Crane Grab Manual

上海贯博起重设备有限公司
SHANGHAIGUANBOMACHINERY&EQUIPMENTCO.,LTD
技术说明书
DOCUMENTATION
抓斗型号 RCB024-6-12
Grab type
合同号 CLN09-160714
Contract No.
制造号
GE2016151
ManufactureNo.
GE2016152
GE2016153
GE2016154
ADDRESS:3736 HUNAN ROAD,PUDONG,SHANGHAI CHINA.

TEL：021-50880140
FAX：021-50880137
http: www.gbm-china.com E-mail: sales@gbm-china.com
技术文件说明书上海贯博起重设备有限公司
Catalogue
Equipment Date sheet…………………………………………………………3
一、Main specification…………………………………………...…………………4
二、Working principle………………………………………………………………5
(一)、Grab structure description…………………………………… …………5
(二)、Grab work principle description…………………………………………5
(三)、 Hydraulic Schematic Diagram…………………………….....…………6
三、Operation Rules…………………………………………………………..…….8
四、operation requirements…………………………………….........……………9
五、operation guide………………………………………………………..……….10
(一)、Electrical Control System…………………………………………………10
1. Composition………………………………………………………......…...10
2. Technical requirements…………………………………………….….…10
3. Control way…………………………………………………......……….…10
(二)、Spare parts explain……………………………………..........………….…12
1. Charger……………………………………………………..........………….12
2. Acid storage battery………………………… ……….........….………….12
3. Remote control…………………………………………..........……………14
(三)、Operation guidance………………………………………......................…14
1. Grab preparation………………………………………..........………….…14
2. Grab regular work…………………………… ………..........…………..…15
3.Emergency treatment……………………………… ……..........…………16
4. Grab stop operation……………………………… ……..........………….17
六、maintenance and repair…………………………………………......……...…18
(一)、maintenance………………………………………………….......………….18
(二)、repair……………………………………………………...........................…18
七、Diagnosis…………………………………………………………........……….…22
八、Electrical breakdown diagnosis………………………………………………25
九、Spare parts catalogue…………………………………………………………26
2
Shanghai Guanbo Machinery Equipment Co.,Ltd
Equipment date
Date : 2016.8 Manufacture no：GE2016151-154 Radio remote control grab
Mode General drawing Type Manufacture no Manufacture date

RC024-6-12 RC026-000 Radio Remote Control Grab GE2016151-154 2016.8
General date:
density 2.5 1.8 1.5 1.0 t/m3
Volume 6 8 10 12 m3
volume 6-12 m3 SWL 24000 kg
Handing material 15000 kg Theory total weight 15000 kg

weight
Dead weight 9000 Kg
Peel Clamshell
colour Black
Outside size:
Open height 4106 mm
Close height 3952 mm
Open width 3828 mm
Close width 3030 mm
Scoop length 3500 mm
Technical date:
Dia.of pulley Φ650mm
Rate 3
Dia.of wire rope 36mm
Length of wire rope 10.0m
Min. Use height 11m
checker: date: examine: date:

3
一、 Main specification
Remote control grab
Crane Lifting Capacity 25T
001 Grab Type RC024-6-12

002 Grab Volume (m³) 6.0～8.0～10.0～12.0
003 Dead Weight (Kg) 9000
004 Material angle of rest (º) 30～40
005 Density (t/ m³) 1.0～2.5
006 Standard Diameter of the sheaves 650
007 Rate of Sheaves 3
008 Closing Rope-Standard diameter 36
009 Closing Rope-Total Length 10m
010 Closing Rope-Withdraw to Close 4086mm
011 A (mm) 4106
012 B (mm) 3952
013 C (mm) 3030
014 D (mm) 3828
015 E (mm) 3500
016 F (mm) 9506
017 G (mm) 5574
4
REMARK:1.Grab Type-RCB(crane lifting capacity)-Density of Materials-Volume(L)

2. The volume in the above table can be adjusted according to the density of the materials, and the volume design
can be changeable.
3. The above is the standard type of our company, however, can be added or changed according to the customers'
requirements.
二、Working Principle
(一)、Structure
The grab is composed by: 1.Grab Head
2.Transverse Frame 3.Through Beam 4.Press
Rods 5.Scoops 6.Control Valve Group 7.Cylinders
8.Steel Wire Rope and so on. (Refer to Pic.1-1)
1 . The press rods are connected to the grab

head & scoops via axis pins, and the
scoops are connected to the through beam
via axis pins.
2 . The through beam is connected to the cylinder barrels, and the transverse frame is connected to
the piston rods; the two cylinders are installed symmetrically
3 . The steel wire ropes lift the transverse frame and are installed symmetrically; to increase the grab
closing force via pulleys on the grab head and transverse frame.
4 . The balancing stand on the transverse frame bear the lifting capacity of the grab, and for avoiding
the excessive force to single rope, the two steel ropes adjust mutually.
5 . The through beam is a box structure, wholly sealed oil tank in the middle of it, and the control
valve group is installed on the cover plate of the oil tank.
(二)、working principle description
Grab Closing: When grab opens, the transverse frame is connected with the grab head but totally
separated with the through beam. Solenoid directional valve is closed at this moment. The piston rod of
the cylinder is connected with the transverse frame, and the cylinder barrels are firmly jointed with the
through beam, so the piston rod of the cylinder is fully extended at this moment. When the grab is
loading the bulk materials, steel wire rope of the crane falls and the piston rods draw back for it can
5
move in one-way direction ， and then the transverse frame falls. After the piston rods draw back
completely, and the transverse frame falls. After that the steel wire rope of the crane rises, and the
transverse frame rises with it. As the solenoid valve of the cylinders is always closed, at this moment,
the rod cavity & the cylinders are locked. With the pulleys, the transverse frame's rising drives through
beam to rise, at the same time, the scoops close.
Grab Opening: When opening the grab, press the button of the remote control to open the solenoid
directional valve of the cylinder, which makes the rod cavity offloads. Piston rod of the cylinder is pulled
out by the transverse frame and through beam, and the transverse frame is separated from the through
beam, so the grab opens.
(三)、Hydraulic Schematic Diagram of Remote Control Grab

a. Crane lifts the opening grab, and piston rod of the cylinder extends.
Hydraulic Schematic Diagram（a）
b. The opening grab is put on the bulk materials by the crane; loose the steel wire rope, the piston rod of
the cylinder falls with the gravity of the transverse frame. The piston falls, at this moment, the hydraulic
oil in the down space of the cylinder goes into the upper space via one-way valve on the piston.The
redundant oil is pressed back to the oil tank.
6
Hydraulic Schematic Diagram（b）
c. When the piston falls to the bottom of the cylinder, the hydraulic oil in the down space of the
cylinder flows back to the oil tank via hose pipes, while the hydraulic oil in the upper space of the
cylinder is connected to the solenoid valve and change cartridge valve via hose pipes, and the solenoid
valve still locks.
Hydraulic Schematic Diagram（c）
Hydraulic Schematic Diagram（d）
d. Lift the steel wire rope, which drives the transverse frame to lift the through beam. The lifting
force of the crane is transmitted to the grab head & piston via steel wire rope. The hydraulic oil cannot
7
flow out for the hydraulic oil in the upper space of cylinder is locked, so the oil pressure is produced,
which makes the oil cylinder and through beam go up together, the scoops close and is lifted c/w the
steel wire rope. At this moment, the grab loads the materials and is lifted.
Hydraulic Schematic Diagram（e）
e. After the grab loads and is lifted to the destination via the crane. The operator press the button of
the remote control, the transverse frame c/w the piston rod of the cylinder stand up to the grab head via
the crane, and the through beam falls via the dead weight & pressure in the upper cavity of the oil
cylinder releases. At this moment, the grab opens and unloads the materials.
The pressure oil reaches to the solenoid directional valve & change cartridge valve at the same time.
For the solenoid directional valve reverses by having electricity, the pressure oil on the spool of the
change cartridge valve is released, the spool of the change cartridge valve goes up, then the change
cartridge valve is opened. All the pressure oil in the cylinder flows back to the oil tank via hose pipes &
change cartridge valve.
When the oil returns in the upper cavity of the cylinder, the down cavity is vacuum, for the function
of the air pressure & hydraulic oil in the tank, the oil in the tank flows into the one-way valve of the
pipeline via the filter device, and finally arrives at the down cavity of the cylinder, the piston rod extends,
finish the grab opening.
三、Operation Rules
(1).When use the grab, the safety operation rules of the crane must be followed
(2).Wedge sets/Rope cramp should be checked before use, and their installation should be according
to the technical requirements, if loose, please fasten in time. If the shackles deform, wedge sets crack,
screws of the rope cramp damage, they should be changed.
(3).Empty grab test should be carried on--all the turning parts should be flexible, grabs' opening &
closing should be accurate and smooth.
(4).To avoid damages to the grab, hit the materials/cranes/ship rails... in high speed is not allowed.
(5).The balancing stand on the transverse frame should turn smoothly, and the steel wire rope should
8
swing freely & keep horizontal when the grab is working.

(6).The grab should be kept vertical when it is on the materials, which makes the transverse frame fall
smoothly. To avoid causing large yawing force(this force will effect the resetting of the piston rod) to the
piston rod by the transverse frame, for the big angle caused by grab's leaning.
(7). All the turning axis pins, rope guide devices and bearings of the pulley should be added lubricant
oil.
- Add lubricant oil before working.
- Add lubricant oil once at least after 24 hours continuously working.
-Add lubricant oil after finishing working each time.
-When stop using, the grab should be washed cleanly, and materials in transverse frame & each
turning part should be cleared away. The grab should be close if do not work in a long time. And all the
joints should be added sufficient grease or lubricant oil.
(8).To achieves the max. loading, the grab should work in the state of complete opening. The limit
plate must keep touch, if the grab cannot close smoothly, should stop closing, then open the grab again
to check if there are big blocks of the materials.
(9).When change the batteries, to avoid the damage caused by loose, the fasteners must be fastened.
(10).When use the new grab, the screws should be checked for every few hours. If loose, please
fasten them in time.
(11). When the grab need move/deliver, the piston rod should be extended completely.
四、Operation Requirements
(1).Remote control grab is apply to loading & unloading bulk materials on the cranes with single lifting
mechanism.
(2). To avoid overload, the volume can be changeable via the spill plates according to the density of
different materials. To avoid overload caused by failed flow of the materials, the remote control grab with
spill plates is not suitable for loading & unloading sticky bulk materials.
(3). The storage batteries should be full. To guarantee the enough working time, the batteries should
be recharged again if the full batteries are not used in three months.
(4).Put the batteries into the batteries bin of the grab, tighten the fasteners and cover the bin gate,
plug in the socket and turn on the power switch, after about one minute, the electric control system begin
working.
(5).The grab works according to the hydraulic schematic (a→b→c→d→e→a).
(6).After working, the cylinders should extend completely, and please turn off the power, and keep the
remote control well.
Remarks:
 When turning off the power,the cylinders are in the state of locking!!!
 The power should be turned off after the cylinders extend completely and the
locater pin of transverse frame inserts the hole of through beam!!!
9
五、Operation Guide of Remote Control Grab

（一）、Electrical Control System Introduction
1. Composition
The electrical control system controls the grab's opening & closing by controlling the solenoid
valve.
The electrical control system includes: batteries, switch box, remote control, receiver and
solenoid valve. Besides, the batteries should be provided with special charger.
2. Technical Requirements
The electrical control system adopt way of remote control, remote control distance should not
less than 50 meters, the signals' emission and receive should be reliable and suitable for various
severe environment, working temperature:-10℃～55℃.
Batteries (voltage 24V)
Solenoid Valve (voltage 24V)
Notes: Check all the electrical joints before operation, if confirmed, turn off the power switch, then
turn on the power control switch.
3. Way of Control
Way of Control: button remote control
Button remote control grab
As show in the pictures, the red part on the back of the remote control is the master switch,↑ is on,
and ↓ is off. The red/green indicator lights are for switch and weak power. If the two lights is flickering
ceaselessly, please change the batteries.
When use the grab:
First, turn on the red switch, the remote controls is on, and then use the first and second black
buttons to operate. The first button is inching button, press it without loosing, the grab is opening
ceaselessly,loose it, the grab stop opening. The second button is continuous button, first press, the grab
is opening ceaselessly, second press, the grab stop opening. The two last buttons are spare buttons, if
the first and the second button donor work any more, you can use the two last buttons after circuit
change.
10
Stop Start
Pressing open ,loosen stopped Press one time open, again close
emergency button emergency

button
REMOTE CONTROL UNIT
Operation View of Remote control Grab

The remote control gives signals to the receiver. The grab opens after the solenoid valve has power.
The remote control distance is 100 meters if there is no barriers, and not less than 50 meters indoors.
(二)、spare parts explain

11
1. Charger
a. input voltage: AC95V～265V 50Hz～60Hz
b. max. Power dissipation: 0.15～0.18KW
c. output voltage) 24V/12V
d. output current max.8A according to product require
e. duration of charge: Storage battery depth discharge 80%,need charging 9-11hours
f. Volume: 230×120×86 195×110×65
g. Weight 1.5Kg
charger
2. Acid storage battery

The battery of the remote control are make up of two set 38AH,12V acid battery in series battery
box and after series the voltage is 24V.
a. First time use

A battery leaving form our factory with full electric ,the customer can use directly; If place a long
time(more than one month),should charge again before use, the way of charge again is make the
charger insert into the battery box than link into 220V AC, after the charger turn green light for 3 ~ 4
hours can pull out and use.
b. prevent over discharge

Once the battery power used up, should shut off the power, if use pick up voltage to force the grab
use. This will cause the battery over discharge and shorten battery life.
12
c. battery charging
The storage battery charging not charged in time, charging not enough, over-charging will be a lot
of damage for the battery life. So it is prohibited to storage the battery in long time under the without
power condition, charging in time after discharge and it need charging more timely with the deeper
discharge. not use storage battery more than a week please charging for the battery and not use time
more than 2 months must charging with full charge. Another do not use it under the battery in poor
condition.
When charging, connect the accumulator with the charger, turn on the electrical source (the input
voltage must be consistent with the nameplate range, otherwise the charger couldn’t’t be turned on), the
charger can automatically check extant quantity of electricity and ambient temperature of the
accumulator.
Also, it can charge according to the different discharging quantity of electricity of the accumulator.
The charger is automatically turned off when the accumulator is fully charged. No matter the reverse
polarity or the short circuit and the open circuit of the accumulator, there will be no current output, which
can prevent the worker from incorrect operations. Do not need have staff on duty.
Notes: After the grab finished d work, each group storage battery must been charge, when long
time not use, the battery must be placed in dry cool place. The storage battery power will slowly
decrease in the use or hold process until no power. This will seriously weakened the life of the
battery .To avoid such situation ,we set up a protection measures i circuit, when the battery power is
lower than a certain value, power protection device will cut off the circuit, the battery no longer have the
power output. If the grab suddenly couldn't action in the process of grab use, it is may be the power are
not enough, need to recharge. If the grab produce severe impact or vibration in the process use, this put
a high requirements for the electrical line connection, especially for the battery group, it need often
remove and installation. The connection of the contacts we choose the waterproof flexible seal joint,
both safe and reliable and convenient save trouble.
3. Remote control
Grab electric control system using wireless remote control ways, control distance is not less than 50
13
meters, signal transmission and reception should be reliable ,is suitable for field port area,etc all kinds of
environments, environmental work from -10 ℃ temperature to 55 ℃.
The remote control is making up emitter and sign receiver.
see the follow picture：
Remote control unit remote control receiver
(三)、Operation guidance
1. Grab preparation
a. Replace the charged up electric battery, let the plug on the receiver link to the battery case as
the picture shown:
14
Twist the spiral cover, will see four holes wiring socket
Make the receiver plug inserted into the four hole electrical outlet, twist the tap and fixed the screw,
the receiver get electricity.
b. Before work ,check all of the electric joint, after confirmed, closed the power switch, turn on the
power control switch.
2. Grab regular work

a. grab open
15
When need to open the grab, press the remote control emitter button, this time the signal receiver
receive the signal, battery valve get electric ,oil cylinder been unlocked ,grab open with the oil cylinder
piston rod reach out.
Please see the remote control figure
Press the "open" button, solenoid valve get electricity, oil cylinder unlocked and grab open, loose
the button and solenoid valve no electricity, the oil cylinder was locked, the grab stop to open.
Press the "keep open" button, solenoid valve continues electricity, grab continues open until up to
the maximum. If this time need to close the grab ,click to the "keep open” button again, solenoid valve no
electricity, oil cylinder was locked.
b. grab close
Put the open grab to the bulk cargo, hosting the grab and make sure the solenoid valve power turn
off, hosting the grab, grab closed.
3. Emergency treatment
When the grab's electrical system or the remote control system have malfunction,or based on repair,
we can use a 6mm hard shaped object to top the solenoid valve forced open the switch.
16
Compel open up
When operation, if discovery the remote transmitters failure or lost carelessly which may caused the
grab not open, this time we can adopt manually way let the grab open.
1.Grab landed, start the manual directional control valves, forced the solenoid valve and main valve
core separate, unlocked the oil cylinder, hosting the grab, oil cylinder piston rod reach out, grab open.
2.The manual directional control can be set to become a leash control, forced the electromagnetic
valve part from the main valve core, grab open in the air.
4. Grab stop operation

Before the grab stop operation, middle beam down, making the oil cylinder piston rod completely
withdraw, in order to avoid the piston rod exposed and corrosion.
When the grab stop operation should cut off the power, if take out the storage battery, the plug of
storage battery need covered by rubber sleeve in order to avoid water erosion. and use the waterproof
cloth cover the entire grab(the user bring along by their own),prevent the water corrosion the grab's
electric appliances and hydraulic components.
When the grab stop operation, should flush clean ,clear the down beam plate、middle beam inside
and the material which inside on all rotating components and the material which is inside on the grab
scoop, avoid the scoop、middle beam accumulate material, water and caused corrosion.
All of the rotation axis pin of the grab should been add grease enough.
If grab don't work long time, should be a movement every 2 months, in case the corrosion and
hydraulic oil inside the control component generation colloid.
六、Maintenance and repair
17
(一)、Grab Maintenance
1. Lubricating points:
All of the hinge joints of grab need to be lubricated, including stay bar joint, bucket slewing joint,
chock slewing joint (excluding fixed chock). Besides, so do the slewing joints of guide rope device and
sheaves.
2. Lubricating requirements:
- Add appropriate grease once before work every time
- Add appropriate grease once at least after working 24 hours continuously.
- Add appropriate grease once after work.
- Add appropriate grease once at least after working a week.
- The time span of lubricating depends on the type of bulk cargo.
Recommended lubricating grease:
Lithium-radicel specification grease, DIN 51825-KTAL2K
Viscidity lubricating grease (wire rope). DIN 51513-BC.
Viscous grease Lithium base saponification oil/grease

DIN 51513 BC DIN 51825/2 KTAL2K
AGIP FIN 332/F Longlime Grease 2

ARAL Sinit FZL 3 Aralub HL 2
Calypsol Eculit ST Calypsol H 442
Castrol Grippa 60 S Spheerol AP 2 LZV-EP
DEA Trixolit 2X Spheerol E PL 2
DEFROL Defrol BC Deforl Fett KTA-L2K
ESSO Surett Fluid 4K Beacon 2
FINA Cabline 1060 Marson LU
Fuchs Duotac F 310 L Renolit MP
Mobil oil Mobiltac D Mobilux 2
(二)、Grab repair
1. Check Wire rope
Check the rope and fixed component at least once a week, replace it when there is any
flexion ,flatten, knot ,serious corrosion, attrition wear,
The wire rope must be replaced if there are 30 visible damage spots lying in the range of 0-30 times
diameters, or 60 visible damage spots lying in the range of 0-60 times diameters.
2. Check quick-wear part
18
Regular inspect the quick-wear part (Wire rope entrance, guide pulley, pulley) prevent blocking,
when serious wear down, replace it
3. Replace hydraulic oil
In the first time, replace the hydraulic oil after worked 1000hours,then every 3000hours replace a
time.
When replace the oil, Keep the grab should be closed state, First, put the container at the bottom of
down beam, open the bottom cover of oil tank and the bolt. the hydraulic oil release out.
Inject the oil from the oil cleaner to the tank, loose the dipstick pedestal first, clean the tiny Impurities by
the oil filter which is 10 μ m precision. after that, keep the grab in no-load and open condition,
Repetitive move the transverse frame up and down at least 10 cycle, in order to release the air in the oil
tank and pipe completely.then,replenish oil until reach to the oil level gauge's middle line
The hydraulic oil can be used with ISO VG 46 viscosity wear additives (EP-additive) hydraulic oil. The oil
temperature range-10 ℃ 80 ℃ to + later (with DIN 51524/2, H-LP 46).
The below are some applicable oils, and can also according to the above standard choose other
oils.
ARAL -Vitam GF 46 ESSO -Nuto H-46

BP -Energol HLP 46 MOBIL -Mobil Oil D.T.E.25
CALTEX -Rando Oil HD 46 SHELL -Shell Tellus Oel 46
CASTROL -Hyspin AAWS 46 DEA -Rando Oil HD-B 46
in the condition of below 0 ℃ ,High stick index hydraulic oil should be adopted, this hydraulic oil
contained antiwear additive(EP),with good viscosity condition
ARAL -Vitam HF 32 ESSO -Univis J 32

BP -Energol SHF 32 MOBIL -Mobil D.T.E.13
CALTEX -Rando Oil HD AZ-32 SHELL -Shell Tellus Oel 32
4. Check the hydraulic pipe

After finishing work, clean the material and dust. Check the installed bolt or nut on the hydraulic
components and parts, make sure they are tighten status to prevent leaking oil.
5. Check the rotary shaft pin
Keep the oil passage of rotary shaft pin unblocked, and infuse lubricating oil.
The bush should be renewed when the inner diameter of sliding bearing 10% more than original
dimension
The serious wear down shaft pin should be renewed or repair.
6. Check the shackle
In the following condition, the shackle should be renewed
a). there is a fissure in anywhere on the shackle
19
b). More than 5% deformation

c).The traverse pin can rotary.
d).More than 5% wear-down on any section of shackle and traverse pin
c).The shackle shouldn't be reheating, welding etc.it is forbidden to use the reparative shackle
7. Check cylinder
Check if there is any loose on the collection of cylinder, fasten it .
Check the cylinder prevents oil leaking. in the leaking condition, check the cylinder's sealing
element, replace it when necessary.
Check the piston rod, if there is any damage, replace it if necessary
8. Grab’s dismantle
Keep the piston rod completely withdraw, when dismantling
Keep the grab closed, when dismantle the grab body
9. Welding
Most of GBM material is chose. We recommend heat the material as follow:
in the following condition the material should be preheat
- the hardness rise as the welding temperature
- high-thermal conductivity material
- the material which easy got hydrogen attack
Accor dancing the different material, choose the proper preheat temperature, show as follow .
Preheating
Material Plate tickness(mm)
temperature(℃)
RSt 37-2(Q235-A) >30 120
20-30 120
St 52-3(Q345-B)
31-40 170
StE 255-380
t >40 220
6-8 60
StE 460-690 10-15 100
t>18 150
t<20 100
Hardox 400 20-30 150
t>30 200
t<20 200
Hardox 500
t>20 250
25CrMo4 250
When welding, make sure the surface no paint. corrosion, oxide skin, etc.the welding work just only
through the exam welder implementation. Adopting the direct current welding, the welding wire is linked
20
to the power anode.
The option of commonly used materials are as follow, if any other different kind welding material or
welding filler are taken, It may get approval from GBM inspector
after
Welding material Welding filler Preheating welding
Inert gas temperature
treatment
Gas shielded ℃
W1 W2 manual arc welding ℃
welding
RSt37-2
St52-3 According
GS-38bis the
GS-52 company
St52-3 Hardox400 See above welding
DIN1913 E5143 B10 DIN8559 SG3
table requirement
(Q345-B) Hardox500
StE255
StE355
StE460
StE690
StE255 StE255 DIN1913E5143B10 DIN8559 SG3 According
StE355 StE355 See above the
DIN1913E5143B10 DIN8559 SG3 DIN32526 company
table
StE460 StE460 DIN8529EY4665MoB pM21 welding
DIN8575SGMo requirement
(ESY42762NiBH5) Corgon15
Hardox 400 Hardox 400 100-200 -
DIN1913 E5143B10 DIN8599 SG3
Hardox 500 Harrdox 500 200-250 -
42 MnV7 St52-3 150
DIN 8556/mat.-no:1.4370 DIN8556 SGX
Middle
15CrNiMn18 8
GS 120Mn12 St52-3 temperature
DIN8556/mat.-no: 1.4370 (mat.-no.:1.4370)
100～200
Submerged arc Preheating after welding

Welding material Welding filler
welding temperature treatment
W1 W2 DIN 85 DIN32522 ℃ ℃
RST 37-2(Q235-A)
St 52-3(Q345-B)
S52-3 StE255 DIN8557 S2 BFB165DC10-3-20 According the
company
(Q345-B) WSte255 (DIN8557 S3) (如:THYSSEN) welding
requirement
See above
St52-3 Hardox400 BAB177AC10-3-20
DIN8557 S3 table
(16Mn) Hardox500
(如:UV420)
21
七、Break down diagnosis
Breakdown reason solution way

Oil cylinder when close the grab, the solenoid valve must be in the close
non-return valve or condition, so, check it ,if the solenoid valve works as normal,
valve group solenoid check the cylinder's one way valve, make sure they are not
directional valve blocked, If the solenoid valve works normally, please check if
Grab can occurred block. the one-way valve is blocked or not, which need to disintegrate
not close the cylinders and separate the transverse frame & cylinders,
pull out the piston rod & piston from the cylinders, then check if
the one-way valve is blocked, if there is foreign matters, please
clear them away and clean each parts of the cylinders by
kerosene, then install it to the cylinder barrels again.
Remember: to avoid bringing the dirt into the cylinders when
disintegrate and install the cylinders.
Piston rod down out Replace oil cylinder

of sharp and oil
cylinder can not draw
back.
scoop is out of sharp adjust scoop and install again
poles is out of adjust poles and check the size of reaming
sharp
Abrade of hinged replace hinge shaft

shaft
22

grab can't Whether the oil Open the grab, move the transversal frame down. Make sure
completely cylinder completely the cylinder close completely in position, than hoist the grab
close closed. and close it.
there isn't enough oil in Replenish oil, and move the transversal frame, try to
the cylinder releasing the air from the cylinder
Cylinder occurs Inside Dismantle the cylinder, check the sealing and one way valve.
leaking, there is no
good pressure
performance
Middle beam was
block ,unable fall down Check the collection of transversal frame and cylinder, if
totally, top side of there is any loose or deformation, fasten the nut or refit the
position was out of framing member
shape
Grab can the grab serious refit the distorted position.
not open deformation
battery lack of Replace the battery and Charge the battery for standby.
electricity
Remote control break Check remote control emitter whether no power and replace
down, oil cylinder in battery: the plug of remote system is reliable and have open
locked state. circuit, should repair or replace if occurred the follow problem.
Check solenoid directional valve whether have power in
working state.
Dismantling the solenoid and checking the flow adjust valve
within A mouth blocked, if blocked should clear the flow
adjust valve and solenoid.
23

Pls dismantling the flow adjust valve, check the valve core of
Grab can Remote system break directional valve in normal movement which under the flow
not open. down, oil cylinder in adjust valve. If the valve core card at the bottom, please use
locked state. the M6 type screwed bolts insert into the bottom hole at the
direction valve cord ,take out the valve cord and replace the
whole set of direction valve. and replace the oil hydraulic and
absorb oil filter in the tank.
Grab open Rod cavity flow is too adjust the throttle valve flow
speed too large
fast.
Solenoid in Valve cord card death Clear valve core or replace solenoid.
a abnormal or valve damage.
working Oil cylinder pipe have Replace pipe or joint.
state. leaking problem.
Middle replace oil cylinder
beam Because signal rope
decline. stress cause the oil
cylinder or oil cylinder
piston rod deformation
affect by decline force.
24
八、electrical breakdown diagnosis
wiring diagram of remote control unit

The wiring scheme of remote control receptor show as above, if the key 1,2 of emitter are out of
order, use the backup key 3.4
Trouble service: all mechanical parts are in good condition but the grab can't open and close as
normal
First, check the battery, if it has enough power, check the emitter(press the red shift knob)if the power
indicator light, open the battery tank，check all the wire and plug, clear the open circuit fault.if all are in
normal, open the hatch cover on the grab's middle bean .and press the emitter, if the light of batter valve
don't work on, move the old batter valve plug and change a new one. Otherwise, the light of batter valve
goes on, that shows may be some blocking appears in the battery valve, so clean the battery valve.
Remark
1. The grab fall into disuse more than 3months may be charged properly
2.Don't charged The battery in the sun place, it is better in a Ventilated good environment proceed.
3.The battery box is banned removed
4.when the grab disuse for a long time, check the emitter and the remote control system whether in
normal condition
25
Spare parts catalogue
Drawing No/File No Product Model Manufacture No

RC026-000 RC024-6-12 GE2016151-154
RC026-000 General assembly drawing 2
RC026-100 Scoop 6
HL650[120]110M-00 Pulley 8
DSL140-00 Guide rope device 9
YK25.0-500 Hydraulic system 11
Oil cylinder 13
YK25.0-501 Circuit block 17
26
Material No（Drawing No）：RC026-000 RC024-6-12 Radio Remote Control Grab
27
Material No Standard and

No. Quantity Name
（Drawing No） specification
1 RCB021-100 1 Scoop
2 RCB020-200 1 Up beam
3 RCB020-300 1 Down beam
4 RCB020-400 1 Middle beam
5 RCB020-500 1 Poles
11 DSL140-00 2 Guide rope device
12 GB5782-86 8 Bolt M2440
13 GB93-87 8 Spring washer 24
21 RCB020-001 4 Up beam axis
22 RCB020-002 4 Steel cover
23 RCB020-003 4 Press plate
24 GB5783-86 8 Bolt M1640
26 GB1152-89 4 Oil cup M101
31 RCB020-004 2 Pulley axis
32 650HL[120]110M-00 2 Pulley set
33 RCB020-005 4 U card board
34 GB5783-86 8 Bolt M1635
35 GB93-87 8 Spring washer
36 GB1152-89 2 Oil cup M101
41 RCB020-004 2 Pulley axis
42 650HL[120]110M-00 2 Pulley set
43 RCB020-005 4 U card board
44 GB5783-86 8 Bolt M1635
28
Material No（drawing no）：RC026-000 RC024-6-12 Radio Remote Control Grab

No Quantity Name
（drawing no） specification
46 GB1152-89 2 Oil cup M101
51 GB5782-86 12 Oil cylinder install bolt M30X170
52 GB6170-86 12 Nut M30
53 GB6178-86 12 Castle not M30
54 GB93-87 12 Spring washer 30
55 GB91-86 12 Split pin 5X90
56 RCB020-006 1 Man hole flange cover plate
57 GB5782-86 8 Bolt M12X30
61 GB5782-86 4 Bolt M20X180
62 GB6170-86 4 Nut M20
71 RCB020-010 4 Center hinged
72 RCB020-011 4 Card board
73 GB5782-86 8 Bolt M16×45
74 GB889-86 8 Self-locking nut M16

76 GB1152-89 4 Oil cup M101
77 RCB020-012 4 Dead plate
81 RCB020-013 4 Down beam axis
82 GB5782-86 4 Bolt M24×200
83 GB889-86 4 Self-locking nut M24
85 GB1152-89 4 Oil cup M101
91 RCB020-014 1 Balance bar
29
Material No（drawing no）：RC026-000 RC024-6-12 Radio Remote Control Grab
Material no Standard and

No. Quantity Name
92 1 High strength shackle 35t Straight form nut
93 RCB020-007 2 Connector
94 1 High strength seamless long ring 35T
95 RCB020-018 2 Steel rope
101 RCB020-008 1 Small balance frame
102 RCB020-009 1 Axis pin
103 XT36 2 Wedge cover
104 XX36 2 Inclined wedge
105 GB5976-86 2 Steel rope clamp 36
106 1 Card board T12X30X70
201 GB70.1-2000 12 Inside hexagonal bolt M10X40
202 GB6170-86 12 Nut M10
203 GB70.1-2000 12 Inside hexagonal bolt M12X50
204 GB6170-86 12 Nut M12
205 GB96-85 12 Big plain washer 12
301 RCB020-016 2 Up protection clamp
302 GB5783-86 4 Bolt M1635
401 RC020-017 1 Oil drain bolt
501 RC020-019 1 wrench
601 RC020-020 1 The sealing frame
30
Material No（drawing no）：RC026-100 Scoop
31
Material No（drawing no）：RC026-100 Scoop
Material No
No. Quantity Name Standard and specification
（drawing no）
18
4 Channel [12.6X1660
21 12 Channel [10X1660
22 48 Hexagonal bolt GB5783-86 M10×35 stainless steel
23 48 Spring washer GB93-87 10 stainless steel
24 48 Nut GB6170-86 M10 stainless steel
32
Material No（Drawing No）：HL650[120]110M-00 Pulley

No. Quantity Name
（drawing No） specification
01 HL650[120]110M-01 1 Pulley
02 HL650[120]110M-02 1 Outer ring spacer
03
HL650[120]110M-03 1 Inside ring spacer
Cylindrical roller
04
GB/T283-1994 2 bearing NU224
05 HL650[120]110M-04 2 Cover
33
Material No（drawing No）：DSL140-00 Guide rope device
34
Material No（drawing no）：DSL140-00 Guide rope device

No. Quantity Name
（drawing No） specification
01 DSL140-01 4 guide roller
02 DSL140-02 1 Support
03
GB810-88 8 Round nut
04 GB858-88 4 Lock washer 30
05
DSL140-03 4 Steel bushing
06 DSL140-04 4 gasket
07 GB297-84 8 Bearing bush 2007108

08 DSL140-05 4 axis
09 DSL140-06 4 gasket
10 GB1152-79 4 Oil nozzle M6x1
35
Material No（drawing no）：YK25.0-500 Hydraulic system
36
Material No（drawing no）：YK25.0-500 Hydraulic system

No. Quantity Name
End right angle
01
4 joint 1CM-45-42WD
02
2 Right angle joint 2C9-45
20491-45-20T*1T20*900ST
03
1 Low-pressure hose C
High-pressure 20511/20591-36-16T/4SP16
04
1 hose *1300
End right angle
05
4 joint 1DM-36-33WD
High-pressure 20511/20591-36-16T/4SP16
06
1 hose *1220
07 1 Air filter PAF2-0.07-0.75-20-0.5-
20491-45-20T/1T20*1000ST
08
1 Low-pressure hose C
09 2 Plate joint 6C-45LN/RN
10 2 Plate joint 6D-36LN/RN
11
YS25T 1 Circuit block
12 1 Steel pipe
13 1 Steel pipe
14 1 Steel pipe
15 1 Steel pipe
16 1 Filter WU250*80J
37
Remote control grab oil cylinder decomposition illustration
Cylinder tube
tabletting
Cylinder head
components O type washer 2-xxx Piston composition
Piston rod
Guide cover
Cover
Dust proof
circleAY
Big nut
38
Remote control grab oil cylinder cylinder head decomposition figure
Axis seal B3/BS

SiTe seal OD
O type washer
2-xxx
Stop
coller8-xxx
Cylinder head
39
Remote control grab oil cylinder piston decomposition figure

Guidancetape
FR
Guidance tape
F3
Piston
Non-return
valve TJ016
Guidance
Case lai washer
tape F3
OE
Guidance tape
FR
40
技术文件说明书上海贯博起
重设备有限公司
Oil cylinder wearing parts list
No Name Model Unit Quantity Brand Others
Dust-protection AY 100A piece 1 Parker

01
washer
02 Piston rod seal B3 A015 piece 1 Parker
03 Piston rod seal OD 1000 piece 1 Parker
04 Piston seal OE 1800 piece 1 Parker
05 Otype washer 2-236 piece 1 Parker
06 Otype washer 2-364 piece 1 Parker
07 Stop collar 8-364 piece 1 Parker
08 Two cartridge valves TJ016-0/0C0-15 piece 3 SMEC
41
Back pressure
cover plate Flow Solenoid
YS25T-B adjusting directional

plateTG025-F2 valve
DG4V-3-2A-M-
Back pressure
spring
YS25T-B-1.0
Spring
YS25T-H-0.5
Back pressure
valveTJ025-0/0
C015-20
Reversing
valveTJ025-0/0
0-15-20
Craft bulkhead
4MN-33WD Pressure measuring
joint PT3（M14*1.5）
Low-pressure joint
1CM-45-42WD
Craft bulkhead
4MN-33WD
Oil circuit collect Bottom O type

block YS25T washer
2 件 2-223
High-pressure joint
1DM-36-33WD
Remote control grab circuit block analysis chart
42

Crane Grab Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Crane Grab Manual

Uploaded by

Copyright:

Available Formats

上海贯博起重设备有限公司

ADDRESS:3736 HUNAN ROAD,PUDONG,SHANGHAI CHINA.

Shanghai Guanbo Machinery Equipment Co.,Ltd

Date : 2016.8 Manufacture no：GE2016151-154 Radio remote control grab

Mode General drawing Type Manufacture no Manufacture date

volume 6-12 m3 SWL 24000 kg

Handing material 15000 kg Theory total weight 15000 kg

Close height 3952 mm

Open width 3828 mm

Close width 3030 mm

Scoop length 3500 mm

Dia.of wire rope 36mm

Length of wire rope 10.0m

Min. Use height 11m

checker: date: examine: date:

Remote control grab

Crane Lifting Capacity 25T

001 Grab Type RC024-6-12

REMARK:1.Grab Type-RCB(crane lifting capacity)-Density of Materials-Volume(L)

1 . The press rods are connected to the grab

the piston rods; the two cylinders are installed symmetrically

(二)、working principle description

(三)、Hydraulic Schematic Diagram of Remote Control Grab

Hydraulic Schematic Diagram（a）

Hydraulic Schematic Diagram（b）

Hydraulic Schematic Diagram（c）

Hydraulic Schematic Diagram（d）

Hydraulic Schematic Diagram（e）

swing freely & keep horizontal when the grab is working.

五、Operation Guide of Remote Control Grab

emergency button emergency

REMOTE CONTROL UNIT

Operation View of Remote control Grab

(二)、spare parts explain

2. Acid storage battery

a. First time use

b. prevent over discharge

Remote control unit remote control receiver

2. Grab regular work

4. Grab stop operation

六、Maintenance and repair

Viscous grease Lithium base saponification oil/grease

AGIP FIN 332/F Longlime Grease 2

2. Check quick-wear part

ARAL -Vitam GF 46 ESSO -Nuto H-46

ARAL -Vitam HF 32 ESSO -Univis J 32

4. Check the hydraulic pipe

b). More than 5% deformation

to the power anode.

Submerged arc Preheating after welding

七、Break down diagnosis

Breakdown reason solution way

Piston rod down out Replace oil cylinder

Abrade of hinged replace hinge shaft

Breakdown reason solution way

Breakdown reason solution way

八、electrical breakdown diagnosis

wiring diagram of remote control unit

Spare parts catalogue

Drawing No/File No Product Model Manufacture No

RC026-000 General assembly drawing 2

DSL140-00 Guide rope device 9

YK25.0-500 Hydraulic system 11