Manual 130306 Imcqsj5040 Shrink Wrap Machine and Tunnel

INTERNATIONAL MACHIINE CONCEPTS
IMCQSJ5040
Shrink Wrap Machine
MANUAL
1
Content:
Chapter 1: How to use this manual (3)

Chapter 2: Remarks on general safety (3)
Chapter 3: Profile (5)
Chapter4: Machine dimension and crate dimension (6)
Chapter5: Machine panel button name and function (7)
Chapter6: Machine parts illuminate drawing (8)
Chapter7: Parameters (19)
Chapter8: Machine installation (19)
Chapter9: Machine operation (21)
Chapter10: Machine maintenance (22)
Chapter11: Machine circuit diagram (23)
Chapter12: Trouble shooting (27)
Chapter13: Packing list (28)
2
Chapter 1: How to use this manual
a) Please read this manual carefully before using the machine.
b) Please keep the manual with the machine.
c) Keep the manual with the machine if you resell or lend the machine to others.
d) Do not damage this manual.
e) Please do not delete or modify this manual without permission.
f) We reserve rights to improve the machine and modify the manual as well.
g) If necessary, adjust the related parameters according to relevant instruction in
this manual.
h) Contact us if you have any advice about our machine and this manual.
Chapter 2: Remarks on general safety
a) You need to use the breaker and electrical wire with the same capacitance as
the machine. If use breaker or electrical wire with smaller capacitance it
will cause damage to the circuit or parts.
b) Avoid liquid from leaking when packing liquid goods because it may cause
damage to the machine or create an electrical shock.
3
c) Do not use the machine under moist circumstances, and avoid placing the
machine by steam.
d) Do not use or put the machine under dusty circumstances.
e) Do not put your hands on the sealing space.
f) Do not put metal or other hard materials on sealing space, or it will cause
damaged to the cutting blade.
g) Set the sealing time according to material and thickness of the film, general it
is 0.5-1.5 sec, a shorter or longer sealing time may cause damage to the film
sealing or Teflon tape.
h) The machine requires 6-7kg/cm2 compressed air for normal running.
i) You should maintain the machine regularly and keep some wearing parts in
stock, e.g., sealing wire, Teflon tape and silicone gel etc.
j) Cut off the power before exchanging parts, and do it according to the correct
process.
4
Chapter 3: Profile
Thank you very much for purchasing our IMCQSJ5040 Shrink Wrap Machine. Your
correct decision has enabled you to have a safe, practicable, inexpensive and
highly-efficient fully automatic sleeve sealing packager.
This machine is suitable for sleeve packing for big and heavy cartons or the products
with a tray, such as beverage, foodstuff, wood, steel, ceramics, and home appliance
etc.
Complying with a (PE) shrink tunnel, results in fine appearance after packaging, and
suitable for long distance transportation.
The machine has the following advantages: compact structure, low electricity
consumption, high sensitivity and simple operation etc.
This machine consists of three main parts: body, electrical system, and the air system.
The whole work process is controlled by MITSUBISHI PLC, ensures high reliability.
Sealing temperature is controlled by OMRON digital temperature controller, and
sealing time is controlled by OMRON time relay ensures high precision. The
pushing speed, sealing speed, temperature and sealing time is adjustable, it is an
advanced, new type packager.
5
Chapter 4: Machine dimension and crate dimension

4.1. Machine dimension
4.2. Crate size
6
Chapter 5: Machine panel each button name and function
1. Power switch：switch on/off power.
2. Heating switch：switch on/off sealing wire heating.
3. Temperature：temperature controller.
4. Man/auto：manual/automatic options.
7
5. Emergency stop：stop machine running in case emergency happens.
6. Sealing time：adjust sealing time.
Chapter 6: Machine parts illuminate drawing
6.1. General drawing
8
Item No. Name Qty

1 Upright post-assembly body 1
2 Sealing panel 1
3 Sealing system 1
4 Upper film holder-assembly body 1
5 Contribution box 1
6 Lower film holder-assembly body 1
6.2. Contribution box
9
Item Code Name Qty

1 K01 Sealing pressing time relay 220VAC 1
2 K02 Sealing time relay220VAC 1
3 K03 Pushing time relay 220VAC 1
4 K04 Sealing time relay 220VAC 1
5 K05 Pushing self-protection time relay 220VAC 1
6 K06 sealing self-protection time relay 220VAC 1
7 KM1 Upper film motor contactor 0910AC220V 1
8 KM2 Lower film motor contactor 0910AC220V 1
9 KM3 Heater contactor 0910AC220V 1
10 X1 Wire connecting terminal row 1
11 QF1 Control loop breaker C32N1P2A 1
12 QF2 Upper & lower film motor breaker C32N3P6A 1
13 QF3 Heater breaker C32N1P6A 1
14 X2 Power wire connecting terminal row TB2506 1
10
6.3. Sealing system
11
Item No. Name Qty

7 Sealing air-cylinder base 1
26 Sealing cutter guide base 2
27 Silicon gel groove installation beam 2
33 Sealing cutter guide rail 2
34 Sealing cutter slide cover 2
35 Sealing cutter installation beam 1
36 Sealing air-cylinder connector 1
37 Sealing element 1
38 Sealing cutter baffle 1
39 Sealing cutter balancerⅠ 2
40 Sealing cutter balancerⅡ 2
41 Sealing cutter balancer Ⅲ 2
42 Sealing cutter 1
43 spring 2
44 GB-FASTENER-NUT-SNC1 M10-N 6
45 Silicon gel groove installation beam 1
46 Silicon gel groove 1
47 Silicon gel balancer 8
48 Silicon gel 1
50 GB-FASTENER-WASHER-SMWC 12 28
51 Teflon tape 1
52 Sealing cutter wiring protection rack 1
56 IC63B350 air cylinder seat-stroke 350 1
57 IC63B350 air cylinder-stroke 1
75 GB-FASTENER-BOLT-HHBFTC M12X35-N 4
77 GB-CROSS-SCREWS-TYPE1 M4X10-10 H TYPE-N 2
83 bolt-M10X30 2
84 GB-FASTENER-NUT-SNAB1 M8X16-N 14
85 bolt-M8X30 8
86 GB-FASTENER-WASHER SW 8 12
88 bolt-M8X25 4
12
6.4. Film release drawing
Upper film holder
13
Lower film holder
14
Item Name QTY Item Name Qty

Assembling and welding of
1 Right panel of upper film holder 1 1 1
upper film holder
2 Film guide roller 3 bearing 608Z 2 2 Control panel 2
3 Upper film protective pole base 2 3 Spindle of film holding shaft 1
4 Upper film protective pole 1 4 Hex bolt M8 4
Screw of upper film protective
5 2 5 Hex screw M12 4
pole
6 Left panel of upper film holder 1 6 Motor fix board 1
7 Hex screw M8 GB 4 7 TBH film release motor 1
8 Hex bolt M8 4 8 Hex bolt M12 6
9 Motor installation board 1 9 FL205 UC205 bearing base 2
10 Hex bolt M12 4 10 Clamp ring of drive wheel 2
11 Clamp ring of drive wheel 2 11 Film rotating shaft fitting seat 2
12 TBH film release motor 1 12 Bearing 6205C 2
13 Hex bolt M12 6 13 “+” bolt M6 10
Driven shaft spindle of film
14 FL205 UC205 bearing base 2 14 1
holder
15 Film rotating shaft fitting seat 2 15 M6 hex bolt & screw 4
16 “+”screw M6 10 16 Foot screw scaleboard 2
17 Film rotating shaft 1 17 M20 foot screw 2
18 Hammer for film holder 2 18 Foot wheel(without brake) 2
Front cross member of upper film
19 1 19 Hammer for film holder 2
holder
20 Film holder joint pole 2 20 Film holder rotating shaft 1
21 Film guide roller of film holder 1 21 Film holder driven shaft sleeve 1
22 Switch of film release motor 1 22 Film guide roller of film holder 1
Switch fitting seat of film release
23 1 23 Film holder joint pole 2
motor
24 Film fitting sketch 1 24 Hex screw M8 4
25 Limiting pole of film holder 2 25 Film fixing ring 2
Driven shaft spindle of film Drive shaft sleeve of film
26 1 26 1
holder holder
27 Driven shaft sleeve of film holder 1
28 Drive shaft sleeve of film holder 1
29 Film fixing ring 2
30 Bearing 6205Z 2
31 Drive shaft spindle of film holder 1
15
6.5. Pushing system
16
NO. Name Qty NO. Name Qty

Rear fitting seat of pushing
1 1 14 Rear cover board of work table 1
air-cylinder
2 Hex screw M5 4 15 Pushing limiting pole 2
3 Fixing seat of AL guide rail 4 16 Guide pole of pushing air cylinder 2
4 “+”screw M4 32 17 Pushing junction panel 2 1
5 Sealing panel 1 18 IC50B350 air cylinder 1

Slide block of pushing air cylinder
6 Al guide rail 2 19 2
guide pole
7 Baffle adjusting screw 4 20 Pushing junction panel 3 1
8 Silicon gel strip 1 21 Silicon gel groove adjusting pole 7
9 Push panel 1 22 Silicon gel groove fitting beam 1
Front cover board of work
10 2 23 Handle fitting seat 2
table
11 Handle and handle cover 3 24 Sealing panel fitting beam 1
12 Pushing junction panel 2 25 Silicon gel groove 1

Fixing seat of pushing limiting
13 2
pole
17
6.6. Air system
Heat
di ssi pat i on
设计
审校
批准
18
Chapter 7: Parameters
Model ST-6030
Power supply 3ph 380V 50/60Hz 3ph 220V 50/60Hz
Max packing size L600*W300*H300
Sealing time 0.5-1.5 sec.
Power 1.5KW
Rated air pressure 6—7kg/cm2
Film used PE:0.04-0.12mm PVC:0.02-0.06mm
Machine dimension L1000*W900*H2000
Packing speed 8-12PCS/min
Sealing temperature 0-250℃
Film width MAX: 700mm
Net weight 250KG
Chapter 8: Machine installation

Please install the machine according to the following steps：
a) Unpack the crate and remove the wooden board.
b) Move the machine out of the box and put it on the floor flat.
c) Install the air-cylinder by the tools in the toolbox.
d) Fix the air valve on the side of the machine.
19
e) Connect the air source, turn on the slide switch of air valve, and set air
pressure at 6-7kg/cm2.
f) Connect the power according to the required power supply, note: it must be
grounded.
SKETCH MAP OF
LI LM
Film fitting sketch
20
Chapter 9: Machine operation method
1. Connect with air source, and turn on the slide switch of the air valve, the
pushing board and cutter will turn back at this moment; check the barometer
to see the air pressure has meet the requirement or not（6-7kg/cm2).
2. Switch on the power, the power indicator light will be on.
3. Hold up the control pole the film release motors runs at this moment, check
the turning direction of two motor, if the two motors run in the wrong
direction, you should check the connection of electrical wires at the main
power; if one motor run in wrong direction, you should check the connection
of the electrical wires for the related motor.
4. Set the shrink film according to “film fitting sketch”.
5. Air-cylinder pushing length is adjustable according to the packages.
6. Sealing time and temperature is adjustable according to the thickness of film

material, for PE film, we set the temperature at 150-170℃.
7. Pull the upper and lower films together, lap over the two, and exceed the
sealing pedestal, then press the sealer button to seal and cut the film.
8. Finish sealing: if part of the sealing has melted it shows that the temperature is
too high. In reverse, if the film cannot be cut off it shows that the
temperature is too low.
21
9. Adjust the film loose or tighter: please look over the inching switch location,
when the switch adjustment cover is far from the inching switch it shows that
the film is tight, in reverse, if the two are close shows that the film is loose.
10. In case an emergency occurs, press the red emergency button to stop running,
turn the button right to switch on it after restoring the machine.
11. After finishing work, switch off power and heater, finally cut off the air
source.
Chapter 10: Machine maintenance
a) Clean the machine every time after finishing work, especially the work
plate.
b) Clean the cutter regularly. Note: clean it with some dry cotton and release
agent; DO NOT use the metal and other hard material to clean it.
c) To lubricate the moving parts frequently (e.g. chains & bearing etc).
d) Operate it properly to protect the cutter, Teflon tape and silicone gel.
You should exchange the sealing wire and Teflon tape if damaged.
e) Must switch off the power before repairing machine by a professional
technician.
22
Chapter 11: Machine circuit diagram
11.1. ST-6030 3PH/380VAC circuit
设计
审校
批准 Mai n c i r cui t
23
设计
审校
批准
相 Cont r ol l oop
24
11.2. ST-6030 3PH/220VAC circuit
设计
Mai n ci r cui t di agr am
审校
批准
25
Pr es s ur e
val ve
设计
Cont r ol l oop ci r cui t
审校
批准
26
Chapter 12: Troubleshooting
Trouble Cause Solution

Pressed emergency switch Switch off emergency switch
Contactor broken Fit a new contactor
Film release motor
doesn’t work Motor broken Fit a new motor
Micro switch is not at the right
Adjust its position
position
Air pressure is not enough Increase the air pressure
Sealing air-cylinder Push electromagnetic valve broken Fit a new one
doesn’t work Sealing cutter is not at the above Adjust sealing cutter’s upper
position sensor
Rear pushing sensor not at the
Adjust sensor’s position
Sealing air-cylinder correct position
doesn’t work Sealing electromagnetic valve is
Fit a new one
broken
Sealing wire is not even Adjust sealer’s fixing screw
Can’t cut off film
Temperature is not enough Increase sealing temperature
Surface of sealer & cutter damaged Exchange a new sealing wire

Bad sealing effect There are wastes on the sealer &
Clean it with dry cotton cloth
cutter
27
Chapter 13: Packing list
Item Name Qty

1 Machine 1set
2 Teflon tape 1pcs
3 Tool box 1pcs
4 Manual 1pcs
5 Monkey wrench 1pcs
6 Allen key 1set
7 “十”screwdriver 1pcs
28
IMCQSJ5040
Shrink Wrap Machine Tunnel
MANUAL
1
Content:
Chapter 1: Summary (3)

Chapter 2: Regards to manual (3)
Chapter 3: Safety (3)
Chapter 4: Machine function (4)
Chapter 5: Crate size and surface dimension (5)
Chapter 6: Control panel and name of each units (7)
Chapter 7: Part illuminated drawing (8)
Chapter 8: Technical parameter diagram (14)
Chapter 9: Installation (14)
Chapter 10: Operate Methods (15)
Chapter 11: Maintenance (16)
Chapter 12: Circuit diagram (17)
Chapter 13: Trouble shooting (20)
Chapter 14: Packaging List (21)
2
Chapter 1: Summary
Thanks a lot for choosing our products, this IMCQSJ5040 machine is a safe, practical
and high efficient constant temperature shrink packager.
Chapter 2: Regards to Manual
a) Please read this manual carefully before using the machine.
b) Please operate the machine after having knowledge on the related manual.
c) Please keep this manual close as reference at any moment.
d) Hand this manual to direct user without fail.
e) We keep the rights to modify this manual because of the machine function is
improving and advancing continuously.
f) Please contact us if having any good suggestion for this manual or our machines.
Chapter 3: Safety
a) Use equivalent breaker and wire applicable to the machine’s capacity, circuit and
units is easy damaged if you use a lower capacity breaker or thinner electrical
wire.
b) To ensure there is no leak when the machine is pack with liquid product, it may
cause damage on the machine or get you can get an electric shock when pack
imperfectly sealed liquid.
3
c) Do not let the machine touch plentiful vapor and you are not allowed to use this
machine in a heavy humidity environment.
d) Do not use or put the machine on dust.
e) Please do not touch the place where the machine stuck with hot caution sign, it is
dangerously hot when the machine is running.
f) Cut off the power when replacing spare parts and follow the correct process.
Chapter 4: Machine Function
a) It is suitable to do surface packaging for beverage, bamboo and wooden appliance,
hardware, plastic and so on. The package is characteristic with beautiful
appearance, moisture proof and not broken easily, so it improve the product’s
impression but at a lower cost.
b) Together with advanced shrink blowing technology improved by our unique
design, the blowing is even and shrink effect is perfect.
c) It is made of carbon steel or stainless steel with reasonable structure, long heating
tunnel to ensure the shrink effect.
d) Adopts stainless steel heating tube with long life time and high efficiency.
e) The conveyer adopts a new type roller that is covered by silicon, high temperature
proof, wearable, no burning film and does not change for long time use.
According to size of products it can be made at standard and dense rollers.
4
f) Choose well-known electric units like switch and temperature controller etc.，for a
stable working machine with fewer faults.
g) Convey motor and blow motor are adopted from famous brand, they have
stronger power and can bear longer working times.
h) Heat up the oven after the is blower is working, the machine is furnished with
pre-stop device which can prolong its life.
i) The machine is applicable to PVC、PP、POF etc shrink film.
Chapter 5: Crate size and surface dimension
5.1. Surface dimension
5
5.2. Crate size
6
Chapter 6: Control panel and name of each units
1．Power switch: Switch off / on main power supply.
2．Startup indicator：Indicate if the control power switched is or not.
3．Heat indicator：Indicate if heating system is working or not.
4．Blow indicator：Indicate if blowing system is working or not.
5．Temperature controller: Set up heating temperature.
6．Electrical speed controller：Adjust the feed speed of conveyor belt.
7．Emergent stop: Cut off the control power.
8．Startup switch： Turn on control power.
9．Heating switch： Control heating system if it is working or not.
10．Blowing switch： Control blowing system if it is working or not.
11. Cooling switch: Control cooling system if it is working or not.
7
Chapter 7: Parts illuminated drawing
7.1. Drawing of main structure
No. Name Qty

1 Foot support 1
2 Blowing system 1
3 Control box 1
4 Feeding system 1
5 Heating system 2
8
7.2. Instruction of parts on switchboard
No. Name Qty No Name Qty
1 Switch box 1 9 Temperature controller 1

2 Cover of switch box 1 10 Speed controller 1
3 Switch box panel 1 11 AC electrical contactor 5
Power supply main
4 1 12 Heat relay 1
switch
5 Indicator 4 13 Time relay 1
6 Startup button 1 14 Frequency inverter 1
7 Rotary switch 3 15 Breaker 1
8 Emergency stop 1
9
7.3. Blowing system chart
10
No. Name Qty
1 Oven inner shell welding part 1

2 Under heat insulating board 1
3 Side board at left or right of blowing tunnel 2
4 Up board in blowing tunnel 1
5 Closing board at both sides of oven 2
6 Up board on out shell of oven 1
7 Side board at front of oven 1
8 Side board at behind of oven 1
9 Long axes “TECO” blowing motor 0.75KW 2
10 Heat insulating board gasket 12
11 Wire slot 1 at out shell of oven 1
15 Heat insulating gasket in control box 4
16 Wind board 4
17 Wind bar 2
18 Up support rail welding part 1 1
19 Up support rail welding part 2 1
20 GB cross screws type 1 M4X6-6 24
22 Hexangular screw 8
24 Clip slot of heat insulating curtain 2
25 Heat insulating curtain 2
26 Press board of heat insulating curtain 2
28 Fan wheel 7” 2
29 Fan convey 2
31 Hexangular screw M8X16 5
11
7.4. Heating system chart
No. Name Qty No Name Qty

Heating tube link
1 ∮14 heating tube 12 7 6
boardⅡ
Porcelain set of heating
2 24 8 Gasket 24
tube
GB fastener washer SW
3 Heating tube fix ring 24 9 24
5
GB fastener nut SNIC1 porcelain top set of
4 24 10 24
M5-N heating tube
GB fastener washer
5 Electrical wiring top 12 11 12
SMWC 5
6 Heating tube link boardⅠ 2
12
7.5. Conveying system chart
No. Name Qty No. Name Qty
1 Convey drive axes 1 7 Chain 08B Z21 D30 L25 2

Rolling chain 08B GB connecting piece
2 4 8 5
Z30 D30 L25 keys CSK 8X45
3 Chain 08B 2 9 Motor chain 1
4 Convey driven axes 1 10 Convey motor 1
GB connecting piece
5 Convey roller 114 11 1
keys CSK 8X25
Heat-resistant silicon
6 114 12
tube
13
Chapter 8: Technical parameter diagram
Model SM-6040/SM-6040M SM-6040S
3Ф 380V 50/60 3Ф 380V 50/60

Power supply
3Ф 220V 50/60 3Ф 220V 50/60
Power 24KW 16KW
Oven entrance size W600*H400 W600*H400
Machine’s dimension L2820*W970*H1400 L2400*W900*H1400
Work efficiency 2000-3000/h 2000-3000/h
Weight 370kg 350kg
Chapter 9: Installation
a) Open up the top cover of wooden case and take away the four side boards.
b) Take out the four foot screw at bottom of machine.
c) Carry out main machine’s body and put it onto ground smoothly.
d) Take away protecting stretch film.
e) To prevent convey roller from falling down during the transportation, we fixed
pothook for the convey rollers at bottom before delivery, it must be taken out
before operating the machine, otherwise it will not work.
f) Adjust foot screw at the bottom to make sure the machine on flat, and prevent a
glide when machine is running.
g) Please connect electrical wire according to displayed voltage on name plate,
notice: must be ground.
14
Installing sketch map
Chapter 10: Operate methods
a) Turn on main power switch and press startup button ,then turn on blower switch,
check that the direction of fan working, anti-clock running is correct otherwise
please exchange any of the two phases.
b) Switch on conveying switch at the panel, the convey roller and related chain will
move along with the operation. The convey speed can be adjusted by the knob at
speed controller.
15
c) Turn on the heating switch at the panel, and turn the knob at the temperature
controller to set parameter from 150-170℃.
d) After the temperature reached its preset setting, the heat indicator turns off and
the heating tube will stop to heating up.
e) Now the product can be put into tunnel for shrink wrapping.
f) Please turn off the heating switch before end of operation. The blowing will shut
off automatically till continuous run within pre-stop time.
g) Turn off the blowing switch after blower has stopped, and then cut off main
power supply switch.
Chapter 11: Maintenance
a) Clean away any leftovers and dust on convey roller after finishing work.
b) Check lubricant in the gearbox of convey motor frequently.
c) Complete a general inspection on the machine on the whole performance and
monthly open the switch box to clear away any dust or sundries.
d) Refill lubricant frequently on chain and other run parts.
16
Chapter 12: Circuit diagram
12.1 Three phase 380V 50/60Hz
17
18
12.2. Three phase 220V 50/60Hz
19
20
Chapter 13: Trouble shooting
Failure status Reason Solution
Direction of fan is wrong Exchange any two phase

Temperature is too lower or higher Adjust temperature
Bad shrink effect
Conveyor belt is running too fast Adjust convey speed
Convey roller is not working Refill lubricant
Noise is too big Lack lubricant Refill lubricant
Heater is not controlled Temperature controller is broken Replace temperature controller
Input voltage is abnormal Check input voltage
No or lower Check the power connection
Power connections wire loose
temperature after heat wire
up Heating tube has burned out Replace heating tube
Heating switch is broken Replace heating switch
Check circuit and then turn on
Pop stop Breaker is jump up
breaker again
Chapter 14: Packing list
No. Name Specification Qty

1 Main machine 1unit
2 ‘十’Screw driver 1pcs
3 Manual 1pcs
4 Movable spanner 1pcs
5 Breaker C32N1PC2A 1pcs
21
Equipment List
Origional
Device No. (discription) Model Usage
Supplier
TECO-S310-2P5-H1D 220V
1 DELTA Inverter Adjsut motor speed
0.4KW
2 ORMON PLC CP1E PLC
3 TCG Film feed motor 09KW 1/8HP Contol flim feed length
Control electricl supply

4 SCHNEIDER Contactor CJX2-0910 1810
and circuit
5 YANGMIN Sensor CDR-10X Sensor for film
6 SIEMENS Main switch 32A Control power supply
7 AUTONICS Sensor 4A042C Sensor product
8 ORMON Temperature controller E5CSL Control temperature
9 TANI Time relay TJSS48A Control sealing time
10 CHNT Air switch DZ47-60-C3 Control electricl circuit
11 AIRODK Solinoid valve 4V310-10 Adjust air cylinder
12 AIRODK Oil -water separator DFR-3000 For pressure adjsutor
13 SHAKO Product push air cylinder IC50B450 To push product
14 HUANGSHENGChain 08B-25 To feed product
15 CHNT Emergency stop switch NP2 For emergency
16 AIRODK Stop air cylinder SDA25X25 To avoid move product
To avoid push down

17 AIRODK Press air cylinder MA25X50-S
bottles
18 AUTONICS Anti-cut switch PN12-40N To avoid cut product
19 TCG Air motor TC-0.37KW 1/2HP Supply hot air to tunnel
1
Spare parts long term list
Nos. Part Name Pic.
1 Control Panel
Inverter
2 TECO-S310-2P5-H1D
220V 0.4KW
PLC
3
CP1E
Film Feed Motor

4
09KW 1/8HP
5 Film roller
Contactor
6
7 Sensor
8 Wiring terminal
2
Main Switch
9
10 Guide rail
11 Fan
12 Sensor
13 Temperature controller
14 Time relay
Chain
15
305mm
3
16 Air SWITCH
17 Driven Wheel
18 Solenoid valve
19 Oil-water separator
20 Conveyor roller
21 Product push air cylinder
22 Drive wheel
4
23 Chain
24 Emergency stop switch
25 Stop air cylinder
26 Press air cylinder
27 Induction switch
28 Anti cut switch
（Note: Photo for reference , final product and model according to different molder machine）

Manual 130306 Imcqsj5040 Shrink Wrap Machine and Tunnel

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INTERNATIONAL MACHIINE CONCEPTS

Chapter 1: How to use this manual (3)

Chapter 1: How to use this manual

a) Please read this manual carefully before using the machine.

b) Please keep the manual with the machine.

d) Do not damage this manual.

e) Please do not delete or modify this manual without permission.

g) If necessary, adjust the related parameters according to relevant instruction in

Chapter 2: Remarks on general safety

the machine. If use breaker or electrical wire with smaller capacitance it

will cause damage to the circuit or parts.

damage to the machine or create an electrical shock.

d) Do not use or put the machine under dusty circumstances.

e) Do not put your hands on the sealing space.

damaged to the cutting blade.

sealing or Teflon tape.

h) The machine requires 6-7kg/cm2 compressed air for normal running.

highly-efficient fully automatic sleeve sealing packager.

suitable for long distance transportation.

consumption, high sensitivity and simple operation etc.

Sealing temperature is controlled by OMRON digital temperature controller, and

pushing speed, sealing speed, temperature and sealing time is adjustable, it is an

advanced, new type packager.

Chapter 4: Machine dimension and crate dimension

4.2. Crate size

Chapter 5: Machine panel each button name and function

1. Power switch：switch on/off power.

2. Heating switch：switch on/off sealing wire heating.

5. Emergency stop：stop machine running in case emergency happens.

6. Sealing time：adjust sealing time.

Chapter 6: Machine parts illuminate drawing

6.1. General drawing

Item No. Name Qty

4 Upper film holder-assembly body 1

6 Lower film holder-assembly body 1

6.2. Contribution box

Item Code Name Qty

6.3. Sealing system

Item No. Name Qty

6.4. Film release drawing

Upper film holder

Lower film holder

Item Name QTY Item Name Qty

6.5. Pushing system

NO. Name Qty NO. Name Qty

3 Fixing seat of AL guide rail 4 16 Guide pole of pushing air cylinder 2

4 “+”screw M4 32 17 Pushing junction panel 2 1

5 Sealing panel 1 18 IC50B350 air cylinder 1

12 Pushing junction panel 2 25 Silicon gel groove 1

6.6. Air system

Max packing size L600*W300*H300

Sealing time 0.5-1.5 sec.

Rated air pressure 6—7kg/cm2

Film used PE:0.04-0.12mm PVC:0.02-0.06mm

Machine dimension L1000*W900*H2000

Packing speed 8-12PCS/min

Sealing temperature 0-250℃

Film width MAX: 700mm

Net weight 250KG

Chapter 8: Machine installation

a) Unpack the crate and remove the wooden board.

c) Install the air-cylinder by the tools in the toolbox.

Max packing size L600W300H300

Machine dimension L1000W900H2000