lie = | __________ | OSA PT. OSA INDUSTRIES INDONESIA No Industries eee Indonesia | [Date _:30 March 2012 PSV DIAGNOSTIC AND MAINTENANCE REPAIR AND TESTING PROCEDURE r Prepared by: Checked & Approved by: 1 t __.d Harry Hutajuly) QC Engineer Operations Manager Controlled Co; M49OSA | | PT. OSA INDUSTRIES INDONESIA | No. Industries Indonesia Date osa-p-sav-25 | Rev.: 01 Work Procedure 30 March 2012 | Page: 2/4 PSV DIAGNOSTIC AND MAINTENANCE REPAIR AND TESTING PROCEDURE Amendment Record Sheet Date of (eamiN. Issue No, | Description of change i | Loge OSA From “OSA | 30March 2012 Change Logo OSA. o1 Industries” to “OSA. Industries Indonesia” Without “Contvlled Copy” stamp, documents Uncontrolled> Controlled Cc; 2049 (>(OSA | oe Work Procedure PT. OSA INDUSTRIES INDONESIA | No. os SRV-25 | Rev. :01 | Industries se Indonesia Date :30March 2012 | Page: 3/4 10 2.0 3.0 4.0 os | PSV DIAGNOSTIC AND MAINTENANCE REPAIR AND TESTING PROCEDURE PURPOSE ‘The purpose of this procedure is to guidelines and provide a system for Pressure Safety Valve Diagnostic, Maintenance and Test Pressure safety Valve. And give direction the repair sequence of Pressure Safety Valve from preparation and after inspect, repair and testing. SCOPE This procedure applies at Technical and Quality Dept. to ensure that inspection are according to Quality Standard DEFINITION None PROCEDURE 4.1 PSV DIAGNOSTIC Refer to TESON/METRUS Procedure, this tool will give the introduction as well as the position of online testing within the maintenance strategy. 4.2 PSV MAINTENANCE 4.2.1 Check Name Plate and fill the data into Safety Valve Inspection Sheet, including : ~ Tag Number - Manufacture - Model and size - Set Pressure = Cold Set Pressure - Last Test Service Medium Back Pressure 4.2.2 Receive and assign traceable control number by stamping/etching to the valve. 4.2.3. Check whether valve's component are complete 4.2.4 Pre-Test Valve as per condition before repair 4.2.5. Strip, Clean and Inspect all parts 4.2.6 Shot Blast / Steam Clean Valve Body 4.2.7 Checkall critical dimension and tolerances 4.2.8 Document Inspection Result Without “Controlied Copy” stamp, document is Uncontlledy Controlled Ce BO-19-\F(OSA cedure PT. OSA INDUSTRIES INDONESIA, No. Rev. :01 Date :30 March 2012 | Page: 4/4 PSV DIAGNOSTIC AND MAINTENANCE REPAIR AND TESTING PROCEDURE 4.3. TESTING PROCEDURE 4.3.1 Before Valve Repair Project commences, ensure that all dials and gauge are properly calibrated and certified 43.2 If the Computer assisted facility is to be used, ensure that is already calibrate and set in conjunction with the analog gauges. A test calibration sheet should be made available in the container for inspection, 4.3.3 Proper range gauges should be utilized as far as is possible to allow for greater accuracy and readability. 4.3.4 Standards to be used in accordance to the user’s specifications should be Clearly agreed upon so that there is no misunderstanding of what is to be ‘expected of us. Commonly we will use both the API 527 standard as well as the ASME codes. Any fixtures to be used should have the permission and approval of customers concern, 4.3.5. Copies of the procedures to be utilized should be kept in the container for reference. 4.3.6 See the Nozzle Ring and Guide Ring 43.7. Calibrate the valve to the Cold Differential Test Pressure and ensure that the adjusting screw nut is tight after each adjustment. Also take into account thr temperature correction factor and the back pressure tolerance. 4.3.8 Carry Out the Leakage according to API 527, then remove pressure from the valve iniet. 43.9 Adjust the Nozzle adjusting ring and the guide to manufacture’s recommended setting and lock with the adjusting ring pin. 4.3.10 Whenever necessary, body test the valve to check integrity of the gasket and sealing faces. This is done in accordance with ASME Section | or Vill, diva. 4.4 GENERAL PARAMETER FOR TESTING 44.1 Seat Tightness Testing requirement (Testing with Air) 4.4.2 Seat Tightness Testing Requirement (Testing with Air) 4.43 Pop Test 4.4.4 Bellow integrity Check Without “Conraled Copy” stomp, decument is Unconroled ae Controlied Cec iE 90-19,