㒣⌢ᓔথऎ咘⍋䏃  ো 䚂㓪 3& ˖ 㔥ഔ˄+WWS˅ ˖ZZZPDVDGDFQ
$GG  1R +XDQJKDL 5RDG *DQJ]KD 'HYHORSPHQW $UHD 1DQWRQJ -LDQJVX
 ∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ
-,$1*68 0$6$'$ +($9< ,1'8675,(6 &2 /7'

Shoseki No.2 Shoseki Sunlight Grease

SHOWA OIL Shoseki Gc460
啓䕂⍺⒥⊍ NO.2
General SP 150.460 啓 OG 680 Gemico Grease MF-2
GENERAL ⠠
䕂⍺⒥⊍ 啓䕂⍺⒥⊍ Gemico Grease MP-2
Pio SP150.460 Dynamic SP-2 Dynamic Grease MP-2
DAIKYO ⠠
啓䕂⍺⒥⊍ 啓䕂⍺⒥⊍
S600 Risonics Grease MP-2
KYOSEKI ⠠ Kyosekl Reductus 460
啓䕂⍺⒥⊍ Risonioe Grease2
Fukkol mild EP Fukkol No.2 Fukkol Multi
FUJI KOSAN ⠠
Gear 460 ᓔᓣ啓䕂⊍ Purpose Grease NO.2

䭓ජ⠠ 啓䕂⊍ CKD460 ᓔᓣ啓䕂⊍ 10000 䩭෎⍺⒥㛖 3 ো

Pump Unit Hydraulic Oil Chart ⋉キ⎆य़⊍᥼㤤㸼

ક⠠ કৡ

SHELL ໇ ⠠ Tellus Oil T 46

MOBIL 㕢ᄮ⠠ Mobil DTE 15M

TOTAL 䘧䖒ᇨ VISGA 46

BP ⠠ BARTRAN HV 46

CALTEX ࡴᖋ຿⠠ HYDRAULIQUE LPS 46

TEXACO ᖋ຿স⠠ RANDO HDZ 46

CHEVRON 䲾ԯ啭⠠ RANDO HDZ 46

GULF OIL MARINE GulfSea Hydraulic HVI Plus 46

⍋⑒㠍㠊⷇⊍ (SeaLub Hydraulic HVI Plus 46)

CASTROL ௝ᅲ໮⠠ HYSPIN AWH-M 46

⬉䆱 7HO ˖ Ӵⳳ )D[ ˖ 䚂ㆅ (PDLO ˖VDOHV#PDVDGDFQ

ഄഔ˖फ䗮Ꮦ␃䯌㒣⌢ᓔথऎ咘⍋䏃  ো 䚂㓪 3& ˖ 㔥ഔ˄+WWS˅ ˖ZZZPDVDGDFQ
$GG  1R +XDQJKDL 5RDG *DQJ]KD 'HYHORSPHQW $UHD 1DQWRQJ -LDQJVX
 ∳㢣ᬓ⬄䞡Ꮉ㙵ӑ᳝䰤݀ৌ
-,$1*68 0$6$'$ +($9< ,1'8675,(6 &2 /7'

NIPPON OIL
NIPPON OIL
Super Hyrando 46

IDEMITSU Daphne Hydraulic Fiuid 46WR

MITSBISHI ϝ㧅⠠ Diamond lube RO-46

MARUZEN ⠠ Swa fluid 46(N)

SHOWA OIL Shoseki S-H46

GENERAL ⠠ Panol 46

DAIKYO ⠠ Pio fluid RO46

KYODO ⠠ Hydlux 46

FUJI KOSAN ⠠ Fukkol Hyorol X46

䭓ජ⠠ HV-46#ᡫ⺼⎆य़⊍

*Please choose ISO VG 32 hydraulic oil when the vessel is always in Cold Zone and choose ISO VG 68 hydraulic
oil when the vessel is always in Torrid Zone to guarantee the normal working performance.

⬉䆱 7HO ˖ Ӵⳳ )D[ ˖ 䚂ㆅ (PDLO ˖VDOHV#PDVDGDFQ

ഄഔ˖फ䗮Ꮦ␃䯌㒣⌢ᓔথऎ咘⍋䏃  ো 䚂㓪 3& ˖ 㔥ഔ˄+WWS˅ ˖ZZZPDVDGDFQ
$GG  1R +XDQJKDL 5RDG *DQJ]KD 'HYHORSPHQW $UHD 1DQWRQJ -LDQJVX
160/161

AD11-22D/21 DC24V 与CDY-22D/21 DC24V

为同款产品