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Keywords: Cemented paste backfill (CPB) technology may significantly change and enhance the role of tailings in the mining
Cemented paste backfill industry. However, poor roof-contact of backfill can pose a serious threat to personnel. The expansion agent (EA)
Roof-contact in civil engineering can make CPB actively contact the roof. Therefore, we intend to evaluate the potential
Expansion backfill technology
application of expansion CPB technology. This paper reviews the development history of CPB technology and the
Expansion agent
problems in filling roof-contact, with particular emphasis on the principle of expansion backfill technology, i.e.,
the mechanism of “expansion-extrusion-bonding”. The mechanism of some concrete EA and the properties of the
expansion matrix are compared and analyzed. Finally, the future research directions of the expansion backfill
technology are foreseen. The results of various studies demonstrate that MgO-based EA makes up for the defect of
excessive water demand in the expansion matrix and has little effect on the compressive strength. Moreover, the
comprehensive analysis of the expansion material characteristics in this review may form the basis for future
industrial application research on the expanded backfill.
1. Introduction by mines worldwide exceeds 25 billion tons, with tailings accounting for
about 2/5 of the total and increasing by 600 million tons annually [7,8].
Mineral resources provide the basic raw materials for the material Due to low cost, tailings are usually discharged into tailings ponds for
needs of human society, and modern development has been inseparable storage (Fig. 1). However, the existence of tailings ponds conflicts with
from the development and utilization of mineral resources [1–3]. The environmental protection because it needs to occupy many land re
mining industry is essential in China’s economic growth, among which sources. According to statistics, for every 10,000 t of solid waste stored,
the output value of the mining industry accounts for 7 % of the GDP. The 0.067 hm2 of land needs to be occupied [9]. Moreover, the continuous
survey shows that by the end of 2020, China had discovered 173 min discharge causes the tailings pond to become a hazardous source with
erals, among which 59 kinds of metallic and 95 types of non-metallic high potential energy, which can generate mudflows in case of dam
minerals [4]. failure and pose a severe threat to the safety of downstream residents
Metal minerals of use need to be extracted from the ore through a and facilities, bringing significant casualties and property damage
series of activities that will generate large amounts of solid waste. In the [10,11]. Fig. 2 shows the number and classification of tailings ponds by
mining industry, the waste-to-product ratio is typically 100:1 [5], and the province in China. Meanwhile, other harmful effects of tailings
this ratio increases when encountering minerals with a high loss rate. ponds include, but are not limited to, atmospheric pollution through
Solid waste in mining activities mainly comes from excavation and oxidation and weathering, land pollution through tailings leakage, and
beneficiation operations. The excavation operation is to excavate groundwater pollution through the leaching of heavy metals [12–14].
various shapes, sections, or crisscross wells, roadways, and chambers in Therefore, the development and utilization of tailings will be the field
the rock (soil) layer or ore layer to ensure the smooth progress of mining, with the broadest scope and most significant potential for the compre
which will produce a large amount of waste rock [6]. Tailings are usu hensive utilization of minerals in the 21st century.
ally produced in the separation of concentrate in beneficiation opera The emergence of cemented paste backfill (CPB) technology may
tions. According to statistics, the total amount of solid waste produced significantly change and enhance the role of tailings in the mining
* Corresponding author at: School of Civil and Resources Engineering, University of Science and Technology Beijing, Beijing 100083, China.
E-mail address: yan_zepeng@xs.ustb.edu.cn (Z. Yan).
https://doi.org/10.1016/j.conbuildmat.2023.130657
Received 22 December 2022; Received in revised form 22 January 2023; Accepted 5 February 2023
Available online 14 February 2023
0950-0618/© 2023 Elsevier Ltd. All rights reserved.
S. Yin et al. Construction and Building Materials 370 (2023) 130657
Fig. 2. Number of tailings ponds in China: (a) by province, (b) by type of mineral (The data is collected from https://zhuanlan.zhihu.com/p/169331249).
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industry. CPB is a composite material composed of dense tailings (water 2. Literature review method
content less than 20 %), cementitious materials (cementing powder,
cement, etc.), and overflow water [15–17]. In some cases, admixtures The literature review searched for peer-reviewed research articles
and fibers are also used to improve slurry workability, early strength, from 1990 to 2022 using the keywords “paste backfill”, “roof-contact”,
and toughness [18,19]. CPB is first prepared at the surface filling station. “expansion filling”, “expansion agent”, “use of expansion agent in paste
Then, CPB is transported to the designated location by a pipeline system backfill”, “expansion agent in concrete”, and “properties of expansion
concrete”. Literature searches were conducted through articles in
Table 1
Application of paste backfill mining method [46].
Country Mine Backfill material Cement content or Cement-sand Transportation Solid content/ Backfill
ratio method % ability
Canada Williams mine Tailings, Fly-ash 2 %~3% Gravity transmission 73 110 m3/h
Chile El Toqui mine Tailings 1 %~7% Pressure transmission 72 80 t/h
Germany Bad Grund mine Tailings 6% Pressure transmission 75 ~ 88 30 m3/h
Tanzania Bulyanhulu mine Tailings, Waste-rock – Gravity transmission 74 –
Sweden Garpenberg mine Tailings 5 %~10 % Gravity transmission 76 ~ 80 90 ~ 140 t/h
Australia Cannington mine Tailings 2 %~4% Gravity transmission 79 158 t/h
Zambia Chambishi Copper Mine Tailings 1:16 Pressure transmission 71 60 m3/h
China Jinchuan Group Co. No. 2, Rod mill sand, Tailings 1:8 Pressure transmission 71 ~ 79 70 ~ 80 m3/h
mine
China Huize lead and zinc mine Water-quenched slag, 1:8 Pressure transmission 78 ~ 81 60 m3/h
Tailings
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Goaf roof
Filling pipeline
50cm
Fig. 8. Influencing factors of backfill slurry roof-contacted: (a) stope conditions, (b) human factors.
Fig. 9. Water secretion and filling body delamination of underground roadway in Jinchuan No. 2 Mine: (a) water secretion, (b) filling body delamination.
has gradually become a phenomenon that cannot be ignored in the ii) Low location of the discharge port. Constrained by stope conditions,
development of mines, which is directly related to the safety of the the filling pipeline is usually erected lower than the roof (Fig. 8(a)),
mining activity [78,79]. Each 1 % increase in the CPB’s roof-contact making it difficult to roof-contact of the slurry.
rate, the rock explosion’s energy release rate is reduced by about 8 %,
which fully illustrates the significant impact of filling roof-contact on the 4.1.2. Slurry properties
energy release rate. Theoretically, the energy release rate of the rock After the CPB slurry is transported through the pipeline to the goaf,
burst will be reduced by about 28 % compared with the current filling the coarse aggregate will settle and form a self-flowing slope from the
mining method when the roof-contact rate reaches 100 % [80]. It is feed opening to the edge of the barricade. And the worse the slurry
tough to achieve a 100 % roof-contact rate in actual production, and fluidity, the greater the artesian slope [81], which means that the edge
most of the mines are in the shallow part, where the ground pressure of the goaf cannot maintain synchronous roof-contact with the feed
phenomenon caused by poor roof-contact is not prominent. With the opening. The physical properties of the raw materials, such as aggregate
development of mining to the deep, mining activities will face severe particle size distribution, cement admixture, additives, etc., also influ
ground pressure disasters, and the high roof-contact rate is critical. ence the self-flowing slope. Moreover, dehydration and consolidation
can lead to CPB settlement, resulting in a gap between the filling body
4.1. Influencing factors of roof-contact and the roof.
Many factors affect the roof-contact rate. We classify the factors 4.1.3. Human factors
affecting the topping rate into three broad categories based on literature Mine operators are limited by their experience level, imprecise
and practical experience: stope conditions, slurry properties, and human control of filling time, and limited use of roofing techniques, which
factors [25], which mainly include the following factors: blind or open inevitably affect the roof-contact rate. Fig. 8(b) shows the problem of the
stope configurations, pipeline networking system, paste backfill water roof-uncontact caused by workers disconnecting the pipeline in
contents during the delivery to the stopes, stope filling configurations, advance.
field placement, and curing conditions, etc.
i) The goaf roof is uneven. Due to the uneven goaf roof, it is easy to Currently, forced roof-contact is commonly used to improve the roof-
form a filling blind area in the depressed roof area and produce an contact rate of CPB. This technique uses a unique process to roof-contact
empty cavity. the slurry during the filling process without changing the composition
and mixing ratio of the slurry material [24]. Forced roof-contact in
cludes multiple filling, roof collapse, slurry pressurization, contact roof
by slurry gravity, etc.
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Fig. 10. Action mechanism of expansive material filling goaf: (a) expansive action, (b) extrusion action, (c) bonding action.
Fig. 11. Voids structures and distributions of voids for (a) control mix and (b) foamed concrete prepared with quarry dust (Adapted from [97]).
4.2.1. Multiple filling secretion and filling body delamination in the underground roadway of
Due to the limitation of filling capacity, it is often necessary to go the Jinchuan II mine.
through multiple (2 to 6 times) filling processes when backfilling large
mining areas. However, multiple filling requires repeated tube washing 4.2.2. Roof collapse
and wetting operations, resulting in a heavy workload and complicated Rock will expand after crushing (the expand factor is about 1.35 ~
operations for downhole drainage. Meanwhile, the filling body is formed 1.6) [82]. Blasting is used at the end of the filling work to avalanche the
by multi-layer accumulation, and there are several structural surfaces local roof so that the immediate roof area can exceed the exposed area
inside, so the filling body delamination is severe, resulting in the filling required for roof bubbling to ensure the goaf is closed [83]. However,
body losing the overall strength advantage. For example, in June 2014, a the roof collapse increased the blasting process, resulting in uncoordi
large collapse of the roof of the filler occurred (8 m long, 6 m wide, 1.2 m nated coordination between the different processes. Moreover, roof
thick, 57.6 m3 in volume) in the V-pan area of sub-section 978 of Jin crumbling can also cause local subsidence of the ground surface, which
chuan No. 2 mine, resulting in casualties. Fig. 9 shows the water does not apply to situations where the ground surface needs to be
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Fig. 14. The expansion of cement matrix containing MgO-based EA under different conditions: (a) the reactivity value is 65 s, and the dosage is 4 %; (b) the reactivity
value is 65 s, and the dosage is 6 %; (c) the reactivity value is 65 s, and the dosage is 8 %; (d) the reactivity value is 65 s, and the dosage is 10 %; (e) the reactivity
value is 145 s, and the dosage is 6 % (Modified after [119]).
dioxide and nitrogen and forms fine pores in the matrix (as shown in chemical blowing agents is shown in Eqs. (1)~(4) [95]. The reaction
Fig. 11). While physical blowing agents can form porous structures by product (Na2CO3, Ca(OH)2, etc.) of Chemical-type blowing agents will
expanding compressed gases, volatilization of liquids, or dissolution of promote the hydration process of cement. Studies have shown that the
solids. bubbles formed by physical foaming agents are more uniform than
Physical blowing agents mainly include four types of rosin resins, chemical ones and are more suitable for application in foamed concrete
surfactants, animal and plant proteins, and composite [93,94]. In [96].
addition to the four common physical blowing agents, chemical-type
2Al + 6H2 O2 →2Al(OH)3 ↓ + 3H2 ↑ (1)
blowing agents such as hydrogen peroxide, calcium carbide, and
ammonium salts are also widely used. The bubble mechanism of
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Fig. 15. The vertical expansion rate of the expansion matrix under the water-cement ratio of 0.5: (a) curing time of 3 h and (b) curing time of 24 h (Modified
after [123,124]).
which can be divided into three stages [102–105], namely the free
expansion stage, expansion-extrusion development stage, and
solidification-bonding development stage. Among them, the matrix’s
volumetric expansion rate and expansion stress increase rapidly during
the expansion-extrusion development phase. Moreover, because the
cement hydration products (C–S–H gels) are not fully cured, the hy
dration products of EA come into contact with the aggregate and
generate extrusion stresses.
CaO + H2 O→Ca(OH)2 (5)
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Fig. 17. Effect of curing time on the microstructure of CPB (Adapted from [137]).
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Fig. 18. Shows the effect of chemical reaction-type sea on concrete strength: (a) range comparison of each influencing factor, (b) strength of concrete mixed with
MgO-based EA, (c) strength of concrete mixed with CaO-based EA, (d) strength of concrete mixed with Ettringite-based EA (Modified after Zhou [138] and
Zhang [139]).
were more significant. external additives to the matrix, such as shrinkage-reducing agents
Fig. 18(b)~(d) shows the effect of three different EAs on the strength [143], fibers [144], and mineral admixtures [145], to ensure that the
of the matrix. It can be seen that compared with the control group, all expansion material shows better results in terms of strength, durability,
three decreased. For short-term strength (7 d), the strength of concrete and workability. However, fully understanding the mechanism of
with MgO-based EA is better, with an average strength of 40.6 MPa. The different external additives on expansion CPB requires extensive indoor
strength of concrete with Ettringite-based EA is the lowest, and the tests, both tedious and expensive. With the growth of computational
average strength is only 36.5 MPa. The long-term strength (28 d) meets power, deep learning has started to predict the matrix’s characteristic
the strength requirements of the matrix, and the strength of the matrix parameters. Qi [146] and Sevim [147] used PSO-ANN and GA-ANFIS
with MgO-based EA is the highest. In addition, Han [140] and Zhang models in the mining industry to predict unconfined compressive
[141] found that the long-term strength (28 d) of CPB could reach 4.90 strength, respectively. Therefore, the author believes deep learning can
MPa when expanded clay was mixed with 40 % of the cement mass, but also optimize the mixed proportion of expansion-filling materials to
the expansion rate was only about 2 %. Li [108] prepared an expansive achieve a better application effect.
filling material using ordinary silicate cement and expansive clay as raw
materials. The long-term strength of CPB was only 1.41 MPa, and the 6.2. Rheological mechanics of expansion CPB under deep high-stress
expansion rate was only 3.76 % when the cement-sand ratio was 1:8, the environment
slurry concentration was 70 %, and the admixture of expansive soil was
15 %. The low strength, expansion rate, and fluidity make it difficult to Many mines have turned to deep mining, but deep mining faces the
use expanded clay in filling roof-contact. problem of “three highs and one disturbance”, which inevitably makes
higher requirements on the strength of the filler [148]. There are more
6. Perspectives for future research pore structures inside the expansion filling body, and with the increase
of mining depth, whether it can still support the top plate under the
6.1. Optimization of expansion CPB mix proportion based on deep influence of ground stress is a key issue facing the expansion CPB
learning technology. Therefore, there is an urgent need to conduct a triaxial
rheological test study of expansive CPB to explore the effect on the
EA alone is not sufficient [142]. It is usually necessary to add stability of the goaf under the time effect.
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6.3. Mechanism of instability and early warning of damage precursors in National Key R&D Program of China (2022YFC2904103); the Innova
expanded CPB-surrounding rock assemblage tion Ability Promotion Project of Sci-Tech SMEs in Shandong Province
(2022TSGC2077), and thanks to all reviewers’ precious comments to
Studying the deformation damage of CPB, revealing the precursor promote this paper significantly.
characteristics of its damage, and quantifying its pre-damage warning
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