Professional Documents
Culture Documents
Hopper
Belt Feeder
Cross Conv.
Telescopic
chute
I. GENERAL:
i) Name of the supplier : M/s L&T
ii) Quantity Installed : 2Nos.
iii) Hopper capacity : 115 Cum. (water filled)
iv) Hopper opening at top : 8500mmX8500mm
v) Hopper side angle : 60degree
vi) Hopper mother plates : IS:2062 Grade A; 10mm thick
vii) Hopper liner plates : SAIL HARD, 10mm thick
viii) Material to be handled : Coking Coal with 10% Max. moisture
ix) Bulk density : 0.8T/Cum.
x) Maximum lump size : (-)75mm
xi) Date of Commissioning : 21-08-2006 (On No-load)
: 23-11-2006 (On load)
xii) Machine travel : 129Mtrs. Approx
xiii) Rail : 105Lbs/yard
xiv) Rail Length : 173.9Meters (Approx.)
xv) Wind velocities for structural design :
a) Operating Speed : 20Mts./Sec
b) Non operating speed : 50Mts./Sec
xvi) Long Travel Speed : 9Mts./minute (max.)
xvii) Track gauge : 7.5Mts.
xviii) Grizzly opening at top : 250mmX250mm
: Longitudinal MS flats of 125mmwide X 10 mmthick with
xix) Grizzly construction
cross MS ribbed bars of 20mm dia
xx) Truck loading chute : Retractable Type
II. TECHNICAL DETAILS:
AA. REVERSABLE BELT FEEDER:
i) Rated capacity : 1200TPH (Max.)
ii) Belt width and troughing angle : 1800mm, 20degree
iii) Speed of belt : 0.6m/sec (Max.), Variable (VVVF drive)
iv) Conveyor pulley centres : 5 Meters
v) Type of take up : Horizontal screw take up.
vi) Belt Specifications:
: NN-1000/4, (confirmed by mfr.),8 mm top cover&3mm bottom
a) Belt Rating
cover,cut edge,4 ply ,M-24,FR grade
b) Name of the manufacturer : Anil Rubber Mills Pvt. Ltd., Kolkata
c) No. of joints : 1
d) Type of joint : Cold
Page 1
e) Overall length of Belt : 12.36mtrs. (Approx.)
Page 2
a. MOTOR:
i) S.Nos. : N8-64032602 (MH1)
: N8-64032601 (MH2)
ii) Make : M/s Siemens
iii) Capacity : 34KW,1478 RPM
: 415V,3phase, Squirrel cage Induction Motor,225M frame,
iv) Type Class-F insulation,S-1,50Hz,93% effeciency,KE-16 rotor,
Delta connection
v) Current : 62A
vi) Drive end Bearings : -
vii) Non Drive end Bearings : -
b. GEAR REDUCER:
i) S.Nos. : BH/02150(MH#1),BM/02151(MH#2)
ii) Name of the Manufacturer : Shanthi Gears, Coimbatore
iii) Type & Model : Bevel Helical Shaft Mounted with Shrink Disc, BCHA-
280, Ratio:80:1, Reversable, HANDING: ASSY-BC,
DRG.NO. 11022690
iv) Lubricating Oil : SMSP-320, Splash Lubrication,58 Ltrs
c. COUPLINGS:
i) Input Coupling Model & Make : Tyre coupling TC-322,Torque:80 Kg-m
ABG Enterprises, Kolkata
ii) Output Coupling Model & Make : Shrink disc type, Size:195-140; Ring Spann,Elecon
d. IDLERS:
i) Manufacturer : M/s L&T (M/s A.Adak & Co., Kolkata)
ii) Size : All Impact,190mm dia.,shaft-30mm dia, Brg.420206 NBC make.
Page 3
g. OTHER DETAILS:
i) Scraper at Discharge Pulley : 1No.KR –17-TC (M/s Kaveri,Bangalore)
ii) Scraper at Tail Pulley : 1No.KR- 17- TC(M/s Kaveri,Bangalore)
iii) Scraper at Returnside : 1No. - (Angle scraper,L&T make)
BB. CROSS CONVEYOR:
i) Rated capacity : 1200TPH Max.
ii) Belt width and troughing angle : 1400mm, 35degree
iii) Speed of belt : 2.1m/sec
iv) Conveyor pulley centres : 9.95Mts.
v) Type of take up : Horizontal screw take up.
vi) Belt Specifications:
: NN-630/4, cut edge,8 mm topx3 mm bottom,4 ply,M-24,
a) Belt Rating
FR grade
b) Name of the manufacturer : Anil Rubber Mills Pvt. Ltd., Kolkata
c) No. of joints : 01
d) Type of joint : Cold
e) Overall length of Belt : 27 Meters
a. MOTOR:
i) S.Nos. : 255631860001 (MH1),255631860003 (MH 2)
ii) Make : Alstom
iii) Capacity : 22KW/30HP; 1460rpm
: 415V,3phase, Squirrel Cage Induction motor,0.87 PF,
iv) Type
D180L,Class-F,IP-55,S-1,91% effeciency,Delta
v) Current : 39A
vi) Drive end Bearing : 6310ZZ
vii) Non drive end Bearing : 6210ZZ
b. GEAR REDUCER:
i) S.Nos. : BH/02553(MH#1), BM/02552(MH#2)
ii) Name of the Manufacturer : Shanthi Gears, Coimbatore
iii) Type & Model : Bevel Helical Shaft Mounted with Shrink Disc, BCHA-
140, Ratio:18:1 with Holdback & Fan, HANDING - ASSY "B", .
DRG. NO. 11022689
iv) Lubricating Oil : SMSP-320, Splash lubrication,8 Ltrs
c. COUPLINGS:
: Tyre coupling TC-277,Torque-45 Kg-m
i) Input Coupling Model & Make
: ABG Enterprises, Kolkata
ii) Output coupling Model&Make : Shrink disc type, Size:100-70; Ring Spann,Elecon
d. IDLERS:
i) Manufacturer : M/s L&T (M/s A.Adak & Co., Kolkata)
ii) Size : 152.4mm diax.,shaft-25mm dia, 420205 NBC make.
iii) Carrying frames/idlers : 152.4mmdiax530mm length,2Nos./6Nos-35degrees Troughing
iv) Return idlers : 4Nos.,152.4mmdiax1600mm length
: Headend:2Nos./6Nos-20/15degrees (Steel,in-line);side roller-
v) Transition steel frames/idlers
530mm,center roller-430mm;Tailend:2nos/6nos-20/15
installed
degrees,impact type,530mm(side) L,430mm L(center)
vi) Impact frames/idlers : 7Nos./21Nos. 35degree,in-line,190mm/139.7mm,530mm L
vii) Carrying trainer : 1 set
e. CRADDLE ROLLERS FOR IMPACT TABLE (GARLAND TYPE):
i) Impact idlers frames/idlers : 9Nos/27Nos.190mm/139.7mm
ii) Carrying frames/Idlers : 2Nos/6Nos.152.4mmx530mm
Page 4
f. PULLEYS:
a. Name of the Manufacturer:
i. Pulleys : M/s L&T (M/s Veelan Engg & M/s New Industrial
Systems)
ii Plummer Blocks : NANDY Engineering Concern.
iii Bearings : ZKL
Pulley Dimensions (in mm)
Shell Shell Bearing Total length ShaftØ
Pulley Marking dia Length Centres of shaft at Brg.
Drive Pulley D9 500 1600 2150 2644.5 135
Tail Pulley ND10 500 1600 2050 2178/2270 135
Page 5
b. GEAR REDUCER (PRIMARY REDUCTION):
i) SERIAL NUMBERS:
MH#1 MH#2
02364- No.1 S/E 02362 – No.1 N/W
02360 – No.2 N/E 02363 – No.2 S/W
02361 – No.3 N/W 02365 – No.3 N/E
02956 – No.4 S/W 02359 – No.4 S/E
Page 6
b. GEAR PUMP:
i) Model & Make : OP 30 11R,DOWTY
ii) Capacity : 4.8Lit/min
iii) Hydraulic Tank Capacity : 50Litres
iv) Hydraulic oil : ISO VG 32 (Servo System-32)
FF. MOTORISED TELESCOPIC SPOUT FOR TRUCK LOADING:
i) Rated Capacity : 1200TPH (variable)
ii) Retracted Length : 1400mm (Max.)
iii) Extended Length : 4000 ± 500mm
iv) Suspension : 3point.
a. MOTOR:
i) Sl.nos. : 155656(MH#1),155657(MH#2)
ii) Make : ABB
iii) Capacity : 3.7KW/5HP, 1425RPM
: 415V,3 Phase,HX112MA 4K,83% effeciency,
iv) Type
Delta connection,76A
v) Drive&non-drive end bearing : 6304 ZZ C3
b. GEAR BOX:
i) S.No. : 2BF81459(MH#1), 2BF 81262(MH#2)
ii) Make : Premium Energy Transmissions Ltd., Pune
iii) Type : Single Stage Warm Reducer U-600
iv) Ratio : 70:1
v) Coupling : Pin Bush Coupling
vi) Wire rope Construction : 10mm dia, 5x37core, FMC
vii) Wire rope manufacturer : Usha Martin
GG. D.S. WATER PUMP:
a. MOTOR:
i) S.No. : 25565190001(MH#1), 25565190002(MH#2),
ii) Make : ALSTOM
iii) Capacity: : 7.5 KW/10HP,1440 RPM
: 415V,3Phase Induction Motor,D132,IP-55,Class-F,14.5A,
iv) Type 86.2 % effeciency,0.83 P.F
v) Drive end bearing : 6208 ZZ
vi) Non drive end bearing : 6207 ZZ
b. PUMP:
i) S.No. : 12918(MH#1), 12919(MH#2)
ii) Type : 6M 080/205
iii) Make : SAM TURBO INDUSTRIES, COIMBATORE
iv) Size : 100X80
v) Capacity : 12M3/Litre
vi) Head : 80metres
vii) Speed : 1450rpm
Page 7
HH. AIR COMPRESSOR:
a.) MOTOR:
i) S.No. : 1932 J/EAG 0753(MH#1)
: 1932 J/EAH 0759 (MH#2)
ii) Make : Crompton Greaves
iii) Power : 7.5KW/10HP,1450 RPM
: 415V,3Phase Induction Motor,90SLD4,IP-55,Class-F,
iv) Type 13.6 A,87% effeciency,Delta,90SLD4
v) Frame : 90SLD4 ND 132M
vi) Drive end bearing : 6308 ZZ
vii) Non drive end bearing : 6208 ZZ
a. COMPRESSOR:
MH#1 MH#2
i) Model No. : 2525 2545
ii) S.No. : 5020900 5020899
iii)Make : INGERSOLLRAND INGERSOLLRAND
b. AIR RECEIVER TANK:
i) S.No. : SH1-1042 (MH#1)
: SH1-1040 (MH#2)
ii) CC No. : 70248836
iii) Capacity : 300Litres
iv) Shell&Disc thickness : 5mm
v) Max. working pressure : 12.30Kg/m2
vi) Hyd. Test pressure : 20.40 Kg/m2
vii)Temparature Range : 00C - 1500C
viii) Model : S-01480
c. AIR BLASTER:
i) Make : M.H. Fabricators Pvt. Ltd., Faridabad
Details of Air Blasters Installed:
a. Air Blaster AB-10-150 of
150 litres tank capacity : 6Nos. for each
b. Air Blaster AB-10-100 of
100 litres tank capacity : 2Nos. for each
Page 8
BULK MATERIAL HANDLING SYSTEM
SPECIFICATIONS FOR STACKER RECLAIMERS 1 & 2
Boom Conv.
Bucket Wheel
Elevator Conv.
Tripper Car
I. GENERAL:
i) Quantity Installed : 2Nos.
ii) Machine Designation : STACKER/RECLAIMER
iii) Material Handled : Coal
iv) Material Density : 0.8 T/m3
v) Capacities:
i) Stacking Rate : 1600TPH (Nom. Rated) *
: 1760TPH (Design)
ii) Reclaiming Rate : 1050TPH (Nom. Rated) *
: 1400TPH (Peak)
(* Based on Approx. 4Hours of continuous
operation)
vi) Type : Unidirectional
vii) Bucket Wheel dia. Over Buckets : 7.5meters
viii) No. of Buckets : 8
ix) Buckets Capacity : 560Litres
x) Machine Travel Length (Approx.) : 224Meters
xi) Stockpile Length : 326Meters
xii) Travel Speed : 15Mts./min.(Max)VVVF drive
xiii) Track gauge : 8.2Meters
xiv) Rail Size : 105 lbs/yard
xv) Yard conveyor belt width : 1400mm
xvi) Yard conveyor belt speed : 3.1Mts./Sec.
xvii) Slew Angle range : ±90o
xviii) Slew speed (at Bucket wheel centre) : 35Mts./min.(Max.)VVVF drive
xix) Length of Boom (Slew Centre to Bucket
wheel centre) : 41Mts.
g. PULLEYS:
Name of the Manufacturers:
i Pulleys : M/s L&T (M/S. Velan Engg.)
ii Plummer Blocks : NANDY Engineering Concern.
iii Bearings : ZKL
Pulley Dimensions(mm):
Pulley Marking Shell Shell Bearing Total length Shaft Ø
dia Length Centres of shaft at Brg.
Drive Pulley D4 630 1600 2150 2929 180
Tail Pulley ND9 630 1600 2050 2214 180
Snub Pulley ND10 500 1600 2050 2178 135
Deflector Roller DR2(2Nos.) 273 1600 1950 2060 110
Intermediate Conv.
Boom Conv.
Tripper Car
BC6 Conv.
I. GENERAL:
i) Quantity Installed : 1No.
ii) Material Handled : Coal
iii) Material Density : 0.8T/m3
iv) Material Size : (-)75mm
v) Capacities : 1050 TPH (Rated)
: 1400 TPH (Designed)
: Input capacity can varry from 300 to 1400 TPH
vi) Design Code : ISO 5049/1
vii) Type of Wagon Loader : Rail Mounted
viii) Wagon Type : BOX-N
e. Brake:
i. S.No. : V-4805
ii. Make : Electromag Methods,Mumbai
iii Brake Model & S.No : EBTM 250/D,
iv Thrustor Type : ET 275, 415V, 0.28Amps.
v Oil : Transformer Oil, IS 335 EHV Grade as per IS: 335:1983
vi Stroke & Thrust : 50mm & 34 Kg.
f. IDLERS:
i) Manufacturer : M/s L&T (M/S. A. Adak & Co., Kolkata)
ii) Bearing Size & No. : 25mm dia, 420205 NBC make.
iii) Carrying idler frames,
: 9Sets/27Nos.
35degree/Rollers
iv) Transition inline frames/rollers : Impact : 5Sets/15Nos, Dia190/139.7mm (Tail side),Length
of Roller, Side:600mm,Centre:500mm, Steel Roller (Head
side) :1Set/3 nos, Dia:152.4mm, Length of Roller:
Side:600mm and centre 530mm.
v) C/Troughing trainer frames/idlers : 1set/3Nos.
vi) Return Rollers : 04Nos-152.4mm diax1800mm L
vii) Return self Trainers : 1No.
g. PULLEYS:
a. Name of the Manufacturers:
i Pulleys : M/s L&T (M/s Velan Engg. & M/s NI Systems)
ii Plummer Blocks : NANDY Engineering Concern.
iii Bearings : ZKL
b. Pulley Dimensions(mm):
Pulley Marking Shell Shell Bearing Total length Shaft Ø
dia Length Centres of shaft at Brg.
Drive Pulley D6 500 1800 2300 2951 160
Tail Pulley ND13 500 1800 2200 2343 150
Snub Pulley ND14 400 1800 2200 2415 135
Deflector Roller DR3 273 1800 2100 2210 110
h. PULLEY BEARINGS AND PLUMMER BLOCKS:
Bearing No Plummer
Pulley Marking & Sleeve Block No. Quantity
Drive Pulley D6 23036CCK/W33+H3036 SD3036TS 2Nos.
Tail Pulley ND13 23034CCK/W33+H3034 SN3034 2Nos.
Snub Pulley ND14 23030CCK/W33+H3030 SN3030 2Nos.
Deflector Roller DR3 23024CCK/W33+H3024 SN3024 2Nos.
i. OTHER DETAILS:
i) Scraper at Discharge Pulley : 1 No M/S. KAVERI
ii) Scraper at Tail Pulley : 1 No M/S. KAVERI
iii)Scraper on Return side, T.E. : 1 No "V" Cleaner, L&T Make
BB. BOOM CONVEYOR:(Reversible)
a. General:
Rated Capacity : 1050 TPH(Rated)
i) Belt width : 1600mm
ii) Speed of belt : 2.0m/sec
iii) Conveyor pulley centres : 12.26 Mts.
iv) Type of take up : Horizontal Screw takeup
v) Belt Specifications:
: NN-630/4, 5mm top & 2mm bottom, 4 Ply,
a) Belt Rating
M-24 grade, cut edge
b) Name of the manufacturer : Anil Rubber Mills Pvt. Ltd., Kolkata
c) No. of joints : 01
d) Type of joint : Cold
e) Overall length of Belt(Endless Belt): 26.24 Mts.
b. MOTOR:
i) S.No. : 255631860002
ii) Make : Siemens Ltd.,
iii) Capacity : 22KW/30HP; 1500rpm, 3 phase, Squirrel Cage
Induction Motor, 415V, 39Amps, Frame: D-180L, S-1
duty, IP:55 Class, 91% Eff.,, Delta connection, PF:0.87
iv) Drive end & Non-drive end Bearing : 6310 ZZ
c. GEAR REDUCER:
i) S.No. : BH/02366
ii) Name of the Manufacturer : Shanthi Gears, Coimbatore
iii) Type & Model : Bevel Helical Hollow Out put Shaft, BCHA 160 with
shrink disc, Connection Ratio: 20:1(Nominal) ;
Ratio(Actual) 19.301:1, HANDING: ASSY-"B", PD DRG.
No. 11022692
i. OTHER DETAILS:
i) Scraper at Discharge Pulley : 1No KR-17-TC(2), (M/s Kaveri, BNG)
ii) Scraper Unit at Tail Pulley : 1No KR-17-TC, (M/s Kaveri, BNG)
ii) Belt Sway Switches : 1 Pair
iii) Zero Speed Switch : 1 No
iv) Pull Chord Switch. : 1 Pair
TRIPPER CAR
i) Scraper at Discharge Pulley : 2 No. Secondary,(M/S. Kaveri, BNG)
ii) Rollers:
Carrying Idlers : 16 sets( 9 sets 35deg, 7 sets garland type)
Carrying Trainers : 1 set
EE. LONG TRAVEL:
i No. of Travel Drive Units : 4Nos.
ii Dia of Drive and Drive Wheels : 630mm
iii Bearing for Travel Drive wheels Double Row Spherical roller bearing
a. Motors:
i S.Nos. : TD-1 502393
: TD-2 502395
: TD-3 502394
: TD-4 502396
ii Make : ALSTOM VVVF
iii Capacity : 3.7KW/5HP, 3Phase Squirel cage Induction Motor,
415V, Current-7.2A, Frame:132S, S-1 duty,
Class:IP:55, 1440 RPM,85% Eff.,0.84 PF,
Delta connection
iv Drive end Bearing : 6208 ZZ C3
v Non drive end Bearing : 6308 ZZ C3
b. Gear Reducer (Primary)
i. S.No. : TD-1 459014
: TD-2 459013
: TD-3 459011
: TD-4 459012
ii Type & Make : Shaft Mounted Worm gear reducer,
Model: 9" SNU-SM-A, ELECON
c. Geared Motor:
i. S.Nos. : TD-1 103542
: TD-2 103539
: TD-3 103540
: TD-4 103541
ii. Make : Power Build
iii. Model : Gearred Motor 62-IP-132S4
iv. Mech. Rating : 4.17KW
v. Speed N2 : 110RPM
vi. Amps : 7.2
vii. P.F. : 0.84
viii Insulation : Class "F"
ix. Total Reduction Ratio : 390.3:1 Reversible
x. Lubricating Oil & Quantity : Servo Mesh SP 320
MAGNETIC DISC BRAKE:
i. Type : Integrated
ii. Thrust : 5Kg-m
iii. Supply : DC 0.5Amps.
iv. BRV : 415/190
COUPLING:
i. Input Coupling : Rubber pad coupling
STORM LOCK THRUSTOR FOR LONG TRAVEL:
i. S.No. : V-4793/3
ii. Type : Electro Hydraulic Thrustor
iii Model : ET 5500/TL
iv Thrust : 226Kgs.
v. Stroke : 127mm
vi Make : Electromag Methods Ltd., Mumbai.
CABLE REELING DRUM:
a. MOTOR: : Make: DEMAG W/G, S.No.: 7165652 Connection:
Delta,Voltage: 240V, Current : 8.7 Amps, Connection: Y,
Voltage: 415V, Current : 5 Amps100 % ED, IM-B3,
Power: 6.4 KW, Rotor Y,Voltage: 157 V,Current :
3.3Amps,3 Phase,Frequency : 50 HZ, Insulation : Class F,
Protection : IP 55,RT: 50oC
COUPLING:
i. Input Coupling : Claw Type Rubber Coupling
GEAR BOX: : Make: OPTIMAX Gear Unit, Size : R93
S.No.O/35511, Ratio: 7.2/1,Input RPM:500, HP/KW : 3
GEARED LIMIT SWITCH: : Make: Bengal Technocrats Pvt Limited S.No: 16/96-061,
C.Rating: 10 ANO – 4, NC – 4Gear Ratio: 48:1,
Voltage: 240 V
SPOOLING GEAR DETAILS: : Make: New Allen Berry, S.No:B/4C155 Input H.P: 8.3,
Input Speed: 1500 Size: 3.1/2, Ratio: 10/1
DS WATER PUMP:
a. Motor: : Make: Alstom ,Type: 3 Phase Induction Motor,Frame:
D100L, S. No : 255651870002, Protection : IP 55,
Insulation : Class F, Power : 3.7 KW, H.P: 5 HP,
Voltage:415 V,Current:7.2 Amps,Frequency:50 Hz,
Speed : 2850 RPM, Efficiency : 81%,Power Factor: 0.88
DEB No: 6206ZZ, NDEB No: 6205ZZ,
Connection : Delta
AA. GENERAL:
i) NAME OF THE EQUIPMET : BC#1
ii) CAPACITY : 1600 TPH (Rated)
: 1760 TPH (Designed)
iii) NAME OF THE SUPPLIER : M/s L&T
iv) DATE OF COMMISSIONING : 21-08-2006 (On No-load)
: 23-11-2006 (On Load)
v) MATERIAL : COAL
vi) BULK DENSITY : 0.8T/Cum.
vii) MAX. LUMP SIZE : (-) 75mm
viii) MOISTURE (Max.) : 10% to 15%
BB. TECHNICAL DETAILS:
a. CONVEYOR BELT:
i) Width of Belt : 1400mm
ii) Conveyor Pulley Centers : 179.385Mts(Horizontal Distance)
iii) Max. working tension(T1) : 29.339KN
iv) Slack side tension(T2) : 12.740KN
v) Tail tension (T0) : 16.492KN
vi) Type of takeup and travel : HGTU/4550mm
vii)Takeup counter weight : 6.0T(Design),6.0T(Installed)
viii)Takeup wire rope : 16mm dia.
ix) Belt specifications:
: NN 630/4, 5mm top and 2mm bottom, 4 ply, M-24 grade,
a) Belt Rating
cut edge
b) Name of Manufacturer : Anil Rubber Mills Pvt. Ltd., (ARM)
c) Speed of the Belt : 3.1mts./sec.
d) Overall length of Belt : 365 Meters (Approx.)
e) No. of joints : 3
f ) Type of joint : Cold
b. MOTOR:
i) S.No. : 255631880001
ii) Make : ALSTOM
: 55KW/75HP; 1470RPM, 3 Phase, Squirrel Cage Induction
iii) Capacity&Type Motor,Frame:D-250M, 415+/=10%V, 96A,S-1 Duty,
Class:"F",91% Eff.,0.87PF,Delta connection
iv) Drive end Bearing : 6314
v) Non-drive end : 6313
c. GEAR REDUCER:
a) S.No. : BH/01895
b) Type and Model : HDN 200 SPL-1, Ratio- 12.5:1 SNGL EXTN I/P SNGL
EXTN O/P, Helical, HANDING-RL, PD DRG NO:
11022685
c) Name of the Manufacturer : SHANTI GEARS, Coimbatore.
d) Oil : SMSP-320,Splash lubrication,Qty:16 lts.
d. COUPLINGS:
: S.NO:PE 16FCU15B30813,
a) Input Coupling Model&Make
Model : FCU 16.25, Make: “PEMBRIL”
b) Oil : SS-46, 14Ltrs. Filling angle-54 degrees
c) Output-Gear Coupling
: Model: K-06 Make: “ABG” Enterprises, Kolkata.
Model & Make
e. THRUSTOR BRAKE:
i) S.No : 4797
ii) Type : AC, EHT
: EBTM 400/E (Brake unit) ELECTROMAG Methods,
iii) Model No. & Make Mumbai
iv) Oil : Transformer Oil, EHV grade as per IS 335, 2Ltrs.
v) Brake Drum Dia : 400mm
vi) Thrust & Stroke : 46 KG, 50mm
f. IDLERS:
a) Manufacturer : M/s L&T (M/s A.Adak&Co., Howrah)
b) Size&No. : 152.4mmdia.x530mm L,shaft-25mm Ø, 420205 (NBC Make)
c) Carrying frames/idlers installed : 162/486 Nos., 35degree troughing
d) Transition frames/idlers installed : 4/12Nos. 152.4mm Ø x530mm side
e) Impact Idlers : Nil (Cradle Impact Rollers with MH’s)
f) Carrying self trainers installed : 12Frames/36Nos Rollers, 152.4 mmØ
g) Return idlers installed : 50Nos, 152.4mm Ø x1600mm Length
h) Base mounted Return Roller : 1 No, 152.4mm Ø x1600mm Length
i) Return self trainers installed : 6Nos.
j) Return self cleaning Idler
: 1 No. 190mm Ø /139mmØ x 1600mm length
(Rubber)
g. PULLEYS:
a) Name of the Manufacturers:
: L&T (M/s Velan Engg Works & M/s New Industrial
i) Pulleys
Systems.
ii) Plummer Blocks : NANDY Engineering Concern, Howrah
iii) Bearings : ZKL
b. Pulley Dimensions(mm):
Shell dia Shell Bearing Total length ShaftØ
Pulley Marking
Length Centres of shaft at Brg.
Drive Pulley D3 500 1600 2150 2505 135
Head Snub Pulley ND7 323 1600 2150 2250 80
Tail Pulley ND2 500 1600 2050 2160 110
Deflector pulley DR1(2Nos.) 273 1600 1950 2040 80
h. PULLEY BEARINGS AND PLUMMER BLOCKS:
Bearing No Plummer
Pulley Marking & Sleeve Block No. Quantity
Drive Pulley D3 23030CCK/W33+H3030 SN3030 2Nos.
Head Snub Pulley ND7 22218EK+H318 SNA518 2Nos.
Tail Pulley ND2 23024CCK/W33+H3024 SN3024 2Nos.
Deflector Pulley DR1(2 nos). 2218K+H318 SNA518 4Nos.
CC. OTHER DETAILS:
a) Deck Plate : 3mm thick, continuous
b) Scraper at Discharge pulley : Pri.& Sec.scraper, Kaveri, Bangalore
c) Scraper at Tail Pulley : Int. “V” plough
d) Belt Sway Switch : 4 Pairs; Make(Jayashree)
e) Pull cord switch : 6 Pairs ; Make:( ,, )
f) Zero speed switch : 1No. ; Make:( ,, )
BULK MATERIAL HANDLING SYSTEM
SPECIFICATIONS FOR BC#2
AA. GENERAL:
i) NAME OF THE EQUIPMET : BC#2
ii) CAPACITY : 1600 TPH (Rated)
: 1760 TPH (Designed)
iii) NAME OF THE SUPPLIER : M/s L&T
iv) DATE OF COMMISSIONING : 21-08-2006 (On No-load)
: 23-11-2006 (On Load)
v) MATERIAL : COAL
vi) BULK DENSITY : 0.8T/Cum.
vii) MAX. LUMP SIZE : (-) 75mm
viii)MOISTURE (Max.) : 10% to 15%
BB. TECHNICAL DETAILS:
a. CONVEYOR BELT:
i) Width of Belt : 1400mm
ii) Conveyor Pulley Centers : 62.032 mts.(Horizontal),62.831 mts.(Slope)
iii) Max. working tension(T1) : 37.975KN
iv) Slack side tension(T2) : 15.885KN
vi) Tail tension (T0) : 17.408KN
vii) Type of takeup and travel : Vertical Gravity Take up, 1550mm
viii)Takeup counter weight : 3.2T(Design),2.4T(Installed)
ix) Belt specifications:
: NN 630/4, 5mm top and 2mm bottom rubbers, 4 ply, M-24 grade,
a) Belt Rating
cut edge
b) Name of Manufacturer : Anil Rubber Mills Pvt. Ltd., (ARM)
c) Speed of the Belt : 3.1m/sec.
d) Overall length of Belt : 132.2Meters (Approx.)
e) No. of joints : 1
f) Type of joint : Cold joint.
b. MOTOR:
i) S.No. : 255631890001
ii) Make : ALSTOM
iii) Capacity : 75KW/100HP; 1480RPM, 3 Pahase Squirrel cage Induction Motor,
Frame: D-280S, 415V,128A, Class:"F",Duty:S-1,93.2% Eff.,0.87PF,
Delta connection
iv) Drive end Bearing : 6317
v) Non-drive end Bearing : 6314
c. GEAR REDUCER:
a) S.No. : BH/01955
b) Type and Model : HDN-250 SPL-5, Ratio: 12.5:1 SNGL EXTN I/P SNGL EXTN O/P,
Helical with Hold Back. HANDING - LR, PD DRG. NO. 11022686,
Fan cooling
c) Name of the Manufacturer : SHANTI GEARS, Coimbatore.
d) Lubrication Oil : SM SP-320,Splash lubrication,Qty:30 lts.
d. COUPLINGS:
a) Input-Fluid Coupling:
: Model: FCU 16.25, Make: “PEMBRIL”, PE 16 FCU
Model & Make
b) Oil : SS-46, 14Lts.filling angle-57 degrees
c) Output-Gear Coupling:
: Model: K-06 Make: “ABG” Enterprises, Kolkata.
Model & Make
e. THRUSTOR BRAKE:
i) S.No
ii) Type
iii) Model No. & Make Not applicable
iv) Thrust
v) Stroke
f. IDLERS:
a) Manufacturer : L&T (M/s A.Adak&Co., Howrah)
b) Size&No. : 152.4mmdiax530mm L shaft-25mm Ø, 420205 (NBC Make)
: 62/186 Nos. 152.4mm Ø530mmL35degree troughing
c) Carrying frames/idlers installed
( Includes Weighing frames)
d) Transition Steel frames/idlers ins : 3/9Nos. 5-30 degree;152.4mm Ø x670mm centre
e) Impact Idlers : 3Nos/9Nos.
f) Trasision Impact : 3Nos/9Nos.
g) Carrying self trainers installed : 3Nos/9Nos.
h) Return idlers installed : 19Nos, 152.4mm Ø x1600mm Length
i) Base mounted Return Roller : NIL
j) Return self trainers installed : 2Nos.
k) Return self cleaning Idler
: 1 No. 190mm Ø /139mmØ x 1600mm length
(Rubber)
g. PULLEYS:
a) Name of the Manufacturers:
: L&T (M/s Velan Engg Works & M/s New Industrial
i) Pulleys
Systems.
ii) Plummer Blocks : NANDY Engineering Concern, Howrah
iii) Bearings : ZKL
b) Pulley Dimensions(mm):
Pulley Marking Shell dia Shell Bearing Total length ShaftØ
Length Centres of shaft at Brg.
Drive Pulley D3 500 1600 2150 2505 135
Tail Pulley ND2 500 1600 2050 2160 110
Take Up Pulley ND4 400 1600 2050 2160 110
Take Up Bend Pulley ND5 400 1600 2050 2165/2265 100
h. PULLEY BEARINGS AND PLUMMER BLOCKS:
Pulley Marking Bearing No Plummer
& Sleeve Block No. Quantity
Drive Pulley D3 23030CCK/W33+H3030 SN3030 2Nos.
Tail Pulley ND2 23024CCK/W33+H3024 SN3024 2Nos.
Take Up Pulley ND4 23024CCK/W33+H3024 SN3024 2Nos.
Take Up Bend Pulley ND5 (2Nos.) 22222EK+H322 SNA522 4Nos.
CC. OTHER DETAILS:
a) Deck Plate : At Feed end ,3.0mm thick,
b) Scraper at Discharge pulley : Pre.& Post Scraper (1+1), (M/sKaveri, Bangalore)
c) Scraper at Tail Pulley : Int. “V” plough Scraper. (1No.)
d) Belt Sway Switch : 2 Pairs @50.0M; Make(M/s Jayashree)
e) Pull cord switch : 2 Pairs @30.0M; Make:( ,, )
f) Zero speed switch : 1No. Make:( ,, )
BULK MATERIAL HANDLING SYSTEM
SPECIFICATIONS FOR BC#3&4
AA. GENERAL:
i) NAME OF THE EQUIPMET : BC#3&4
ii) CAPACITY : 1600 TPH (Rated)
: 1760 TPH (Designed)
iii) NAME OF THE SUPPLIER : M/s L&T
iv) DATE OF COMMISSIONING : 21-08-2006 (On No-load)
: 23-11-2006 (On Load)
v) MATERIAL : COAL
vi) BULK DENSITY : 0.8T/Cum.
vii) MAX. LUMP SIZE : (-) 75mm
viii) MOISTURE (Max.) : 10% to 15% (Max.)
BB. TECHNICAL DETAILS:
a. CONVEYOR BELT:
i) Width of Belt : 1400mm
: 438.089mts.(horizontal)for BC#3,437.599mts.(horizontal)
ii) Conveyor Pulley Centers
for BC#4
iii) Max. working tension(T1) : 69.418KN
iv) Slack side tension(T2) : 29.734KN
v) Tail tension (T0) : 36.336KN
vi) Type of takeup and travel : HGTU/10.7 mtrs
vii) Takeup counter weight : 15.5T(Design),12.8T(Installed),10.8T(Reduced to)
viii) Takeup wire rope : 28 mm dia.
ix) Belt specifications:
: NN 630/4, cut edge, 5mm top and 2mm bottom rubbers,
a) Belt Rating
4 ply, M-24 grade
b) Name of Manufacturer : Anil Rubber Mills Pvt. Ltd.,Kolkata
c) Speed of the Belt : 3.1m/sec.
d) Overall length of Belt : 918.0Mtrs. (BC#3)/916.6Mtrs. (BC#4)(Approx.)
e) No. of joints : 8nos for BC#3 and 6 nos. for BC#4
f) Type of joint : Cold joint.
b. MOTOR:
i) S.No. : 255631920002 & 255631920001
ii) Make : ALSTOM
iii) Capacity : 160KW/214HP; 1485RPM, 3Phase Squirrel cage Induction
Motor, Frame:D-315L, 415V, 272A,Class"F",Duty S-1, 95%
Eff.,0.86PF, Delta connection
iv) Drive end&Non-drive end bearing : 6319
c. GEAR REDUCER:
a) S.No. : BH/02663(BC#3) & BH/02664(BC#4)
: Bevel Helical BBH-320 with Hold Back & Cooling Fan
b) Type and Model Ratio: 16:1,SNGL EXTN O/P, HANDING - RH (BC#3),LH
(BC#4), PD DRG NO: 11022688
c) Name of the Manufacturer : SHANTI GEARS, Coimbatore.
d) Lubricating oil : SMSP-320,splash lubrication,Qty:70 lts.
d. COUPLINGS:
a) Input-Fluid Coupling:
S.No. : S.NO:PE23FCU15B30821
Model & Make : Model: FCU-23, Make: “PEMBRIL”
b) Oil : SS-46, 40Ltrs. filling angle-60 degrees
c) Output-Gear Coupling:
Model & Make : Model: K-08 Make: “ABG” Enterprises, Kolkata.
e. THRUSTOR BRAKE:
i) S.No : 4799/1 & 4799/1.
ii) Type : A/C, EHT; 415V; 0.7Amps. EBTM 500/F
iii) Model No. & Make : ELECTROMAG, Mumbai; Code: ET 3150
iv) Brake Drum Dia : 500mm
v) Oil : Transformer Oil EHV grade as per IS 335, 2Lts.
vi) Thrust & Stroke : 65Kgs, 7.5Cm.
f. IDLERS: : BC#3 BC#4
a) Manufacturer : L&T (M/s A.Adak&Co., Howrah)
b) Size&No. : 152.4mmdia.x530mm L-shaft-25mm dia; 420205 (NBC Make)
c) Carrying frames/idlers installed : 409/1227-35Degrees 408/1224-35degrees
d) Transition Steel frames/idlers : 2nos./6nos. - 5-30Degrees 2nos./6nos. - 5-30degrees
installed
e) Impact Idlers : 6nos./18nos. - 35Degrees 6nos./18nos. - 35Degrees
f) Carrying self trainers installed : 29nos./87nos. 29nos./87nos.
g) Return idlers installed : 129nos. 129nos.
h) Base mounted Return Roller : 4nos. 3nos.
i) Return self trainers installed : 18nos. 18nos.
j) Return self cleaning Idler
: 1 no. 1No.
(Rubber)
g. PULLEYS:
a) Name of the Manufacturers:
: L&T (M/s Velan Engg Works & M/s New Industrial
i) Pulleys
Systems.
ii) Plummer Blocks : NANDY Engineering Concern, Howrah
iii) Bearings : ZKL
b) Pulley Dimensions(mm):
Pulley Marking Shell dia Shell Bearing Total length Shaft dia
Length Centres of shaft at Brg.
Discharge with Drive Pulley D1 630 1600 2150 2610 170
Head Snub Pulley ND6 323 1600 2150 2260 90
Tail Pulley ND1 500 1600 2050 2160 125
Deflector Pulley DR1(2nos.) 273 1600 1950 2040 80
Tripper Discharge ND8 500 1600 2050 2210 170
Tripper Bend ND8 500 1600 2050 2210 170
h. PULLEY BEARINGS AND PLUMMER BLOCKS:
Bearing No Plummer
Pulley Marking & Sleeve Block No. Quantity
Discharge with Drive Pulley D1 23038CCK/W33+H3038 SD3038TS 2Nos.
Head Snub Pulley ND6 22220EK+H320 SNA520 2Nos.
Tail Pulley ND1 23028CCK/W33+H3028 SN3028 2Nos.
Deflector Pulley DR1(2Nos.) 2218K+H318 SNA518 4Nos.
Tripper Discharge ND8 23038CCK/W33+H3038 SD3038TS 2Nos.
Tripper Bend ND8 23038CCK/W33+H3028 SD3038 2Nos.
CC. OTHER DETAILS:
a) Deck Plate : At Feed end 3.0mm thick,
b) Scraper at Discharge pulley : Pre.& Post Scraper (1+1), (M/sKaveri, Bangalore)
c) Scraper at Tail Pulley : Int. “V” plough Scraper.
d) Belt Sway Switch : 9 Pairs; Make(M/s Jayashree)
e) Pull cord switch : 15Pairs; Make:( ,, )
f) Zero speed switch : At tail end - 1No. Make:( ,, )
BULK MATERIAL HANDLING SYSTEM
SPECIFICATIONS FOR BC#5
AA. GENERAL:
i) NAME OF THE EQUIPMET
ii) CAPACITY
v) MATERIAL
vi) BULK DENSITY
vii) MAX. LUMP SIZE
viii) MOISTURE (Max.)
BB. TECHNICAL DETAILS:
a. CONVEYOR BELT:
i) Width of Belt
ii) Conveyor Pulley Centers
iii) Max. working tension(T1)
iv) Slack side tension(T2)
v) Tail tension (T0)
vi) Type of takeup and travel
vii) Takeup counter weight
viii) Belt specifications:
a) Belt Rating
b) Name of Manufacturer
c) Speed of the Belt
d) Overall length of Belt
e) No. of joints
f) Type of joint
b. MOTOR:
i) S.No.
ii) Make
iii) Capacity
iv) Drive end bearing
v) Non-drive end bearing
c. GEAR REDUCER:
i) Pulleys
ii) Plummer Blocks
iii) Bearings
b) Pulley Dimensions(mm):
Pulley Marking
Drive Pulley D3
Tail Pulley ND2
Take Up Pulley ND4
Take Up Bend Pulley ND5(2No.)
Pulley Marking
Drive Pulley D3
Tail Pulley ND2
Take Up Pulley ND4
Take Up Bend Pulley ND5(2No.)
CC. OTHER DETAILS:
a) Deck Plate
b) Scraper at Discharge pulley
c) Scraper at Tail Pulley
d) Belt Sway Switch
e) Pull cord switch
f) Zero speed switch
BULK MATERIAL HANDLING SYSTEM
SPECIFICATIONS FOR BC#5
: BC#5
: 1050 TPH (Rated)
: 1400 TPH (Designed)
: M/s L&T
: 21-08-2006 (On No-load)
: 23-11-2006 (On Load)
: COAL
: 0.8T/Cum.
: (-) 75mm
: 10% to 15%
: 1400mm
: 61.366mts(horizontal),62.022mts.(slope)
: 36.0KN
: 15.2KN
: 16.6KN
: Vertical Gravity Take up, 1550mm
: 3.0T(Design),2.4 T(Installed)
: 255631890002
: ALSTOM
: 75KW/100HP; 1480RPM,3\ 3Phase Squirrel cage Induction
Motor, Frame:280S,415V,50Hz,128A,"F" Class,
S-1 Duty,93.2%Eff.,0.87PF,Delta Connection
: 6317
: 6314
: 1 No.
D PLUMMER BLOCKS:
Bearing No Plummer
& Sleeve Block No. Quantity
23030CCK/W33+H3030 SN3030 2Nos.
23024CCK/W33+H3024 SN3024 2Nos.
23024CCK/W33+H3024 SN3024 2Nos.
22222EK+H322 SNA522 4Nos.
: At Feed end 3.0mm thick,
: Pre.& Post Scraper (1+1), (M/sKaveri, Bangalore)
: Int. “V” plough Scraper.
: 2 Pairs; Make(M/s Jayashree)
: 2 Pairs; Make:( ,, )
: At tail end - 1No. Make:( ,, )
BULK MATERIAL HANDLING SYSTEM
SPECIFICATIONS FOR BC#6
AA. GENERAL:
i) NAME OF THE EQUIPMET : BC#6
ii) CAPACITY : 1050 TPH (Rated)
: 1400 TPH (Designed)
iii) NAME OF THE SUPPLIER : M/s L&T
iv) DATE OF COMMISSIONING : 21-08-2006 (On No-load)
: 23-11-2006 (On Load)
v) MATERIAL : COAL
vi) BULK DENSITY : 0.8T/Cum.
vii) MAX. LUMP SIZE : (-) 75mm
viii) MOISTURE (Max.) : 10% to 15%
BB.TECHNICAL DETAILS:
a. CONVEYOR BELT:
i) Width of Belt : 1400mm
ii) Conveyor Pulley Centers : 420.090meters
iii) Max. working tension(T1) : 64.706KN
iv) Slack side tension(T2) : 30.981KN
v) Tail tension (T0) : 36.103KN
vi) Type of takeup and travel : HGTU/10500
vii) Takeup counter weight 13.5T(Design),10.8T(Installed)
viii) Takeup wire rope : 28mmdia.
ix) Belt specifications:
: NN 630/4, 5mm top and 2mm bottom rubbers, 4 ply, M-24 grade
a) Belt Rating
cut edge
b) Name of Manufacturer : Anil Rubber Mills Pvt. Ltd., (ARM)
c) Speed of the Belt : 3.0m/sec.
d) Overall length of Belt : 876.35mts.(Approx.)
e) No. of joints : 5
f) Type of joint Cold joint.
b. MOTOR:
i) S.No. : 255631910002
ii) Make : ALSTOM
iii) Capacity&Type : 110KW/150HP;1485RPM,3 Phase Squirrel Cage Induction Motor,
Frame:D315S,415V,192A,"F"Class,Duty:S-1,94%Eff.,0.85PF,
Delta Connection
iv) Drive end bearing : 6319
v) Non-drive end bearing : 6316
c. GEAR REDUCER:
a) S.No. : BH/02665
b) Type and Model : Bevel Helical BBH 320, Ratio- 16:1,SNGL EXTN O/P, HANDING
- RH, DRG. NO. 11022687
c) Name of the Manufacturer : SHANTI GEARS, Coimbatore.
d) Lubricating oil : SMSP-320,splash lubrication,Qty:65lts
d. COUPLINGS:
a) Input-Fluid Coupling : PE17.75FCU
Model & Make : Model: 17.75FCU, Make: “PEMBRIL”
b) Oil : SS-46, 17ltrs. filling angle-60 degrees
c) Output-Gear Coupling
Model & Make : Model: K-09, Make: “ABG” Enterprises, Kolkata.
e. THRUSTOR BRAKE:
i) S.No : V-4799/2
ii) Type : AC, EHT
iii) Model No. & Make : ET-3150, ELECTROMAG Methods, Mumbai
iv) Oil : Transformer Oil EHV grade IS: 335, 6Lts.
v) Brake Drum Dia : 500mm
vi) Thrust & Stroke : 68Kg-m, 20mm
f. IDLERS:
a) Manufacturer : L&T (M/s A.Adak&Co., Howrah)
b) Size&No. : 152.4mmdiax530mm L-shaft 25mm Ø, 420205 (NBC Make)
c) Carrying frames/idlers installed : 386nos./1158nos.-35degree
d) Transition frames/idlers installed : 3nos./9nos.-5degree to 30degree
e) Impact Idlers : 6Nos/18nos.-35degree
f) Carrying self trainers installed : 28Frames/54Nos
g) Return idlers installed : 117
h) Base mounted Return Rollers : 4
i) Return self trainers installed : 16Nos.
j) Return self cleaning Idler
: 1 No.
(Rubber)
g. PULLEYS:
a) Name of the Manufacturers:
i) Pulleys : L&T (M/s Velan Engg Works & M/s New Industrial Systems.
ii) Plummer Blocks :NANDY Engineering Concern, Howrah
iii) Bearings : ZKL
b) Pulley Dimensions(mm):
Pulley Marking Shell dia Shell Bearing Total length ShaftØ
Length Centres of shaft at Brg.
Bend Pulley ND4(4Nos.)
400 1600 2050 2160 110
Tripper Bend ND8 500 1600 2050 2210 170
Drive Pulley D2 630 1600 2150 2685 200
Head Snub Pulley ND6 323 1600 2150 2260 90
Tail Pulley ND1 500 1600 2050 2160 125
Deflector pulley DR1(2Nos.) 273 1600 1950 2040 80
Take up pulley ND3 400 1600 2050 2160 125
Tripper Discharge ND8 500 1600 2050 2210 170