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  • Generator Set Test (DMG)

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    amrnasser008
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    The document is a checklist for testing a generator set. It includes sections for inspecting components, starting the engine manually and automatically, monitoring output over time at various load levels up to 110%, and recording electrical and operational data at key intervals. The inspection covers items like belts, filters, fluid levels, connections and nameplates. Tests evaluate startup time and function of controls, gauges, voltage, frequency and temperature/pressure readings at 0%, 25%, 50%, 75% and 100% load levels.

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    The document is a checklist for testing a generator set. It includes sections for inspecting components, starting the engine manually and automatically, monitoring output over time at various load levels up to 110%, and recording electrical and operational data at key intervals. The inspection covers items like belts, filters, fluid levels, connections and nameplates. Tests evaluate startup time and function of controls, gauges, voltage, frequency and temperature/pressure readings at 0%, 25%, 50%, 75% and 100% load levels.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    6 views4 pages

    Generator Set Test (DMG)

    Uploaded by

    amrnasser008
    The document is a checklist for testing a generator set. It includes sections for inspecting components, starting the engine manually and automatically, monitoring output over time at various load levels up to 110%, and recording electrical and operational data at key intervals. The inspection covers items like belts, filters, fluid levels, connections and nameplates. Tests evaluate startup time and function of controls, gauges, voltage, frequency and temperature/pressure readings at 0%, 25%, 50%, 75% and 100% load levels.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 4

    ‫المجموعة للتصميم وإدارة المشروعات‬

    Generator Set Test


    Alternator Engine
    Model Model
    Serial no. Serial no.
    Spec no. Spec no.

    Physical/Visual Inspection
    # Description Available N/A Notes
    1. Drive belts. (I)
    2. Governor type and feature. (I)
    3. Starting motor. (I)
    4. Starting aids. (I)
    5. Coolant type and concentration. (D)
    6. Radiator drains. (I)
    7. Block coolant drains. (I)
    8. Coolant fill level. (I)
    9. Coolant line connections. (I)
    10. Coolant hoses. (I)
    11. Combustion air filter. (I)
    12. Intake air silence. (I)
    13. Lube oil type. (D)
    14. Lube oil drain. (I)
    15. Lube oil filter. (I)
    16. Lube oil fill level. (I)
    17. Lube oil connections. (I)
    18. Lube oil lines. (I)
    19. Fuel filter. (I)
    20. Voltage regulator. (I)
    21. Battery charger connections. (I)
    22. Fuel lines. (I)
    23. Wiring and terminations. (I)
    24. Instrumentation. (I)
    25. Nameplates. (I)
    26. Paint. (I)
    27. Enclosure. (I)
    28. Engine & generator mounting bolts. (I)

    (I) : (Inspect)
    (D) : (Description)

    1
    ‫المجموعة للتصميم وإدارة المشروعات‬

    Generator Set Checklist

    Electrical Check
    Routing wires to engine accessories
    Tightness of starter cables
    Operating panel lights
    Tightness of dynamo cables
    Equipped accessories

    Mechanical Check
    Inspect air intake
    Hoses, clamps, brockets properly sealed
    Proper alignment for all cooling
    connections
    Radiator fan clearance
    Engine oil level
    Engine coolant level
    Prime fuel system

    Engine Startup Check Data


    Fuel system primed?
    Start engine with no load
    Starting time
    Oil pressure
    Engine water temperature
    Voltage
    Frequency
    Manual emergency switch activated
    Time to stop

    2
    ‫المجموعة للتصميم وإدارة المشروعات‬

    Start Generator Set Automatically Check Data


    Turn the selector switch to the auto mode
    Disconnect the Mains for AMF start Or
    Connect the Remote start terminals
    Generator starts?
    Voltage regulator working properly?
    Gauges working properly?
    Ac meters working properly?
    Frequency (Hz)
    Output voltage
    Battery voltage
    Reconnect the Mains or remove Remote start
    terminals
    Generator stops?
    Time to stop

    Time Duration for each load step (10 min)


    Load percentage (%) 0% 25% 50% 75% 100%
    Output Voltage
    Amperes
    Power (KW)
    Power factor
    Frequency
    Coolant temperature
    Lube oil pressure
    Ambient temperature

    3
    ‫المجموعة للتصميم وإدارة المشروعات‬

    Electrical Output: 75% Load


    Elapsed Time (Min) 10 20 30 40 50 60
    Output Voltage
    Amperes
    Power (KW)
    Power factor
    Frequency
    Coolant temperature
    Lube oil pressure
    Ambient temperature

    Electrical Output: 100% Load


    Elapsed Time (Min) 5 10 15 20 25 30
    Output Voltage
    Amperes
    Power (KW)
    Power factor
    Frequency
    Coolant temperature
    Lube oil pressure
    Ambient temperature

    Electrical Output: 110% Load


    Elapsed Time (Min) 5 10 15
    Output Voltage
    Amperes
    Power (KW)
    Power factor
    Frequency
    Coolant temperature
    Lube oil pressure
    Ambient temperature

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