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Biorenewable chemicals: Feedstocks, technologies and the conflict with food


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DOI: 10.1016/j.rser.2015.06.013

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Renewable and Sustainable Energy Reviews 51 (2015) 506–520

Contents lists available at ScienceDirect

Renewable and Sustainable Energy Reviews


journal homepage: www.elsevier.com/locate/rser

Biorenewable chemicals: Feedstocks, technologies and the conflict


with food production
Soubhik K. Bardhan a, Shelaka Gupta b, M.E. Gorman c, M. Ali Haider b,n
a
Department of Chemical Engineering, National Institute of Technology, Surathkal, Mangalore 575025, Karnataka, India
b
Department of Chemical Engineering, Indian Institute of Technology Delhi, Hauz Khas, New Delhi 110016, India
c
Department of Science, Technology and Society, University of Virginia, Charlottesville, VA 22903, USA

art ic l e i nf o a b s t r a c t

Article history: Volatile petroleum product prices along with depleting resources of oil and increasing environmental
Received 27 December 2014 concerns had prompted several government agencies to promote and subsidize the production of biofuels
Received in revised form from edible crops. The alarming rate at which edible crops were being deviated to produce biofuels caused
4 May 2015
the price of food crops like corn to shoot by a margin of over 100% in the initial three years (2005–2007). The
Accepted 1 June 2015
twenty-first century has so far witnessed an enormous growth in production of biorenewable chemicals. The
Available online 2 July 2015
economically more lucrative business of biorenewable chemicals is currently projected to grow at a
Keywords: compounded annual growth rate of 22.4% and account for 45% of the chemicals produced in the US by 2025.
Platform molecules This calls for a thoughtful regulation of the parameters, which should be considered for the production of
Edible and non-edible biomass
biorenewable chemicals, in order to avoid any direct conflict with food production. This study addresses the
Fermentation
possible edible and non-edible feedstock sources, conversion technologies used, conflict with food
Chemical conversions
production accessed in terms of market scenario, environmental concerns and availability of land area for
the effective conversion of the individual generation of feedstocks to biorenewable chemicals.
& 2015 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
2. Challenges faced in feedstock choices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
2.1. First generation feedstock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
2.2. Second generation feedstock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
2.3. Third generation feedstock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
2.4. Current market scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
2.5. Environmental concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
2.6. Estimated biorenewable chemical market . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
3. Biomass conversion technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
3.1. Biological technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
3.2. Chemical technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
3.2.1. Physical conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
3.2.2. Thermochemical conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
3.2.3. Chemical conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
3.3. Integration of biological and chemical technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
4. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517

n
Corresponding author.

http://dx.doi.org/10.1016/j.rser.2015.06.013
1364-0321/& 2015 Elsevier Ltd. All rights reserved.
S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520 507

1. Introduction production do not increase food prices. Numerous research reports


have been published in a short span of time regarding the produc-
Fossil fuels currently account for over 80% of the primary energy tion of biofuels using varying feedstocks along with its respective
consumed in the world [1]. Rising concerns over diminishing fossil possible implications on food prices [11–14]. While several studies
fuel reserves coupled with global warming effects caused due to have stressed upon the importance of avoiding any conflict with
alarming levels of CO2 in atmosphere has driven the society towards food crops in biofuel production, to our knowledge no study has yet
the search for new renewable sources of energy, which have the concentrated on the impact of biorenewable chemical production
potential of replacing petroleum for the production of valuable fuels from edible biomass sources or non-edible biomass source grown
and chemicals. In the recent years, biomass has shown promises as on an arable land. In our current work, we address the challenges
an alternative feedstock, which can serve the needs of the energy faced in dealing with issues related to feedstock selection for
sector while keeping the CO2 emissions under control [2]. Mean- biomass conversion along with the energy efficiency, economic
while, the production of numerous value added chemicals using evaluation and environmental effects of technologies related to
multiple biological and chemical techniques on renewable biomass biorenewable chemical production.
has also gained enormous momentum [3]. This trend of increasing
demand of biomass calls for thoughtful regulations so as to
eliminate the chances of any direct conflict with food or environ- 2. Challenges faced in feedstock choices
ment in the production of such biorenewable chemicals. A proposed
biorefinery is suggested to have a variety of high value chemicals in Biofuels have earlier been classified broadly into three genera-
its portfolio leading to greater profits, which further raises concerns tions based on the kind of feedstock which is being used for its
over the use of edible biomass [4]. Inflation of corn prices in USA production (Fig. 2) [14]. The first generation of biofuels and
post 2005 has been reported to be partly due to the deviation of biochemicals is produced from edible feedstock whereas the second
corn for biofuel production (Fig. 1a). Initial reports published by and the third generations are produced from non-edible feedstock.
World Bank suggested that there was a serious need to reconsider All potential feedstocks which can be used for biomass conversion
all biofuel policies which subsidize its production in light of their will be discussed in this study.
impact on food prices [5]. The production of biofuel alone resulted
in an estimated increase in corn prices by more than 100% in a span 2.1. First generation feedstock
of just three years 2005–2007 (Fig. 1a) [6]. The rapidly growing
production of biorenewable chemicals can further escalate prices of Biomass composed of primarily starch (including sugar) and edible
corn and other edible feedstock. The growing market for biorenew- triglycerides comprises this generation of feedstock. Triglyceride feed-
able chemicals (Fig. 1b), along with the potential for generating stock derived from plant or animal sources generally consists of fatty
higher amounts of revenue compared with biofuels alone, has seen acids and glycerol. On the other hand, starchy feedstock composes of
many companies like Blue Marble Energy (Seattle, Washington, glucose polysaccharides. The easy production of sugar monomers by
USA) pivoting from producing biofuels to producing biorenewable hydrolyzing glucose polysaccharides made starchy feedstock like corn
chemicals [7]. The potential of biorenewable chemicals to generate [15] and sugarcane [16] as one of the most preferred choice. However,
higher revenue has been reaffirmed by reports generated by the US the use of edible food crops for the production of biofuels and
Department of Energy [8]. According to the reports published by the biochemical raises concerns about food prices and quantity, leading
Iowa Energy Center, the revenue generated by deviating 70.6% of oil to the search for alternative non-edible feedstocks [17].
to fuel amounts to a gross total of $385 bn compared to a revenue of
$375 bn generated by deviating only 3.4% of oil to petrochemicals 2.2. Second generation feedstock
[8]. The US department of agriculture (USDA) forecasts that by 2025
at least a 45% share of chemicals will be accounted by biorenewable Lignocellulosic biomass qualifies to be an effective alternative to
chemicals. The biorenewable chemical market is likely to grow at a the previous generation of food crops primarily owing to its non-
rate almost double to that of biofuel [9,10]. edible nature coupled with its abundant availability at a low price
The growing market for biorenewable chemicals requires greater [18]. The main hurdle faced by researchers though is the cost
vigilance in order to ensure that the techniques used for their involved in the conversion of lignocelluloses into simpler sugar

Fig. 1. (a) Corn price and share of corn used for fuel (2000–2008) [6,126] and (b) estimated renewable chemical market [127].
508 S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520

Feedstock

First Second Third


Generation Generation Generation

Edible Seeds Lignocellulose


Starchy
(Triglycerides) Algae

Virgin Forestry Agricultural Energy


Wood Residues Residues Crops

Perennial Non-edible Woody


Forage Seeds Forage
Cereals & Beans & Nuts Starchy
Grains Lentils Vegetables

Fig. 2. Classification of biomass feedstock in three generations.

Table 1
Companies using first generation feedstock.

Company Feed Chemicals Market products

ADM Hamburg AG, Germany Rapeseed and grains Citric acid, lactic acid, citrate, ethyl Food ingredients like beverages, dairy and meat
lactate, polyols, ethanol products and biofuel
Diester Industrie, France Oil seeds Glycerol, fatty acids, esters, glycerin Food, pharmaceuticals, cosmetics, solvents,
detergents, paints, lubricants and biofuel
Jilin Fuel Ethanol, China Corn Ethyl acetate, ethanol Biofuel
LS9, Inc., United States Sugar cane, molasses, corn , sweet Esters, fatty acid (C8-C18), alcohols (C1- Diesel, kerosene, jet fuel
sorghum molasses, C14), amides and amines
Henan Tianguan Alcohol Chemical Corn, heat, molasses, and cassava 1,4 Butanediol, ethanol and ethylene Biodegradable plastics, gluten powder, biogas, and
Group Co., Ltd., China biodiesel
National Fuel Alcohol Program Sugarcane Ethanol Biofuel
(Proalcool), Brazil
Ultra Green Energy Services, Grains Ethanol Biodiesel and green home heating oil
United States
Renewable Energy Group (REG), Natural fats and oils Fatty acids, glycerin Biodiesel, naptha, fuel Oil.
United States
Butamax Advanced Biofuels LLC, Corn and sugarcane Bio-butanol Biofuel
United States

monomers [19]. Lignocelluloses comprise of cellulose, hemicellulose production of numerous chemicals including few organic acids [22].
and lignin. Celluloses are long-chain linear polysaccharides consisting The major portion of sugars derived from lignocellulosic biomass
of 6-carbon glucose monomers. On the contrary, hemicelluloses are though lies from the cellulosic section, which needs to be selectively
short-chain branched polymers having an amorphous structure and converted into fuels and chemicals.
comprise of 5-carbon monomers such as xylose. Cellulose and
hemicellulose are interlaced to form a network of fibers where lignin 2.3. Third generation feedstock
fills in to provide mechanical strength to the plant cell wall. Lignin is
a complex polymer comprises of aromatic alcohols and contains no Since long, algae has been lumped in with the second generation
sugar. Lignin encloses cellulose and hemicellulose making them feedstocks [11]. Though the higher yield of lipids coupled with its
difficult to hydrolyze and inaccessible by any operation before ability to grow on non-arable land has prompted researchers to
pretreatment. This arises the need for the chemical or physical include algal feedstocks under a completely different generation of
pretreatment of lignocellulosic biomass [20]. Pretreatment proce- feedstock, algae are capable of surviving on a diverse range of carbon
dures are aimed at the depolymerization of lignin and the extraction sources. It has the capacity to photosynthetically convert CO2 into
of celluloses and hemicelluloses. The isolated lignin can be used for biofuel and valuable chemicals [24,25]. This serves the dual purpose
the production of heat and electricity along with the production of of both producing biofuels as well as biorenewable chemicals, while
high value chemicals [21]. The hemicellulose fraction can be used for reducing global emissions of CO2 and thus counteracting global
S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520 509

Table 2
Companies using second generation feedstock.

Company Feed Chemicals Market Products

Blue Marble Energy, United Cellulosic Oils, thioesters, esters, thiol/mercaptan(organic sulfur products) Cosmetic ingredients and fuel
States biomass
DuPont Danisco, United States Cellulosic Phytosterols, lactitol. Biofuel, synthetic rubber, fiber, food enzymes,
biomass sweetners.
Fujian Zhongde Energy Co., Ltd., Waste oil Fatty acid methyl ester, monomer and trimer acid, dimer acid Diesel oil, hot melt adhesive, polyamide resin
China
Gushan Environmental Energy, Waste oil Asphalt, glycerol, and erucic acid Biodiesel
China
SG Biofuels, United States Jatropha oil – Biofuel including jet fuel
seeds
Gevo Inc., United States Cellulosic Isobutanol Plastics, fibers, rubber and other polymers,
biomass hydrocarbon fuels
Novozymes, Denmark Cellulosic Enzymes for conversion of biomass to ethanol, polypropylene –
biomass and acrylic acid
Jatro BioJet Fuel, Germany Jatropha – Biofuel (mainly jet fuel)

warming. Currently the cost of conversion of algal feedstock is chemical production. A list of renowned companies using or have
comparatively higher and thus efforts are concentrated on improving proposed to use first generation feedstock (Table 1) and second
the existing technologies and building newer ones that can compete generation feedstock (Table 2) for the production of various end
with the present price of petroleum products in the market. products have been listed below.

2.4. Current market scenario 2.5. Environmental concerns

The production of fuels and chemicals using an array of first The energy sector has consistently been one of the top con-
generation crops like corn and sugarcane via fermentation has gained tributors to the production of greenhouse gases, including carbon
considerable momentum since the last decade. Over 45% of the dioxide. The production of a renewable energy which has the
world's bio-chemicals were being produced by fermentation during potential to provide energy security while reducing adverse climatic
the year 2006, according to a survey conducted by SRI Consulting effects is essential in the light of rapidly increasing greenhouse
[26]. The absence of an inexpensive mechanism for the complete emissions in the environment. This calls for the implementation of
utilization of algal and lignocellulosic biomass has prompted many carbon neutral or carbon positive CO2 reduction technologies. In
companies to continue with the production of high value chemicals order to reach this landmark by 2050, the Nordic Energy Technol-
and fuels through the same decade-old traditional techniques, inspite ogy Perspectives (NETP) has laid out a series of required steps,
of its possible implications for food markets and global hunger. which includes the steep increase of energy derived from biomass
It is therefore essential to switch as much production as possible along with the decrease in energy derived from oil products [31].
from edible feedstock to non-edible feedstock. The US biofuel industry Biomass conversion has always been credited for the lower carbon
has the challenging task of accomplishing high goals set by the newly dioxide emissions in comparison to fossil fuels [32,33].
signed Renewable Fuels Standard (RFS) [27,28] where an estimate of However, most of these studies failed to account the emissions due
36 billion gallons of biofuel is projected to be required by 2022. This to land use changes, as pointed out by Searchinger et al. [34]. Technically
should also include 16 billion gallons of cellulose-derived biofuel. The for a process to be either carbon neutral or positive, the carbon uptake
simultaneous production of several high value chemicals as by- credit (carbon absorbed by the plant from the atmosphere) should
products will be certain, thus paving way for the possible substitution either exceed or be the same as the net carbon discharge during
of various petroleum-based chemicals by their bio-based counterparts. biomass conversion [34]. The net carbon discharge should also consider
Thus, recently many companies and research institutions have pro- the carbon storage or sequestration sacrificed during land use changes
posed various economical methods of producing biorenewable che- due to either deforestation of forests or plowing of land in order to grow
micals or biofuels using the second generation of crops. Companies the desired biomass. First generation crops converted to fuel may
like Novozymes (Bagsværd, Denmark), which have been using first therefore not reduce greenhouse gases by a significant amount, whereas
generation feedstock, have recently shown an inclination to search for the careful usage of second generation crops might reduce overall
alternative non-edible feedstock. Novozymes, a biotech based com- greenhouse gas emissions by as much as 27% [32]. Third generation
pany with an annual revenue of DKK 10.510 billion (2011) [29], plays a feedstocks in this case can be extremely effective. Not only can algae be
major role in the production of food, pharmaceutical, biofuel and grown on a wide range of carbon feedstocks including pollutant carbon
biorenewable chemicals (polypropylene and acrylic acid). Along with dioxide, it also has the potential to grow on waste non-arable land, thus
the production of several grades of biofuels, Novozymes has invested not requiring any major land use changes. This ability of microalgae to
in multiple research and development activities [30]. Since 2001, be grown on a diverse range of substrates has attracted many research
Novozymes has been working alongside Department of Energy's institutions and industries [35].
(DOE) National Renewable Energy Laboratory (NREL) for the efficient Blue Marble Energy (Seattle, Washington, USA) aims at repla-
and economic conversion of lignocellulosic biomass, with the help of cing petroleum products with biorenewable carbon neutral alter-
blending of various pretreatment strategies along with usage of new natives. They have played a pivotal role in production of several
enzymes. DuPont Danisco (Itasca, IL; USA), a joint venture of DuPont biorenewable chemicals from cellulosic biomass. Recently, follow-
and Genecor, like Novozymes had initially concentrated their focus on ing the emergence of third generation feedstock, Blue Marble
biomass conversion from sugarcane bagasse and corn stover. As Energy has taken the initiative of producing biorenewable chemi-
concerns were raised regarding the biomass conversion of edible cals from algal feedstock by announcing its partnership with algae
feedstock, non-edible feedstock options like lignocelluloses were producer Bionavitas (Redmond, USA). Solazyme (South San Fran-
explored and consecutively implemented for biofuel and biorenewable cisco, California, USA) is one of the other numerous startups
510 S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520

Table 3
Start-ups using algae organisms for biochemical/biofuel production.

Company Feed Chemicals Market Products

Algenol, United States Saltwater, CO2 and sugar Ethanol as by-product Energy in various forms
PetroSun, United States Organic matter(CO2 is the main required Ethanol, hydrogen Biodiesel
feed)
Sapphire Energy, United CO2, nutrients and sunlight Gasoline Biofuels including jet fuel
States
Solazyme, United States Sugar Alguronic acid Biofuel and cosmetic products
Solix Biofuels, United States Sunlight and CO2 Lipids, proteins and Biofuel, bioplastic, jet fuel. cosmetics, food and
polysaccharides nutrition.
Joule Unlimited, United Waste water and CO2 Ethanol (requires freshwater) Biodiesel
States

Table 4
List of intermediates which can be produced from DOE top 12 platform chemicals [20,35,41,129,130].

DOE top 12 platform chemicals Intermediates

Succinic, fumaric and malic acids Tetrahydrofuran, γ-butyrolactone (GBL), pyrrolidones, esters, diamines,
4,4-bionelle, hydroxybutyric acid, derivatives of succinic acd and GBL
2,5 Furan dicarboxylic acid Adipic acid, terephthalic acid, bisphenol A, polyamides
3 Hydroxy propionic acid Malonic acid, acrylic acid, polymers, 3-hydroxy-methyl propionate, 3-hydroxypropionaldehyde.
Aspartic acid Precursor to amino acids,
Glucaric acid Dilactones, monolactones, other products
Glutamic acid Amino diols, glutaric acid,substituted pyrrolidones, 3-cyanopropanoic acid, glutamic acid-5-methyl ester.
Itaconic acid Poly(methyl methacrylate), unsaturated esters, polyitaconic acid, 3-methyl-THF
Levulinic acid Methyltetrahydrofuran, delta-aminolevulinic acid, diphenolic acid, THF, BDO
3-Hydroxybutyrolactone Hydroxybutyrates, epoxy-γ-butyrolactone, butenoic acid
Glycerol 1,3-Propanediol, glycidol, propanol, branched polyesters and nylons, di-glyceraldehydes, glycerol carbonate, glyceric acid
Sorbitol Glycols, glycerol, lactate, isosorbide
Xylitol/arabinitol Glycols, glycerol, lactate, hydroxy furans, sugar acids

OH O

HO
OH OH

O Malic acid
HN NC OH
NH CN H3C
Propylene glycol
Succinonitrile
1,4-Diaminobutane
O
O
O
HO
OH HO O O
HO
OH
H2C
OH
O H3C OH H3C H
O
Tetrahydrofuran O Succinic acid Acrylic Acid Lactic Acid Acet aldehyde
(THF) Fumaric acid

H
O
OH O
O N
OH
HO
H3C CH3
HO
OH
O
1,4-butanediol
2,3-Pentanedione
O OH 2-Pyrrolidone
Tartaric acid

Fig. 3. Common useful products derived from (a) succinic acid and (b) lactic acid.

(Table 3) which are currently operational or have been proposed same process can be adapted for the production of innumerable end
for the specific utilization of algal feedstock in the production of products [4]. In fact in many cases the production of biorenewable
value added products. Solazyme is known to grow algae in dark chemicals might turn out to be economically more lucrative than
and feed them sugar. Such start-ups which have resorted to use the production of just biofuels. This might tempt many companies
sugar as substrate to grow algae need to ensure that these sugar to either spend considerable energy biorenewable chemicals pro-
monomers are derived from non-edible feedstock, in order to duction in the form of by products while producing biofuels or shift
avoid competition with food. their focus completely towards the production of biorenewable
chemicals from easily accessible biomass. This will indeed set the
2.6. Estimated biorenewable chemical market platform for a direct conflict of food vs biorenewable chemicals in
case edible feedstock is diverted for the production of these
Most of the commercial processes are focused on the production chemicals. The 12 value added chemicals identified as potential
of high yield biofuels via the synthesis of platform molecules. The building blocks by the US Department of Energy have multiple
S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520 511

applications in the field of textile, medical, transportation and that the biorenewable chemical market is expected to grow at least
housing [36]. The major chemical intermediates which can be at a rate of 22.8% by 2015 [45], which is nearly double the market
produced using various platform chemicals are shown in Table 4. growth rate of biofuels. This highlights the growing importance of
The microbial production of platform chemicals using first gen- biorenewable chemicals and the need to be cautious in order to avoid
eration feedstock has been the most predominant biomass conver- any direct competition in the production of biorenewable chemicals
sion technique since the last few decades. Song et al. have thoroughly with food which can lead to a similar dilemma as food vs fuel [47].
reviewed the production of a few value added chemicals like succinic The use of non-edible biomass for biorenewable chemical
acid derived from fermentation of agricultural carbohydrates [37]. production so far has faced multiple challenges. The implementa-
Recently, the widespread applications of succinic acid in fields tion of available processes and techniques, which are capable of
ranging from chemical solvents to plasticizers and pigments have converting such non-edible biomass, requires a thorough investi-
made it one of the most attractive and sought after platform gation and up-gradation in order to compete with the edible
chemical. The bacterial species of Actinobacillus, Anaerobiospirillum, biomass conversion technologies.
Mannheimia and recombinant Escherichia coli were found to be the
most promising set of succinic acid producing microorganisms [37–
39]. Actinobacillus succinogenes has the potential of producing 3. Biomass conversion technologies
succinic acid at yields as high as 110 g/l [40]. Succinic acid derived
from biological sources is thus known to be one of the most The conversion and energy efficiencies of various biomass conver-
emerging biorenewable chemicals, which accounts for 3% of the sion techniques play a major role in the selection of the category of
current succinic acid market. Along with its use as an end product in feedstock to be used. In order to make an informed decision to decide
several industries, succinic acid is also used for the production of a on an efficient and ethically correct biomass usage policy, it is therefore
broad spectrum of chemical intermediates (Fig. 3a). The market value important to access all the available technology options including
of succinic acid is expected to surge from approximately $63 million chemical, biological and an integration of both chemical and biological
in 2011 to $539 million by the end of 2020 [41]. Currently, majority of techniques for the production of biorenewable chemicals (Fig. 4).
the available succinic acid is derived from petroleum industries with
a major contribution from Mitsubishi Chemical (Chiyoda, Tokyo, 3.1. Biological technologies
Japan), Kawasaki Kasel Chemical (Kawasaki, Japan) and Nippon
Shokubai (Osaka, Japan). On the other hand, BioAmber (Plymouth, Microbial production of chemicals has been recognized as one of
USA), Myriant (Quincy, USA), Succinity (Düsseldorf, Germany) and the greenest technologies [48,49]. In light of recent increasing
Reverdia (Urmonderbaan, Netherlands) are playing a major role in concerns of the environment, climate changes and limited natural
the production of bio-succinic acid. Though the current bio-succinic resources, the effort to explore more pathways for the microbial
acid is more expensive than fossil fuel based succinic acid, the mass production of chemicals has strengthened [47,50]. A diverse range of
scale production of bio-based succinic acid along with the expected chemicals have been produced by using numerous organisms posses-
shortage of petroleum resources in future might results in reduction sing the capacity to convert sugar or starch into useful end products
in the price of bio-succinic acid. by means of fermentation (Fig. 5) [51]. Cellulose and starch are
Lactic acid is another versatile chemical with immense applica- polymers, which cannot be directly fermented to the required end
tions in pharmaceutical, cosmetic, food and chemical industry. Lactic product. It generally requires to be broken down into glucose
acid produced by bacterial fermentation amounts to around 90% of monomers. The production of simple glucose monomers requires
the total worldwide lactic acid production [42]. The usage of both extensive pretreatment operations of second generation biomass
first and second generation feedstock as substrate for bacterial (lignocellulose biomass) unlike the first generation biomass (dis-
fermentation and additional pretreatment strategies of lignocellulo- cussed in Section 2.1). The pretreatment operations may vary
sic feedstock for increasing the yield of lactic acid has been studied according to the feedstock used. Glucose monomers are directly used
thoroughly [42]. According to the review conducted by Hofvendahl et as a feedstock for microbial fermentation, though in many cases
al., the most common lactic acid bacterial species used for lactic acid multiple first generation feedstocks like corn [52], wheat [53] and
fermentation includes Carnobacterium, Enterococcus, Lactobacillus, potatoes [54] have been successfully used as feedstock for biofuel or
Lactococcus, Leuconostoc, Oenococcus, Pediococcus, Streptococcus, Tet- biochemical production. The easy accessibility of sugar molecules
ragenococcus, Vagococcus, and Weissella [42]. Lactic acid can be used makes them favorable carbon sources for the growth of microbes.
for the production of various other chemicals (Fig. 3b) along with the Fermentation of both first and second generation feedstock is gen-
commercial production of poly-lactic acid (PLA), which is utilized as a erally followed by a string of purification processes like centrifugation
bioplastic. The bioplastic produced from lactic acid monomer has the and distillation, which are aimed at increasing the concentration of
potential to be recycled by means of thermal depolymerization or the required product.
hydrolysis and degraded by specific enzymes like proteinase K and The commercialization of these chemicals produced via fermen-
bacterial species like Amycolatopsis [43]. Globally around 300,000 tation is yet to occur on a large scale in most cases, though multiple
metric tons (MT) of bioplastics are manufactured every year which techniques for producing these chemicals on lab scale have been
includes around 150,000 MT of bioplastics produced solely by Nature proposed (Table 5). In order to achieve DOE's target of producing
Works LLC (Blair, NE, USA) [44]. Although this accounts for less than 25% of industrial organic chemicals from biomass by 2025, there is
1% of the total synthetic plastic produced in the world, one can an urgent need for research institutions to work together for the
expect bioplastics to play a major role in the future, owing to its high installation of plants capable of producing these platform chemicals
annual market growth of 20–30% and growing environmental on a large scale and that too in an economical manner.
concerns of synthetic plastic. Along with the above platform chemicals, glycerol is one such
Lactic acid along with glycerin contributes to more than 75% of chemical which is not only widely used as a building block [55], but
the total market share of platform chemicals. The net market worth also as a substrate for microbial growth [56]. Considerable amount of
of biorenewable chemicals is expected to reach the height of US$ research has been done on the production of glycerol from third
6.8 billion by 2015 [45]. Biofuels on the other hand recorded a market generation feedstock. Species of unicellular algae Dunaliella and
worth of US$ 82.7 billion and is expected to grow at an annual rate of Asteromonas have been found to be capable of producing glycerol by
12.406% [46]. Even though the current market of biorenewable photosynthesis [57,58]. The production of biodiesel from microalgae
chemicals is much lesser as compared to biofuels, studies indicate has gained momentum in recent years owing to the production of
512 S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520

Butanol, Ethanol, Acetone, Glutamic acid,


Fermentation
Edible Biomass 3-Hydroxypropanoic acid, Malic acid, Acetate.
(Sugarcane, Corn) Hydrolysis Chemical Catalysis Sorbitol, Diesel, HMF
GVL, Furfural
Biodiesel

Oil Seeds Extraction Glycerol


and other chemicals

Penta,1-3diene, Furylglycolic acid


Integrated fermentation
pyruvic acid
Lignocellulosic and catalysis
Biomass
Hydrogenation 1,2 Propanediol, Methane

Acids, Alcohols, Esters,


Acid dehydration Pyrolysis Bio-oil, Charcoal Aldehydes and Ketones
Hemicellulose
Liquefaction Bio-oil

Thermochemical Transportation
Syngas Fuel
Microalgae Biochemical Hydrogen,
Biomass Methane
Direct
Power Generation
Combustion

Fig. 4. Routes of conversion of biomass to biorenewable chemicals. Arrows in green, red and blue shows chemicals obtained from 1st , 2nd and 3rd generation feedstock. (For
interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

Biomass

Physical and Chemical Pretreatment procedure

Glucose
OH OH O

O CH2 OH OH OH
Fermentation Products OH
OH HO
HO
(a) O O (k) O
O
HO
OH H2N NH2

O
(b) OH (j)
HO OH

NH2 HO OH
(c) H2N
O (g) H3C (i) O
(e)
OH O OH OH OH
HO HO
OH
HO (h)
(d) O
OH OH O
(f)
Fig. 5. Renewable platform chemicals derived from biomass via microbial fermentation of glucose.

larger quantity of oil per unit of land. The production of biorenewable other microbes can also be promoted on a large scale as this eliminates
chemicals from third generation feedstock by means of a variety of the need of any external source of carbon supply [59].
techniques on the other hand has not yet been investigated as The initial step of any commercial process involving the usage of
thoroughly as the previous two generations [23]. Fig. 6 shows the algae feedstock will include the production of large amount of algal
major chemicals, which have been produced on a lab scale from algal biomass. The process of production of algal biomass from micro-
biomass. The usage of algal biomass as a substrate for the growth of algae varies according to the biomass type and downstream
S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520 513

Table 5
Microbial production of building block chemicals from glucose monomers and its current net annual production in market. Serial numbers (a) to (k) correspond to the
molecular structure shown in Fig. 5.

Serial no. Corresponding chemical Commercial annual production (metric tons) Microbial production

Organism Yield (g/g) Titer (g/L) Productivity (g/L/h) Reference

(a) Itaconic acid 80,000 [131] Aspergillus Terreus 0.51 82.3 0.57 [132]
Escherichia coli 0.5 4.16 0.057 [133]
Candida sp. 0.35 – – [134]
Ustilagomaydis 0.85 68.36 0.57 [135]
(b) Malic acid 200,000 [136] Escherichia coli 0.56 9.25 0.74 [137]
Saccharomyces cerevisiae 0.31 59 1.23 [138]
Aspergillus flavus 0.94 113 0.59 [139]
(c) Isoprene 800,000 [140,141] Escherichia coli 0.11 60 2 [142]
(d) Succinic acid 30,000 [143] Escherichia coli 1 71.6 0.75 [144]
Corynebacterium glutamicum 0.90 146 3.20 [145]
Anaerobiosprillum 0.88 83 10.4 [146]
succiniciproducens
(e) Putrescine 10,000 [147] Escherichia coli 0.168 24.2 0.75 [147]
(f) Glucaric acid 42,000 [148] Escherichia coli 0.153 1.13 0.016 [149]
(g) 1,3-PDO 45,000 [150] Klebsiella pneumoniae – – – [151]
Clostridium butyricum – – – [152]
(h) 1,4-BDO 1,380,000 [153] Escherichia coli – 18 – [154]
(i) Lactic acid 450,000 [136,155] Lactobacillus casei 0.44 44 1.69 [156]
Rhizopus oryzae 0.88 83 2.58 [157]
(j) Cadaverine 1,600,000 [158] Escherichia coli 0.131 9.61 0.32 [158]
(k) Fumaric acid 90,000 [159] Rhizopus oryzae 0.53 37.2 1.03 [160]
Rhizopus oryzae 0.82 92 4.25 [161]
Rhizopus arrhizus 0.33 38 0.46 [162]
Rhizopus oryzae 0.75 75.5 3.78 [163]

O OH OH

HO
HO OH
OH OH O
OH Mannuronic acid
Glycerol Isoprene

O
O
H2N OH O
Algal Biomass
HO
O
5-Aminolevulinic acid 5-(Hydroxymethyl)-2-furaldehyd e
O
CH2
O OH OH
HO HO OH
OH
O H
Propanediol
Levulinic acid OH OH O
L-guluronic acid
Fig. 6. Major chemicals produced from algal biomass.

processing requirement. The harvesting of biomass generally com- A major role in making the biological production of renewable
prises of using a combination of harvesting and dewatering opera- chemicals feasible has been played by several emerging bio-
tions like: sedimentation in gravity, centrifugation, flotation and catalysis tools [61]. Case studies published by OECD show how
filtration. Biomass harvestation is followed by drying. The major the cost of processes has been decreased by a margin of 9–90% by
steps involved in the drying of harvested biomass include spray the mere implementation of various biocatalytic and enzyme
drying, drum drying, freeze drying and sun drying. The presence of technologies [62]. Recombinant DNA is one of the most popular
high quantity of water in algal biomass makes sun drying hugely technologies, which aids the production of the desired enzymes in
inefficient and spray drying remains unfavorable at times due to its a high quantity. Enzymes required for the conversion of a parti-
high cost [60]. The fractionation of the biomass generally generates cular feed can either be produced extracellular or intracellular by a
the desired product along with a host of by-products at times. suitable genetically modified organism. The cake residue produced
514 S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520

Fig. 7. Classification of chemical technologies [13].

after the extraction of oil from oil seeds has been a popular of oil compared to full pressing where the aim is to extract maximum
platform for the production of these enzymes. Though oil seeds amount of oil possible [13]. Transesterification of the extracted oils
like palm, sunflower, rapeseed and canola have mostly been used (triglycerides) using either heterogeneous or homogenous catalysis
for the production of biofuels, several value added chemicals and has been the most effective method for the production of biofuels and
enzymes can also be produced from the cake residue [63–65]. biorenewable chemicals from oil seeds. Extracted oils are generally
made to react chemically with alcohols (normally methanol and
ethanol) in the presence of acid [66] or base catalyst [67,68] yielding
3.2. Chemical technologies
a mixture of methyl esters and value added products like glycerol.
The technology for conversion of edible oil seeds (sunflower,
Chemical technologies for biomass conversion mainly comprise
rapeseed, palm and soybean) is well established, whereas the
of physical, thermochemical and chemical conversion processes as
conversion of non-edible and waste oils has faced multiple road-
shown in Fig. 7. Most of the chemical and thermochemical
blocks. The high fatty acid concentration in these oils has rendered
conversion techniques have been used for the pretreatment and
the conventional transesterification process involving alkaline
processing of lignocelluloses [13], though at times the first gen-
catalysts not feasible. Two-step transesterification processes with
eration feedstock like corn, sugarcane and edible oil seeds have
efficient conversion rates of up to 90% have been concluded to be
taken the aid of almost all the available chemical technologies for
the best possible method for the conversion of non-edible and
their respective efficient conversion to valuable end products.
waste oils [69]. The free fatty acid content of oil is first reduced by
an acid-catalyzed esterification process followed by the use of an
3.2.1. Physical conversion alkaline catalyst for the conversion of oil and methanol to
Mechanical extraction plays a major role in the recovery of crude the desired products. Main disadvantage of this process lies in
oil from oil seeds. A screw press is often used for either pre-pressing or the higher production cost of end products as compared to the
full pressing the oil seeds. Pre-pressing results in the partial recovery conventional single step transesterification process. The cake
S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520 515

residue left after the pressing of oil seeds can be converted to thermochemical conversions. Initial processing of feedstock involves
several valuable biorenewable chemicals using a string of thermo- the selective transformation into sugar monomers, a step that is
chemical and chemical conversion processes. complicated and expensive for lignocelluloses. Though the isolated
sugar monomers can be treated at relatively mild conditions by a
variety of other chemical conversion methods, size reduction pre-
3.2.2. Thermochemical conversion
treatment procedures make hydrolysis more effective by increasing
Thermochemical techniques mostly involve the processing of
the extent and rate of reaction [13]. For this reason hydrolysis is
lignocellulosic biomass at high temperature and/or pressure. The
considered suitable only for the processing of lignocelluloses where
thermal degradation of the biomass yields intermediates which
higher selectivity may be achieved [81]. Acid hydrolysis is often
can be further upgraded into value added products with the help
preferred over base hydrolysis as it reduces the number of side
of numerous other techniques like pyrolysis or gasification. Overall
reactions and thus gives higher yield of the required products [82].
thermochemical conversion mainly comprises of combustion,
Dehydration of carbohydrates and carbohydrate derived mole-
gasification, pyrolysis and liquefaction.
cules can be used for the production of numerous platform furan
Direct combustion simply involves the burning of the concerned
compounds [83] using a variety of solvents and catalysts, which in
biomass in the presence of air resulting in the conversion of
turn can be used for the production of valuable end products such
chemical energy to different forms of useful energy. Direct combus-
as biopolymers and industrial solvents [84].The dehydration of
tion of biomass is generally considered feasible only if it contains
glycerol resulting in the production of valuable biorenewable
less than 50% of moisture. Even though the sulfate emissions are
chemicals was initially reported as early as 1987 by Ramayya
less, direct combustion is not favored because of the requirement of
et al. [85] Since then, the production of acrolein and acetol by
several pretreatment procedures like drying, chopping which in
glycerol dehydration using a string of acidic catalysts has been
turn results in greater financial expenditures [70]. Gasification, on
studied at length [86,87]. Dumesic and co-workers have worked
the contrary, involves the partial combustion of the biomass in air,
extensively on the production of liquid alkanes ranging from C7 to
oxygen or steam to produce mixtures of syngas and/or producer gas
C15 with the aid of dehydration of carbohydrate feedstock [88,89].
depending on the relative concentration of the products. While
It was observed to be difficult to get the desired selectivity of a
producer gas can be used only as a fuel, syngas has the potential to
product via dehydration. In addition, cost effective production of
be upgraded to multiple biorenewable chemicals using Fisher–
several of these biorenewable chemicals remains major obstacle in
Tropsch synthesis [71]. Gasification has the ability to treat a variety
the commercialization of these chemicals via dehydration [13].
of biomass including a wide range of lignocelluloses, though the
Isomerization of carbohydrates in the presence of acidic or basic
downstream processing might have to be modified taking into
catalysts leading to transformation of aldohexoses to ketohexoses via
consideration the amount of water and impurities present in the
enolate intermediates is generally carried out at mild temperatures
gaseous product. The three major types of gasifiers include the
ranging from 310 K to 350 K [90,91]. Glucose isomerization rates are
traditional fixed and fluidized bed along with the more recent
governed by the amount of glucose present in the open chain form.
entrained suspension gasifier [72]. Fixed bed gasifiers are generally
The reaction temperature and solvent used play a major role in
operated at a temperature of 1000 1C. The fluidized bed gasifiers
determining the percentage of glucose present in open chain form.
can be operated at a uniform temperature distribution throughout
Aprotic solvents like DMSO and temperatures as high as 350 K have
the gasification zone. The entrained suspension gasifiers have the
been effective in maintaining a high isomerization rate [92–94].
advantage of being effective in the processing of a wide range of
Solvent extraction involves the selective elimination of the
feedstock, though pretreatment requires effective size reduction
desired species by allowing it to dissolve in the solvent used and
techniques of the selected feedstock [72].
successively recovering the dissolved substance from the solvent.
Thermal decomposition of the organic biomass in the absence
Similar to isomerization reactions, an important parameter governing
of air/oxygen at a temperature ranging from 623 to 1073 1C
solvent extraction techniques is the process temperature [95–97].
resulting in the production of an array of solid, liquid oil and
Supercritical fluid extraction involves the usage of fluids at tempera-
gaseous products is termed as pyrolysis [70]. Conventional slow
ture and pressure above its vapor liquid critical point. Even though
irreversible pyrolysis produces solid coke or charcoal. Catalytic fast
supercritical fluid extraction is mostly performed at higher pressures
pyrolysis of especially high cellulose containing feedstock on the
as compared to just solvent extraction, it has been used alongside
other hand can lead to the production of a mixture of aromatic and
solvent extraction for the production of several natural products [98]
aliphatic compounds in the form of a bio-oil [73,74]. Several
such as acids [112], lipids [99] and polymers [100]. The production of
varieties of both first and second generation biomasses have been
numerous biorenewable chemicals derived from biomass with
subjected to pyrolysis including agricultural residues [75], switch
enhanced supercritical fluid extraction efficiency and speed has been
grass [76], corn stalks [77], rape seed [78] and sugarcane bagasse
reported by Demirbas [101]. Water has also been found to be an
[79]. Overall, pyrolysis is an effective inexpensive option which
efficient supercritical fluid medium with the potential of breaking
aids in the total utilization of the biomass due to the absence of
down lignocelluloses into sugar monomers which aids in the
requirement of any extensive pretreatment procedure.
production of biorenewable chemicals from biomass [102,103].
Hydrogenation reactions are carried out at moderate temperature
3.2.3. Chemical conversion and pressure of 370–420 K and 10–30 bar respectively. It is used to
Most of the chemical conversions are carried out at milder generally saturate CQC bond in the presence of metal catalysts such
temperature and pressure conditions as compared to the thermo- as Pd, Pt or Ni [104]. The solvent and catalyst used along with the
chemical conversions. The primary chemical conversion processes are partial pressure of hydrogen play a decisive role in selectivity of
hydrolysis, dehydration, isomerization, solvent extraction, supercriti- hydrogenation. Few studies have focused particularly on selective
cal fluid extraction, hydrogenation, hydrogenolysis and oxidiation as hydrogenation for the production of multiple value-added chemicals.
shown in Fig. 7 [80]. Hydrolysis comprises of the cleaving of glycosidic Perhaps, one of the most complete studies is that by Blaser et al.
bonds in polysaccharides at a temperature range of 370–570 K in the [105] In this work, the authors have studied multiple topics including
presence of an acid or base catalyst to form simpler sugar monomers chemo-, diasterio- and enantioselective hydrogenation. Hydrogeno-
such as glucose, fructose, xylose and at times partially hydrolyzed lysis has also been studied extensively and has been shortlisted
dimers, trimers and several other oligomers. Generally hydrolysis of to be one of the key concepts to be applied in upcoming biorefineries
biomass is more complicated and costly as compared to [106,107]. Hydrogenolysis generally involves the cleaving of
516 S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520

carbon–carbon bond or carbon–heteroatom (usually oxygen in this alkanes [117,118], organic acids [119,120] and liquid alkenes [121].
case) by the action of hydrogen at a temperature and pressure range Sucinnic acid has been a popular platform biorenewable chemical,
of 400–500 K and 14–300 bar in the presence of metal catalysts which has successfully been produced using an integration of
under basic conditions [108,109]. Hydrogenolysis has been most biological and chemical techniques. 2-Pyrones such as triacetic acid
popularly used for the production of propylene glycol [110], 1 2- lactone (TAL) are other such potential platform molecules, which can
propanediol [126], 1 3-propanediol [111,112] from glycerol. be obtained from polyketide biosynthetic routes and have been
Compared to hydrogenolysis, selective oxidation reactions are recently shown to produce useful chemicals and fuels via catalytic
generally carried out at a lower range of temperature (330–420 K) upgrading [122]. Due to their unique structural features such as the
and oxygen pressure (2–10 bar). The possibility of forming a wide degree of unsaturation, position of the double bond, keto-ester
range of chemicals with specific functionality by oxidizing the initial functionality and the nature of substituents on the ring, a variety of
reactant using a string of metal, metal oxide or metal derivate catalytic transformations can be performed to obtain a desired
catalysts poses the challenge of optimizing the reaction conditions product with high yield and selectivity [122].
(maintaining specific temperature and pH along with the usage of a Myriant (Quincy, USA) and Bioamber (Plymouth, USA) are two such
definite solvent and catalyst) in a way that only the preferred companies which are involved in the production of biosuccinic acid and
reaction pathway is followed while minimizing the undesired by- several other commercially important chemicals derived from succinic
products [113,114]. The production of a string of biorenewable acid which has widespread applications in the field of detergents,
chemicals including formic, lactic and oxalic acid has been sug- cosmetics and lubricants (Table 6). Because such integrated processes
gested by selective oxidation from glycerol [115]. Glycerol is a major are still at an initial stage of development compared to the chemical or
platform chemical which has been produced to the tune of over biological process, numerous challenges remain as obstacles.
1995.5 kilotons (2011) and is expected to attain market revenue of Few studies have focused on the challenges faced by catalytic
$2.1bn by 2018 at a compounded annual growth rate of 7.7% [116]. conversion of biologically derived chemicals. Fermentation of bio-
This huge demand of glycerol is mainly because of its versatile mass or derived aqueous sugars produces biogenic impurities such
nature, which aids in the production of numerous chemicals, thus as protein (cell mass) fragments, residual nutrients from fermenta-
acting as an ideal platform molecule and catering to the needs of tion, and byproducts, which tend to interfere in catalytic processing,
pharmaceutical, personal care, food and beverage industries. leading to catalyst deactivation and reduced stability. Therefore, it is
essential to develop an efficient method for product purification,
3.3. Integration of biological and chemical technologies which may lead to better catalytic processing. Attempts in the past
have been made to separate the acid molecule, which are produced
The integration of biological and chemical catalysis for producing from fermentation media such as lactic acid by electrodialysis. One
biorenewable chemicals has become a popular trend in recent days such process has been successfully implemented at the industrial
as it overcomes many shortfalls of either a purely chemical or a scale by Eurodia Industrie (Rue Saint Martin, Pertuis, France).
purely biological approach. Catalytic conversion of biomass by means Dumesic and co-workers have reviewed the major dual challenge
of dehydration has been the most predominant chemical technique of maintaining catalyst stability and impact of impurities present in
for the production of value added chemicals. Generally the basic idea feedstock in a comprehensive manner [3]. Impurities in the feed-
followed for the production of several value added chemicals from stock may either be present due to various biogenic molecules
biomass is to selectively reduce the oxygen content from highly present in the biomass by default or may also be produced during
functionalized substrates and to produce variable carbon number fermentation (Table 7). The loss in catalyst activity due to the
molecules while selectively retaining the desired product function- presence of various impurities specially amino acids and proteins
ality. Unlike dehydration processes, bio-catalysis makes the produc- was reported by Miller et al. [123] Similar to the process of either
tion of variable carbon number molecules with the desired high decreasing the amount of impurities or reducing the effect of
selectively. Chemical catalysis is further used for upgrading such impurities on chemical catalysis, the challenge of producing stable
biological derived platform chemicals into valuable products like and regenerable catalysts has not been studied in an extensive

Table 6
Companies, which have used an integration of biological and chemical techniques to produce biorenewable chemicals.

Company Strategy used End products

Amyris, Conversion of sugar feedstock into hydrocarbon fuels and chemicals using Cosmetics-squalane, flavors and fragrances—firmenich, IFF and givaudan,
California, genetically modified yeast and further upgrading by catalytic processing polymers and plastic additives—isoprene, home and personal care,
USA lubricants, fuels.
Gevo, Colorado, Production of isobutanol by using an integrated strategey. Utilizes cellulosic Isobutanol and butenes.
USA feedstocks, which include dedicated energy crops and residues from
forestry and agriculture. Biomass is converted into sugar by genetically
engineered yeast.
Myriant, Engineered microorganisms combined with catalytic upgrading to produce Biosuccinic acid and its derivatives, polyester polyols, detergents,
Massachu- a variety of chemicals such as organic acids, vitamins, amino acids and cosmetics, renewable fuels and chemicals such as bio-succinic acid and
setts, USA enzymes etc. chemicals. other commodity chemicals.
Zeachem, Integrated biochemical and thermochemical processing of biomass. Acetic Ethanol and acetic acids. The derivatives include acetic acid, ethyl acetate,
Colorado, acid is produced via the acetogenic fermentation process, which on ethylene, ethylene glycol, propionic acid, lactic acid, butanol, hexanol and
USA subsequent reduction in presence of hydrogen produces ethanol. Hydrogen hexane.
is obtained from the gasification of lignin residue.
Croda, East Vegetable oils and fats obtained from natural based raw material are Adhesives, coatings, paints, plastics, elastomers, foams composites,
Yorkshire, UK converted into fatty acids and glycerol which are further upgraded by graphic arts and inks.
catalytic processing.
Bioamber, Bio-based succinic acid is produced by fermenting sugars using genetically Succinic acid, adipic acid, succinate salts, succinic esters as lubricants and
Montreal, engineered yeast. A catalyst technology is emoloyed that can converts bio- plastisizers, polybutylene succinate, polyurethanes etc.
Canada based succinic acid into other commodity chemicals. Bio-based adipic acid is
also produced from the fermentation by genetically engineered yeast.
S.K. Bardhan et al. / Renewable and Sustainable Energy Reviews 51 (2015) 506–520 517

Table 7
Challenges faced by the chemical conversion of biological molecules derived from biomass.

Challenges faced Adverse impact on the process Possible remedy

Impurities present in biomass Various aromatic compounds formed during Identification and minimization of production of such compounds which
feedstock pretreatment like phenols have adverse effects on have inhibitory affects along with the development of genetically
microbial systems [164]. modified impurities tolerant microbes [164].
Impurities produced during Presence of biogenic compounds produced during Yet to be studied in detail.
fermentation fermentation adversely effects catalyst activity
[123,165].
Stability and regenerability of the Enhanced chances of sintering and leaching. High loading of active metal, co-precipitation methods [166], inducing
catalyst under high temperature metal support interactions [167,168], addition of stabilizing agents [169],
liquid reaction conditions coating the support or catalyst [170,171], silica sol-gel and encapsulation
techniques [172].
Design of highly selective active sites Inefficient conversion of biologically derived Atomic level control of the catalyst structure can be achieved using
platform molecules. techniques like ALD [173], selection of solvent [124].

manner till date. In a bid to avoid deactivation of catalysts, the Acknowledgment


active sites responsible for leaching or sintering can be protected by
atomic layer deposition (ALD). ALD has been instrumental in the Authors acknowledge IIT Delhi (Grant number MI01060) for the
manipulation of the catalyst structure. The manipulation of the financial support as a startup grant.
catalyst structure along with the choice of solvent used may play a
pivotal role in the efficient conversion of biologically derived
molecules [124].
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