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Azionamenti elettrici
Per una descrizione testuale completa delle macchine elettriche e di tutto il
materiale di queste slides:
M Ceraolo, D. Poli
Fundamentals of Electric Power Engineering, IEEE-Wiley
Capitoli 9÷12
Azionamenti PMSM
current
current torque
torque
torque 0
0 0
Asynchronous Synchronous
lim (induction) Machine
Machine - ASMA SMA
DC Machine - DCMA
Ideal mechanical characteristics (regions)
Whenever we need operation at variable speeds (e.g. for electric cars or traine)we wish:
• To use the available power in large speed ranges: limited only by maximum speed and torque
limits.
• To be able to use less than maximum torque (and power) at any speed.
Power
Traction Torqu e
Torque
base max max
Braking
5
What an electric drive is
An electric drive is the combination of a power electronic converter and an electric machine to
enhance the performance of the machine alone.
AC
Im f=const f=var
If
U=const U=var T,
DC/DC + DC-DC M
DC converter converter Supply
source
Um 3
(1) - (2) electronic
converter (PPU)
electric drive
PPU: Power Processing Unit
DC f=var
Im
If U=const U=var T,
Controlled
M
Controlled + Supply
AC rectifier rectifier 3
Um
source electronic
(1) - (2) converter (PPU)
electric drive
The converters allow machine supply with controlled voltage on armature and/or excitation to enhance
their performance
Introduzione agli azionamenti
Azionamenti PMSM
Im
If The DC machine has an excitation winding and an
+ armature winding.
Um In this way we control well its operation, and have
- simple and clean equations that help
field understanding more complicated machines
armature (excitation)
winding
DC machine
In our developments we'll use linked flux Ψf , as produced by supplying current form a DC
𝑈𝑓
source. If we apply 𝑈f to the field winding, the field current 𝐼f = 𝑅𝑓
will flow, causing Ψ𝑓 =
𝐿𝑓 𝐼𝑓 do be produced, where 𝐿𝑓 is a proportionality factor and depends on the machine
construction.
Actually all machines have field and armature sections: the field's produces a field which is
induced in the armature's.
In SM's the field is the rotor, armature in stator; In DC and Induction machines the field parts are
stator and armature the rotor
8
Electric drives principle of operation:
DC drives
Ia Ra Ia
Equations of a DC machine If
+
+
𝐸 = ΩΨf U Uf
ቊ
𝑇 = 𝐼a Ψf 𝑈 = 𝐸 + 𝑅a 𝐼a - -
+ U E +
Y
Voltage Power
U=Y+InRa
Y=U/
T=YIn
E
max base max
base
Electric drives principle of operation:
DC drives
Equations of a DC machine
𝐸 = ΩΨf
ቊ
𝑇 = 𝐼a Ψf 𝑈 = 𝐸 + 𝑅a 𝐼a Ψf 𝐼f
2. Operation switch. When we reach the maximum voltage Umax, due to converter or machine limitation, we
must switch to a different control in which U is constant. The switching speed is called base speed Ω𝑏𝑎𝑠𝑒 .
3. Operation above 𝛀𝒃𝒂𝒔𝒆 (flux weakening) The voltage is held constant. In 𝑈 = ΩΨ + 𝑅a 𝐼n we can neglect
voltage drop across 𝑅a , so 𝑈 ≅ ΩΨ and flux reductions causes a voltage increases.
The region below 𝛺𝑏𝑎𝑠𝑒 is called full-flux region (field voltage is maximum, so is field flux), the other region is
called flux weakening region. If instead of using In we use a different current I<In, we have smaller curves. Since
this can be done continuously, the entire region below maximum curves can be covered.
Im Y
\ If Power
+ Voltage
U=Y+InRa
Um
Y=U/If
T=YIn
-
field
armature (excitation)
winding
max base max
base
DC machine
10
Implementing a DC drive
𝐸 = ΩΨf Ia
ቊ If
𝑇 = 𝐼a Ψf
DC/DC + DC-DC
DC converter converter
Ua
source
(1) - (2)
A DC drive from a DC
source (above) or an
AC source (below): the
so-called Ward-
Leonard Ia
If
Controlled + Controlled
AC rectifier rectifier
Ua
source
(1) - (2)
11
Not a single curve, a whole region - 1
Ra Ia
𝐸 = ΩΨf
ቊ 𝑈 = 𝐸 + 𝑅a 𝐼a Ψ𝑓 = 𝐿𝑚 𝐼𝑓
𝑇 = 𝐼a Ψf + U E +
I=In 𝐸𝐼 = Ω𝑇
Y
I=In/2 Power
U=Y+IRa
Y=U/
T=YIn
12
Not a single curve, a whole region - 2
Ra Ia
Power
Traction Torque
Torque
+ U E +
I>0
I<0
base max max
Braking 𝐸𝐼 = Ω𝑇
14
Introduzione agli azionamenti
Azionamenti PMSM
I1 R1 X1 I1-Im X2 R2 I2
+ + Im + + + +
U1 E1tot E1 E2 E2tot U2
Xm
- - - - - -
ideal transformer
more realistic transformer model
16
Equivalent mechanical load
power and torque analysis Fin qui 16-11-21
Pmg/3
Is Rs Xs
I’r X’r R’ r
′
1 − 𝑠 𝑅r
+ 𝑅r′ + 𝑅r′ =
Ii 𝑠 𝑠
Us 1-s
Xi R’ r s
Ri Ω0 − Ω
- s=
Ω0
stator rotor Mechanical
air-gap
shaft
Stator copper losses: 𝑃l,cs = 3𝑅s 𝐼s2 (Stator) iron losses: 𝑃l,i = 3𝑅i 𝐼𝑖2
𝑅r′ ′2
Rotor copper losses: 𝑃l,cr = 3𝑅′r 𝐼′2r Air-gap power 𝑃ag = 3 𝐼
𝑠 r
17
Finding the torque vs speed curve
I Rs X R’ r I Rs X
+ + + +
Us R’ r 1-s Us R’ r
U1 s U1 s
- - - -
Pmg/3 Pag/3
2
𝑈12 𝑅′𝑟 2 𝑅′𝑟 𝑈12 𝑈12 𝑅′𝑟 𝑠
𝐼 = 2 𝑃𝑎𝑔 =3 𝐼 =3 =3 2 2
𝑋 + 𝑅 ′2𝑟 Τ𝑠 2 𝑠 𝑠 𝑋 2 + 𝑅 ′2𝑟 Τ𝑠 2 𝑠 𝑋 + 𝑅′2𝑟
𝜕𝑇𝑚𝑔 3𝑈12
=0 ⇒ Ƹ = ±𝑅 ′𝑟 Τ𝑋
𝑠1,2 𝑇𝑚𝑔1,2 = 𝑇𝑚𝑔 (𝑠Ƹ1,2 ) = ±
𝜕𝑠 2Ω0 𝑋
18
Current and torque vs. speed
𝜕𝑇𝑚𝑔 3𝑈12
=0 ⇒ Ƹ = ±𝑅 ′𝑟 Τ𝑋
𝑠1,2 𝑇𝑚𝑔1,2 = 𝑇𝑚𝑔 (𝑠Ƹ1,2 ) = ±
𝜕𝑠 2Ω0 𝑋
torque
current I Rs X R’ r I Rs X
P Q
T
+ + Tnom + +
0 Us Inom
R’ r 1-s Us R’ r
U1 s U1 s
generator
- - operation - -
motor operation
Pmg/3 Pag/3
1 0 2
19
AC drives Principle of operation
1 0 2
20
Let's look at previous equations
in an newer way
I Rs X
2
𝑈12 𝑅′𝑟 2 𝑈12 𝑅′𝑟 𝑠
+ + 𝐼 = 2 𝑃𝑎𝑔 =3 𝐼 =3 2 2
𝑋 + 𝑅 ′2𝑟 Τ𝑠 2 𝑠 𝑠 𝑋 + 𝑅′2𝑟
Us R’ r
U1 s
- - 𝑃ag 𝑃mg 3 𝑈12 𝑅′𝑟 𝑠
𝑇mg = = =
Ω0 Ω Ω0 𝑠 2 𝑋 2 + 𝑅′2𝑟
Pag/3
21
The U/f=const control
22
Interpreting U/f=constant control
I Rs X
Seen from its terminals the machine has
+ + three windings, which must obey Faraday's
Us R’ r law that for a single winding is:
U1 s
𝑑𝜓 𝑑𝑖
- - 𝑈 = 𝑅𝑖 + = 𝑅𝑖 + 𝐿
𝑑𝑡 𝑑𝑡
Pag/3 𝑈 = 𝑅𝐼 + 𝑗𝜔𝜓 𝑈1 = 𝑗𝜔𝜓 ⇒
𝑈1 = 𝑘𝑓 ⇒ 𝜓 = 𝑐𝑜𝑠𝑡
𝑈1 = 𝐾𝑓 𝑓 = 𝐾Ω Ω0
I Rs X
𝑈1 = 𝐾𝑓 𝑓 = 𝐾Ω Ω0
+ +
Us R’ r 𝑈s = 𝑈1 + 𝑅𝐼 This is a phasor equation
U1 s
- -
Pag/3
This is acceptable, and usually done with U/f=const drives, because they make the
machine operating in the effective zone, where the power factor is rather high
24
Choosing the frequency
to get wanted torque - principle
25
Choosing the frequency
to get wanted torque - implementation
f*
ˆ
0max
T* 0 p U*
+ U=kf*+RsI*
+ 2 control
0max logic
I*
Saturation meas
I*0=f()
meas
DC inverter f=var
U=const U=var T, control
M mechanical interface
Supply
3 load to the
physical
f* U* system
tachometer
26
Practice:
comparing machine starting -1
Voltages/V
Currents/A
Torques/(Nm)
Voltages/V
Torques/(Nm)
29
Flux weakening and base
When speed increases, voltage increases.
Sooner or later we reach the machine or PPU limit (we saw VSC limits in the previous lessons)
When this limit is reached, we can still raise frequency, but keeping voltage constant. This causes the
curves to decrease fast (proportional to the square of frequency)
0 base
30
Closed-answer Test TP 2-1
(Asynchronous drives)
31
Introduzione agli azionamenti
Azionamenti PMSM
Xs Rs I Er
+ jXs I
+ E
r U U
-
I
Xs I Er
+ jXs I
+ U
Er U
-
I
33
SM generator and motor sign convention
Xs I Er
+ jXs I
Generator convention (current
+ U assumed exiting from the
Er U
assumed positive pin)
-
I
I Xs
U
+ I
jXs I
Motor convention (current
U Er + assumed entering the assumed
positive pin)
- Er
Pmech /3
34
Reminder
from Synchronous machine's theory
P,T P,T
𝐸𝑈
𝑃=3 sin 𝛽
𝑋
0
To operate the machine at variable speed, we need to feed it by a converter, typically a VSC.
35
Rotor constitution
The large majority of synchronous drives use Permanent Magnet Rotors.
Permanent magnets produce field similarly to rotor winding in conventional SMs.
Main differences:
• No possibility to control the flux
• No rotor losses.
Synchronous drives based on PM motors are often called Brushless motors
q q
quadrature
axis q
d d
direct
axis d
36
Rotor constitution
q q
quadrature
axis q
d d
direct
axis d
37
Direct and quadrature axes
quadrature q
axis q
direct
axis d
Remember that
𝜃𝑒𝑙𝑒𝑐 = 𝑝𝜃𝑚𝑒𝑐ℎ
38
The MTPA rule
I Xs
U
+ 𝑃𝑚𝑒𝑐ℎ = 3𝑈𝐼 𝑐𝑜𝑠 𝜑
jXs I
I = 3𝐸𝑟 𝐼 𝑐𝑜𝑠 𝛾
U Er +
- Er
Pmech /3 Pmech /3
When we feed the machine through a PPU, we can choose voltage and frequency. To have the same
torque we can choose a combination of current I and angle 𝛾.
We choose the MTPA (maximum Torque per Ampere rule, which implies cos 𝛾=1, 𝛾=0
f=var
U=var T,
DC M
Supply 3
electronic
converter (PPU)
electric drive
39
Phasor diagram with MTPA (isotropic)
U’
𝑇𝑚𝑒𝑐ℎ = 3𝑝Ψ𝑃𝑀 𝐼 cos 𝛾
U
’>
j ’LsI Fin qui 23-11-21
j LsI
j Y
q-axis
d-axis I j ’Y
As long as speed increases, we increase the frequency supply, paying attention to the stator field
position: it must always be in quadrature with rotor's:
• The phasor diagram shows also direct and quadrature axes: d is directed as the field produced by
PM, q is 90° leading q
• Voltages lead their fluxes by 90° so does 𝐸_𝑟 = 𝑗𝜔ΨPM
• The rotor field is aligned with current I (Galileo Ferrari' s theorem)
• The PM field is on the direct axis; its EMF is rotated counter-clockwise by 90 degs
• Angle gamma between current and 𝐸_𝑟 is zero
40
Flux weakening (isotropic) - 1
U’
𝑇𝑚𝑒𝑐ℎ = 3𝑝Ψ𝑃𝑀 𝐼 cos 𝛾
U
’>
j ’LsI
U/b
U/1
U/2
I jLsI
-Id U/3
q-axis
jY
d-axis Iq
42
Torques analysed through stator and rotor poles
F1 q S
S N Flux due to
S stator currents
N N
F2
d
S N N S
gamma=0 gamma=90°
Id=0, Iq>0 Id<0, Iq=0
43
Flux weakening (isotropic) - 2
P/(3UmaxIn)
1.2 (rad)
T/Tmax
0.9
U
0.6 Umax
0.3
0.0
0 1 2 pk 3 4 5
/ b
6
Up to the base speed 𝛾 angle is zero, the maximum torque constant and we have MTPA. Stator and rotor
fields are orthogonal
Above the base speed, part of the stator field must be used to contrast PM's: we do flux-weakening. The
curves of P and T here are when current is 𝐼𝑛 ; with smaller currents, we have lower curves in proportion.
At 𝜔𝑝𝑘 voltage and current are orthogonal, and therefore 𝑃 = 3𝑈𝐼.
Below 𝜔𝑝𝑘 the machine absorbs reactive power, above delivers this kind of power to the outside
network.
44
Different designs (isotropic)
The shape of the curves depends strongly on the ration of 𝐿𝑠 and Ψ𝑃𝑀 If the latter is too strong,
large part of current at high speeds is required to counteract it to keep terminal voltage under
control.
In the right case the PM is strong in comparison with the weakening capability of the stator, and at
𝜔 = 1.70𝜔𝑏𝑎𝑠𝑒 all the current is to be used to compensate the PM flux to keep terminal voltage
under control, and no current remains available to generate torque!
The right design is often used outside automotive, because gives larger torque at equal current.
45
Anisotropic design
For the stator's field to traverse the rotor, the space where
quadrature permanent magnets reside act as air.
axis q
Therefore the magnetic circuit has more air on the direct axis
than in the interpole s (quadrature axis).
direct The analysis is more complicated, but the resulting curves
axis d are similar.
It is noticeable that the MTPA angle (below 𝛾) is larger than
zero.
interior PMs (anisotropic)
Torque (own scale)
Voltage (PU
Power (PU) gamma
𝐿q
= 2.75
𝐿d
Ψ𝑃𝑀 = 1.5 𝐿𝑑 𝐼𝑛
46
Closed-answer Test TP 2-2
(Synchronous drives)
47
Simulating a PM Synchronous machine
at variable speed
48
Simulating a PM Synchronous machine
at variable speed
Simulation as supplied
The machine torque
follows rather closely
the request converted
into Iq
At the higher speeds
we overcome the
voltage limit (100 V
rms), but we have
current margin
(limit=100 A rms)
We can de-flux at the
higher speeds through
Id
(next slide and try-
yourself!)
49
Simulating a PM Synchronous machine
at variable speed
With some Id we
reduced voltage, while
increasing current
50
U/f means constant flux
I Rs X
Seen from its terminals the machine has three
+ + windings, which must obey Faraday's law that
R’ r for a single winding is:
Us U1 𝑑𝜓 𝑑𝑖
s
𝑈 = 𝑅𝑖 + = 𝑅𝑖 + 𝐿
- - 𝑑𝑡 𝑑𝑡
𝑈 = 𝑅𝐼 + 𝑗𝜔𝜓 𝑈1 = 𝑗𝜔𝜓 ⇒
Pag/3 𝑈1 = 𝑘𝑓 ⇒ 𝜓 = 𝑐𝑜𝑠𝑡
𝑈1 = 𝐾𝑓 𝑓 = 𝐾Ω Ω0
Y
Voltage Power DC
U=Y+InRa
Y=U/
T=YIn I: 𝑐𝑜𝑛𝑠𝑡 Ψ (E ≡ Ω)
II: const 𝑈 ≅ 𝑐𝑜𝑛𝑠𝑡 𝐸
E Ψ reduces with Ω
max base max
base
T, P
Pmax P
Asynch
I: 𝑐𝑜𝑛𝑠𝑡 Ψ (𝑈1 ≡ Ω)
II: const 𝑈1 ≅ 𝑐𝑜𝑛𝑠𝑡 𝑈 Tdrag
Ψ reduces with Ω
1.5
0 base
P/(3UmaxIn)
1.2 (rad)
T/Tmax
0.9
PMSM
U
0.6 Umax I: 𝑐𝑜𝑛𝑠𝑡 Ψ (𝐸 ≡ Ω)
0.3
II: const 𝑈 ≅ 𝑐𝑜𝑛𝑠𝑡 𝐸
Ψ reduces with Ω (Through 𝐼𝑑 )
0.0
0 1 2 pk 3 4 5
/ b
6
Azionamenti elettrici