Designer and manufacturer of coil handling and press feeding

WWW.ShungDar.com.tw shungdar@ms17.hinet.net Tel :886-4-7622020

Messrs: Proficient-Eng Co., Ltd. Date: 2020/09/22

Attn: Mr. Salah Ahmed No.: YE-200901-1
Tel: 15972055844
E-mail: salahahmed@proficient-eng.com

Automation Steel Sheet Slitting Line

Model:SC6016-25SS

The Photo For Reference Only

1
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

I. MAIN SPECIFICATION 主要規格

1. MATERIAL 材料
1-1. Type of Material 材料材質 : Mild steel 一般鋼
1-2. Material Tensile Strength 抗張強度 : Below 45 kgf/mm²
1-3. Material Surface Treatment 表面處理 : N/A 無
1-4. Thickness Range 厚度範圍 : 1.0 ~ 6.0 mm
1-5. Maximum Width 最大寬度 : 1600 mm
1-6. Minimum Width 最小寬度 : 300 mm
1-7. Maximum Coil Loading Weight 放料荷重 : 25 Tons
1-8. Maximum Coil Unloading Weight 收料荷重 : 25 Tons
1-9. Coil O.D. of Uncoiler 放料架料捲外徑 : φ1600 mm
1-10. I.D. of Uncoiler 放料架料捲內徑 : φ508 mm
1-11. I.D. of Recoiler 收料架料捲內徑 : φ508 mm
1-12. Maximum Line Speed 最大線速度 : 120 M/min
1-13. Slitter Shaft 分條軸心 : φ240 mm
1-14. Line Direction 生產線方向 : Left to right or Right to left
1-15. Passline Height 工作高度 : 1200 mm from floor 地面上
1-16. Burr 毛邊 : 3% to thickness below 2.0 mm
5 ~ 7% to thickness 2.0 ~ 3.0 mm
2. SLITTING CAPACITY CHART 分條機能力表
Min. Slitting Width 80 mm
Slitting Method Pull cut/drive cut
Line Speed 120 M/min.
Thick (mm) Slit Speed (M/Min)
1.0 25 120
2.0 22 120
Productivity 3.0 14 120
4.0 9 60
5.0 6 60
6.0 5 60
2
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

3. UTILITY DATA 一般數據

3-1. Power Supply 電源供應 : Main AC 230 V, 50 Hz x 3 PH
3-2. Air Pressure 空壓壓力 : 5 ~ 7 kgf/cm², Volume 90 L/min (on buyer side)
3-3. Hydraulic Pressure 油壓壓力 : 70 ~ 100 kgf/cm²
3-4. Cooling System 冷卻系統 : Normal pressure 5 kgf/cm²
Volume 40 L/min (on buyer side)
3-5. Passline Height 線高度 : FL. + 1200 mm
3-6. Line Direction 線方向 : Left to right or Right to left 待確認
3-7. Painting 塗裝 : As SD standard 依順噠標準
3-8. Stand alone operation panel : (2) sets

Operation Panel Reference Pictures

3
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

Ⅱ. LINE COMPOSITION 生產線組成

1. COIL CAR 1 SET 料捲台車

2. SINGLE HEADED UNCOILER 1 SET 單頭式放料架

3. STRAIGHTENER 1 SET 矯正機

4. SCRAP SHEAR 1 SET 廢料裁切機

5. NO.1 LOOP TABLE 1 SET 一號基礎坑

6. PINCH ROLLER UNIT 1 SET 送料機

7. SINGLE SLITTER SEAT 1 SET 單座式分條機

8. COIL END HOLDER & SCRAP REWINDER 1 SET 尾料壓料機及廢料捲取機

9. NO.2 LOOP TABLE 1 SET 二號基礎坑

10. TENSION DEVICE 1 SET 張力裝置

11. SINGLE HEADRD RECOILER & PUSHER 1 SET 單頭式收料架及推出

12. RECOILER COIL CAR 1 SET 收料捲台車

13. PNEUMATIC SYSTEM 1 LOT 空壓系統

14. HYDRAULIC SYSTEM 1 LOT 油壓系統

15. ELECTRIC CONTROL SYSTEM 1 LOT 電控系統

4
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

Ⅲ. EQUIPMENT SPECIFICATION DETAILS 設備規格細節

1. COIL CAR 料捲台車

1-1. Foundation cost friendly and versatile coil storage area designed for coil
loading/unloading. 地基簡單，料捲儲存區適用於上下料捲
1-2. Storage for (1) set of coil 可儲存 1 只料捲
1-3. Coils are transported to and fro the uncoiler and storage area via coil car
料捲通過台車在儲存區和料架間運送
1-4. Coil car forward/backward by hydraulic motor 台車前進/後退使用油壓馬達
1-5. At the uncoiler load/unload position the coil is lifted/lowered by hydraulic cylinder
料架上/下料時，料捲使用油壓缸上升/下降
1-6. Manually load/unload coils by pendant operation 料捲上下料可用手動押扣操作

5
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

2. SINGLE HEAD UNCOILER 單頭式放料架

2-1. Uncoiler base driven by hydraulic cylinder and slide rail with +/-50 mm stroke movable
in order to adjust to center line
料架底座由油壓缸及滑軌驅動，可移動+/-50 mm 行程，可移動料架使對準中心線
2-2. Coils can be manually load/unload and centered of mandrel by pushbutton
operation 料捲可以使用手動上/下料並且藉由按鈕操作將料捲置放在中心位置
2-3. Single head uncoiler, hydraulic cylinder for expansion/retract
放料架採用單頭式主軸，油壓缸擴張/收縮主軸
2-4. Uncoiler mandrel driven by DC motor for threading/rewinding
料架主軸採用 DC 馬達驅動，且主軸可以正轉/逆轉操作
2-5. Mandrel adopted with pneumatic disc brake 主軸煞車採用空壓碟式煞車
2-6. Uncoiler hold down arm driven by hydraulic cylinder and hold down arm wheel is driven
by hydraulic motor 料架壓料臂採用油壓式作動，壓料臂輪採用油壓馬達傳動
2-7. Threading direction from up to down 放料方向上到下
2-8. (1) set of support arm to support mandrel for coil loading.
料架支撐臂支撐主軸以足夠荷重料捲
2-9. Support arm up/down by hydraulic operated.
支撐臂上下作動採用油壓式操作

6
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

3. STRAIGHTENER 矯正機
3-1. (2) Pinch roll with (5) Straightener roll 2 支入料滾輪及 5 支矯正輪
3-2. Roller material: SUJ2 滾輪材質 SUJ2 軸承鋼
3-3. Upper roller up/down by hydraulic cylinders 滾輪的開合由油壓缸作動
3-4. Straightener gearbox with universal joints to the work rolls.
矯正機齒輪箱採用萬向接頭傳動滾輪
3-5. Straightener drive is driven by DC motor. 矯正機傳動採用 DC 馬達
3-6. Thread up side guides at entry to Straightener, it include debender arm
and guide plate. 入料機構位於矯正機前端, 包含折彎輪及導料板
3-7. The guide plate extends by hydraulic cylinder to guide the leading coil.
入料導板伸縮採用油壓缸作動, 以承住料捲料頭
3-8. The debender arm goes down to thread the leading edge of coil to into
Straightener.入料折彎輪下壓將料頭壓平, 以輔助料頭進入矯正機

7
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

4. Shear 裁切機
4-1. The scrap shear operate by hydraulic cylinder.廢料裁切機採用油壓缸作動
4-2. Shear blade design with four cutting edges. 裁刀採用四面刀
4-3. Blade is constructed from high speed steel. 裁刀結構採用工具鋼材質
4-4. Scrap material falls into scrap car which is moveable.
裁切完的廢料會跌落至廢料台車,且廢料台車為移動式可拉出卸出廢料

5. LOOP TABLE 渡橋
5-1. Loop table is mounted on straightener side 渡橋安裝在矯正機側
5-2. Loop table can be up/down by hydraulic cylinder to guide coil strip
渡橋以油壓缸上下使引導料帶
5-3. To storage enough coil strip during slitting 在分條狀態時儲存足夠的料帶
5-4. (4) stages of photo-sensor to detect the loop 採用 4 段式光電偵測

8
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

6. PINCH ROLLER UNIT 入料滾輪機

6-1. (2) sets of entrance edge guide device 2 組側邊擋料裝置
6-2. Edge guide roll set adjust by hydraulic motor and individually adjust for each side
of edge guide device. 側邊擋料採用油壓馬達調整並可單邊獨立式調整
6-3. (2) pcs of feeding roller 2 支送料輪
6-4. Roller material: SUJ2 滾輪材質 SUJ2 軸承鋼
6-5. Upper roller up/down by (2) pcs of pneumatic cylinders
滾輪的開合由帶有的氣壓缸作動
6-6. Rollers driven by hydraulic motor. 滾輪驅動採用油壓馬達

9
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

7. SINGLE SLITTER SEAT 單座式分條機

7-1. To slit the mother coil into smaller coils 將母料捲分條成子料捲
7-2. Slitter shafts are driven by DC motor by (2) pcs of universal joints.
分條主軸由 2 只萬向接頭連結並採用 DC 馬達傳動
7-3. Hydraulic motor driven upper shaft up and down and intermesh display on numeral
counter.
電動馬達驅動上刀軸上升/下降，上下軸距以數字型顯示器
7-4. Slitter shaft material: SCM440, RefiningLatheHRCGrind
分條軸材質: SCM440, 調質車製熱處理研磨
7-5. Gear box followed JIS 3rd machining 齒輪箱加工依 JIS 三級標準
7-6. After the knife and spacers are assembled, locked by Hydraulic thrust-ring.
分條刀具和膠環套上主軸後，油壓鎖固定

10
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

8. COIL END HOLDER & SCRAP REWINDER 尾料壓料及廢料捲取機

8-1. Loop tables on both side of coil end holder, up/down by pneumatic cylinder to
guide coil strips 尾料壓料機雙側渡橋用來引導料帶，由氣壓缸上下
8-2. Pinch rolls are used to hold the coil strips, especially end of coil strips,
and guide into tension unit 壓料滾輪的功能是在壓住料帶末端以順利進入張力機
8-3. Upper pinch roller operated by pneumatic cylinder 上壓料滾輪以氣壓缸作動
8-4. (2) sets of scrap winder driven by DC motor 2 組廢料捲取機採用 DC 馬達驅動
8-5. Exit loop table to support the coil strips into tension unit and up/down by
pneumatic cylinder 出料渡橋功能在支撐料帶進入張力機構且渡橋上下採用氣壓缸
8-6. Idle rollers surface with hard chrome treatment 惰輪表面鍍硬鉻處理

9. NO.2 LOOP PIT 二號基礎坑

9-1. To storage enough coil strip during recoiling 在回收狀態時儲存足夠的料帶

11
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

10. TENSION DEVICE 張力裝置

10-1. (2) sets of separator shafts to guide coil strips into tension unit
2 組分隔軸將分條後的料捲分隔進入張力機構
10-2. (2) sets of separators shafts mounted on slide rails for operator to pull out and
load separate disks and rubber rings.
分隔軸採用高鋼性線性滑軌移動可簡易拉出並放入分隔片與套環
10-3. (1) set idle roller to up and down according to different kind of coil thickness.
1 組惰輪可依板厚不同,來調整上下
10-4. Hydraulic driven roller prevents coil strip from swinging off separators
油壓驅動的押輪防止料帶晃動滑落分隔軸
10-5. Tension pad up/down with hydraulic cylinders and dual hydraulic pressure adjustable
regulators 張力台上下由帶有調壓閥的油壓缸驅動
10-6. Tension pad adopted with changeable felt to protect strips surface.
張力台附可替換式上下羊毛氈，可保護料帶表面。
10-7. Auxiliary feed roller up/down by pneumatic cylinder; driven by hydraulic motor to
assist coil strips into recoiler.
輔助送料輪由氣壓缸帶動上下，油壓馬達驅動輔助料帶進入收料架
10-8. Tension roller to prevent coil strips rub against tension unit
張力輪可保護料帶磨擦到張力機
10-9. Tension roller surface with PU coated 張力輪材質為 PU 包膠
10-10.Exit table to support the coil into recoiler, driven by hydraulic cylinder
出料渡橋採用油壓缸作動,功能為支撐料捲進入收料架

12
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

11. SINGLE HEAD RECOILER & PUSHER 單頭式收料架及推出

11-1. To re-coil the coil strips after slitting 將分條後的料捲收料

11-2. Single head recoiler, hydraulic cylinder for expansion/retract
收料架採用單頭式主軸，油壓驅動擴張/收縮主軸
11-3. Recoiler driven by DC motor coil rewinding 收料架採用 DC 馬達驅動
11-4. Special gapless type of mandrel paddle 特殊無縫式主軸設計
11-5. Separator arm to separate the coil strips on mandrel 分隔臂分隔分條後的料捲
11-6. Separator arm to hold down coils, and lifts as coil OD increase
分隔臂壓住分隔後的料捲，並隨著料捲外徑增加而抬起
11-7. Heavy duty type pusher on back side of mandrel and operated by hydraulic cylinder
to push out the coils after finished slitting
強力型推板採用油壓缸作動, 將分條後的子料捲推出
11-8. Heavy duty type pusher push out coils at synchronized speed as coil car
強力型推板推出料捲速度與台車同步
11-9. (1) set of support arm to support mandrel for coil loading.
料架支撐臂支撐主軸以足夠荷重料捲
11-10.Support arm up/down by hydraulic operated.
支撐臂上下作動採用油壓式操作
13
 DATE: 2020-09-22
NO. YE-200901-1

SPECIFICATION

12. RECOILER COIL CAR 收料捲台車

12-1. Foundation cost friendly and versatile coil storage area designed for coil unloading
地基簡單，料捲儲存區適用於下料捲
12-2. Coil car forward/backward by hydraulic motor 台車前進/後退使用油壓馬達
12-3. Coil car up/down by hydraulic cylinder 台車上升/下降使用油壓缸
12-4. Coil unload by pendant operation 料捲上下料可用手動遙控器組操作
12-6. The guide bars can hold the coils on coil car.
出料台車附有導棒以固定分條後的子料捲

14
 DATE: 2020-09-22
NO. YE-200901-1

QUOTATION
1. Sales Term : CIF Salalah-Oman Port
2. Payment Term : 30% down payment with PO, 70% before delivery
All payment made by wire transfer
3. Delivery : Production time (8) months after received 30% down payment.
4. Validity : 2020/10/31
No. DESCRIPTION Q＇TY UNIT PRICE AMOUNT

1. Automation Steel Sheet Slitting Line 1 unit US$662,600.- US$662,600.-

Model: SC-6016-25SS
(Single Slitter Seat)

2. Slitting Knife Equipment for 25 strips 1 lot US$111,000.- US$111,000.-

3. Machine Startup & Installation Fee 3 Eng US$ 12,000.- US$ 36,000.-
(3 engineers * 24 days)

4. Sea Freight & Insurance Fee 1 lot US$ 15,600.- US$ 15,600.-

TOTAL 1 unit US$825,200.-

Machine start-up & Installation fee include following items:
1) Air tickets and Visa for SD engineer.
2) Oversea supervision charge of SD engineer.
Note: The Buyer take care of (3) meals、local transportation and local hotels.

SHUNG DAR INDUSTRIAL CO., LTD.

Case assigner: Peggy Lee

Note: Price excluded Spare Parts, Transportation， any other item that has not mentioned in this Quotation.

15
 DATE: 2020-09-22
NO. YE-200901-1

QUOTATION TERM
1. Painting
Rustproof painting and then according to the PANTON Number
SD Standard Color: Main Body: Cream Sandy; Protection Cover: Orange
Other components such as electric box, the color per SD standard.

2. Test Running
We will test & check machine without materials before shipment in factory. All the
charges of delivery、 custom clearance、inland transport、import duty should be borne
by buyer. If the customer requests to modify after constructing, it must be passed
by our agreement. If the items aren＇t included in the technologic standard or the
confirmed drawing, those should be quoted separately.

3. Installation
a. Buyer has to prepare the power source、compressor、coil stripe 、tooling、
cables & wires etc. before installation. In case of insufficient preparing and cause
second time installation, buyer needs to absorb the additional charge.
b. If seller does not receive the installation order within 60 days when the
cargoes arrived destination port, buyer should be paid the balance within
7 days when the 60 days accomplished.

4. Construction Site of Installation

Buyer has the responsibility to take in charge when machine were damaged while
transportation and unloading. Buyer should notify our company if the machine is
replaced or moved during maintenance. Buyer also should prepare crane、hoist or other
equipment for discharging the cargo. If SD arranges the unloading equipment, it will
charge buyer the extra fee.

5. Responsibility On Buyer Side:

a. Foundation construction to be built per foundation drawing. Drawing to be provided
by seller, the buyer responsible to do the foundation.
If no foundation pit, the ground flatness is required + 2.0 mm/ Meter and ground
stress at 4tons/m² as minimum. The level shim to be provided by buyer.
b. Surface project of air conduits (Includes air supply junction and valve)
c. Preparing the power source, communication cables, hoses & connectors (Electronics
& Compress Air) before installation.
d. Preparing the lubrication、hydraulic butter、gear box oil、circulating cool down
water、air compress
e. Preparing different kinds of coil thickness、materials、consumptions.
16
 DATE: 2020-09-22
NO. YE-200901-1

QUOTATION TERM
f. All of guards & safety barriers.
g. Overhead cranes、hoists、welding and cutting tools、standard tools.
h. Consumption material for running test, such as cables、stripes、tubes、foundation
bolts，foundation gaskets and hydraulic pressure tubes、air pipes etc.

6. Document
SD provides Manual, Foundation, Machine Specification, Press Connecting Sketch，
Drawing of System Circuit ,In case of customer needs others document, we could offer
the quotation under request. Normally, we will not offer the design and electrical
program& software. If Buyer needs to change the parts, we would offer the drawing
of machine parts.

7. Warranty
One year guarantee after installation base on normal operation, nevertheless excluded
the condition as following:
a. Improperly operated
b. Providing refit & tuning.
c. Revising the cable of power source.
d. Electronics consumable, such as limited switch, indicator, push buttons and fuse
etc.
f. Mechanical consumable, such as break lining pad, rubber diaphragm of cylinder of
air disc brake, push button and switch on operation panel, oil seal for hydraulic
& pneumatic cylinder, wheel of coil hold down arm.

8. Installation Fee
a. It to be paid by customer, including engineer＇charge、air rounds ticket、visa
application、local transport、a local translator、 three meals (lunch at pm12:00)、
hotel fee、internet and medical treatment. The engineer＇s labor charge includes
flight time.
b. Assist medical treatment when the engineer suffers injury or gets sick.
c. Preparing two electricians and four mechanical technologists to help install and
adjust the machine.
d. Providing lunch at pm 12:00 during working time and enough water.
e. Completing install & test running under Buyer co-operates very well.
(completed number 3、4、5 items)
f. If the engineer's return ticket is modified due to the buyer's factors, the buyer
will be responsible for the ticket modification fee.

17
 DATE: 2020-09-22
NO. YE-200901-1

報 價 附 件
一般事項

1. 塗裝
本機先塗上防銹漆，再按客戶指定的顏色噴漆。(請告知 PANTON 顏色號碼)
本公司標準色: 本體:沙色、護蓋: 橙色
電氣箱顏色順噠標準: 油漆公會 1-60 沙色

2. 試車
本公司組裝完成後會採無料試車並檢查外觀，本公司於出貨前，會妥善做好測試及檢驗的工作，而
所有運送費用、清關、內陸運輸、進口稅均由買方負擔。若組件或機器完成製作而客戶要求修改時，
必須取得本公司同意。若修改事項不在技術規範或確認圖面內且須修改功能或操作特性時，需另行
報價。

3. 交機安裝
a. 買方需於裝機前準備好電源、空壓源、測試材料與模具等。如果準備不足，造成二次安裝的動
作，買方需負擔額外的費用。
b. 買方須於設備運送至指定港口或工廠，須於 60 日內進行安裝試車完成，如超過此期限
視同驗收完成，買方需全額支付尾款。

4. 施工場所
施工場所應便於拖車或軌道車的搬運，機器搬入、安裝時造成廠房或其他原有設備受損時，由買方
負責。修復時如需撤掉或移動該機器應事前告知本公司。卸貨時買方應自備卸貨的吊車、堆高機或
其他起重設備。如需賣方僱用吊車，則費用另計。

5. 買方責任
下列事項由買方負責:
a. 地基工程依圖施工, 地基圖由賣方提供，買方負責施工。
如無地基，地面水平度須於每平方公尺在 2mm 公差內，地耐力須達 4 噸/平方公尺以上，水平墊
片由買方準備。
b. 機體外部的空氣配管工程。(含機體側面的空氣供給接頭與停止閥)
c. 供應電源的工程，連接控制器的通訊線、地基工程等。
d. 備妥潤滑油、油壓用油、齒輪箱油、冷卻循環水及空氣壓縮機。
e. 提供試車不同厚度之鋼捲(一級品)、材料及任何消耗用品。
f. 安全用具，如安全帽、護目鏡、圍欄與管路的覆蓋板等。
g. 天車、吊車、焊接切割與相關工具及一般基本工具。
h. 電線、機械管、水管、液壓管、地基螺絲、地基墊片及空氣管等耗材。
18
 DATE: 2020-09-22
NO. YE-200901-1

報 價 附 件
i. 順噠提供機器設備到電控箱之標準線長為三米，若有三米以上需求，則費用另計。

6. 提供文件
本公司提供規格表、地基圖、使用說明書、配線圖、各系統迴路圖(但不含電子控制線路圖)，如果
客戶有其他要求的文件時可另行提供報價。本機不提供設計圖面及電控程式，但買方如需更換零件
時，可提供零件圖面。

7. 保證期間
驗收機器後一年內，如有故障或損壞發生，本公司負責免費修理。但發生以下情形，則不予保固：
a. 應照說明書操作機器或應用於不同的材料規格生產。
b. 私自改裝或添加配備。
c. 私自更改電源配線造成的故障。
d. 電子消耗品，如限制開關、指示燈、按鍵、保險絲等。

8. 安裝指導費用
下列事項需由買方負責:
a.買方須負責賣方工程師的出差費用，包含工程師的出差費、國內機場來回交通費、誤餐費、來回
機票、簽証、住宿、網路、三餐及當地交通接送，並且需提供現場翻譯人員一名，以利安裝與試
車進行順利，安裝指導費用支付應含搭機時間。
b. 技術人員因故受傷或生病之醫療協助。
c. 二名有經驗電工與四名有經驗機械技術人員協助安裝與調整。
d. 工作時間中午 12:00 提供午餐，並提供充足飲用水。
e. 安裝試車在買方配合良好情況下(需完成第 3、4、5 項條款)完成。
f. 因買方因素而修改工程師的回程機票,所造成的機票修改費由買方負責。

19