Φ6570mm Earth Pressure Balanced Shields For Delhi Metro CC-27

Φ6570mm
Earth Pressure Balanced Shields

For Delhi Metro CC-27
PRELIMINARY TECHNICAL PROPOSAL
Hubei Tiandi Heavy Industries Co., LTD
Dec., 2012
No: THIA-12018
(A)
PROPRIETARY STATEMENT
This technical specification discloses proprietary and confidential information, which is

the property of Hubei Tiandi Heavy Industries Co., LTD（THI）. It may not be
reproduced in whole or part without written permission from THI. It contains
confidential information and is submitted under a confidential relationship for the
purpose of reviewing the concepts and equipment herein. The recipient agrees by
accepting it, not to disclose any information regarding it to any unauthorized person,
and not to use if for any other purpose. All patent rights hereto are expressly reserved
by THI.
Contact: Daniel Cao Mobile: 008618631509098

2
Content
I. INTRODUCTION 1
II. DESIGN CONDITION 2

1 GENERAL CONDITION 2
2 GEOLOGICAL CONDITION 2
3 TUNNEL ALIGNMENT 2
4 SEGMENT LINING 2
5 SUPPLIED POWER SOURCE 3
6 DESIGN CODE AND STANDARD 3
III. SPECIFICATION 4
1 SHIELD MACHINE 4
2 ELECTRIC SYSTEM 9
3 FOLLOWING CARRIAGE 13
4 FACILITIES ON THE BACK-UP 14
5 BELT CONVEYOR 14
6 SIMULTANEOUSLY GROUTING SYSTEM 15
7 INJECTION SYSTEM 16
8 FIRE FIGHTING SYSTEM: 17
9 GAS MONITOR 17
10 CCTV SYSTEM 17
11 INDUSTRY WATER SYSTEM 17
12 HIGH VALTAGE REEL 17
13 SECONDARY VENTILATION 17
14 GREASE LUBURCATION & SEALING SYSEM 17
15 PAINTING 18
16 INSTALLED POWER 17
17 NOT INCLUDED 17
18 DRAWINGS 20
I. Introduction
This is the Proposal Specification of Ø6570 mm Earth Pressure Balanced Shield

(EPB) and consists of following devices.
・ Shield shell
・ Thrust jacks
・ Segment erector
・ Cutter device
・ Copycutter device
・ Articulation device
・ Screw conveyor
・ Man lock
・ Belt conveyor
・ Segment transport device
・ Grouting system
・ Tail grease system
・ Lubrication system
・ Additive injection system
・ Foam injection system
・ Following carriage
・ Power units
・ Electric equipment
・ Piping and Wiring works
・ PLC control system and Data collection system
・ Guidance system
・ CCTV system and Ground Monitoring System
・ Gas monitor system
・ Fire Suppression System
・ Industry water system
・ Grease lubrication system
・ Compressor system
・ Secondary ventilation system
II. Design condition
1 General condition
1.1.1 New Delhi MRTS Project of CC-27
1.1.2 New Delhi: Vasant Vihar Station – Munirka Station
Munirka Station – P.K .Puram Station
2 Geological condition
2.1 Type of ground:
silty sand, sandy silt with kankar, weathered rock, hard rock.
2.2 Over burden:
Vasant Vihar Station – Munirka Station: MAX. 19.7 m

Munirka Station – P.K .Puram Station : MAX. 14 m
3 Tunnel alignment
Tunnel
Min. turning radius
length
Vasant Vihar Station – Munirka Horizontal:R252m
1213m
Station Vertical:R2500m
Munirka Station – P.K .Puram Horizontal:R415m
1157m
Station Vertical:R4000m
4 Segment lining
4.1 Type: Reinforced concrete segment
4.2 Outer diameter: 6,350 mm

2
4.3 Inner diameter: 5,800 mm
4.4 Thickness: 275 mm
4.5 Length: 1,500 mm
4.6 Number of segments: 3A+2B+1 key
4.7 Segment weight: Maximum 38 kN
5 Supplied power source
5.1 Primary Voltage: 11000V
5.2 Secondary Voltage: 400V
5.3 Frequency: 50 Hz
5.4 Phase: 3 Phase
6 Design code and standard
6.1 Basically the following code and standard will be applied.
6.2 The standards of International Organization for Standardization (ISO)
6.3 The standards of International Electro technical Commission (IEC)
6.4 Japanese Industrial Standards (JIS)
6.5 The standards of Japan Electrical Manufacturing Association (JEM)
6.6 The standards of Japan Electromechanical Committee (JEC)
6.7 Standards of ISO and IEC will be applied as possible. Mitsubishi Standards
will be applied for items those are not covered by above mentioned codes
and standards.

3
III. Specification
1 Shield machine
1.1 Shield shell
1.1.1 Tail outer diameter: 6,570 mm
1.1.2 Tail inner diameter: 6,410 mm
1.1.3 Tail thickness: 50 mm
1.1.4 Tail clearance: 30 mm
1.1.5 Overall length: 77,595 mm
1.1.6 Overall length: 9,685 mm (from cutterhead to tail)
1.1.7 Hood length: 750 mm
1.1.8 Tail sealing: Wire brush type, 3 rows +1 steel plate
1.2 Thrust
1.2.1 Total thrust: 40,000 kN
1.2.2 Stroke: 2,300 mm (16No.)
1.2.3 Extending speed: 80mm/min (In case all thrust cylinders are operated at
the same time)
1.2.4 Pitching rolling detector: Electric type, Plumb-bob type
1.2.5 Thrust cylinder speed stroke detector Position: Cylinder No.1, 5,9,13.
1.3 Cutter head & cutters
1.3.1 Cutter head

4
1.3.1.1 Type: Plate type
1.3.1.2 Excavation diameter: Ø 6,630 mm
1.3.1.3 Opening ratio: About 38 %
1.3.1.4 Wear-out protect: Wear-resisting harden welding
1.3.2 Cutter quantity
① Cutter bits
1.3.2.1 Centre Cutter: 1 set （optional）
1.3.2.2 Knife edge Bit: 30 sets （optional）
1.3.2.3 Pilot Bit : 4 sets
1.3.2.4 Cutter Bit: 74 sets
1.3.2.5 Copy Cutter: 1 set
1.3.2.6 Over Cutter: 1 set
1.3.2.7 Peripheral protection bit: 24 sets
1.3.2.8 Saddle protection bit: 54 sets
1.3.2.9 Auxiliary Cutter Bit A: 12 sets
1.3.2.10 Auxiliary Cutter Bit B: 12 sets
②Disc cutter
1.3.2.10 17" Single disc cutter : 26 sets
1.3.2.11 17" Twin disc cutter : 8 sets
1.4 Cutter drive units
1.4.1 Support type: Intermediate support type

5
1.4.2 Excavation diameter: 6,630 mm
1.4.3 Power: 960 kW（key parts lifetime more than 10000h）
1.4.4 Speed: 0.3~3 rpm
1.4.5 Torque:
1.4.5.1 Working (100%):5441.7 kNm
1.4.5.2 Maximum (130%):7074 kNm
1.4.6 Driving method: Electric drive (Inverter drive)
1.4.7 Rotating direction: Clock Wise and Counter Clock Wise
1.5 Man lock
1.5.1 Type: 2-chamber man lock
1.5.2 Quantity: 1 set
1.5.3 Dimension
1.5.3.1 Sectional Dimension: 1500X2200 mm
1.5.3.2 Length: 1925 mm

6
1.5.3.3 Included: breathable air system, explosion-proof telephone
set, explosion-proof lighting, power supply, recorder, positive air
1.6 Screw conveyor
1.6.1 Screw conveyor
1.6.1.1 Type: Telescopic screw conveyor with shaft (with Wear
protection)
1.6.1.2 Casing I.D.: Ø 800 mm (with Wear protection)
1.6.1.3 Speed: 0 to 16.5 rpm
1.6.1.4 Normal Torque: 150 kNm（@23.5MPa）
1.6.1.5 Max.Torque: 206 kNm（@31.5MPa）
1.6.1.6 Capacity: About 280 m3/h (when η=100%)
1.6.1.7 Telescopic stroke：500mm
1.6.1.8 Driving method: Hydraulic motor drive
1.6.2 Screw gate
1.6.2.1 Type: Gate type
1.6.2.2 Location：Bulkhead and outlet
1.6.2.3 Driving method: Hydraulic cylinder actuated
1.7 Segment erector
1.7.1 Type: Ring gear type
1.7.2 Speed: 0.2~1.5 rpm

7
1.7.3 Turning angle: ±220 °
1.7.4 Push-in force: 2 x 110 kN
1.7.5 Lifting force: 2 x 75 kN
1.7.6 Vertical stroke: 700 mm
1.7.7 Slide stroke: 1000 mm
1.7.8 Support cylinder A: 2 x 43 kN
1.7.9 Support cylinder B: 2 x 43 kN
1.8 Electric motor
1.8.1 Electric motor for hydraulic power unit and main drive
1.8.2 Hydraulic tank：5000L (with filter system and heat exchanger)
1.8.3 Type: Totally enclosed fan-cooled outdoor type (IP55)

Power
Power (p)
Name Source Q’ty Remarks
(kW) Pole
(V x Hz)
Thrust 75 4 400 x 50 1
Variable Speed
Cutterhead 160 6 400 x 50 6
Convertor Motor
Erector Cylinder 7.5 4 400 x 50 1
Erector Rotation 55 4 400 x 50 1
Over Cutter/ Copy Cutter 11 4 400 x 50 1
Grease Lubrication 0.09 4 400 x 50 2
Oil Lubrication 0.4 4 400 x 50 1
Screw Conveyor 75 4 400 x 50 4
Screw Gate 18.5 4 400 x 50 1
Articulation 18.5 4 400 x 50 1

8
1.9 Articulation device
1.9.1 Total Thrust: 31,800 kN
1.9.2 Stroke: 200 mm (12No.)
1.9.3 Angle:
1.9.3.1 Horizontal: ±1.5°
1.9.3.2 Vertical: ±0.5°
2 Electric system
2.1 Electric system
2.1.1 Shield machine will be equipped with electric motor, lightning, electric
control system, wiring and all other necessary facilities.
2.1.2 Most of electric parts equipped in the shield machine except operation
panel will be of IP55. Actual work execution, design and manufacturing
shall be carried out in accordance with all related laws and regulations
(labor safety hygiene regulations, electric facility technical standards,
etc.), ISO, IEC, JIS, JEC, and JEM.
2.2 Power
2.2.1 Power circuit: 400 V X 50 Hz
2.2.2 Control circuit: 100 V X 50 Hz
2.2.3 Lighting circuit: 230 V X 50 Hz
2.2.4 Emergency lighting: 230 V X 50 Hz

9
2.2.5 Operating method
Electric motor capacity Starting method
30 kW full Direct starting
30 kW up Star-Delta starting
Push button switch

Operation switch
Cam switch
2.3 Electric instruments
2.3.1 Power board, operation panel, terminal box, and erector operating box
will be provided.
2.3.2 Place of installation: Each device shall be installed as following, for easy
access and easy maintenance.
2.3.2.1 Power board: Back-up gantry
2.3.2.2 Operating panel: Back-up gantry
2.3.2.3 Terminal box: Back-up gantry
2.3.2.4 Inside shield machine
 Erector operating box: Inside shield machine
 Portable type, push button switch
2.4 Lightning
2.4.1 Fluorescent light: 20 W X AC230 V X 38 no.
2.4.2 Emergency light: 20 W X AC230 V X 9 no.（more than 1hour after power
off）

10
2.4.3 Spare electric plug: 0.5 kW X AC230 V X 4 no. (2 No. in the shield body,
2 No. at control panel)
2.5 High Voltage Transformer
2.5.1 Type: Dry type
2.5.2 Total Capacity: 2000 kVA（2 X1000kVA)
2.5.3 Primary voltage: AC11000V (+5%～-5%)
2.5.4 Secondary voltage: AC400 V
2.5.5 Frequency: 50 Hz
2.5.6 Protection rate: IP55
2.5.7 Power factor compensation: 180kVar (satisfy Cosφ>0.9)
2.5.8 High voltage cable reel capacity: 200m
2.6 Shield machine control system
2.6.1 Control method
2.6.1.1 Basically, control shall be of manual type except following
item. When in automatic mode, screw speed will be automatically
adjusted to maintain the preset earth pressure.
2.6.2 Measuring instruments
Q’ty
Indicator
Detector
Item Range Remarks
Thrust cylinder stroke 0~2350 mm 4 4

11
Thrust cylinder speed 0~100 mm/min 4
Thrust pressure 0~50 MPa 1 1
Total thrust 0~50000 kN - 1
Thrust block pressure 0~50 MPa 4 1
Articulation stroke 0~200mm 4 4
Horizontally
1
±1.5 deg
Articulation angle -
Vertically
1
±0.5 deg
Pitching ±5.0 deg 1
1
Rolling angle ±10.0 deg 1
Cutter head power 0~1000 kW 1 1
Cutter head Torque 0~8000kN-m - 1
Cutter head speed 0~4.0 min-1 1 1
Over cutter stroke -20~100 mm 1 1
Copy cutter stroke -20~150 mm 1 1
Screw conveyor speed 0~20 rpm 1 1
Screw conveyor pressure 0~35 MPa 1 1
Screw gate opening rate 0~100 % 1 1
Bulkhead:
Upper:2
Middle:2
Earth pressure 0~500 kPa 8 6
Bottom:2
Screw
conveyor:3
2.7 Shield Machine Guidance System
2.7.1 Function
2.7.1.1 Communication Cycle: 3 seconds/each
2.7.1.2 Data Storage Interval: Every other 100mm

12
2.7.1.3 Accurate ROBOTEC measurement: Measure 2 target points,
accurate measurement, plural times angle measuring to adequately
enhance accuracy(while machine stopping)
2.7.1.4 Hi-speed ROBOTEC measurement: Measure 2 target points,
hi-speed ranging, angle measuring, (while excavating mechanically)
2.7.1.5 Drawing function: Drawing prism, devices.
2.7.1.6 Movement process: Indicating measured moving condition in
real-time various set functions: To adapt functions at site.
2.7.1.7 Independent operation function: To proceed position
exchange of known points and movement testing, etc
2.7.1.8 Ground monitoring equipment
2.7.2 Accuracy
2.7.2.1 Appliance: Measuring angle: 2″
2.7.2.2 Elevation angle: 2″
2.7.2.3 Ranging: 2mm+2ppm
2.7.2.4 Read in: 1mm
2.7.2.5 RMT: Short distance 200m

3 Following carriage
3.1 Type: Portal shaped type
3.2 Quantity: 7
3.3 Total length: About 52.5 m

13
4 Facilities on the back-up
4.1 Hydraulic power system for operating the shield machine
4.2 Electrical system for operating the shield machine
4.3 Segment hoist and hoist rail
4.4 Belt conveyor
4.5 Back Grouting system
4.6 Soil conditioner injection system
4.7 Foam injecting system
4.8 Water injecting system
4.9 Tail grease injecting system （Injection port 2 X6）
4.10 High voltage transformer
4.11 Fire suppression system
4.12 Cable reel(cable not included)
4.13 Secondary ventilation and duct receiver
4.14 Workshop of cutter fixing
4.15 Industry water system
4.16 Grease lubrication and sealing system
5 Belt conveyor
5.1 Hauling capacity: 350 m3/h
5.2 Belt width: 800 mm

14
5.3 Belt speed: 100 m/min
5.4 Length: About 47 m
5.5 Power: 37kW

6 Simultaneously grouting system
6.1 System to double mixing liquid simultaneously from four injection ports
consists of following devices.
6.2 On the following gantries:
6.2.1 Injection pumps
6.2.2 Agitator tank
6.2.3 Flow detectors unit
6.2.4 Control unit
6.3 Specifications for main components are briefly described below.
6.3.1 Injection pump A for mortar injection
6.3.1.1 Capacity: Max. 20 m³/h
6.3.1.2 Power: 30 kW
6.3.1.3 Pressure: Max. 2.5 MPa
6.3.2 Injection pump B for mortar injection
6.3.2.1 Capacity: Max. 2 m³/h
6.3.2.2 Power: 3 kW
6.3.2.3 Pressure: Max. 2.5 MPa
6.3.3 Agitator tank A for mortar injection

15
6.3.3.1 Capacity: 8 m3
6.3.3.2 Agitator power: 7.5 Kw
6.3.4 Agitator tank B for mortar injection
6.3.4.1 Capacity: 1 m3
6.4 Automatic cleaning system
After grouting, the cleaning system will work automatically to avoid pipe
blocking.
7 Injection system
7.1 Additive injection system
7.1.1 Injection rate: 27 %
7.1.2 Injection flow rate: 750 L/min
7.1.3 Tank volume: 7 m3
7.1.4 Pipe line: 2 independent pipe lines
7.1.5 Pump type: Screw pump
7.1.6 Power: 22 kW
7.1.7 Pressure: Max. 1.5 MPa
7.2 Foam injecting system: System consists of following devices.
7.2.1 Injection pumps
7.2.2 Tank capacity：1m³
7.3 Specifications for main components are briefly described below.

16
Pipe line Independent pipe lines.
Agitator in foam solution tank
Pump type Screw pump
Pump specification max 32.5 L/min
Quantity of pump 3 units
Air compressor 8.8m³/min @10bar，55KW x 1
unit，include supply air to other
equipment.
8 Fire Fighting System:
8.1 Fire fighting system including powder and foam extinguishers at different
locations on TBM and back-up.
Fire extinguishers 6 No
Water curtain 1 No
8.2 Fire fighting system also including automatic fire extinguisher.
8.3 Automatic spraying system and water curtain.

9 Gas Monitor
9.1.1 CO2, O2, CH4 combustible gas, and H2S,SO2 harmful gas monitor.
9.1.2 Quantity: 2 Sets

10 CCTV System and Ground Monitoring System (Data cable not included)
10.1.1 CCTV for monitor installed in screw gate and belt outlet and other
position.
10.1.2 Quantity: 4 Sets

17
10.1.3 Ground Monitoring System （1set）
11 Industry water system
11.1.1 Industry Inlet water temperature ：30℃
11.1.2 Hose reel: 2”
11.1.3 Capacity:25m
11.1.4 No:2sets
12 High voltage reel (Cable not included)
12.1 No:1set
12.2 Capacity :200m
13 Secondary ventilation
13.1 Outlet OD: 550mm
13.2 Power:22kW
13.3 Duct receiver capacity:100m
13.4 Duct receiver OD:1200mm
14 Grease lubrication and sealing system
Pump type: screw type
No. of pump: 2sets
Displacement of pump: 38cc/min
Pressure: max.14MPa
15 Painting
15.1 After completion, the shield machine will be painted as follows:

18
15.2 Treatment for the under coating: The rust of the painting surface will be
carefully taken away by wire brush or sand paper.
15.3 All of surface will be painted with anti-corrosive paint.
15.4 Electric and hydraulic devices’ color will be as maker’s standard color.
15.5 Finish painting: white color.

16 Installed Power (for reference)
Main Drive 960 kW

Thrust system 75 kW
Belt conveyor 37 kW
Segment hoist 28.5 kW
Grouting system 60 kW
Screw conveyor drive 300 kW
Screw conveyor gate 18.5 kW
Erector(rotation) 55 kW
Erector(telescopic) 7.5 kW
Filtration(hydraulic oil filter pump) 0.4 kW
Air Compressor 55 kW
Cooling water system 15 kW
Foam / bentonite system 40 kW
Water drainage system 22.5 kW
Grease injection system 2.5 kW
Other equipment 20 kw
Total Power 1696.9 kW
17 Not included
The following items are not included in the supply scope:

HV cable along the tunnel
Probe drill system
Medical lock
19
Data cable along the tunnel
First filling of hydraulic oil and grease
18 Drawings
See attachments: Φ6570 General Assembly Drawing and Φ6570 Main Machine
Drawing )

20
A A
( lQ' ty)
B B
c c
STIR B
foE-A
CUTTER HEAD FOR SOIL CUTTER HEAD FOR ROCK ( 3Q' ty)
(!PT!IIt, DISC am I:HIIIlABLE FIR SIFT COOJITIOO
E E
GROUTING INJECTION
MARK *
<4Q' ty)
GROUTING INJECTION<SPARE)
MARK -~< <4Q' ty)
F F
TAIL SEAL GREASE LINE

/ MARK D <6lii2Q' ty>
PRELIMINARY
DESCRIPTION
~ gAPPROVED_
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SECT. AA SECT. BB 8J:.:CHECKED - - - EARTH PRESSURE BALANCED
<==>~DRAWN
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B B
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F F
PRELIMINARY
DESCRIPTION REMARKS
2250 3000
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EARTH PRESSURE BALANCED
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~~~~:~~ GENERAL ASSEMBLY

1:20 1:20 1:20 EJ
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Φ6570mm Earth Pressure Balanced Shields For Delhi Metro CC-27

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Φ6570mm Earth Pressure Balanced Shields For Delhi Metro CC-27

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Φ6570mm

Earth Pressure Balanced Shields

PRELIMINARY TECHNICAL PROPOSAL

Hubei Tiandi Heavy Industries Co., LTD

This technical specification discloses proprietary and confidential information, which is

Contact: Daniel Cao Mobile: 008618631509098

II. DESIGN CONDITION 2

This is the Proposal Specification of Ø6570 mm Earth Pressure Balanced Shield

1.1.1 New Delhi MRTS Project of CC-27

1.1.2 New Delhi: Vasant Vihar Station – Munirka Station

Munirka Station – P.K .Puram Station

2.1 Type of ground:

2.2 Over burden:

Vasant Vihar Station – Munirka Station: MAX. 19.7 m

4.1 Type: Reinforced concrete segment

4.2 Outer diameter: 6,350 mm

Contact: Daniel Cao Mobile: 008618631509098

4.4 Thickness: 275 mm

4.5 Length: 1,500 mm

4.6 Number of segments: 3A+2B+1 key

4.7 Segment weight: Maximum 38 kN

5 Supplied power source

5.1 Primary Voltage: 11000V

5.2 Secondary Voltage: 400V

5.4 Phase: 3 Phase

6 Design code and standard

6.1 Basically the following code and standard will be applied.

6.2 The standards of International Organization for Standardization (ISO)

6.3 The standards of International Electro technical Commission (IEC)

6.4 Japanese Industrial Standards (JIS)

6.5 The standards of Japan Electrical Manufacturing Association (JEM)

6.6 The standards of Japan Electromechanical Committee (JEC)

Contact: Daniel Cao Mobile: 008618631509098

1.1 Shield shell

1.1.1 Tail outer diameter: 6,570 mm

1.1.2 Tail inner diameter: 6,410 mm

1.1.3 Tail thickness: 50 mm

1.1.4 Tail clearance: 30 mm

1.1.5 Overall length: 77,595 mm

1.1.6 Overall length: 9,685 mm (from cutterhead to tail)

1.1.7 Hood length: 750 mm

1.1.8 Tail sealing: Wire brush type, 3 rows +1 steel plate

1.2.1 Total thrust: 40,000 kN

1.2.2 Stroke: 2,300 mm (16No.)

the same time)

1.2.4 Pitching rolling detector: Electric type, Plumb-bob type

1.3 Cutter head & cutters

1.3.1 Cutter head

Contact: Daniel Cao Mobile: 008618631509098

1.3.1.2 Excavation diameter: Ø 6,630 mm

1.3.1.3 Opening ratio: About 38 %

1.3.1.4 Wear-out protect: Wear-resisting harden welding

1.3.2 Cutter quantity

1.3.2.1 Centre Cutter: 1 set （optional）

1.3.2.2 Knife edge Bit: 30 sets （optional）

1.3.2.3 Pilot Bit : 4 sets

1.3.2.4 Cutter Bit: 74 sets

1.3.2.5 Copy Cutter: 1 set

1.3.2.6 Over Cutter: 1 set

1.3.2.7 Peripheral protection bit: 24 sets

1.3.2.8 Saddle protection bit: 54 sets

1.3.2.9 Auxiliary Cutter Bit A: 12 sets

1.3.2.10 Auxiliary Cutter Bit B: 12 sets