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Construction and Building Materials 370 (2023) 130657

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Review

Active roof-contact: The future development of cemented paste backfill


Shenghua Yin a, c, Zepeng Yan a, c, *, Xun Chen b, Rongfu Yan a, c, Dapeng Chen a, c, Junwei Chen a, c,
Gongcheng Li b
a
School of Civil and Resources Engineering, University of Science and Technology Beijing, Beijing 100083, China
b
School of Resources and Environmental Engineering, Shandong University of Technology, Zibo 255049, China
c
Key Laboratory of High-Efficient Mining and Safety of Metal Mines, Ministry of Education, University of Science and Technology Beijing, Beijing 100083, China

A R T I C L E I N F O A B S T R A C T

Keywords: Cemented paste backfill (CPB) technology may significantly change and enhance the role of tailings in the mining
Cemented paste backfill industry. However, poor roof-contact of backfill can pose a serious threat to personnel. The expansion agent (EA)
Roof-contact in civil engineering can make CPB actively contact the roof. Therefore, we intend to evaluate the potential
Expansion backfill technology
application of expansion CPB technology. This paper reviews the development history of CPB technology and the
Expansion agent
problems in filling roof-contact, with particular emphasis on the principle of expansion backfill technology, i.e.,
the mechanism of “expansion-extrusion-bonding”. The mechanism of some concrete EA and the properties of the
expansion matrix are compared and analyzed. Finally, the future research directions of the expansion backfill
technology are foreseen. The results of various studies demonstrate that MgO-based EA makes up for the defect of
excessive water demand in the expansion matrix and has little effect on the compressive strength. Moreover, the
comprehensive analysis of the expansion material characteristics in this review may form the basis for future
industrial application research on the expanded backfill.

1. Introduction by mines worldwide exceeds 25 billion tons, with tailings accounting for
about 2/5 of the total and increasing by 600 million tons annually [7,8].
Mineral resources provide the basic raw materials for the material Due to low cost, tailings are usually discharged into tailings ponds for
needs of human society, and modern development has been inseparable storage (Fig. 1). However, the existence of tailings ponds conflicts with
from the development and utilization of mineral resources [1–3]. The environmental protection because it needs to occupy many land re­
mining industry is essential in China’s economic growth, among which sources. According to statistics, for every 10,000 t of solid waste stored,
the output value of the mining industry accounts for 7 % of the GDP. The 0.067 hm2 of land needs to be occupied [9]. Moreover, the continuous
survey shows that by the end of 2020, China had discovered 173 min­ discharge causes the tailings pond to become a hazardous source with
erals, among which 59 kinds of metallic and 95 types of non-metallic high potential energy, which can generate mudflows in case of dam
minerals [4]. failure and pose a severe threat to the safety of downstream residents
Metal minerals of use need to be extracted from the ore through a and facilities, bringing significant casualties and property damage
series of activities that will generate large amounts of solid waste. In the [10,11]. Fig. 2 shows the number and classification of tailings ponds by
mining industry, the waste-to-product ratio is typically 100:1 [5], and the province in China. Meanwhile, other harmful effects of tailings
this ratio increases when encountering minerals with a high loss rate. ponds include, but are not limited to, atmospheric pollution through
Solid waste in mining activities mainly comes from excavation and oxidation and weathering, land pollution through tailings leakage, and
beneficiation operations. The excavation operation is to excavate groundwater pollution through the leaching of heavy metals [12–14].
various shapes, sections, or crisscross wells, roadways, and chambers in Therefore, the development and utilization of tailings will be the field
the rock (soil) layer or ore layer to ensure the smooth progress of mining, with the broadest scope and most significant potential for the compre­
which will produce a large amount of waste rock [6]. Tailings are usu­ hensive utilization of minerals in the 21st century.
ally produced in the separation of concentrate in beneficiation opera­ The emergence of cemented paste backfill (CPB) technology may
tions. According to statistics, the total amount of solid waste produced significantly change and enhance the role of tailings in the mining

* Corresponding author at: School of Civil and Resources Engineering, University of Science and Technology Beijing, Beijing 100083, China.
E-mail address: yan_zepeng@xs.ustb.edu.cn (Z. Yan).

https://doi.org/10.1016/j.conbuildmat.2023.130657
Received 22 December 2022; Received in revised form 22 January 2023; Accepted 5 February 2023
Available online 14 February 2023
0950-0618/© 2023 Elsevier Ltd. All rights reserved.
S. Yin et al. Construction and Building Materials 370 (2023) 130657

Fig. 1. Structural diagram of the tailings pond.

Fig. 2. Number of tailings ponds in China: (a) by province, (b) by type of mineral (The data is collected from https://zhuanlan.zhihu.com/p/169331249).

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(gravity transport or pumping). The slurry will form a structure with


strength at a predetermined time [20,21], which will effectively limit
the deformation of the surrounding rock in the extraction area, helping
to reduce surface subsidence and protect mining activities. In addition,
the CPB will not release toxic substances and produce secondary
pollution after underground solidification [22,23]. Therefore, CPB
technology is recognized as the ’terminator’ of mine waste globally and
is receiving more and more attention. According to statistics, 250 mines
in China have adopted CPB technology for tailings disposal from 1996 to
2018 [8], as shown in Fig. 3.
The overall quality is an essential factor in characterizing the effec­
tiveness of CPB [24]. Improving the overall quality of the filling body is
an insurmountable part of CPB technology [25–28]. Among them, the
roof-contacted of the CPB is the premise for it to exert its structural
function and ensure the overall quality, which is also a complex problem
plaguing mining workers. The roof-connect effect of filling is often
expressed by the roof-connected rate, which can be intuitively under­
stood as the ratio of the area of the filling body contacting the roof to the
area of the whole roof. The roof-connect rate is directly related to the
support ability of the CPB to the roof. Lu [28] used Super-Sap software to
Fig. 3. Statistics on the number of mines using CPB technology in China. simulate the maximum mises stress intensity of roof strata under the
condition of roof contact rate from 0 % to 100 % (as shown in Fig. 4),
which found a linear relationship between the roof-contact rate and the
maximum mises stress intensity. Some investigations show that mines
with high roof contact rates have fewer problems than ordinary mines
because the effect of filling roof contact rates is poor, which will make
the roof exposure area too large [29]. When the exposed area reaches or
exceeds the allowed critical value, disasters such as roof fall, sur­
rounding rock flake, and filling body collapse will follow, posing a more
significant threat to the safety of workers [27,30,31].
Inspired by concrete expansive agent (EA), some scholars put for­
ward the idea of expansion backfill. Through volume expansibility, the
active roof-contact of the filling body can be realized, guaranteeing the
safe production of underground mines. Therefore, we intend to evaluate
the potential application of the expansion backfill technique. Briefly
reviews the current status of CPB technology and its application in the
mining industry and summarizes the safety risks without roof-contact
and the influencing factors of roof-contact. The principle of expansion
CPB technology is introduced. The effects of EA types on the expanded
matrix’s workability, expansibility, and mechanical properties were
compared. Finally, directions and suggestions for future theoretical
Fig. 4. Maximum mises stress intensity in the roof with the different roof- research and engineering practice are proposed for the expansion CPB
contacted rates (Modified after [28]). technology.

industry. CPB is a composite material composed of dense tailings (water 2. Literature review method
content less than 20 %), cementitious materials (cementing powder,
cement, etc.), and overflow water [15–17]. In some cases, admixtures The literature review searched for peer-reviewed research articles
and fibers are also used to improve slurry workability, early strength, from 1990 to 2022 using the keywords “paste backfill”, “roof-contact”,
and toughness [18,19]. CPB is first prepared at the surface filling station. “expansion filling”, “expansion agent”, “use of expansion agent in paste
Then, CPB is transported to the designated location by a pipeline system backfill”, “expansion agent in concrete”, and “properties of expansion
concrete”. Literature searches were conducted through articles in

Table 1
Application of paste backfill mining method [46].
Country Mine Backfill material Cement content or Cement-sand Transportation Solid content/ Backfill
ratio method % ability

Canada Williams mine Tailings, Fly-ash 2 %~3% Gravity transmission 73 110 m3/h
Chile El Toqui mine Tailings 1 %~7% Pressure transmission 72 80 t/h
Germany Bad Grund mine Tailings 6% Pressure transmission 75 ~ 88 30 m3/h
Tanzania Bulyanhulu mine Tailings, Waste-rock – Gravity transmission 74 –
Sweden Garpenberg mine Tailings 5 %~10 % Gravity transmission 76 ~ 80 90 ~ 140 t/h
Australia Cannington mine Tailings 2 %~4% Gravity transmission 79 158 t/h
Zambia Chambishi Copper Mine Tailings 1:16 Pressure transmission 71 60 m3/h
China Jinchuan Group Co. No. 2, Rod mill sand, Tailings 1:8 Pressure transmission 71 ~ 79 70 ~ 80 m3/h
mine
China Huize lead and zinc mine Water-quenched slag, 1:8 Pressure transmission 78 ~ 81 60 m3/h
Tailings

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application of new filling technologies [41]. The development of filling


mining technology in China has gone through the following stages
[42–45]: dry filling of waste rock, hydraulic filling, cemented filling, to
the present high concentration filling, paste filling, waste rock cemented
filling, and so on.
CPB systems usually consist of three parts: preparation, trans­
portation, and quality control [47–49]. The preparation system is
generally located at the surface. Its principal function is to form a
flowable composite material by mixing aggregates, cementitious mate­
rials, admixtures, and water in a predetermined proportion [11,50].
Fig. 5 shows the paste material used in the Huize Pb-Zn mine (Yunnan,
China). Mines using CPB technology generally take materials from
nearby, such as coal mines using coal gangue as coarse aggregate, while
metal mines use excavation waste rock and tailings as aggregate. Rela­
Fig. 5. The paste material used in the Huize Pb-Zn mine, China. tively, the preparation system of coal gangue or waste rock as coarse
aggregate also increases the crushing function. The transportation sys­
ScienceDirect, Google scholar, and CNKI. After the manual exclusion of tem comprises filling pump, borehole, and pipeline. CPB slurry is pres­
literature not in the field, the total number of valid literature retrieved surized by filling pump and transported to goaf through the pipeline
was 589. [20,51,52]. Fig. 6 shows a typical CPB system structure with waste rock
and tailings as aggregate. Quality control mainly includes slurry
3. Backfill technology

3.1. Development of backfill technology


Goaf
Backfilling has been proven to be an environmentally friendly waste
management method with high economic and social benefits [32],
which is the only way to realize green mine planning. According to Grice
[33], “mine backfill” is the placement of waste material into a mining
void to facilitate management or perform certain engineering functions.
In 1930, Hoorn Mine Company carried out the dry filling for the first
time. In the following decades, mine backfilling developed from dry
filling and water sand filling to cemented filling with cement as
cementing material [34,35]. Paste backfill technology is only the
emergence of nearly 20 years, but the development is very rapid
[36–38]. Some countries with developed mining industries, such as
Australia, used a paste backfill system for the Cannington mine, a large
underground mine completed in August 1997. The Mount Isa Mining
Company completed a paste backfill system at the end of 1998 to mine
the 3500 ore body at depth [39]. Table 1 summarizes the application
cases of the partial paste backfill mining method. China has many mines, Wall rock
and many filling processes and technologies have been developed and
applied [40]. Especially in the last decade or so, significant progress has Fig. 7. Schematic diagram of the interaction between CPB and surrounding
been made in the research and development and promotion and rock (Modified after Yan [55] and Yin [8]).

Fig. 6. Schematic of paste backfilling process.

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Table 2 3.2.2. Filling mechanism


Financial change of a mine after switching from caving to filling [77]. The filling function of the CPB is reflected in the following three
No. Project Caving Backfill Caving subtract aspects [61].
method method Backfill i) Maintain the integrity of the roof.
1 Basic parameter The goaf roof is easily divided into multiple tectonic bodies due to
(1) Construction period/a 5 5 – faults and joints. Some of the tectonic bodies have the possibility of
(2) Production period/a 5 3 – slipping and collapsing under secondary stress. In the case of no backfill
(3) Labor quota /person – 50 – in the goaf, the loose structure is easy to fall and collapses from the roof,
2 Construction investment/million yuan
(1) Mine development 18 000 – 18 000
resulting in the instability of the overlying strata or the fracture of the
(2) Mining equipment 26 748 55 439 − 28 691 critical strata [62–64]. CPB can provide a connection between the roof
(3) Tailings disposal 10 000 10 000 slab with a potential tendency to fall and the mining area, delaying or
Total 54 748 55 439 − 691 restraining the tendency of the roof slab to produce displacement, thus
3 Operation cost/(million 24 599 45 193 − 20 594
increasing the self-bearing capacity of the surrounding rock [65,66].
yuan/a)
4 Product output and value ii) Mitigate the hazards of rock explosion.
(1) Geological grade/% 30.289 30.289 – The shock waves caused by rock bursts can produce significant
(2) Raw ore production/ 2 000 2 000 – tensile stresses on the roof and bottom plates in the void area, affecting
(million t /a) the goaf’s stability [67]. After the CPB fills the goaf, the shock wave
Loss rate/% 18 16 2
Dilution ratio/% 22 10 12
generated by the rock explosion is only reflected at the rock and CPB
Crude ore grade/% 23.625 27.260 − 3.635 interface, reducing the effect of tensile stress on the wall rock [68].
(3) Iron concentrate 545 645 − 100 iii) As a filling material for rock joints and fissures.
production/(million t /a) CPB can enter the fractures and joints in the surrounding rock and act
(4) Concentrate product 598 598 –
as a bond [69]. CPB can also prevent the loss of fine materials in joints
price/(yuan/t)
(5) Product value/(million 325 910 385 710 − 59 800 due to the disturbance of mining activities, promote the closure of cracks
yuan/a) and improve the stability of surrounding rock.
5 Production profit/ (million 301 311 340 517 − 39 206
yuan/a) 3.2.3. Pressure relief mechanism
The deformation of CPB under the action of ground pressure is much
larger than that of the roof, so CPB plays the role of flexible support to
Table 3 the surrounding rock [70]. CPB slowly unloads the pressure while
Effect of chemical reaction-type SEA type on water demand and concrete slump. maintaining the overall structure of the surrounding rock, thus limiting
SEA type Content/ Water requirement/(kg⋅m− 3) Slump/ the rate of energy release from the surrounding rock and reducing the
(kg⋅m− 3) cm subsidence value at the ground surface.
Control group – 153 21
MgO-based 20 153 20 3.3. Benefits of CPB technology
30 153 22
40 163 21
3.3.1. Environmental and social benefits
Ettringite- 20 163 19
based 30 163 18 The environmental damage caused by resource exploitation is inev­
40 163 18.5 itable. The current CPB technology has the following advantages
CaO-based 20 163 18 [71–76]. i) Protection of precious metal loss. ii) The extensive utilization
30 163 19
of tailings reduces the area of tailings ponds and the potential risk of
40 163 18
dam break. iii) Minimizing solid waste deposition around the mine, the
mining area environment will significantly improve. iv) Curbing the
concentration control, flocculant feeding control, filling body strength occurrence of geological disasters such as ground collapse, cracks, and
monitoring, filling material flow performance, and bleeding rate con­ soil erosion are conducive to protecting the lives and property of resi­
trol. CPB quality monitoring and control can reduce production costs dents around the mining area. Therefore, the widespread use of CPB
while meeting the safety production requirements. technology benefits environmental protection and has more significant
social benefits.
3.2. Mechanism of CPB
3.3.2. Economic benefits
According to the theories of Brady [53] and Yu [54], the action The application of CPB technology requires a certain amount of in­
mechanism of the filling body is divided into three levels, namely, the vestment in the construction of the filling system, and the mining cost is
mechanical mechanism, the filling mechanism, and the pressure release higher than that of the open-stope and the caving methods. However,
mechanism. The interaction between the filling body and the sur­ filling mining can increase the mineral resource recovery rate, extend
rounding rock is shown in Fig. 7. the service life of the mine and save resource tax, dam construction fee,
impermeable treatment fee, operation and management costs, etc. In
3.2.1. Mechanical mechanism addition, the filling mining can also effectively stop the movement of the
CPB changes the stress state of the roof slab and surrounding rock in rock layer, significantly reducing the amount of underground mine
the goaf from the original one-way or two-way stress to two-way or drainage, saving a lot of drainage costs economic benefits highlighted.
three-way stress [56,57]. CPB can improve the strength of surrounding Table 3 shows the change in financial benefits after a mine changed from
rock and enhance the self-supporting ability to surrounding rock by caving to filling. Table 2 indicates that filling mining can increase the
imposing constraints on the displacement movement of the roof and total profit for the mining enterprise by 392 million yuan/a compared
surrounding rock. Moreover, it reduces the progressive damage of the with the caving method, which has significant economic benefits.
wall rock in the stop around the neighboring mining activity under the
action of the original rock stress [58–60]. 4. Development status of roof-contact

With the expansion of the mining scale, filling without roof-contact

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Goaf roof

Filling pipeline
50cm

Next layer of backfill

Fig. 8. Influencing factors of backfill slurry roof-contacted: (a) stope conditions, (b) human factors.

Fig. 9. Water secretion and filling body delamination of underground roadway in Jinchuan No. 2 Mine: (a) water secretion, (b) filling body delamination.

has gradually become a phenomenon that cannot be ignored in the ii) Low location of the discharge port. Constrained by stope conditions,
development of mines, which is directly related to the safety of the the filling pipeline is usually erected lower than the roof (Fig. 8(a)),
mining activity [78,79]. Each 1 % increase in the CPB’s roof-contact making it difficult to roof-contact of the slurry.
rate, the rock explosion’s energy release rate is reduced by about 8 %,
which fully illustrates the significant impact of filling roof-contact on the 4.1.2. Slurry properties
energy release rate. Theoretically, the energy release rate of the rock­ After the CPB slurry is transported through the pipeline to the goaf,
burst will be reduced by about 28 % compared with the current filling the coarse aggregate will settle and form a self-flowing slope from the
mining method when the roof-contact rate reaches 100 % [80]. It is feed opening to the edge of the barricade. And the worse the slurry
tough to achieve a 100 % roof-contact rate in actual production, and fluidity, the greater the artesian slope [81], which means that the edge
most of the mines are in the shallow part, where the ground pressure of the goaf cannot maintain synchronous roof-contact with the feed
phenomenon caused by poor roof-contact is not prominent. With the opening. The physical properties of the raw materials, such as aggregate
development of mining to the deep, mining activities will face severe particle size distribution, cement admixture, additives, etc., also influ­
ground pressure disasters, and the high roof-contact rate is critical. ence the self-flowing slope. Moreover, dehydration and consolidation
can lead to CPB settlement, resulting in a gap between the filling body
4.1. Influencing factors of roof-contact and the roof.

Many factors affect the roof-contact rate. We classify the factors 4.1.3. Human factors
affecting the topping rate into three broad categories based on literature Mine operators are limited by their experience level, imprecise
and practical experience: stope conditions, slurry properties, and human control of filling time, and limited use of roofing techniques, which
factors [25], which mainly include the following factors: blind or open inevitably affect the roof-contact rate. Fig. 8(b) shows the problem of the
stope configurations, pipeline networking system, paste backfill water roof-uncontact caused by workers disconnecting the pipeline in
contents during the delivery to the stopes, stope filling configurations, advance.
field placement, and curing conditions, etc.

4.1.1. Stope conditions 4.2. Roof-contact technology

i) The goaf roof is uneven. Due to the uneven goaf roof, it is easy to Currently, forced roof-contact is commonly used to improve the roof-
form a filling blind area in the depressed roof area and produce an contact rate of CPB. This technique uses a unique process to roof-contact
empty cavity. the slurry during the filling process without changing the composition
and mixing ratio of the slurry material [24]. Forced roof-contact in­
cludes multiple filling, roof collapse, slurry pressurization, contact roof
by slurry gravity, etc.

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Fig. 10. Action mechanism of expansive material filling goaf: (a) expansive action, (b) extrusion action, (c) bonding action.

Fig. 11. Voids structures and distributions of voids for (a) control mix and (b) foamed concrete prepared with quarry dust (Adapted from [97]).

4.2.1. Multiple filling secretion and filling body delamination in the underground roadway of
Due to the limitation of filling capacity, it is often necessary to go the Jinchuan II mine.
through multiple (2 to 6 times) filling processes when backfilling large
mining areas. However, multiple filling requires repeated tube washing 4.2.2. Roof collapse
and wetting operations, resulting in a heavy workload and complicated Rock will expand after crushing (the expand factor is about 1.35 ~
operations for downhole drainage. Meanwhile, the filling body is formed 1.6) [82]. Blasting is used at the end of the filling work to avalanche the
by multi-layer accumulation, and there are several structural surfaces local roof so that the immediate roof area can exceed the exposed area
inside, so the filling body delamination is severe, resulting in the filling required for roof bubbling to ensure the goaf is closed [83]. However,
body losing the overall strength advantage. For example, in June 2014, a the roof collapse increased the blasting process, resulting in uncoordi­
large collapse of the roof of the filler occurred (8 m long, 6 m wide, 1.2 m nated coordination between the different processes. Moreover, roof
thick, 57.6 m3 in volume) in the V-pan area of sub-section 978 of Jin­ crumbling can also cause local subsidence of the ground surface, which
chuan No. 2 mine, resulting in casualties. Fig. 9 shows the water does not apply to situations where the ground surface needs to be

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and abroad began to study the application of concrete admixture in mine


filling. For example, accelerated agents are applied to shorten the setting
time [84], retarder agents are used to prolonging the setting time [85],
water-reducing agents are used to improving the workability and in­
crease the early strength [86,87], and pumping agents are used to
reduce the resistance to transport of highly concentrated slurry [88].
The previous actions aim to improve the performance of the CPB,
including strength, stability, workability, etc., which should meet the
requirements of filling and mining engineering.
EA has been introduced in some mines to improve the roof-contact of
CPB. For example, EA was added to the slurry at the Jinchuan III mine in
2010, and field experiments were conducted [89]. The field sampling
results showed that the strength index met the technical requirements.
Compared with traditional filling, expansive filling increases the cost of
cementitious materials but reduces the filling amount. Balancing the
cost of expansion filling will be an essential research topic in the follow-
up work. Moreover, the application of EA in mine filling is still in the
Fig. 12. The expansion process of chemical reaction SEA (Adapted experimental stage. We need to explore the application of EA in mine
from [102]). filling to ensure that the filling work can be carried out efficiently and
safely. Therefore, this section aims to provide a systematic under­
protected and can negatively impact the recovery of the ore column. standing of EA and its associated properties commonly used in civil
engineering. Analyze the expansion mechanism of various types of EA,
4.2.3. Slurry pressurized focusing on the review of key properties such as volume expansion rate,
Slurry pressurized roof-connect means that the filling pump is used compatibility, and mechanical strength of the expansion matrix.
to pressurize transport the slurry into the goaf, and this technique re­
quires additional filling pumps and transfer warehouses [69,83]. How­ 5.1. Expansion filling theory
ever, this technology requires strict control of the pumping pressure and
the closure of access to the goaf (roadways, boreholes, penetration fis­ The effect of “expansion-extrusion-bonding” will be produced after
sures, etc.) to prevent safety incidents. the expansion CPB is transported to the goaf (as shown in Fig. 10), which
can be summarized as follows: i) at the beginning of the intumescent
4.2.4. Slurry gravity filling material filling into the goaf, the volume expansion will occur
Make the slurry self-leveling under its gravity or use the height dif­ under the action of the EA, which will fill the whole goaf and signifi­
ference to squeeze the slurry until the roof-connect. This method re­ cantly improve the roof contact effect; ii) due to the expansion effect of
quires additional project measures, such as drilling filling holes in the the slurry, in the space-constrained underground goaf, the filling body
upper part of the goaf, erecting retaining wall partitions, and designing will produce reverse expansion force on the surrounding rock, which can
an inclined roof and arc roof. However, the construction safety in the squeeze the broken surrounding rock around the goaf and put it in a
near-goaf is poor, and there is still the problem of not being able to fully more stable three-way stress state; iii) the expansion CPB can also flow
roof-connect away from the project measures. into the cracks of the surrounding rock, which will form a kind of overall
Forced roof-contact technology also includes enhanced drainage- structure with pre-stress after the slurry’s final set and improve the
dehydration, setting multiple discharge gates, etc., but all have a se­ goaf’s stability.
ries of problems, such as complicated construction processes and poor
results. Moreover, the engineering conditions in each goaf are different, 5.2. Mechanism of expansion material
and forced roofing techniques with an empirical tendency alone are
often very blind. 5.2.1. Gas-phase EA
Gas-phase EA (GEA), commonly known as blowing agents, which can
5. Expansive filling be divided into chemical and physical blowing agents, are key materials
for preparing foam concrete in civil engineering [90–92]. The decom­
In addition to the traditional filling materials, some mines at home position of chemical blowing agents releases gases such as carbon

Fig. 13. The expansion process of montmorillonite (Modified after [112]).

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Fig. 14. The expansion of cement matrix containing MgO-based EA under different conditions: (a) the reactivity value is 65 s, and the dosage is 4 %; (b) the reactivity
value is 65 s, and the dosage is 6 %; (c) the reactivity value is 65 s, and the dosage is 8 %; (d) the reactivity value is 65 s, and the dosage is 10 %; (e) the reactivity
value is 145 s, and the dosage is 6 % (Modified after [119]).

dioxide and nitrogen and forms fine pores in the matrix (as shown in chemical blowing agents is shown in Eqs. (1)~(4) [95]. The reaction
Fig. 11). While physical blowing agents can form porous structures by product (Na2CO3, Ca(OH)2, etc.) of Chemical-type blowing agents will
expanding compressed gases, volatilization of liquids, or dissolution of promote the hydration process of cement. Studies have shown that the
solids. bubbles formed by physical foaming agents are more uniform than
Physical blowing agents mainly include four types of rosin resins, chemical ones and are more suitable for application in foamed concrete
surfactants, animal and plant proteins, and composite [93,94]. In [96].
addition to the four common physical blowing agents, chemical-type
2Al + 6H2 O2 →2Al(OH)3 ↓ + 3H2 ↑ (1)
blowing agents such as hydrogen peroxide, calcium carbide, and
ammonium salts are also widely used. The bubble mechanism of

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Fig. 15. The vertical expansion rate of the expansion matrix under the water-cement ratio of 0.5: (a) curing time of 3 h and (b) curing time of 24 h (Modified
after [123,124]).

which can be divided into three stages [102–105], namely the free
expansion stage, expansion-extrusion development stage, and
solidification-bonding development stage. Among them, the matrix’s
volumetric expansion rate and expansion stress increase rapidly during
the expansion-extrusion development phase. Moreover, because the
cement hydration products (C–S–H gels) are not fully cured, the hy­
dration products of EA come into contact with the aggregate and
generate extrusion stresses.
CaO + H2 O→Ca(OH)2 (5)

MgO + H2 O→Mg(OH)2 (6)

6CaO + 3Al2 O3 + 3SO3 + 26H2 O→3CaOAl2 O33CaSO4 32H2 O (7)


Montmorillonite is the main component of expanded clay [106], a
physical reaction-type expansion source. Montmorillonite has a power­
ful ability to absorb water (as shown in Fig. 13), and its intrinsic driving
force for water absorption is mainly divided into kinds [107–109]: i)
electrostatic gravitational force. Montmorillonite has a strong electro­
static gravitational force due to the electric charge and broken bonds at
Fig. 16. Relationship between equivalent montmorillonite content and free the edges of the crystals, which can draw polar water molecules between
expansion rate (Modified after [126]). them and make them swell. ii) Double electric layer repulsion. Osmosis
causes water to enter the spaces between the montmorillonite crystals,
increasing the crystal spacing and allowing more water molecules to
2(2Na2 CO3 3H2 O2 )→4Na2 CO3 + 6H2 O + 3O2 ↑ (2)
enter between the layers [110]. As a result, the cations adsorbed be­
CaC2 + H2 O→Ca(OH)2 + C2 H2 ↑ (3) tween the crystalline layers of montmorillonite diffuse on the crystalline
layers and formed a double layer, resulting in excess negative charge on
NH 4 + OH − →H2 O + NH3 ↑ (4) the crystalline layers. And the two crystalline layers repel each other
because of the same negative charge, which is the double-layer repul­
5.2.2. Solid-phase EA sion, and the formation of the double-layer repulsion further accelerates
Solid-phase EA (SEA) usually reacts with water and other cementi­ the expansion of the layer spacing [111].
tious components to cause the matrix to expand in volume. The most
widely used types of SEA are CaO-based, MgO-based, Ettringite-based, 5.3. Properties of expansion materials
and expanded clay [98]. Upon exposure to water, the swelling source
of the chemical reaction class SEA undergoes reactions as shown in Eqs. This section provides an overview of the fundamental properties
(5)~(7) [99]. The expansion occurs along with the hardening, eventu­ such as workability, expansibility, and mechanical properties of various
ally forming an expansion-cured material with certain strength. In types of the expanded matrix to facilitate the selection of EA suitable for
addition, the expansion source will also have a synergistic reaction with use in mine backfill. Related studies show that the expansion of GEA
the cement. For example, the CaO dissolved in water will increase the mainly occurs before the final set of the slurry, and the expansion
Ca2+ concentration in the pore solution and promote the hydration development time is short [98,113,114]. While the CPB often takes 30
process of the adhesive [100]. Sulfoaluminate can promote ettringite ~ 60 min to be transported to the goaf, GEA will cause the slurry to
production in the cement hydration system and fill the water-filled space expand in the pipe, increasing the probability of plugging and pipe
in the original system to make it dense [101]. MgO hydration generates bursting. Therefore, the subsequent analysis focuses on the four com­
Mg(OH)2 to fill the void and can also reduce the water requirement of mon types of SEA.
the reaction system. The expansion process of SEA is shown in Fig. 12,

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Fig. 17. Effect of curing time on the microstructure of CPB (Adapted from [137]).

5.3.1. Expansibility different chemical reaction-type SEA are given in Table 3.


The effect of SEA type on the expansion properties of the matrix has It is generally considered that the CPB slump can meet the fluidity
been extensively studied. The reactivity, addition amount, and external requirements when maintained between 18 and 22 cm. Table 3 shows
curing conditions of chemical reaction-type SEA will affect the expan­ that the water requirement of concrete with MgO-based EA is lower than
sion process of the matrix [115–117]. Chemical reaction-type SEA with that with CaO-based and ettringite-based EA. The water requirement of
high reactivity leads to faster matrix expansion in the early stage but the concrete with MgO-based EA was 10 kg/m3 lower than the other two
slower and less expansion in the later stage [118], as shown in Fig. 14. groups, which improved the strength and the adhesion between the
Fig. 14 also indicates that highly reactive SEA has better sensitivity to aggregates. It indicates that MgO-based EA is more conducive to the
temperature. High temperatures can promote faster hydration of SEA, stability of workability. In addition, there are very few studies on the
and the matrix exhibits a faster expansion rate and reaches greater ul­ fluidity of expanded clay in the literature, mainly due to its water ab­
timate expansion in a shorter period [119]. Moreover, the expansion sorption characteristics. If expanded clay is to be used to prepare CPB
rate increases with the increasing admixture of SEA, which is under­ slurry, it needs to meet the minimum fluidity performance requirements
standable because the higher the content of SEA, the greater the content for mine backfill, which will be the direction of subsequent research.
of hydration products and the corresponding expansion rate [120–122].
The early expansion capacity of the three chemical reaction-type SEA 5.3.3. Mechanical properties
was compared and analyzed, as shown in Fig. 15. Fig. 15 indicates that Mechanical properties are slurry expansion-filled materials’ most
all the slurries with SEA exhibit expansion performance under conven­ basic and important properties [129,130]. Mechanical properties
tional curing conditions, and the vertical expansion rate increases with include compressive strength, flexural strength, and so on. Compressive
the curing age. Compared with the other two SEA, the CaO-based EA strength refers to the maximum pressure a material can bear to maintain
matrix has the best expansion properties. its shape per unit area. Flexural strength, also known as flexural
The content of montmorillonite plays a decisive role in the swelling strength, is the ultimate stress when a bending load damages a material.
properties of expanded clay. Zhang [125] prepared eight groups of The characteristic parameters of mechanical properties with curing age
samples with montmorillonite content of 20 %, 25 %, 30 %, 35 %, 40 %, are one of the most important technical indicators of expansion-filling
45 %, 50 %, and 55 % for the free expansion rate test. The results show materials [131–133]. The effect of curing age on the mechanical prop­
that the free expansion rate of expansive artificial soil has a linear erties of expanded CPB is that the pores of CPB are gradually filled with
relationship with the montmorillonite content. Shao [126] studied the more and more hydration products as time increases [134,135]. The
expansion characteristics of expansive soil in different provinces and hydration products between the pores overlap and intertwine(as shown
found a linear relationship with the equivalent montmorillonite content in Fig. 17), forming connecting channels composed of dense hydration
(Fig. 16). However, the complex groundwater environment makes the products [136], resulting in increased strength.
expansion rate difficult to control. A certain amount of EA has no effect on the early strength of concrete
or slightly increases, and can even increase the long-term strength of
5.3.2. Workability concrete, but with further increase of the EA content, the strength will
The matrix must have good compatibility before solidification to rapidly decline. Zhou [138] studied the effect of EA type, curing tem­
ensure transportability and filling quality [127]. EA rapidly reduces perature, and humidity on the strength of concrete using an orthogonal
matrix workability because hydration consumes large amounts of water test method (e.g., Fig. 18(a)) and found that the effects of curing hu­
[128]. The test results of water demand and slump of concrete for midity and EA type on the strength of supplementary concrete at all ages

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S. Yin et al. Construction and Building Materials 370 (2023) 130657

Fig. 18. Shows the effect of chemical reaction-type sea on concrete strength: (a) range comparison of each influencing factor, (b) strength of concrete mixed with
MgO-based EA, (c) strength of concrete mixed with CaO-based EA, (d) strength of concrete mixed with Ettringite-based EA (Modified after Zhou [138] and
Zhang [139]).

were more significant. external additives to the matrix, such as shrinkage-reducing agents
Fig. 18(b)~(d) shows the effect of three different EAs on the strength [143], fibers [144], and mineral admixtures [145], to ensure that the
of the matrix. It can be seen that compared with the control group, all expansion material shows better results in terms of strength, durability,
three decreased. For short-term strength (7 d), the strength of concrete and workability. However, fully understanding the mechanism of
with MgO-based EA is better, with an average strength of 40.6 MPa. The different external additives on expansion CPB requires extensive indoor
strength of concrete with Ettringite-based EA is the lowest, and the tests, both tedious and expensive. With the growth of computational
average strength is only 36.5 MPa. The long-term strength (28 d) meets power, deep learning has started to predict the matrix’s characteristic
the strength requirements of the matrix, and the strength of the matrix parameters. Qi [146] and Sevim [147] used PSO-ANN and GA-ANFIS
with MgO-based EA is the highest. In addition, Han [140] and Zhang models in the mining industry to predict unconfined compressive
[141] found that the long-term strength (28 d) of CPB could reach 4.90 strength, respectively. Therefore, the author believes deep learning can
MPa when expanded clay was mixed with 40 % of the cement mass, but also optimize the mixed proportion of expansion-filling materials to
the expansion rate was only about 2 %. Li [108] prepared an expansive achieve a better application effect.
filling material using ordinary silicate cement and expansive clay as raw
materials. The long-term strength of CPB was only 1.41 MPa, and the 6.2. Rheological mechanics of expansion CPB under deep high-stress
expansion rate was only 3.76 % when the cement-sand ratio was 1:8, the environment
slurry concentration was 70 %, and the admixture of expansive soil was
15 %. The low strength, expansion rate, and fluidity make it difficult to Many mines have turned to deep mining, but deep mining faces the
use expanded clay in filling roof-contact. problem of “three highs and one disturbance”, which inevitably makes
higher requirements on the strength of the filler [148]. There are more
6. Perspectives for future research pore structures inside the expansion filling body, and with the increase
of mining depth, whether it can still support the top plate under the
6.1. Optimization of expansion CPB mix proportion based on deep influence of ground stress is a key issue facing the expansion CPB
learning technology. Therefore, there is an urgent need to conduct a triaxial
rheological test study of expansive CPB to explore the effect on the
EA alone is not sufficient [142]. It is usually necessary to add stability of the goaf under the time effect.

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S. Yin et al. Construction and Building Materials 370 (2023) 130657

6.3. Mechanism of instability and early warning of damage precursors in National Key R&D Program of China (2022YFC2904103); the Innova­
expanded CPB-surrounding rock assemblage tion Ability Promotion Project of Sci-Tech SMEs in Shandong Province
(2022TSGC2077), and thanks to all reviewers’ precious comments to
Studying the deformation damage of CPB, revealing the precursor promote this paper significantly.
characteristics of its damage, and quantifying its pre-damage warning
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