Cylinder Manufacturing Catalogue

8 9 4 3 5 15 6
5 R 16
45°
A TYPICAL CHAMFER B
43
Cylinder Catalogue
M12 x 1.75P
O 16.05
16.00
200
11 10 12
HALLITE SEAL KIT - BG-W1369/70
15 4 SCREW - SET BUMAX 88 M4 x 16Lg "BUMAX 8

14 1 SCREW - GRUB STAINLESS STEEL, 316 M6 x 12Lg
12 1 ROD WIPER - (TYPE 520) HALLITE 8880210
11 1 ROD SEAL - (TYPE DS130 HALLITE) NITRILE DS130-012019
10 2 RING - BACK UP - (ROD SEAL) NYLON 3/4" x 1/2" x 0.083"
VENT DRILLING 9 2 SEAL - BACK UP PTFE BU 021

8 1 O RING NITRILE 90 DURO BS 021
DETAIL A 7 1 SEAL - PISTON (TYPE 54) HALLITE PR1000RG
SEAL DEPRESSURIZATION
6 1 END - ROD STAINLESS STEEL, 316 W1369-6
5 1 RETAINER - SEAL STAINLESS STEEL, 316 W1369-5
4 1 BUSH - GLAND BRONZE - AS1565 C83600A W1369-4
3 1 GLAND STAINLESS STEEL, 316 W1369-3
2 1 ROD - PISTON STAINLESS STEEL, SAF 2205 W1369-2
1 1 BARREL WELDMENT W1369-1
IT No. QTY DESCRIPTION MATERIAL PART/DRG No.
TOLERANCE (UNO)
.XX ± 0.1
THIS DRAWING IS THE PROPERTY OF BERENDSEN FLUID POWER
AND IS SUPPLIED ON THE UNDERSTANDING THAT IT IS NOT TO BE USED,
CUSTOMER: BENTHIC GEOTECH
Quality System
.X ± 0.2 COPIED OR COMMUNICATED TO ANY PERSON WITHOUT THE WRITTEN
PERMISSION OF THE PROPRIETERS.
JAW CYLINDER
C DMS 9/11/10 BJ CHG ROD END PORT & ROD MATERIAL
X. ± 0.5
XX. ± 1.0
25.4mm [1"] BORE x 12.7mm [1/2"] ROD x 40mm STROKE
DIMENSIONS IN
B DMS 5/08/09 BJ ADD CHAMFER TO ROD END (IT 6) XXX. ± 2.0 MILLIMETRES UNO. 10-18 Carbine Close, GENERAL ARRANGEMENT Qualit
Endorse
A DMS 5/08/08 BJ MODIFY TO AS BUILT

XXXX. ± 3.0
.X° ± 0.1°
DO NOT SCALE. WALLSEND NSW 2287
Tel (02) 4955 0660 Fax (02) 4955 5580
DRAWN D.SHOTTON DATE 8/08/2008 JOB No. DRG No. W1369-0 Compan
ISO900
DRAWN TO AS1100.
REV BY DATE APP DESCRIPTION X.° ± 0.5° CHECKED M/F SCALE NTS APPRVD - REVISION B A1 Lic175
5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
23 13 70 3.5 19 5 45
9.5
17.00
16.50
9.5
13 14 10 26
LOCTITE IN PLACE
45°
www.berendsen.com.au
Table of Contents
Page No.
About Berendsen Fluid Power & Our Products....................................... 1
About Our Cylinders............................................................................... 2
Medium Duty Roundline Cylinders......................................................... 3
Heavy Duty Roundline Cylinders............................................................. 5
AM1 Mill Cylinders............................................................................... 12
Custom Design Cylinders...................................................................... 19
Telescopic Cylinders.............................................................................. 23
Technical Information........................................................................... 25
About Berendsen Fluid Power Newcastle and Our Products
Berendsen Fluid Power is Australia’s largest locally owned hydraulic company, consisting of 9 branches
nationally.
Our Newcastle branch located at 10-18 Carbine Close, Wallsend, specialises in the design, manufacture
and distribution of hydraulic and pneumatic cylinders for a wide range of applications. We are ISO
9001:2008 accredited and have a continual improvement process in place.
We have provided fluid power products, service and repair, system solutions and cylinder manufacture
to the mining, manufacturing, marine, construction and viticulture industries to name a few, both locally
and around Australia for over 25 years.
Our exposure to such a wide variety of industries has enabled us to develop highly regarded Roundline,
Mill Style, Two Stage Load Hold, Telescopic and Special Purpose Cylinders.
Features and Benefits of Berendsen Manufactured Cylinders:
 Australian made and owned

 Manufacturing cylinders since 1985
 Large cylinder range
 Continual research and development
 Branches Australia-wide providing local support
 Application engineering and re-engineering for optimum performance
 Compliance with ISO 9001:2008 standards
1
www.hydraulic-manufacturing.com.au
About Our Cylinder

All of our manufactured cylinders are designed with the aid of computer generated calculations and
drawings and are manufactured in our dedicated facility in Newcastle.
Medium Duty Roundline (MDR)
The MDR version offers a variety of cylinder bore sizes from 4” to 8” diameter and have a working pressure
of up to 210 Bar. Each cylinder size has the option of a standard or heavy duty rod and there is a variety of
common mounts available to suit most applications.
Heavy Duty Roundline (HDR)
The HDR cylinder bore sizes start from 40mm and go up to 200mm in our standard range with a 350
Bar peak pressure. Each HDR cylinder has the option of a standard or heavy duty rod and a number of
mounting options available.
AM1 Mill Cylinders
Our AM1 Series Mill Cylinder conforms to ISO 6022-1981 standards and are the first choice for a superiorly
engineered heavy duty hydraulic cylinder. This product has an extensive 13 bore sizes in the range starting
at 50mm up to 500mm which includes two non ISO sizes of 140mm and 180mm to supplement the range
and bridge the gap between standard ISO sizes.
Telescopic
Our telescopic cylinders are custom designed and manufactured to suit any application and to meet your
desired stroke and closed centre distance requirements.
Custom Design Cylinders
Berendsen Fluid Power custom designed and manufactured cylinders are available to suit any mobile and
industrial application and to meet your desired specifications.
2
Medium Duty Roundline Cylinders
Berendsen Fluid Power Roundline Cylinders are the first choice for a well engineered, medium duty
hydraulic cylinder for the diverse mobile and industrial applications. Designed with the aid of computer
generated calculations and drawings, the cylinders are manufactured in our dedicated manufacturing
facility in Newcastle.
Key Features:
• Bore sizes available 4”, 4.5”, 5”, 6”, 7” and 8” • A threaded gland facilitates assembly and
with two rod sizes available with each bore size. disassembly and is torqued to preset limits. It
• Customer specified stroke lengths available houses a medium duty rod wiper to protect
from 10 mm to 1300 mm. Longer strokes are against contaminant ingress. It also houses a
available, however, subject to individual design. single acting rod seal and provides an extended
• Cylinders designed to operate at 210 Bar bearing surface for longer life.
nominal and 250 Bar peak. Safety factor of 3:1 • The piston is tightened to a preset torque and
on yield at 210 Bar nominal pressure. scotch keyed for additional security. It houses
• Designed to provide a compact and economical a double acting piston seal with integral non
design. metallic wear rings to prevent metal to metal
• The cylinder barrel is manufactured from high contact.
strength grade SAE 1026 DOM tube. The bore • A range of rod end clevises is offered which
is precision honed and polished to a 0.4 micron includes spherical bearing options as well as male
finish. and female plain clevises.
• The cylinder end cap and rear mounting clevis • A wide range of Load Holding valve options are
are welded to the Australian Standard AS4041 available including externally mounted block or
“Pressure Pipe Welding Code”. This ensures the option of having cartridge valves built into the
full adherence to qualified procedures and post endcap to reduce the possibility of damage. No
weld ultrasonic examination. increase to cylinder closed length (ie. ‘x + stroke’
• The piston rods are machined from high dimension) with endcap built-in valve option.
strength carbon steel and hard chrome plates • Standard ports are BSPP with machined spot face
and ground to a 0.2 micron finish. for face sealed fittings.
Description Code Example

Series Used in all MDR Series MDR MDR - 6.0 - MP7 - 3.5 - 250 - FC - BSP/A - S
Bore Dia Specify in Inches
Cap Fixed Eye Male MP3
Mounting
Cap Fixed Spherical MP5
Type
Cap Fixed Female MP7
Rod Dia Specify Diameter in Inches
Specify in millimetres.
Stroke If stroke is over 1300 mm consult
Berendsen Fluid Power.
Swivel Clevis SC
Accessories Male Clevis MC
Rod Ends Female Clevis FC
(Omit if not required)
Port Type - BSPP BSP
Port Type - Other OTHER • Standard operating limits
Port
Options
Fluid: Hydraulic mineral oil
Port Position - 90 degress to Pin A
Viscosity: 2.8 to 380cST
Port Position - In Line with Pin B Oil Temperature: -30° to 90°
Viton Seals S1 Operating Speed: 300mm/sec. maximum
4140 Rod S2
• Non-standard cylinders
Dual Load Holding - Inbuilt S3 Any cylinder configurations outside of those detailed in this
Special
Dual Load Holding - External S4 catalogue are subject to individual design and quotation.
Features
Other S5
• Note*
Specify details or provide drawing
Specify any non-standard dimension at end of code.
(Omit if not required) Example: MDR-6.0-MP7-3.5-250-FC-BSP/A-S (CC=150mm)
3
Medium Duty Roundline Cylinders cont.
GA & Clevis Mount
B SPHERICAL
BORE ROD ØD ØE H+ X+
(BSPP C F G J K A/F CA CB CC CD CE CF CG CH CI CJ CK CL CM CN CO CP CQ CR CS CT
(in.) (in.)
Port)
(Max) (Thread) Stroke Stroke BEARING
1.75"
2.0 40 44
UNF
4.0 1/2 20 114.3 28 85 65 19 197 31.75 45 95 105 45 55 20 25 40 44 50 36 80 80 55 40 40 56 35 40 GE45DO-2RS
1.75"
2.25 40 52
UNF
1.75"
2.0 40 44
UNF
4.5 1/2 20 133.35 28 92 66 22 208 31.75 45 95 105 50 55 25 25 44 44 55 36 80 80 55 40 40 56 40 40 GE45DO-2RS
1.75"
2.25 40 52
UNF
2.0"
2.25 40 52
UNF
5.0 3/4 25 146.05 28 98 72 25 223 38.1 50 95 120 55 60 28 28 44 44 60 40 90 95 55 44 44 60 44 44 GE50DO-2RS
2.0"
2.5 40 56
UNF
2.5"
3.0 50 68
UNF
6.0 1 25 171.45 30 112 92 33 267 50.8 60 130 140 66 75 32 32 65 65 65 48 100 105 80 58 58 72 58 58 GE60DO-2RS
2.5"
3.5 50 80
UNF
3"
3.5 60 80
UNF
7.0 1 1/4 25 203.2 34 132 98 33 297 60 70 155 165 80 90 35 35 70 70 70 54 115 120 95 65 65 88 65 65 GE70DO-2RS
3"
4.0 60 90
UNF
3.25"
4.0 70 90
UNF
8.0 1 1/4 25 228.6 34 148 114 37 333 70 80 180 190 95 110 38 38 75 75 80 60 130 135 110 72 72 100 72 72 GE80DO-2RS
3.25"
4.5 70 104
UNF
       
   

 

  



 
 
 
 



 

MP7 MOUNT FC MOUNT






 


 

MP3 MOUNT MC MOUNT


 
 


 
SC MOUNT


MP5 MOUNT


 
 
TOLERANCE (UNO)
.XX ± 0.1
AND IS SUPPLIED ON THE UNDERSTANDING THAT IT IS NOT TO BE USED, 
Quality System


X. ± 0.5
XX. ± 1.0


DIMENSIONS IN Quality
XXX. ± 2.0 MILLIMETRES UNO. Endorsed
10-18 Carbine Close,
0 DS 6/02/12 FIRST ISSUE FOR APPROVAL.
XXXX. ± 3.0
.X°± 0.1°
DO NOT SCALE. WALLSEND NSW 2287 DRAWN  DATE  JOB No. DRG No. Company
ISO9001
DRAWN TO AS1100.
 
Tel (02) 4955 0660 Fax (02) 4955 5580
REV BY DATE APP DESCRIPTION X.°± 0.5° CHECKED SCALE  APPRVD REVISION A2 Lic1759
       
4
Heavy Duty Roundline Cylinders
Berendsen Fluid Power Roundline Cylinders are the first choice for a well engineered, heavy duty
hydraulic cylinder for the diverse mobile and industrial applications. Designed with the aid of computer
generated calculations and drawings, the cylinders are manufactured in our dedicated manufacturing
facility in Newcastle.
Key Features:
• Designed to ISO 6020/1-1981 international • The piston rods are machined from high strength
Standards for mounting dimensions. Maintained carbon steel and hard chrome plates and ground
all critical mounting dimensions to provide to a 0.2 micron finish.
commonality between cylinders. However, • A threaded gland facilitates assembly and
the standard range featured in this catalogue disassembly and is torqued to preset limits.
are shorter in overall length than the standard It houses a heavy duty rod wiper to protect
in order to have a more compact and economical against contaminant ingress. It also houses
design. Please note that we are able to offer a a single acting rod seal and provides an extended
cylinder fully conforming to the standard upon bearing surface for longer life.
request. • The piston is tightened to a preset torque and
• The cylinders are designed to operate at 250 scotch keyed for additional security. It houses
Bar nominal, 350 Bar peak pressures with the a double acting piston seal with integral non
exception of MF1 and MF2 mounts. Please metallic wear rings to prevent metal to metal
refer to the pressure limitation table for these contact.
latter two mounts. • All cylinders are available upon request
• The cylinder barrel is manufactured from high with progressive, fixed cushioning at either end
strength grade SAE 1026 DOM tube. The bore complete with fast return check valves.
is precision honed and polished to a 0.4 micron • A full range of rod end clevises is offered which
finish. includes spherical bearing options as well as male
• The cylinder end cap and mounting Trunnion and female plain clevises.
or clevis are welded to the Australian Standard • Standard ports are BSPP with machined spot
AS4041 “Pressure Pipe Welding Code” with full faces for face sealed fittings.
adherence to qualified procedures and post weld
ultrasonic examination.

Series Used in all HDR Series HDR HDR - 50 - MP3 - 36 - 250 - MC - S
Bore Dia Specify in millimetres
Head Rectangular Flange MF1
Cap Rectangular Flange MF2
Head Circular Flange MF3
Cap Circular Flange MF4
Cap Fixed Eye MP3
Mounting
Cap Fixed Spherical MP5
Type
Cap Fixed Female MP7
Head Trunnion MT1
Cap Trunnion MT2
Intermediate Trunnion MT4*
Foot Mount FM1 • Standard operating limits
Rod Specify Diameter (mm) Fluid: Hydraulic mineral oil
Specify in millimetres. If stroke is Viscosity: 2.8 to 380cST
Stroke over 20 times cylinder bore, consult Oil Temperature: -30° to 90°
Berendsen Fluid Power. Operating Speed: 50 mm/sec. maximum
Swivel Clevis SC
• Non-standard cylinders
Accessories Male Clevis MC Any cylinder configurations outside of those detailed in this
Rod Ends Female Clevis FC catalogue are subject to individual design and quotation.
• Note*
Specify with order or provide
Special S Specify any non-standard dimension at
drawing
Features end of code for MT4 Mount.
(Omit if not required) Example: HDR-50-MT4-36-250-MC-S (XV=600mm)
5
Heavy Duty Roundline Cylinders cont.
HDR Clevis Mount - MP3 / MP5 / MP7
PP
BORE MM KK ΦE P X ΦCD, EW,
A BSPP WV PA L M EA EB MM
mm ROD THREAD MAX (+str) (+str) ΦCX EX
PORT
22 M16 X 1.5 22
40 3/8 13 55 63.5 40 164 30 25 20 20 8 15 35
28 M20 X 1.5 28
28 M20 X 1.5 28
50 3/8 14 65 68.5 45 180 35 30 25 25 10 20 40
36 M27 X 2 36
36 M27 X 2 36
63 1/2 16 75 70 67 214 45 37 32 32 12 25 55
45 M33 X 2 45
45 M33 X 2 45
80 1/2 18 95 78 77 246 55 45 40 40 16 30 65
56 M42 X 2 56
56 M42 X 2 56
100 3/4 20 125 100 98 309 65 56 50 50 20 40 80
70 M48 X 2 63
70 M48 X 2 63
125 1 23 150 116 138 366 80 68 63 63 25 50 95
90 M64 X 3 85
90 M64 X 3 85
160 1 1/4 25 195 143 142 447 95 85 80 80 32 65 120
110 M80 X 3 95
110 M80 X 3 95
200 1 1/2 30 245 160.5 139.5 492 120 110 100 100 40 80 147
140 M100 X 3 112
6
HDR Trunion Mount - MT1 / MT4
PP XV
BORE mm KK ΦE P ZB ZA XJ
A BSPP WV PA ZC XG (+0.5 UL UD ΦTD U TL T
mm ROD THREAD MAX (+str) (+str) (+str) (+str)
PORT str)
22 M16 X 1.5 22
40 3/8 13 55 63.5 40 136 136 136 25.5 116.5 68.5 25 28 20 66 16 90
28 M20 X 1.5 28
28 M20 X 1.5 28
50 3/8 14 65 68.5 45 147 147 147 29 127.5 73.5 30 32 25 80 20 105
36 M27 X 2 36
36 M27 X 2 36
63 1/2 16 75 70 67 171 171 174 40 154 86.5 40 40 32 99 25 120
45 M33 X 2 45
45 M33 X 2 45
80 1/2 18 95 78 77 193 198 203 47 178 96.5 5 50 40 124 32 135
56 M42 X 2 56
56 M42 X 2 56
100 3/4 20 125 100 98 246 256 261 57.5 228 128 65 65 50 148 40 160
70 M48 X 2 63
70 M48 X 2 63
125 1 23 150 116 138 288 313 268 68 257 157 80 80 63 177 50 195
90 M64 X 3 85
90 M64 X 3 85
160 1 1/4 25 195 143 142 354 389 369 80 317 203 100 100 80 221 63 240
110 M80 X 3 95
110 M80 X 3 95
200 1 1/2 30 245 160.5 139.5 374 374 419 100 354 225 130 120 100 270 80 295
140 M100 X 3 112
7
HDR Rectangular Flange Mount - MF1 / MF2
PP ZP,
BORE MM KK WC, ΦE P ZB
A BSPP VD ΦB WV PA ZF F ΦFB FC UC TF R UF UR
mm ROD THREAD W MAX (+str) (+str)
PORT (+str)
22 M16 X 1.5 22
40 3/8 3 50 16 13 55 63.5 40 136 150 16 9 106 125 98 40.5 116 60
28 M20 X 1.5 28
28 M20 X 1.5 28
50 3/8 4 60 18 14 65 68.5 45 147 165 20 11 126 150 116.4 48.2 140 72
36 M27 X 2 36
36 M27 X 2 36
63 1/2 4 70 20 16 75 70 67 171 194 25 13.5 145 175 134 55.5 165 90
45 M33 X 2 45
45 M33 X 2 45
80 1/2 4 85 22 18 95 78 77 193 223 32 17.5 165 200 152.5 63.1 190 110
56 M42 X 2 56
56 M42 X 2 56
100 3/4 5 106 25 20 125 100 98 246 276 32 22 200 245 184.8 76.5 235 130
70 M48 X 2 63
70 M48 X 2 63
125 1 5 132 28 23 150 116 138 288 318 32 22 235 280 217.1 90.2 270 170
90 M64 X 3 85
90 M64 X 3 85
160 1 1/4 5 160 30 25 195 143 142 354 386 36 22 280 325 295 125 360 214
110 M80 X 3 95
110 M80 X 3 95
200 1 1/2 5 200 35 30 245 160.5 139.5 374 412 40 26 340 395 370 155 455 270
140 M100 X 3 112
8
HDR Circular Flange Mounted - MF3 / MF4
PP ZP,
BORE MM KK WC, ΦE P ZB
A BSPP VD ΦB WV PA ZF F ΦFB FC UC
mm ROD THREAD W MAX (+str) (+str)
PORT (+str)
22 M16 X 1.5 22
40 3/8 3 50 16 13 55 63.5 40 136 150 16 9 106 125
28 M20 X 1.5 28
28 M20 X 1.5 28
50 3/8 4 60 18 14 65 68.5 45 147 165 20 11 126 150
36 M27 X 2 36
36 M27 X 2 36
63 1/2 4 70 20 16 75 70 67 171 194 25 13.5 145 175
45 M33 X 2 45
45 M33 X 2 45
80 1/2 4 85 22 18 95 78 77 193 223 32 17.5 165 200
56 M42 X 2 56
56 M42 X 2 56
100 3/4 5 106 25 20 125 100 98 246 276 32 22 200 245
70 M48 X 2 63
70 M48 X 2 63
125 1 5 132 28 23 150 116 138 288 318 32 22 235 280
90 M64 X 3 85
90 M64 X 3 85
160 1 1/4 5 160 30 25 195 143 142 354 386 36 22 280 325
110 M80 X 3 95
110 M80 X 3 95
200 1 1/2 5 200 35 30 245 160.5 139.5 374 412 40 26 340 395
140 M100 X 3 112
9
HDR Foot Mount - FM1
PP
BORE MM KK WC, ΦE P ZB FF
A BSPP VD ΦB WV PA EE GG ΦNN LL MM HH JJ
mm ROD THREAD W MAX (+str) (+str) (+str)
PORT
22 M16 X 1.5 22
40 3/8 3 50 16 13 55 63.5 40 136 46 33 25 9 15 35 65 80
28 M20 X 1.5 28
28 M20 X 1.5 28
50 3/8 4 60 18 14 65 68.5 45 147 51 39 32 11 20 40 88 108
36 M27 X 2 36
36 M27 X 2 36
63 1/2 4 70 20 16 75 70 67 171 53 46 38 13.5 25 55 95 120
45 M33 X 2 45
45 M33 X 2 45
80 1/2 4 85 22 18 95 78 77 193 63 53 43 18 30 65 120 150
56 M42 X 2 56
56 M42 X 2 56
100 3/4 5 106 25 20 125 100 98 246 89 60 45 22 35 80 150 190
70 M48 X 2 63
70 M48 X 2 63
125 1 5 132 28 23 150 116 138 288 103 73 55 26 40 95 185 230
90 M64 X 3 85
90 M64 X 3 85
160 1 1/4 5 160 30 25 195 143 142 354 117 90 75 33 50 120 235 290
110 M80 X 3 95
110 M80 X 3 95
200 1 1/2 5 200 35 30 245 160.5 139.5 374 111.5 105 85 39 60 147 290 360
140 M100 X 3 112
10
HDR Rod Clevis Mount
BORE MM KK ΦC, EV,

A QQ L MS H XX UU
mm ROD THREAD EZ, EY
22 M16 X 1.5 22 52 3 23.5 17 20 27 36

40
28 M20 X 1.5 28 65 3 29 21 25 33 40
28 M20 X 1.5 28 65 3 29 21 25 33 40
50
36 M27 X 2 36 80 3 35 27 32 43 66
36 M27 X 2 36 80 3 35 27 32 43 66
63
45 M33 X 2 45 97 5 45.5 32 40 51 80
45 M33 X 2 45 97 5 45.5 32 40 51 80
80
56 M42 X 2 56 120 5 54 40 50 64 96
56 M42 X 2 56 120 5 54 40 50 64 96
100
70 M48 X 2 63 140 5 66 52 63 77 114
70 M48 X 2 63 140 5 66 52 63 77 114
125
90 M64 X 3 85 180 6 84 66 80 95 148
90 M64 X 3 85 180 6 84 66 80 95 148
160
110 M80 X 3 95 210 7 105 84 100 114 178
110 M80 X 3 95 210 7 105 84 100 114 178
200
140 M100 X 3 112 260 14 131 102 125 147 200
Specify in millimetres. If stroke is

over 20 times cylinder bore, consult
W, XV
XJ (+0.5 XV
XJ (+0.5 FF FF
EB
EA ZC ZC XG
EB ZA XG
ZA (+str) (+str)
str) UL UL ØTD
str) UD U TLU
UD ØTD TTL (+str)
T EE(+str)GG GG ØNN
EEØNN LL MM
LL HH
M
0 158 136
15 136
136 25.5
136 116.5
25.5 68.5
116.5 25
68.5 2825 20
28 6620 1666 90
16 4690 3346 2533 925 159 3515 65
3
5 2010 147
20 147
147 29
147 127.5
29 73.5
127.5 30
73.5 3230 25
32 8025 2080 105
20 51
105 3951 3239 11
32 2011 4020 88
4
2 2512 171
25 174
171 40
174 154
40 86.5
154 40
86.5 4040 32
40 9932 2599 120
25 53
120 4653 3846 13.5
38 25
13.5 5525 95
5
0 3016 198
30 203
198 47
203 178
47 96.5
178 50
96.5 5050 40
50 124
40 32
124 135
32 63
135 5363 4353 18
43 3018 6530 126
ØC
EV, EZ
EE GG40 ØNN
2011 256
0) 40 261 LL
261 MM
256 57.5 228 HH
57.5 128 JJ
128 QQ
228 65 6565 L65 148
50 MS50 H 160
40
148 40 XX
EY 160 UU
89 6089 4560 22
45 3522 8035 158
33 25 9 15 35 65 80 52 3 23.5 17 20 27 36
AM1 Mill Cylinders
Archer AM1 Series ISO mill type cylinders from Berendsen Fluid Power are the first choice for a well
engineered, heavy duty hydraulic cylinder for a variety of industrial applications. Designed with the aid of
computer by our Technical Services Group and manufactured in our custom built, cylinder manufacturing
facility.
Key Features:
• Manufactured to ISO 6022-1981 “Mounting • The piston rods are machined from high strength
Dimensions for 250 Bar Single Rod Cylinders” carbon alloy steel and hard chrome plated and
standards as specified by the Steel industry. ground to a micro-finish.
• Two additional non ISO standard bore sizes of • The gland arrangement incorporates a heavy
140 and 180mm have been added to supplement duty piston rod scraper to ISO 6195-1986
the range and bridge the gap between selected housing dimensions to prevent contamination
ISO sizes. We have also incorporated a non from entering the cylinder.
ISO standard foot mount option to maximize the • Cylinder bolts are high tensile grade 12.9
options available to the user. Unbrako socket head cap screws carefully
• The cylinder barrel is manufactured from high tightened to the required torque for maximum
strength ST52 cold drawn seamless steel tube strength and fatigue rating.
and hollow bar grade 750v. The bore is precision • We also offer a range of spherical bearing piston
honed and polished to a micro finish. rod eyes to ISO 6982-1982
• Both the gland and piston incorporate bronze • Standard ports are BSP Parallel up to 200 bore
impregnated Teflon wear rings to eliminate metal and SAE code 62nflange connections for up
to metal contact and provide maximum bearing to 500 bore. We are able to offer other port
durability and strength. configurations on request.
• Both the gland and pistons use the latest • All cylinders come standard with fully integrated,
technology in dynamic, self-adjusting seals, cartridge type cushion arrangements for smooth
all designed to fit into ISO 5597-1990 housing cylinder deceleration which also include an air
dimensions. bleed/pressure test point at each end.

Series Used in all AM1 Series AM1 AM1 - 250 - 1430 - MF3 - MC - S
Bore Specify in millimetres
Specify in millimetres. If stroke is
Stroke over 20 times cylinder bore, consult
Swivel Clevis MP5
Head Flange MF3
Mounting
Cap Flange MF4
Type
Trunnion MT4
Foot MFM
• Standard operating limits
Swivel Clevis SC
Fluid: Hydraulic mineral oil
Port Male Clevis MC Viscosity: 2.8 to 380cST
Options Female Clevis FC Oil Temperature: -30° to 90°
(Omit if not required) Operating Speed: 50 mm/sec. maximum
Special Specify with order or provide
S • Non-standard cylinders
Features drawing
Any cylinder configurations outside of those detailed in this
catalogue are subject to individual design and quotation.
12
AM1 Mill Cylinders cont.
AM1 Swivel Clevis - MP5
BORE MM KK P
A F PORTS ΦE Y WF VE XC LT L MS ΦCX EX H
mm ROD THREAD (+stk)
50 36 M27-2.OP 36 1/2" BSPP 108 95 125 47 29 305 61 3 35 32 32 27

63 45 M33-2.OP 45 3/4" BSPP 122 105 140 53 32 348 74 3 45.5 40 40 32
80 56 M42-2.OP 56 3/4" BSPP 142 122 152 60 36 395 91 5 54 50 50 40
100 70 M48-2.OP 63 1" BSPP 172 135 170 68 41 442 102 5 66 63 63 52
125 90 M64-3.OP 85 1" BSPP 215 165 190 76 45 520 125 6 84 80 80 66
140 100 M72-3.OP 90 1 1/4" BSPP 255 176 209 80 48 580 150 8.5 92.5 90 90 72
160 110 M80-3.OP 95 1 1/4" BSPP 270 185 235 85 50 617 152 7 105 100 100 84
180 125 M90-3.OP 105 1 1/4" BSPP 315 205 250 95 55 690 185 11.5 117.5 110 110 88
200 140 M100-3.OP 112 1 1/2" BSPP 330 225 270 101 61 756 211 14 131 125 125 102
250 180 M125-4.OP 125 1 1/2" SAE-62 412 255 330 113 71 903 255 15 163 160 160 130
320 220 M160-4.OP 160 2" SAE-62 500 295 380 136 88 1080 322 21 209 200 200 162
400 280 M200-4.OP 20 2" SAE-62 620 275 420 163 110 1075 310 27 290 250 250 192
500 360 M250-6.OP 250 2 1/2" SAE-62 750 335 480 195 135 1275 365 25 350 320 320 260
13
AM1 Trunnion Mount - MT4
BORE MM KK
A F PORTS ΦE Y P WF VE ZB XV ΦTD TM TL U V
mm ROD THREAD
50 36 M27-2.OP 36 1/2" BSPP 108 95 125 47 29 244 157 32 112 25 40 0.8

63 45 M33-2.OP 45 3/4" BSPP 122 105 140 53 32 274 175 40 125 32 50 1
80 56 M42-2.OP 56 3/4" BSPP 142 122 152 60 36 304 198 50 150 40 65 1
100 70 M48-2.OP 63 1" BSPP 172 135 170 68 41 340 220 63 180 50 80 1.2
125 90 M64-3.OP 85 1" BSPP 215 165 190 76 45 395 260 80 224 63 100 1.2
140 100 M72-3.OP 90 1 1/4" BSPP 255 176 209 80 48 430 285 90 265 70 110 1.5
160 110 M80-3.OP 95 1 1/4" BSPP 270 185 235 85 50 465 305 100 280 8 120 1.5
180 125 M90-3.OP 105 1 1/4" BSPP 315 205 250 95 55 505 330 110 320 90 140 1.5
200 140 M100-3.OP 112 1 1/2" BSPP 330 225 270 101 61 545 360 125 335 100 155 1.5
250 180 M125-4.OP 125 1 1/2" SAE-62 412 255 330 113 71 648 420 160 425 125 200 1.5
320 220 M160-4.OP 160 2" SAE-62 500 295 380 136 88 758 485 200 530 160 250 2
400 280 M200-4.OP 20 2" SAE-62 620 275 420 163 110 765 485 250 630 200 320 2
500 360 M250-6.OP 250 2 1/2" SAE-62 750 335 480 195 135 910 575 320 760 250 400 2
14
AM1 Cap Flange - MF4
BORE MM KK
A F PORTS ΦE Y P WF VE ZP ΦUC ΦBA X AA ΦFB DD°
mm ROD THREAD
50 36 M27-2.OP 36 1/2" BSPP 108 95 125 47 29 265 155 63 25 8 13.5 22.5

63 45 M33-2.OP 45 3/4" BSPP 122 105 140 53 32 298 175 75 28 8 13.5 22.5
80 56 M42-2.OP 56 3/4" BSPP 142 122 152 60 36 332 210 90 32 8 17.5 22.5
100 70 M48-2.OP 63 1" BSPP 172 135 170 68 41 371 250 110 36 8 22 22.5
125 90 M64-3.OP 85 1" BSPP 215 165 190 76 45 430 290 132 40 8 22 22.5
140 100 M72-3.OP 90 1 1/4" BSPP 255 176 209 80 48 465 340 145 43 8 26 22.5
160 110 M80-3.OP 95 1 1/4" BSPP 270 185 235 85 50 505 360 160 45 8 26 22.5
180 125 M90-3.OP 105 1 1/4" BSPP 315 205 250 95 55 550 420 185 50 8 33 22.5
200 140 M100-3.OP 112 1 1/2" BSPP 330 225 270 101 61 596 440 200 56 8 33 22.5
250 180 M125-4.OP 125 1 1/2" SAE-62 412 255 330 113 71 703 540 250 63 8 39 22.5
320 220 M160-4.OP 160 2" SAE-62 500 295 380 136 88 830 675 320 80 8 45 22.5
400 280 M200-4.OP 20 2" SAE-62 620 275 420 163 110 855 800 400 100 12 45 -
500 360 M250-6.OP 250 2 1/2" SAE-62 750 335 480 195 135 1025 950 500 125 12 52 -
15
AM1 Head Flange - MF3
BORE MM KK
A F PORTS ΦE Y P WF VE ZB VD ΦUC ΦBA AA ΦFB FC DD°
mm ROD THREAD
50 36 M27-2.OP 36 1/2" BSPP 108 95 125 47 29 244 4 155 63 8 13.5 132 22.5
63 45 M33-2.OP 45 3/4" BSPP 122 105 140 53 32 274 4 175 75 8 13.5 150 22.5
80 56 M42-2.OP 56 3/4" BSPP 142 122 152 60 36 304 4 210 90 8 17.5 180 22.5
100 70 M48-2.OP 63 1" BSPP 172 135 170 68 41 340 5 250 110 8 22 212 22.5
125 90 M64-3.OP 85 1" BSPP 215 165 190 76 45 395 5 290 132 8 22 250 22.5
140 100 M72-3.OP 90 1 1/4" BSPP 255 176 209 80 48 430 5 340 145 8 26 300 22.5
160 110 M80-3.OP 95 1 1/4" BSPP 270 185 235 85 50 465 5 360 160 8 26 315 22.5
180 125 M90-3.OP 105 1 1/4" BSPP 315 205 250 95 55 505 5 420 185 8 33 365 22.5
200 140 M100-3.OP 112 1 1/2" BSPP 330 225 270 101 61 545 5 440 200 8 33 385 22.5
250 180 M125-4.OP 125 1 1/2" SAE-62 412 255 330 113 71 648 8 540 250 8 39 475 22.5
320 220 M160-4.OP 160 2" SAE-62 500 295 380 136 88 758 8 675 320 8 45 600 22.5
400 280 M200-4.OP 20 2" SAE-62 620 275 420 163 110 765 10 800 400 12 45 720 -
500 360 M250-6.OP 250 2 1/2" SAE-62 750 335 480 195 135 910 10 950 500 12 52 840 -
16
AM1 Foot Mount - MFM
BORE MM KK
A F PORTS ΦE Y P WF VE ZB EE FF GG HH JJ MM LL ΦNN
mm ROD THREAD
50 36 M27-2.OP 36 1/2" BSPP 108 95 125 47 29 244 134 47 38 135 160 60 32 11

63 45 M33-2.OP 45 3/4" BSPP 122 105 140 53 32 274 151 47 43 155 185 68 37 13.5
80 56 M42-2.OP 56 3/4" BSPP 142 122 152 60 36 304 170 55 45 185 225 80 42 17.5
100 70 M48-2.OP 63 1" BSPP 172 135 170 68 41 340 192 55 55 220 265 95 52 22
125 90 M64-3.OP 85 1" BSPP 215 165 190 76 45 395 230 60 60 270 325 115 62 26
140 100 M72-3.OP 90 1 1/4" BSPP 255 176 209 80 48 430 255 52 75 325 390 135 77 30
160 110 M80-3.OP 95 1 1/4" BSPP 270 185 235 85 50 465 268 70 75 340 405 145 77 33
180 125 M90-3.OP 105 1 1/4" BSPP 315 205 250 95 55 505 288 85 85 390 465 165 87 40
200 140 M100-3.OP 112 1 1/2" BSPP 330 225 270 101 61 545 315 90 90 405 480 170 87 40
250 180 M125-4.OP 125 1 1/2" SAE-62 412 255 330 113 71 648 360 120 100 520 620 215 112 52
320 220 M160-4.OP 160 2" SAE-62 500 295 380 136 88 758 425 120 120 620 740 260 152 62
400 280 M200-4.OP 20 2" SAE-62 620 275 420 163 110 765 440 90 190 780 940 320 202 82
500 360 M250-6.OP 250 2 1/2" SAE-62 750 335 480 195 135 910 545 60 250 950 1150 385 252 102
17
DD˚
AM1 Rod Clevis Mount
BORE MM KK ΦC, EV,

A QQ L MS H XX UU
mm ROD THREAD EZ, EY
22 M16 X 1.5 22 52 3 23.5 17 20 27 36

40
28 M20 X 1.5 28 65 3 29 21 25 33 40
28 M20 X 1.5 28 65 3 29 21 25 33 40
50
36 M27 X 2 36 80 3 35 27 32 43 66
36 M27 X 2 36 80 3 35 27 32 43 66
63
45 M33 X 2 45 97 5 45.5 32 40 51 80
45 M33 X 2 45 97 5 45.5 32 40 51 80
80
56 M42 X 2 56 120 5 54 40 50 64 96
56 M42 X 2 56 120 5 54 40 50 64 96
100
70 M48 X 2 63 140 5 66 52 63 77 114
70 M48 X 2 63 140 5 66 52 63 77 114
120
90 M64 X 3 85 180 6 84 66 80 95 148
90 M64 X 3 85 180 6 84 66 80 95 148
160
110 M80 X 3 95 210 7 105 84 100 114 178
110 M80 X 3 95 210 7 105 84 100 114 178
200
140 M100 X 3 112 260 14 131 102 125 147 200
18
1 2 3 4 5 6 7
738 212
1039
33 84 478 121 55 42
A 43 560
10 57
Custom Design Cylinders EXTEND PORT

301 STROKE
RETRACT PORT
AIR BLEED AIR BLEED
(SLOT IN GRUB SCREW (SLOT IN GRUB SCREW
FOR AIR TO ESCAPE) FOR AIR TO ESCAPE)
0.8 0.8
Berendsen Fluid Power’s Custom Designed and Manufactured cylinders are the first choice for a well
engineered and manufactured cylinder for the diverse mobile and industrial applications. Designed with
B
the aid of computer generated calculations and drawings, the cylinders are manufactured in our dedicated
manufacturing facility in Newcastle.
283
Our custom cylinders are designed with reference to the application and the user’s specification. We are C
able to offer a cylinder fully conforming to the standard upon request. 1 2 3 4 5

M95 x 2
738
We have included some samples of our previous work for your reference.
1039
33 84 478 121
D Rc 1/2-14 A 43 Rc 1/2-14 560

NO PAINT THIS SURFACE
59 96
Example 1 EXTEND PORT
301 STROKE
LUBRICATED TORQUE 1000 Nm RETRACT PORT

AIR BLEED AIR BLEED15
8 9 10 11 12 (SLOT IN GRUB SCREW Rc 1/4-19
(SLOT IN GRUB SCREW
FOR AIR TO ESCAPE) FOR AIR TO ESCAPE)
0.8 0.8
ISSUED FOR MANUFACTURE APPROVAL
THIS DESIGN HAS BEEN PREPARED BASED ON
212 M12 x 1.75P 28 28 INFORMATION PROVIDED BY THE CUSTOMER.
E B THE CUSTOMER HAS REVIEWED THE DESIGN AND
420
ACCEPTS THAT THE DESIGN IS APPLICABLE FOR THE
O 31.5 APPLICATION AND FIT FOR PURPOSE.
175 175
28
A ISSUED BY :- D.SHOTTON
7 95 95 ISSUED TO :- B.JOHNSON DATE :- 25/8/09
28
BERENDSEN REFERENCE No. :- W1429-0 REV P3

APPROVED AS DRAWN :-
APPROVED WITH COMMENTS :-
NOT APPROVED RE-SUBMIT :-
TYPICAL PORT DETAIL SIGNATURE:- DATE:-
283
PRINT NAME:-
COMMENTS :-
F C
A 31 2 RING - WEAR
175
CYLINDER SPECIFICATIONS
30 1 RING - WEAR
CYLINDER PART # : ____
BORE : _______________ 180mm 29 1 RING - WEAR
ROD : ________________ 100mm
95
28 1 SEAL - PISTON
STROKE : _____________ 301mm
MOUNT : ______________ HEAD SQUARE FLANGE 27 1 SEAL - PISTON
G D Rc 1/2-14 Rc 1/2-14
PORTS : ______________ SQUARE FLANGE
O 214.90
214.78
26 1 SEAL - ROD
SEALS : _______________ RAMSEALS 59 96
420
CUSHIONS : ___________ NONE 25 1 WIPER - ROD

OPERATING FLUID : ____
ROD COATING : ________ HVOF - TUNGSTENCARBIDE 0.20mm THICK C 24 1 O RING
BORE CHROME : _______ 0.025mm LUBRICATED TORQUE 1000 Nm 23 2 RING - BACKUP
PAINT SPECIFICATION : _ BERENDSEN BLUE - ENAMEL
95
WORK PRESSURE : ____ 14 MPa 22 1 O RING Rc 1

TEST PRESSURE : _____ 28 MPa 21 2 O RING
M95 x 2 DESIGN PRESSURE : ___
175
20 3 RING - WEAR
M12 x 1.75P 28 28 19 1 SEAL - STEP RING B

H E
18 2 O RING
O 31.5 IT No. QTY DESCRIPTION

28
TOLERANCE (UNO) THIS DRA
D .XX ± 0.1
.X ± 0.2
AND IS SU
COPIED O
NT THIS SURFACE X. ± 0.5
PERMISSI
28
XX. ± 1.0
P3 DS 25/8/09 PH CHG ITEM QUANTITIES & PORT ORIENTATION. XXX. ± 2.0
78 x 45° TYP P2 DS 21/8/09 - CHG IT 12 LNGTH & QTY. ADD MAT'L IT 27& 28
XXXX. ± 3.0
.X° ± 0.1°
REFERENCE DRAWING DESCRIPTION DRAWING No. REV BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5°
TYPICAL PORT DETAIL

1 2 3 4 5 6 7
O 39
LUBRICATED TORQUE 1000 Nm
F
ACTURE APPROVAL 1 2 3 4 5 6 7 8 9
PREPARED BASED ON 10
D BY THE CUSTOMER.
IEWED THE DESIGN AND E
N IS APPLICABLE FOR THE 738 212
FIT FOR PURPOSE. 1039 CYLINDER SPECIFICATIONS
33 84 478 121 55 42
DATE :- 25/8/09 CYLINDER PART # : ____
BORE : _______________ 180mm 175
o. :- W1429-0 REV P3
A 43 560 ROD : ________________ 100mm
STROKE : _____________ 301mm 10 57
TS :- MOUNT : ______________ HEAD SQUARE FLANGE
:- G
301 STROKE PORTS : ______________ SQUARE FLANGE
DATE:- SEALS : _______________ RAMSEALS
EXTEND PORT
CUSHIONS : ___________ NONE
DETAIL A AIR BLEED AIR F OPERATING RETRACT
BLEED
PORT
FLUID : ____
ROD COATING : ________ HVOF - TUNGSTENCARBIDE 0.20mm THICK
(SLOT IN GRUB SCREW (SLOT IN GRUB SCREW
17 2 RING FOR
- BACKUP TO ESCAPE)
AIR RAMSEALS G170BU BORE CHROME : _______ 0.025mm
FOR AIR TO ESCAPE)
0.8 PAINT SPECIFICATION : _ BERENDSEN BLUE
0.8- ENAMEL
16 2 SCREW - GRUB PURCHASED ITEM M10 x 10Lg - GRADE 12.9 WORK PRESSURE : ____ 14 MPa
15 8 WASHER - SPRING PURCHASED ITEM M33 SPRING WASHER TEST PRESSURE : _____ 28 MPa
DESIGN PRESSURE : ___
31 2 RING - WEAR RAMSEALS
B BRM21524.52.5 14 8 NUT - HIGH TENSILE PURCHASED ITEM M33 x 2P (HIGH TENS.)
30 1 RING - WEAR RAMSEALS BSM09.7W2.5 (350Lg) 13 4 SCREW - SOCKET HEADCAP PURCHASED ITEM M33 x 2P x 240Lg (GRADE 12.9)
H
29 1 RING - WEAR RAMSEALS BSM09.7W2.5 (1200Lg) 12 4 SCREW - SOCKET HEADCAP PURCHASED ITEM M33 x 2P x 180Lg (GRADE 12.9)
28 1 SEAL - PISTON RAMSEALS DK108165180006 (TMB/NBR) 11 2 BALL - STEEL PURCHASED ITEM 1/4" STEEL BALL
27 1 SEAL - PISTON RAMSEALS DK125165180006 (TMB/NBR) 10 2 SCREW - GRUB UNBRAKO M10 x 16Lg - MODIFIED
G
26 1 SEAL - ROD RAMSEALS DS124100115006 (TMB/NBR) 9 1 NUT STEEL - AS1442 1045 W1429-9
25 1 WIPER - ROD RAMSEALS FWM100MH 8 2 BODY - BLEED VALVE STEEL - AS1443 M1020 W1429-8 P3 DS 25/8/09
O 214.90
214.78
P2 DS 21/8/09
24 1 O RING RAMSEALS G095N70 7 1 RETAINER - GLAND STEEL - AS3678 250 W1429-7
283
REFERENCE DRAWING DESCRIPTION DRAWING No. REV BY DATE APP DESCRIPTION REV BY DATE
23 2 RING - BACKUP RAMSEALS G125BU 6 1 GLAND HOLLOW BAR - 20MnV6 W1429-6 1 2 3 4 5

C
22 1 O RING RAMSEALS G125N70 5 1 HOUSING - GLAND STEEL - AS3678 250 W1429-5
21 2 O RING RAMSEALS G130N70 4 1 PISTON STEEL - AS1443 M1030 W1429-4
20 3 RING - WEAR RAMSEALS BRM105152.5 3 1 CAP - END STEEL - AS3678 250 W1429-3
M95 x 2
19 1 SEAL - STEP RING BUFFER RAMSEALS HBT100 2 1 ROD STEEL - AS1442 1045 W1429-2
H
18 2 O RING RAMSEALS G170N70 1 1 WELDMENT - BARREL SEE PART DRAWINGS W1429-1
T No. QTY DESCRIPTION MATERIAL/MANUFACTURER PART NUMBER IT No. QTY DESCRIPTION MATERIAL/MANUFACTURER PART NUMBER
TOLERANCE (UNO)
.XX ± 0.1
CUSTOMER: CS ENERGY
Quality System

HYDRAULIC CYLINDER - MILL TYPE CONSTRUCTION
X. ± 0.5
XX. ± 1.0
180mm BORE x 100mm ROD x 301mm STROKE
DIMENSIONS IN
N. XXX. ± 2.0 D UNO.
MILLIMETRES 10-18 Carbine Close, GENERAL ARRANGEMENT
Rc 1/2-14
Quality
Endorsed Rc 1/2-14
XXXX. ± 3.0
DO NOT SCALE. WALLSEND NSW 2287 DRAWN D.SHOTTON DATE 12/08/2009 JOB No. DRG No. W1429-0 Company
NO PAINT THIS SURFACE
.X° ± 0.1°
DRAWN TO AS1100. 59
Tel (02) 4955 0660 Fax (02) 4955 5580 ISO9001
96
X.° ± 0.5° CHECKED SCALE NTS APPRVD REVISION P3 A1 Lic1759
8 9 10 11 12 78 x 45° TYP
LUBRICATED TORQUE 1000 Nm

15
Rc 1/4-19
ISSUED FOR MANUFACTURE APPROVAL

THIS DESIGN HAS BEEN PREPARED BASED ON 10
M12 x 1.75P 28 28 INFORMATION PROVIDED BY THE CUSTOMER.
E THE CUSTOMER HAS REVIEWED THE DESIGN AND
ACCEPTS THAT THE DESIGN IS APPLICABLE FOR THE
O 31.5 APPLICATION AND FIT FOR PURPOSE.
28
ISSUED BY :- D.SHOTTON
ISSUED TO :- B.JOHNSON DATE :- 25/8/09
19
28

TYPICAL PORT DETAIL SIGNATURE:-
PRINT NAME:-
DATE:-
COMMENTS :-
CUSHION CHECK
AND BLEED POINT
CUSHION VALVE
O 50
3 4 5 6 7 8 www.hydraulic-manufacturing.com.au 9 10 11 12
2187
TYPICAL PORT DETAIL
LOCTITE IN PLACE C/BORE O45 x 1mm DEEP MAX
R 54
R 105 A
O 175
TAP 3/4"-14 BSPP
21 19 4
Custom Design Cylinders cont.
7 8 6 1
O 120
2 14 15 9 10 5 11 12 20 PITCH CIRCLE
CUSHION CHE
53 A CUSHION VALVE
AND BLEED PO
C
Example
1697 STROKE 2 130 19 120
O 50
2067
SECTION A-A
26 60° R 54 D O 175
60°
PITCH CIRCLE
25
O 120
43
24
39 53 A
23
77 54 1697 STROKE 130 19 120
B B
2067
SECTION A-A
E
4 5 6 7 8 9 10 11 12
NEEDLE LENGTH
26 60°
60°
25
75
22
30 2187
24
40
NOTE:- ALL SHCS TO BE GRADE 12.9 TYPICAL PORT DETAIL
NUTS TO BE HIGH TENSILE C/BORE O45 x 1mm DEEP MAX
ABEARING - SPHERICAL
31 F
33 32 50 R 105 TAP 3/4"-14 BSPP
23 17 1 ELGES GE 50 LO A
1 2 14
B 15 9 10 5 11 12 20
B
TION B-B
33 2 CUSHION NEEDLE 316 STAINLESS 050CUSHASS-ITEM C 16 2 CIRCLIP - INTERNAL ANDERTON D1300-0750-D
VIEW C 32 2 M8 NUT UNBRAKO M8 NUT 15 12 NUT - HIGH TENSILE PURCHASED ITEM M20 H/T NUT
TION THROUGH SECTION THROUGH CLEVIS CUSHION CHECK
ON VALVES 31 2 FLAT WASHER STEEL M8 FLAT WASHER 14 12 NUT - LOCK M20 PURCHASED ITEM ANDM20
BLEED POINT
LOCK NUT
TYPICAL EACH END CUSHION VALVE
30 2 THREAD SEAL PARKER 7500-5/16 13 12 SCREW - SOCKET HEADED CAP PURCHASED ITEM M20 x 130Lg - GRADE 12.9
29 2 NEEDLE CAP 50STAINLESS
O316 050CUSHASS-ITEM B 12 1 ROD WIPER - (TYPE 38) HALLITE 6618600
28 2 BACK UP RING HALLITE BU 010 11 1 ROD SEAL - (TYPE 621) HALLITE 4317610
NEEDLE LENGTH
27 2 O RING NITRILE 90 DURO BS 010 10 2 BACK UP RING TEFLON 106 x 3.5

G
26 2 COUPLING - TEST PURCHASED ITEM SKK 12-G1/4"-PC 9 2 O RING NITRILE (90 DURO) 106 x 3.5
27 B
75
25 2 CHECK CAP / TEST POINT 316 STAINLESS 050SRET-BLEED 8 1 O RING NITRILE (90 DURO) 41 x 3
28
30 24 2 COMPRESSION SPRING CENTURY SPRINGS S-3114 7 2 PISTON SEAL - (TYPE 606) HALLITE 4363900
22
40
NOTE:- ALL SHCS TO BE GRADE 12.9
23 2 STEEL BALL STEEL 12mm STEEL BALL 6 1 CUSHION BUSH AISI 4140 W1410-6
31
29 NUTS TO BE HIGH TENSILE
CYLINDER TO33CONFORM
32 TO:- SS-ENG-MSG-003 STANDARD 22
50 4 O RING NITRILE 90 DURO
R 54
BS 018 5 1 GLAND AS1442 K1045
175
W1410-5
17 1 O BEARING - SPHERICAL ELGES G
FOR HYDRAULIC CYLINDER MANUFACTURE. 21 2 PLUG AS PURCHASED VSTI R 3/4-ED 4 1 PISTON PITCH CIRCLE W1410-4
AS1443 CS1020
SECTION B-BDRAWINGS:- 153701/6

33 2 CUSHION NEEDLE 316 STAINLESS 050CUSHASS-ITEM C 16 2 CIRCLIP - INTERNAL ANDERTON D13
VIEW
20 C1
O 120
SPHERICAL ROD END ELGES GIHN-K 50 LO 3 1 END CAP WELDMENT SEE PART DRAWINGS W1410-3
BLUESCOPE REFERENCE 32 2 M8 NUT UNBRAKO M8 NUT 15 12 NUT - HIGH TENSILE PURCHASED ITEM M2
TYP SECTION THROUGH 153700/5 SECTION THROUGH
19 1 CLEVIS
SCREW - GRUB PURCHASED ITEM M6 x 10Lg - GRADE 12.9 2 1 ROD AS1444 - 4140 W1410-2
CUSHION VALVES
1 2 3 53
TYPICAL EACH
18 END
1 NIPPLE - GREASE
4
31 2 FLAT WASHER
PURCHASED ITEM 6mm GREASE NIPPLE
30 5 2 THREAD SEAL 6
A 1
STEEL M8 FLAT WASHER
1 BARREL WELDMENT
7
14 12 NUT - LOCK M20
SEE PART DRAWINGS
13 12 SCREW8
W1410-1
- SOCKET HEADED CAP
PURCHASED
H
9
PURCHASED
ITEM M20
PARKER 7500-5/16 C ITEM M20 x 130
IT No. QTY DESCRIPTION MATERIAL PART/DRG No. IT No. QTY DESCRIPTION MATERIAL PART/DRG No.
1697 STROKE 130 19 DRAWING IS THE PROPERTY OF BERENDSEN FLUID POWER 29
THIS120 2 NEEDLE CAP 316 STAINLESS 050CUSHASS-ITEM B 12 1 ROD WIPER - (TYPE 38) HALLITE 6
TOLERANCE (UNO)
.XX ± 0.1 AND IS SUPPLIED ON THE UNDERSTANDING THAT IT IS NOT TO BE USED,
CUSTOMER: BERENDSEN FLUID POWER WOLLONGONG
Quality System
28 2 BACK UP RING BLUESCOPE STEEL - HEAVY
HALLITE BU 010DUTY MILL CYLINDER
11 1 ROD SEAL - (TYPE 621) HALLITE 4
2067 X. ± 0.5
XX. ± 1.0 DIMENSIONS27IN 2 O RING NITRILE 90 DUROARRANGEMENT
BS 010 10 2 BACK UP RING TEFLON 1
XXX. ± 2.0 2187
MILLIMETRES UNO. 10-18 Carbine Close, GENERAL Quality
Endorsed
-
XXXX. ± 3.0
26
DO NOT SCALE. 2 COUPLING - TEST
WALLSEND NSW 2287
PURCHASED
DRAWNITEM
D.SHOTTON SKK 4/02/2009
DATE12-G1/4"-PC JOB No. 9 2 O RING
DRG No. W1410-0 Company
NITRILE (90 DURO) 1
SECTION A-A
.X° ± 0.1° Tel (02) 4955 0660 Fax (02) 4955 5580 ISO9001
BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION LOCTITE IN PLACE X.° ± 0.5° DRAWN TO AS1100. CHECKED W.J.SMITH SCALE NTS APPRVD REVISION P1 A1 Lic1759
25 2 CHECK CAP / TEST POINT 316 STAINLESS 050SRET-BLEED 8 1 O RING NITRILE (90 DURO)
4 5 6 7 8 9 10 11 12 R
A 24 2 COMPRESSION SPRING CENTURY SPRINGS S-3114 7 2 PISTON SEAL - (TYPE 606) HALLITE 4
16 17 18 13 3 21 19 4 7 8 6 1 2 14 15 9 10 5 11 12 20
PE STD - SS ENG MSG 003 23 2 STEEL BALL STEEL 12mm STEEL BALL 6 1 CUSHION BUSH AISI 4140 W
26 CYLINDER TO CONFORM TO:- SS-ENG-MSG-003

60° STANDARD 22 4 O RING NITRILE 90 DURO BS 018 5 1 GLAND AS1442 K1045 W
60° FOR HYDRAULIC CYLINDER MANUFACTURE.
D
21 2 PLUG AS PURCHASED VSTI R 3/4-ED 4 1 PISTON AS1443 CS1020 W
25 CUSHION VALVE
22 20 1 SPHERICAL ROD END ELGES GIHN-K 50 LO 3 1 END CAP WELDMENT SEE PART DRAWINGS W
BLUESCOPE REFERENCE DRAWINGS:- 153701/6 O 50
153700/5 19 1 SCREW - GRUB PURCHASED ITEM M6 x 10Lg - GRADE 12.9 2 1 ROD AS1444 - 4140 W
24 O 50
18 1 NIPPLE - GREASE PURCHASED ITEM 6mm GREASE NIPPLE 1 1 BARREL WELDMENT SEE PART DRAWINGS W
23 IT No. QTY DESCRIPTION MATERIAL PART/DRG No. IT No. QTY DESCRIPTION MATERIAL PAR
B B
TOLERANCE (UNO) THIS DRAWING IS THE PROPERTY OF BERENDSEN FLUID POWER
B C .XX ± 0.1
.X ± 0.2
COPIED OR COMMUNICATED TO ANY PERSON WITHOUT THE WRITTEN
BLUESCOPE STEEL - HEAVY DUTY MILL CYLINDER
X. ± 0.5
XX. ± 1.0
DIMENSIONS IN
XXX. ± 2.0 MILLIMETRES UNO. 10-18 Carbine Close, GENERAL ARRANGEMENT
E DRG No. W1410-0
XXXX. ± 3.0 WALLSEND NSW 2287 DRAWN D.SHOTTON DATE 4/02/2009 JOB No.
- .X° ± 0.1°
DO NOT SCALE.
Tel (02) 4955 0660 Fax (02) 4955 5580
DRAWN TO AS1100.
CE DRAWING DESCRIPTION DRAWING No. REV BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5° CHECKED W.J.SMITH SCALE NTS APPRVD REVISION P1
3 R 54 4 5 6 7 8 9 10 11 12
R 54
O 120
NEEDLE LENGTH
43 39 53 A
75
C
30
90 77 54 1697 STROKE 130 19 120
40
NOTE:- ALL SHCS TO BE GRADE 12.9
29
31 2067 NUTS TO BE HIGH TENSILE F
33 32 50
17 1 BEARING - SPHERICAL ELGES GE 50 LO
ECTION B-B VIEW C

33 2 CUSHION NEEDLE
SECTION A-A
316 STAINLESS 050CUSHASS-ITEM C 16 2 CIRCLIP - INTERNAL ANDERTON D1300-0750-D
32 2 M8 NUT UNBRAKO M8 NUT 15 12 NUT - HIGH TENSILE PURCHASED ITEM M20 H/T NUT
SECTION THROUGH SECTION THROUGH CLEVIS
CUSHION VALVES 31 2 FLAT WASHER STEEL M8 FLAT WASHER 14 12 NUT - LOCK M20 PURCHASED ITEM M20 LOCK NUT
TYPICAL EACH END
30 2 THREAD SEAL PARKER 7500-5/16 13 12 SCREW - SOCKET HEADED CAP PURCHASED ITEM M20 x 130Lg - GRADE 12.9
1 60ROD
26
D 29 2 NEEDLE CAP 316 STAINLESS60° 050CUSHASS-ITEM B 12 ° WIPER - (TYPE 38) HALLITE 6618600
28 2 25 UP RING
BACK HALLITE BU 010 11 1 ROD SEAL - (TYPE 621) HALLITE 4317610
22
27 2 O RING NITRILE 90 DURO BS 010 10 2 BACK UP RING TEFLON 106 x 3.5
G
ISSUED FOR MANUFACTURE APPROVAL 26 2 24
COUPLING - TEST PURCHASED ITEM SKK 12-G1/4"-PC 9 2 O RING NITRILE (90 DURO) 106 x 3.5
ISSUED BY :- B.JOHNSON / W.SMITH
25 2 CHECK CAP / TEST POINT 316 STAINLESS 050SRET-BLEED 8 1 O RING NITRILE (90 DURO) 41 x 3
ISSUED TO :- D.WARNER DATE :- 5/2/09 23
BERENDSEN REFERENCE No. :- W1410-0-P1 24 2 COMPRESSION SPRING CENTURY SPRINGS S-3114 7 2 PISTON SEAL - (TYPE 606) HALLITE 4363900
APPROVED AS DRAWN :- 23 2 STEEL BALL B STEEL 12mm STEEL BALL 6 1 CUSHION BUSH B AISI 4140 W1410-6
CYLINDER TO CONFORM TO:- SS-ENG-MSG-003 STANDARD 22 4 O RING NITRILE 90 DURO BS 018 5 1 GLAND AS1442 K1045 W1410-5
FOR HYDRAULIC CYLINDER MANUFACTURE. 21 2 PLUG AS PURCHASED VSTI R 3/4-ED 4 1 PISTON AS1443 CS1020 W1410-4
E SIGNATURE:- DATE:-
PRINT NAME:- 20 1 SPHERICAL ROD END ELGES GIHN-K 50 LO 3 1 END CAP WELDMENT SEE PART DRAWINGS W1410-3
BLUESCOPE REFERENCE DRAWINGS:- 153701/6
COMMENTS :- 19 1 SCREW - GRUB PURCHASED ITEM M6 x 10Lg - GRADE 12.9 2 1 ROD AS1444 - 4140 W1410-2
153700/5
H
18 1 NIPPLE - GREASE PURCHASED ITEM 6mm GREASE NIPPLE 1 1 BARREL WELDMENT SEE PART DRAWINGS W1410-1
NEEDLE LENGTH
IT No. QTY DESCRIPTION MATERIAL PART/DRG No. IT No. QTY DESCRIPTION MATERIAL PART/DRG No.
TOLERANCE (UNO)
.XX ± 0.1
27
Quality System
BLUESCOPE STEEL - HEAVY DUTY MILL CYLINDER

75

28
X. ± 0.5
XX. ± 1.0
DIMENSIONS IN
XXX. ± 2.0 30 GENERAL ARRANGEMENT Quality
NOTE:-
DRG No. ALL SHCS TO BE GRADE 12.9
MILLIMETRES UNO. 10-18 Carbine Close, Endorsed
- 22 XXXX. ± 3.0
DO NOT SCALE. WALLSEND NSW 2287 DRAWN D.SHOTTON DATE 4/02/2009 JOB No. W1410-0 Company
.X° ± 0.1° 40
Tel (02) 4955 0660 Fax (02) 4955 5580 ISO9001
NUTS
P1 TO BE HIGH TENSILE
REV BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5° DRAWN TO AS1100. CHECKED W.J.SMITH SCALE NTS APPRVD REVISION A1 Lic1759
F 29
4 5 6 7 33 31 8 9 50 10 11 12
32
SECTION B-B
33 2 CUSHION NEEDLE 316 STAINLESS 050CUSHAS
VIEW C 32 2 M8 NUT UNBRAKO 20 M8 N
CYLINDER PART # : ___ TYP SECTION THROUGH SECTION THROUGH CLEVIS
CUSHION VALVES 31 2 FLAT WASHER STEEL M8 FLAT
CYLINDER DESC : _____ HEAVY DUTY MILL CYLINDER TYPICAL EACH END
MATERIAL No. : _______ 30 2 THREAD SEAL PARKER 7500-
BORE : _______________ 100mm
29 2 NEEDLE CAP 316 STAINLESS 050CUSHAS
4 5 6 7 8 9 10 11 12
BRONZE O/LAY ON PISTON 7 1 2 8 9 4 3 5 15 6
70 3.5 19 5 45 5 R 16
45°
A TYPICAL CHAMFER B
A
43
9.5
Custom Design Cylinders cont.
O 40
17.00
16.50
B
9.5
Example 3 40 STROKE
M12 x 1.75P
13 14 10 26 O 16.05
16.00
200
LOCTITE IN PLACE
45° 19.05 AF HEX
C
11 10 12
ON PISTON 7 1 2 8 9 4 3 5 15 6

5 R 16
45°
A TYPICAL CHAMFER B
15 4 SCREW - SET BUMAX 88 M4
43
14 1 SCREW - GRUB STAINLESS STEEL, 316
13 1 SCREW - GRUB STAINLESS STEEL, 316
12 1 ROD WIPER - (TYPE 520) D HALLITE
11 1 ROD SEAL - (TYPE DS130 HALLITE) NITRILE
D FEMALE 10 2 RING - BACK UP - (ROD SEAL) NYLON 3

ND - 9/16" JIC RETRACT 9 2 SEAL - BACK UP PTFE
VENT DRILLING
8 1 O RING NITRILE 90 DURO
DETAIL A 7 1 SEAL - PISTON (TYPE 54) HALLITE

EQUIRED
6 1 END - ROD STAINLESS STEEL, 316
5 1 RETAINER - SEAL STAINLESS STEEL, 316
1 2 3 4 5 6 7 8 4 1 BUSH - GLAND 9 BRONZE 10
E - AS1565 C83600A
40 STROKE
3 1 M12 x 1.75P
GLAND STAINLESS STEEL, 316
O 16.05
16.00
2 1 ROD - PISTON STAINLESS STEEL, SAF 2205
200
1 1 BARREL WELDMENT
IT No. QTY DESCRIPTION MATERIAL
23 13 70 TOLERANCE (UNO)
.XX ± 0.1
3.5 19
THIS DRAWING IS THE PROPERTY OF BERENDSEN FLUID POWER 5
45 CUSTOMER: BENTHIC GEOTECH
JAW CYLINDER
A X. ± 0.5
C DMS 9/11/10 BJ CHG ROD END PORT & ROD MATERIAL XX. ± 1.0 DIMENSIONS IN
B DMS 5/08/09 BJ ADD CHAMFER TO ROD END (IT 6) XXX. ± 2.0 MILLIMETRES UNO. 10-18 Carbine Close, GENERAL ARRANGEMENT
11
A DMS 5/08/08 BJ MODIFY TO AS BUILT 10 12 XXXX. ± 3.0
.X° ± 0.1°
DO NOT SCALE. WALLSEND NSW 2287
Tel (02) 4955 0660 Fax (02) 4955 5580
DRAWN D.SHOTTON DATE 8/08/2008 JOB No. DRG No. W1369
DRAWN TO AS1100.
REFERENCE DRAWING DESCRIPTION DRAWING No. REV BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5° CHECKED M/F SCALE NTS APPRVD F - REVISION B
9.5
9.5
3 4 5 6 7 8 9 10 11 12
15 4 SCREW - SET BUMAX 88 M4 x 16Lg "BUMAX 88"
O 40
17.00
16.50
17.00
16.50
B 12 1 ROD WIPER - (TYPE 520) HALLITE 8880210
9.5
9.5
11 1 ROD SEAL - (TYPE DS130 HALLITE) NITRILE DS130-012019
10 2 RING - BACK UP - (ROD SEAL) NYLON 3/4" x 1/2" x 0.083"
G
VENT DRILLING 9 2 SEAL - BACK UP PTFE BU 021
13 14 8 101 O RING 26 NITRILE 90 DURO BS 021
DETAIL A 7 1 SEAL - PISTON (TYPE 54) HALLITE PR1000RG
LOCTITE IN PLACE 6 1 END - ROD STAINLESS STEEL, 316 W1369-6
45° 5 1 RETAINER - SEAL STAINLESS STEEL, 316 W1369-5

4 1 BUSH - GLAND BRONZE - AS1565 C83600A W1369-4
C
3 1 GLAND STAINLESS STEEL, 316 W1369-3
2 1 ROD - PISTON STAINLESS STEEL, SAF 2205 W1369-2
BRONZE O/LAY ON PISTON 7 1 2 8 9 4 3 5 15 6 H
1 1 BARREL WELDMENT W1369-1
IT No. QTY DESCRIPTION MATERIAL PART/DRG No.
CUSTOMER:
5 BENTHIC GEOTECH R 16
45° CYLINDER TYPICAL CHAMFER
R 16
A B
Quality System
JAW
C DMS 9/11/10 BJ CHG ROD END PORT & ROD MATERIAL
X. ± 0.5
XX. ± 1.0
DIMENSIONS IN
B DMS 5/08/09 BJ ADD CHAMFER TO ROD END (IT 6) XXX. ± 2.0 MILLIMETRES UNO. 10-18 Carbine Close, GENERAL ARRANGEMENT Quality
Endorsed
A DMS 5/08/08 BJ MODIFY TO AS BUILT

XXXX. ± 3.0
.X° ± 0.1° Tel (02) 4955 0660 Fax (02) 4955 5580 ISO9001
DRAWN TO AS1100.
WING No. REV BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5° CHECKED M/F SCALE NTS APPRVD - REVISION B A1 Lic1759
D 4 5 6 7 8 9 10 11 12
O 36
E
O 16.05
16.00
40 STROKE
O 16.05
16.00
200
11 10 12
F
15 4 SC
CYLINDER SPECIFICATIONS 14 1 SC
CYLINDER PART # : ____ 4298001-JAWCYL 13 1 SC
DESCRIPTION :________ JAW CYLINDER
12 1 R
BORE : _______________ 25.4mm [1"]
ROD : ________________ 12.7mm [1/2"] 11 1 R
STROKE : _____________ 40mm
MOUNT : ______________ MP7 - CAP FIXED FEMALE 10 2 R
G
PORTS : ______________ 9/16" UNO EXTEND - 9/16" JIC RETRACT 9 2 SE
CUSHIONS : ___________ NONE VENT DRILLING
OPERATING FLUID : ____ MINERAL OIL 8 1 O
ROD CHROME : ________ 0.025mm
BORE CHROME : _______ N/A DETAIL A 7 1 SE
PAINT SPECIFICATION : _ NO PAINTING REQUIRED
6 1 EN
WORK PRESSURE : ____ 23 MPa
TEST PRESSURE : _____ 37.5 MPa 5 1 R
DESIGN PRESSURE : ___ 25 MPa 4 1 BU
APPROXIMATE MASS :__ 1.404 kg
3 1 G
2 1 R
H
1 1 BA
IT No. QTY
NOTES:-
1. REMOVE ALL SHARP EDGES AND BURRS.
TOLERANCE (UNO)
.XX ± 0.1
CUS
2. ALL DRILL DEPTHS ARE TO FULL .X ± 0.2 COPIED OR COMMUNICATED TO ANY PERSON WITHOUT THE WRITTEN
JAW
DIAMETER NOT DRILL POINT. C DMS 9/11/10 BJ CHG ROD END PORT & ROD MATERIAL
X. ± 0.5
XX. ± 1.0
25.4
DIMENSIONS IN
3. SURFACE FINISH 3.2Ra UNO. B DMS 5/08/09 BJ ADD CHAMFER TO ROD END (IT 6) XXX. ± 2.0 MILLIMETRES UNO. 10-18 Carbine Close, GEN
XXXX. ± 3.0 WALLSEND NSW 2287 DRA
A DMS 5/08/08 BJ MODIFY TO AS BUILT DO NOT SCALE.
.X° ± 0.1° Tel (02) 4955 0660 Fax (02) 4955 5580
REFERENCE DRAWING DESCRIPTION DRAWING No. REV BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5° DRAWN TO AS1100. CHEC
1 2 3 4 5 6 7 8 9 10
21
1243
3730
1267
D
2 Custom Design Cylinders cont.

3 4 5 6 7 8 9 10 11 12
1248 1267
Example 4 DETAIL A DETAIL B E

B5
5 3 12 8 1 2 14 17 16 9 4 15 10 11 13 7 6
A 10 11 12
2 3 4 6 7 8 9 A
28 O 216
1248 1267
120
B
5 3 12 8 1 2 14 17 16 9 4 15 10 11 13 7 6
A A
28 O 216
MOUNTING HOLES
M20 x 40 DP B
TYP 4 PLACES
1180 85 33 F
120
17 1 SEAL - PISTON (CC PROFILE) PARKER 090650011
120
1215
16 4 BEARING PARKER 4733WRT125-04875-0500-$KIV
O 98
O 50
15 1 SEAL - SINGLE ACTING PARKER 465137504875 B

C
1140 STROKE 1150.25 13 2 WIPER - ROD (WYCLIP) JAMES WALKER 62-487
120
12 2 O RING NITRILE (90 DURO) BS 261
OVAL
11 2 O RING NITRILE (90 DURO) BS 260
5/08
P1 10 4 BACK UP RING PTFE BU 260
3730
G
9 2 SEAL - DOUBLE ACTING PARKER 4615-25004875P562B C
1140 STROKE 1243 1150.25 1267
8 4 BACK UP RING PTFE BU 260
D
7 12 SCREW - HEX HEAD BUMAX 88 M20 x 150Lg "BUMAX 88"
6 1 BARREL - WATER W1372-6
3730 5 1 BARREL - WATER W1372-5
1243 1267 4 1 CAP - BARREL END STAINLESS STEEL, SAF 2205 W1372-4
3 1 CAP - BARREL END STAINLESS STEEL, SAF 2205 W1372-3 D
2 1 PISTON ROD W1372-2

DETAIL A DETAIL B E H
1 1 BARREL - HYDRAULIC W1372-1
1 2 3 4 5 6 7 8
SEAL
IT No. QTY DEPRESSURIZATION
DESCRIPTION MATERIAL PART/DRG No.
TOLERANCE (UNO)
.XX ± 0.1
Quality System
PISTON CORE CYLINDER
X. ± 0.5
165.1mm [6 1/2"] BORE x 123.825mm [4 7/8"] ROD x 1140mm STROKE
O 141.3
DETAIL A ARRANGEMENT 1267 DETAIL B

XX. ± 1.0
1248
O 160
DIMENSIONS IN
XXX. ± 2.0 MILLIMETRES UNO. 10-18 Carbine Close, GENERAL Quality
Endorsed
E
-
XXXX. ± 3.0 MOUNTING HOLES DO NOT SCALE. WALLSEND NSW 2287 DRAWN D.SHOTTON DATE 15/05/2008 JOB No. DRG No. W1372-0 Company
ISO9001
.X° ± 0.1° M20 x 40 DP Tel (02) 4955 0660 Fax (02) 4955 5580
9 4 15 DEPRESSURIZATION
SEAL
DRAWN TO AS1100.
DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5° TYP 4 PLACES CHECKED W.SMITH SCALE NTS APPRVD - REVISION P1 A1 Lic1759
B
5 3 12 8 1
5 33 68
6 1180
7 85 33
8 92 14 17 10 16 10 11 13 7
11 6 12 F
A A 1215
17
16
1
4
SEAL - PISTON (CC PROFILE)
BEARING
PARKER
PARKER
090650011
4733WRT125-04875-0500-$KIV
15 1 SEAL - SINGLE ACTING PARKER 465137504875 28
MOUNTING HOLES
M20 x 40 DP 13 2 WIPER - ROD (WYCLIP) JAMES WALKER 62-487
TYP 4 PLACES 12 2 O RING NITRILE (90 DURO) BS 261
CYL 33
ISSUED FOR MANUFACTURE68
APPROVAL 1180 85 33 F
YLINDER ISSUED BY :- D.SHOTTON /W.SMITH 11 2 O RING 17 NITRILE (90 DURO) BS 260
1 SEAL - PISTON (CC PROFILE) PARKER 090650011
ISSUED TO :- HUGH FRAZER DATE :- 23/5/08 1215
BERENDSEN REFERENCE No. :- W1372-0 REV P1 10 4 BACK UP16RING 4 BEARING PTFE PARKER BU 260 4733WRT125-04875-0500-$KI
V
"] G
9 2 SEAL - DOUBLE
15 ACTING
1 SEAL - SINGLE ACTINGPARKER 4615-25004875P562B 465137504875
PARKER
NOT APPROVED RE-SUBMIT :- 8 4 BACK UP14RING 2 BEARING PTFE BU 260 4733WRT125-04875-0500-$KIV
PARKER
O 165.1 BORE
O 123.82 ROD
SIGNATURE:- DATE:-
PRINT NAME:- 7 12 SCREW 13
- HEX HEAD BUMAX 88
2 WIPER - ROD (WYCLIP) JAMES M20 x 150Lg "BUMAX 88"
WALKER 62-487
IONS COMMENTS :-
O 128
O 98
O 50
6 1 BARREL12- WATER
2 O RING W1372-6
NITRILE (90 DURO) BS 261
_ 4298004-PCORECYL
B ISSUED FOR MANUFACTURE APPROVAL
_ PISTON CORE CYLINDER ISSUED BY :- D.SHOTTON /W.SMITH 5 1 BARREL11- WATER
2 O RING W1372-5
NITRILE (90 DURO) BS 260
EQUIRED
__ 165.1mm [6 1/2"] ISSUED TO :- HUGH FRAZER DATE :- 23/5/08
4 1 CAP - BARREL
10 END STAINLESS STEEL, SAF 2205 PTFE
4 BACK UP RING W1372-4 BU 260
__ 123.825mm [4 7/8"] BERENDSEN REFERENCE No. :- W1372-0 REV P1 G
APPROVED AS DRAWN :- 3 1 CAP - BARREL END STAINLESS
__ 1140mm
9 2 SEAL - DOUBLE ACTINGSTEEL, SAF 2205 PARKER W1372-3 4615-25004875P562B
__ SPECIAL NOT APPROVED RE-SUBMIT :- 2 1 PISTON ROD W1372-2
__ 1 1/16" UNO 8 4 BACK UP RING PTFE BU 260
SIGNATURE:- DATE:- H
__ NONE PRINT NAME:- 1 1 BARREL 7- HYDRAULIC
12 SCREW - HEX HEAD BUMAX 88 W1372-1 M20 x 150Lg "BUMAX 88"
__ MINERAL OIL COMMENTS :-
__ 0.025mm IT No. QTY DESCRIPTION
6 1 BARREL - WATER MATERIAL PART/DRG No. W1372-6
__ N/A TOLERANCE (UNO) THIS DRAWING IS THE PROPERTY OF BERENDSEN FLUID POWER
.XX ± 0.1 AND IS SUPPLIED ON THE UNDERSTANDING THAT IT IS NOT TO BE USED, 5 1 BARREL - WATER W1372-5
Quality System
: _ NO PAINTING REQUIRED .X ± 0.2 COPIED OR COMMUNICATED TO ANY PERSON WITHOUT THE WRITTEN
_ 23 MPa X. ± 0.5
XX. ± 1.0
165.1mm4[6 1/2"]
1 BORE
CAP x- BARREL
123.825mm
END [4 7/8"] RODSTAINLESS
x 1140mmSTEEL,
STROKESAF 2205 W1372-4
DIMENSIONS IN
_ 37.5 MPa XXX. ± 2.0 MILLIMETRES UNO. 10-18 Carbine Close, GENERAL ARRANGEMENT Quality
3 1 CAP - BARREL END STAINLESS STEEL, SAF 2205

Endorsed
__ 25 MPa XXXX. ± 3.0 WALLSEND NSW 2287 DRAWN D.SHOTTON DATE 15/05/2008 JOB No. DRG No. W1372-0 Company W1372-3
- .X° ± 0.1°
DO NOT SCALE.
Tel (02) 4955 0660 Fax (02) 4955 5580 ISO9001
__ 289.826 kg
REFERENCE DRAWING DESCRIPTION DRAWING No. REV BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5° DRAWN TO AS1100. CHECKED2W.SMITH
1 SCALE
PISTON RODNTS APPRVD - REVISION P1 A1 Lic1759
W1372-2
2 3 4 5 6 7 8 9 10 11 12 H
1 1 BARREL - HYDRAULIC W1372-1
C IT No. QTY DESCRIPTION MATERIAL PART/DRG No.
1140 STROKE 1150.25
TOLERANCE (UNO)
.XX ± 0.1
Quality System
X. ± 0.5
XX. ± 1.0
165.1mm [6 1/2"] BORE x 123.825mm [4 7/8"] ROD x 1140mm STROKE
DIMENSIONS IN
XXX. ± 2.0 MILLIMETRES UNO. 10-18 Carbine Close, GENERAL ARRANGEMENT Quality
Endorsed
-
XXXX. ± 3.0
ISO9001
.X° ± 0.1° Tel (02) 4955 0660 Fax (02) 4955 5580
DRAWN TO AS1100.
REFERENCE DRAWING DESCRIPTION DRAWING No. REV BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5° CHECKED W.SMITH SCALE NTS APPRVD - REVISION P1 A1 Lic1759
2 3 4 5 6 7 8 9 10 11 12
3730
1243 1267
D
O 141.3
O 250
O 190
O 160
MOUNTING HOLES
M20 x 40 DP
TYP 4 PLACES
F 33 68 1180 85 33
1215
CYLINDER PART # : ____ 4298004-PCORECYL ISSUED FOR MANUFACTURE APPROVAL

DESCRIPTION :________ PISTON CORE CYLINDER ISSUED BY :- D.SHOTTON /W.SMITH
BORE : _______________ 165.1mm [6 1/2"] ISSUED TO :- HUGH FRAZER DATE :- 23/5/08
G ROD : ________________ 123.825mm [4 7/8"] BERENDSEN REFERENCE No. :- W1372-0 REV P1
STROKE : _____________ 1140mm
MOUNT : ______________ SPECIAL
22
PORTS : ______________ 1 1/16" UNO SIGNATURE:- DATE:-
CUSHIONS : ___________ NONE PRINT NAME:-
OPERATING FLUID : ____ MINERAL OIL COMMENTS :-
Telescopic Cylinders
Berendsen Fluid Power’s Custom Designed and Manufactured Telescopic cylinders are the first choice for
a well engineered and manufactured cylinder for the diverse mobile and industrial applications. Designed
with the aid of computer generated calculations and drawings, the cylinders are manufactured in our
dedicated manufacturing facility in Newcastle.
Designed with reference to the application and the user’s specification. We are able to offer a cylinder fully
3 conforming to the standard upon request.
4 5 6 7 8 9 10 11 12
7 8 9 10 11 12
We have included samples of our previous work for your reference. 1700
797 STROKE
807 STROKE
817 STROKE 23 30 22
1700 827 STROKE 33 A
797 STROKE Example 1 A 837 STROKE

847 STROKE 2
21
29
807 STROKE 50
857 STROKE 34
817 STROKE
3 4 5 867 STROKE6 7 8 9 23 30 22
10 11
28
12
18
827 STROKE 3 33 A
837 STROKE B 21
35
1700 2 5 29
47 STROKE R 82 797 STROKE
R 82
32
7 STROKE 807 STROKE 7
34 36 B
817 STROKE 23 30
STROKE 22
33 31 A
827 STROKE 28
O 498
O 164
837 STROKE
18 9 21 37
A 3 29
B
847 STROKE 11
2
26
50
857 STROKE 13 34
867 STROKE 35 25
28
5 95
2018
R 82 3
135 B
15
19 32 27
35
7 24 5 B
R 82 36 C
157 TYPICAL 32
R 82 115
2 3 4 5 6 7 7 8 GLAND LENGTH9 10
31 36 B
O 164
9 37
DETAIL B
31
O 498
O 164
1 1/4"-11 BSPP RETRACT PORT 9 37
190 TYPICAL
PISTON LENGTH 11 1700 11 26 26
O 70 TYP
1 47 2 3 4 5 13 797 6STROKE 7 13 8 9 10
49 2 25
53
54 807 STROKE 25
20
817 STROKE 95
20
150
95
55
19 15 D
4 827 STROKE 27
19 15837 STROKE 1700 135
A135 3
24 27
46 847 STROKE 797 STROKE 2 C
157 TYPICAL
115 50 807 STROKE
24 1 1/4"-11 BSPPEXTEND PORT
857 STROKE GLAND LENGTH
1 5 817 STROKE C
A 867 STROKE 827 STROKE 157 TYPICAL
45 7 837 STROKE GLAND
1 1/4"-11 BSPP RETRACT PORT LENGTH DETAIL18 B 3
44
190 TYPICAL
PISTON LENGTH 50 9 A 847 STROKE
B
2
857 STROKE O 70 TYP
DETAIL B
11 867 STROKE 5
49 47 2 R 82
18
53
54 R 82 1 1/4"-11 BSPP RETRACT PORT 3
E
13
B 7
150
55
43 D
4 15
O 70 TYP R 82
5
O 498
O 164
R 82 51 9
6 3 7
B 46
8 52 11
1 1/4"-11 BSPP EXTEND PORT
1 5
O 498
O 164
17 913
150
10
55
45 48 7
12
20 D 11
42 9 95
44 14 40 19 1315 F
, 5.5" 39 38 41
16 11 135
3 95
20
24 E
19 15
13
55
115 1 1/4"-11 BSPP EXTEND PORT 135
DETAIL A
43
C 5 15
24
ISSUED
115
FOR MANUFACTURE APPROVAL
55 ISSUED BY :- A.PARKER
51
7 6
ISSUED TO :- ONESTEEL DATE :- 8/7/08 1 1/4"-11 BSPP RETRACT PORT
8 190 TYPICAL BERENDSEN REFERENCE
52 No. :- W1382-0 REV P2
9 PISTON LENGTH APPROVED AS DRAWN:-
APPROVED17WITH COMMENTS :- 1 1/4"-11
O 70 BSPP
TYPRETRACT PORT
190 TYPICAL
NOT APPROVED RE-SUBMIT :- G
10
12 47 48
PISTON - LENGTH
11 54 49 2SIGNATURE: DATE:-
O 70 TYP
PRINT NAME:-
42 53
, 6" 47 COMMENTS :- 2 F
25", 6.75", 5.5" 14 38 41 5440 49 E
150
55
39 53
13 4 16
150
55
D 4
3
15 46
DETAIL 46A ISSUED FOR MANUFACTURE APPROVAL
3
1 5
51 1 ISSUED BY :- A.PARKER 5
ISSUED TO :- ONESTEEL DATE :- 8/7/08 H
45 BERENDSEN REFERENCE No . :- W1382-0 REV P2 7
52 45 APPROVED AS DRAWN:- 7
APPROVED WITH COMMENTS :- 9
44
TOLERANCE
(UNO) THIS DRAWING IS THE PROPERTY OF BERENDSEN FLUID POWER
9 CUSTOMER: ONESTEEL G
17 .XX ± 0.1 AND IS SUPPLIED ON THE UNDERSTANDING THAT IT IS NOT TO BE USED,
44 BILLET PUSHER
Quality S ystem

SIGNATURE:- DATE:- PERMISSION OF THE PROPRIETERS.
11
PRINT NAME:-
X. ± 0.5
11 TELESCOPIC CYLINDER
48 COMMENTS :-
XX. ± 1.0
XXX. ± 2.0
DIMENSIONS IN
MILLIMETRES UNO. GENERAL ARRANGEMENT Quality
E 10-18 Carbine Close, Endorsed
XXXX. ± 3.0
13AS1100.
.X° ± 0.1° ISO9001
13
Tel (02) 4955 0660 Fax (02) 4955 5580
DRAWN TO
ING DESCRIPTION DRAWING No. REV BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5° CHECKED SCALE NTS APPRVD - REVISION P2 A1 Lic1759
3 4 43 5 43 6 7 8 9 10 11 12 F
15 15
6 51 51
6
8 52
8 52
17 H
CYLINDERSPECIFICATIONS 10 17
ICATIONS CYLINDERPART # : ____ TBA 10 12 48
: ____ TBA DESCRIPTION :________ BILLET PUSHER CYLINDER 12 48
42
_____
F BILLETISSUED
PUSHER
______ 17.5", 15",RODS FOR
BORES : CYLIND
13", :11.5",
__ MANUFACTURE
______________
ER
_____________ 16.75".
10", 8.5", 7.25",
APPROVAL
17.5", 15", 13", 11.5", 10", 8.5", 7.25", 6"
6" 14.5", 12.75", 11.25", 9.5", 8.25", 6.75", 5.5" 42 14 38
TOLERANCE (UNO)
.XX ± 0.1 40
41
CUSTOMER: ONESTEEL
BILLET PUSHER
Quality S ystem
39 COPIED OR COMMUNICATED TO ANY PERSON WITHOUT THE WRITTEN

ISSUED BY :- :A.PARKER
.X ± 0.2
______ 16.75". STROKE
14.5", 12.75",_____________
11.25", 9.5",6656
8.25",TOTAL
6.75", 5.5" 14 1638 41 40 X. ± 0.5
TELESCOPIC CYLINDER
MOUNT 39
ISSUED TO :-: ______________
ONESTEEL MP5DATE - CAP FIXED SPHERICAL
:- 8/7/08
XX. ± 1.0 DIMENSIONS IN
______ 6656 TOTAL
PORTS : ______________ 1 1/4" BSPP 16 XXX. ± 2.0 MILLIMETRES UNO. 10-18 Carbine Close, GENERAL ARRANGEMENT Quality
Endorsed
______ MP5 - CAP

BERENDSEN FIXED SPHERICAL HALLITE
REFERENCE No . :- W1382-0 REV P2
XXXX. ± 3.0
SEALS : _______________ .X° ± 0.1°
DRAWN TO AS1100.
Tel (02) 4955 0660 Fax (02) 4955 5580 ISO9001
______ 1 1/4" BSPP CHECKED SCALE NTS APPRVD - REVISION P2 A1 Lic1759

APPROVED AS DRAWN:-
NCE DRAWING DESCRIPTION DRAWING No. REV BY DATE APP DESCRIPTION REV BY DATE APP DESCRIPTION X.° ± 0.5°
DETAIL
7 A
______ HALLITE 3
OPERATING FLUID : ____ MINERAL 4 5 6 8 9 10 11 12
APPROVED WITH COMMENTS :- OIL
DETAIL A
______ NONE ROD CHROME : ________ 0.025mm ISSUED FOR MANUFACTURE APPROVAL G
NOT APPROVED
D : ____ MINERAL OIL SPECIFICATION
PAINT RE-SUBMIT : _ BER:-ENDSEN BLUE (ENAMEL) ISSUED BY :- A.PARKER
SIGNATURE:
______ 0.025mm -
WORK PRESSURE : ____ 12MPaDATE:- ISSUED FOR MANUFACTURE
ISSUED TO :- ONESTEEL APPROVAL DATE :- 8/7/08
TEST PRESSURE : _____ 21MPa BERENDSEN REFERENCE No . :- W1382-0 REV P2
ION : _ BER ENDSEN
PRINT NAME:-BLUE (ENAMEL) ISSUED BY :- A.PARKER
APPROVED ASDATE DRAWN
: ____ 12MPa DESIGN PRESSURE : ___ 21MPa ISSUED TO :- ONESTEEL :-:-8/7/08
_____
COMMENTS
G 21MPa APPROX :-
MAS S :________ 912.162 kg APPROVED WITH COMMENTS :-
EXTEND VOLUME :______ 470 l NOT APPROVED RE-SUBMIT :-
E : ___ 21MPa RETRACT VOLUME :_____ 35 l APPROVED AS SIGNATURE:
DRAWN:- - DATE:-
______ 912.162 kg
:______ 470 l
23 APPROVED WITH COMMENTS
PRINT
NOT APPROVEDCOMMENTS
NAME:- :-
RE-SUBMIT:- :-
E :_____ 35 l SIGNATURE:- DATE:-
PRINT NAME:-
COMMENTS :-
Telescopic Cylinders cont.
Example 2
      
 

  

 











      
 

  



 








 


            

 
 


   
  
   
    
              
  
    

 
  
 
  
  
   
   
  
     
  
    
  
    
  
         
  
    
  
    
  
 TOLERANCE (UNO) THIS DRAWING IS THE PROPERTY OF BERENDSEN FLUID POWER    
 

   
 
 X. ± 0.5

 XX. ± 1.0
XXX. ± 2.0
DIMENSIONS IN    
 

MILLIMETRES UNO. 10-18 Carbine Close,
XXXX. ± 3.0
.X°± 0.1°
DO NOT SCALE.   WALLSEND
 NSW 2287  DATE

DRAWN 

  DRAWN TO AS1100. CHECKED  SCALE
Tel (02) 4955 0660 Fax (02) 4955 5580
REV BY DATE APP DESCRIPTION X.°± 0.5° 
       
   
    
    

   
  
    
   
    



X. ± 0.5
XX. ± 1.0 

DIMENSIONS IN
XXX. ± 2.0 MILLIMETRES UNO. 10-18 Carbine Close,
XXXX. ± 3.0 DO NOT SCALE.  WALLSEND NSW 2287 DRAWN  DATE  JOB No. DRG No. 
.X°± 0.1°
DRAWN TO AS1100. CHECKED  SCALE APPRVD  
Tel (02) 4955 0660 Fax (02) 4955 5580
REV BY DATE APP DESCRIPTION X.°± 0.5°  REVISION A2
      
24
Technical Information
Useful Hydraulic Formulas
Theoretical Thrust (Cylinders) N= Effective area (sq.cm) x pressure (bar) x 10

Lb= Effective area (sq.in) x pressure (psi)
Hydraulic Power kW= Flow rate (L/min) x pressure (bar)

600
hp= Flow rate (gpm) x pressure (psi)

1714
Geometric Flow Rate (Cylinders) L/min= Effective area (sq.cm) x piston speed (m/min)
10
gpm= Effective area (sq.cm) x piston speed (in/min)

231
Velocity of Fluid in Pipe m/sec= Flow rate (L/min) x 21.22

DxD
(D: inside diameter of pipe in mm)
ft/sec= Flow rate (gpm) x 0.408

DxD
(D: inside diameter of pipe in mm)
Converstion Factors
To convert into Multiply by the factor below

Into into Divide by the factor below
Unit (Symbol) Unit (Symbol) Factor

Inches (in) Millimetres (mm) 25.4
Inches (in) Centimetres (cm) 2.54
Inches (in) Metres (m) 0.0254
Feet (ft) Metres (m) 0.3084
Square Inches (sq.in) Square Centimetres (sq.cm) 6.4516
Cubic Inches (cu.in) Cubic Centimetres (cu.cm) 16.3871
Cubic Inches (cu.in) Litres (L) 0.0163866
Pounds (lb) – mass Kilograms (kg) 0.4536
Pounds per square inch (psi) Bar (bar) 0.06894
Megapascals (MPa) Bar (bar) 10
Horsepower (hp) Kilowatts (kW) 0.7457
US Gallons (gal-US) Litres (lit) 3.78531
Newtons/sq.centimetre (N/sq.cm) Bar (bar) 0.1
25
Technical Information cont.
Theoretical Push and Pull Forces
PUSH FORCE AND DISPLACEMENT
PISTON DISPLACEMENT PER

PISTON CYLINDER PUSH STROKE FORCE AT VARIOUS PRESSURES
CYLINDER cm/in OF STROKE
ROD
BORE AREA
DIAMETER 35 bar (500 psi) 69 bar (1000 psi) 103 bar (1500 psi) 138 bar (2000 psi) 207 bar (3000 psi) cm in
mm in mm in sq.cm sq.in kN kgf kN kgf kN kgf kN kgf kN kgf litres Usgpm
50.8 2.0 25.40 1.0 20.27 3.14 6.98 712 13.97 1425 20.95 2136 27.93 2848 41.9 4273 0.02027 0.0136
63.5 2.5 34.93 1.375 31.67 4.91 10.92 1114 21.84 2227 32.76 3341 43.68 4454 65.62 6691 0.0317 0.0213
76.2 3.0 34.93 1.375 45.62 7.07 15.74 1605 31.48 3210 47.17 4810 62.91 6415 94.39 9625 0.0456 0.0301
88.9 3.5 44.45 1.75 62.1 9.63 21.42 2184 42.85 4369 64.21 6548 85.64 8733 128.48 13101 0.0621 0.0345
101.6 4.0 50.80 2.0 81.07 12.57 27.96 2851 55.91 5701 83.87 8552 111.83 11403 167.74 17105 0.0817 0.0550
114.3 4.5 50.80 2.0 102.64 15.91 35.41 3611 70.82 7222 106.13 10822 141.54 14433 212.36 21655 0.1026 0.0689
127.0 5.0 50.80 2.0 126.68 19.64 43.68 4454 87.36 8908 131.04 13362 174.73 17818 262.09 26726 0.1267 0.0850
PULL FORCE AND DISPLACEMENT
PISTON DISPLACEMENT PER

ANNULUS CYLINDER PUSH STROKE FORCE AT VARIOUS PRESSURES
CYLINDER cm/in OF STROKE
ROD
BORE AREA
DIAMETER 35 bar (500 psi) 69 bar (1000 psi) 103 bar (1500 psi) 138 bar (2000 psi) 207 bar (3000 psi) cm in
mm in mm in sq.cm sq.in kN kgf kN kgf kN kgf kN kgf kN kgf litres Usgpm
50.8 2.0 25.40 1.0 15.2 2.36 2.25 229 10.50 1071 15.75 1606 21.00 2141 31.49 3211 0.0125 0.01022
63.5 2.5 34.93 1.375 22.09 3.43 7.62 777 15.24 1554 22.84 2329 30.46 3106 45.70 4660 0.02209 0.01484
76.2 3.0 34.93 1.375 36.03 5.59 12.43 1268 24.83 2532 37.25 3798 49.67 5065 74.50 7597 0.036 0.0095
88.9 3.5 44.45 1.75 46.58 7.22 16.07 1639 32.10 3273 48.14 4909 64.19 6546 96.30 9820 0.0466 0.0123
101.6 4.0 50.80 2.0 60.8 9.43 20.96 2137 41.92 4275 62.88 6412 83.84 8549 125.80 12828 0.0608 0.1610
114.3 4.5 50.80 2.0 82.34 12.76 28.38 2894 56.77 5789 85.15 8683 113.50 11574 170.30 17366 0.0823 0.218
127.0 5.0 50.80 2.0 106.41 16.49 36.68 3740 73.35 7480 110.03 11220 146.71 14960 220.05 22439 0.10641 0.7139
Note T
he push and pull forces listed are only theoretical.
When selecting a cylinder from this catalogue, it is imperative that you analyse all aspects of your application,
especially pressure reductions applicable to certain bore diameters and stroke length.
26
NOTES
27
C
BRONZE O/LAY ON PISTON 7 1 2
R 16
O 36
E
O 16.05
16.00
40 STROKE
CYLINDER PART # : ____ 4298001-JAWCYL

DESCRIPTION :________ JAW CYLINDER
BORE : _______________ 25.4mm [1"]
ROD : ________________ 12.7mm [1/2"]
STROKE : _____________ 40mm
G MOUNT : ______________ MP7 - CAP FIXED FEMALE
PORTS : ______________ 9/16" UNO EXTEND - 9/16" JIC RETRACT
OPERATING FLUID : ____ MINERAL OIL
ROD CHROME : ________ 0.025mm
1800 660 249 info@berendsen.com.au
BORE CHROME : _______ N/A
PAINT SPECIFICATION : _ NO PAINTING REQUIRED
WORK PRESSURE : ____ 23 MPa
www.berendsen.com.au
TEST PRESSURE : _____ 37.5 MPa
DESIGN PRESSURE : ___ 25 MPa
APPROXIMATE MASS :__ 1.404 kg
Berendsen Fluid
H Power Pty Ltd - ABN 29 058 390 382
NOTES:-
1. REMOVE ALL SHARP EDGES AND BURRS.
2. ALL DRILL DEPTHS ARE TO FULL
DIAMETER NOT DRILL POINT.
3. SURFACE FINISH 3.2Ra UNO.
REFERENCE DRAWING DESCRIPTION DRAWING No. REV BY DATE APP DESCRIPTION
1 2 3 4 5
BFP059d

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Cylinder Manufacturing Catalogue

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8 9 4 3 5 15 6

HALLITE SEAL KIT - BG-W1369/70

15 4 SCREW - SET BUMAX 88 M4 x 16Lg "BUMAX 8

VENT DRILLING 9 2 SEAL - BACK UP PTFE BU 021

DETAIL A 7 1 SEAL - PISTON (TYPE 54) HALLITE PR1000RG

A DMS 5/08/08 BJ MODIFY TO AS BUILT

About Berendsen Fluid Power & Our Products....................................... 1

About Our Cylinders............................................................................... 2

Medium Duty Roundline Cylinders......................................................... 3

Heavy Duty Roundline Cylinders............................................................. 5

AM1 Mill Cylinders............................................................................... 12

Custom Design Cylinders...................................................................... 19

Features and Benefits of Berendsen Manufactured Cylinders:

 Australian made and owned

About Our Cylinder

Medium Duty Roundline (MDR)

Heavy Duty Roundline (HDR)

AM1 Mill Cylinders

Custom Design Cylinders

Description Code Example

Medium Duty Roundline Cylinders cont.

GA & Clevis Mount

   

MP7 MOUNT FC MOUNT

MP3 MOUNT MC MOUNT

.X ± 0.2 COPIED OR COMMUNICATED TO ANY PERSON WITHOUT THE WRITTEN

Description Code Example

Heavy Duty Roundline Cylinders cont.

HDR Clevis Mount - MP3 / MP5 / MP7

HDR Trunion Mount - MT1 / MT4

Heavy Duty Roundline Cylinders cont.

HDR Rectangular Flange Mount - MF1 / MF2

HDR Circular Flange Mounted - MF3 / MF4

Heavy Duty Roundline Cylinders cont.

HDR Foot Mount - FM1

HDR Rod Clevis Mount

BORE MM KK ΦC, EV,

22 M16 X 1.5 22 52 3 23.5 17 20 27 36

Specify in millimetres. If stroke is

AM1 Mill Cylinders

Description Code Example

AM1 Swivel Clevis - MP5

50 36 M27-2.OP 36 1/2" BSPP 108 95 125 47 29 305 61 3 35 32 32 27

AM1 Mill Cylinders cont.

AM1 Trunnion Mount - MT4

50 36 M27-2.OP 36 1/2" BSPP 108 95 125 47 29 244 157 32 112 25 40 0.8

AM1 Cap Flange - MF4

50 36 M27-2.OP 36 1/2" BSPP 108 95 125 47 29 265 155 63 25 8 13.5 22.5

AM1 Mill Cylinders cont.

AM1 Head Flange - MF3

AM1 Foot Mount - MFM

50 36 M27-2.OP 36 1/2" BSPP 108 95 125 47 29 244 134 47 38 135 160 60 32 11

AM1 Mill Cylinders cont.

AM1 Rod Clevis Mount

BORE MM KK ΦC, EV,

22 M16 X 1.5 22 52 3 23.5 17 20 27 36

Custom Design Cylinders EXTEND PORT

able to offer a cylinder fully conforming to the standard upon request. 1 2 3 4 5

D Rc 1/2-14 A 43 Rc 1/2-14 560

LUBRICATED TORQUE 1000 Nm RETRACT PORT

BERENDSEN REFERENCE No. :- W1429-0 REV P3

CUSHIONS : ___________ NONE 25 1 WIPER - ROD

WORK PRESSURE : ____ 14 MPa 22 1 O RING Rc 1