Pro Control S.r.l.

Località Sforzesca
29014, Castell’Arquato (PC)
Italy
Tel: +39 (0)523 89 30 25
Fax: +39 (0)523 89 31 49
www.procontrolsrl.com

02/09/2021

Messrs: LVF
For the kind attention of: Mr. Salvatore Zaccaria

PRO CONTROL REF: Q2021-1931 VM

REVISION: 1
CUSTOMER: LVF
CUSTOMER REF: 0763/21
PROJECT: SEPEHR-JUFAIR FIELD DEVELOPMENT AND PRODUCTION OPERATIONS
EPC: IGC & REC
END USER: PEDEC
PROJECT LOCATION: IRAN

Dear,

With reference to the above-mentioned enquiry, Pro Control is pleased to submit our technical proposal in accordance with the following referred
documents:

SJEC-DGNRIR-ENIN-DSEQ-0003-D00 Data Sheet for HIPPS

SJEC-DGNRIR-ENIN-SPDI-0012-D01 Specification for Hipps System
TORQUE TABLE

We remain at your complete disposal for any further assistance you may require, and look forward to being of service to you in the future.

Yours Faithfully

Valentina Masuzzo
Sales Department
For and on Behalf of Pro Control
QUARTER TURN SCOTCH YOKE
ELECTRO-HYDRAULIC SINGLE ACTING ACTUATOR
SHS SERIES
MAIN TECHNICAL FEATURES
Pro Control has created the heavy duty SHS series (single acting) hydraulic actuators, to operate medium, high and extra-high valve
torque requirements, and is based on years of field experience and bearing in mind the user interests and engineering requirements, specifically
engineered with simplicity and reliability in mind so as to achieve long life maintenance free operation.
Carbon steel fabricated weatherproof housing
ISO 5211 actuator coupling mounting flange
AISI 316SS triple seal mechanical position indicator to avoid ingress into the scotch yoke area complete with VDI/VDE 3845 NAMUR drive
slot for monitoring devices.
Carbon steel scotch yoke torque transmission mechanism
High performance bronze sliding blocks ensure minimum friction, allowing for a long service life
High performance bronze bearings guides the actuators yoke throughout its full stroke
Carbon steel single acting hydraulic cylinder is internally ENP coated and polished to reduce internal surface roughness and allow minimal
friction and ensures maximum protection against corrosion and longer sealing life
Carbon steel cylinder flanges along with carbon steel piston with dynamic O-ring seals and lubricating piston guide ring allow for
reduced friction avoid sticking even after long standstill periods, the piston is supported by a high strength alloy steel chromium plated
piston rod
ASTM A 320 L7 alloy steel tie rods (suitable for -100°C), with standard electrolytic zinc coating according to ASTM B633 FeZn 12
Carbon steel fully seal welded enclosed spring cartridge with pre-compression safety design which allows safe installation and removal of
the whole cartridge assembly
Alloy steel end travel stops allow for accurate angular stroke adjustment (standard execution 90° +/-5°) with standard electrolytic zinc coating
according to ASTM B633 FeZn 12
Each individual steel component is individually degreased, blast and primer coated prior to actuator assembly, thereafter the actuator is
subjected to intermediate and final coating, this special procedure ensures that no bare metal is exposed thus enhances resistance to
corrosion in harsh aggressive environment
Actuators according to ATEX group II category 2
Actuators SIL capable to EN 61508:2010 PARTS 1-7, certified by TÜV NORD Italia S.r.l. (TÜV NORD Group):
- up to SIL 2 without external diagnostic tests
- up to SIL 3 considering external diagnostic tests
Actuators according to IP66/67M

MANUAL OVERRIDE
NOT included.

2 Pro Control - Valve Actuators and Controls, HIPPS

ACTUATOR TO VALVE MOUNTING ADAPTIONS
Quotation is inclusive of supplying a standard mounting kit to suit the valves top works considering a valve ISO drilling top flange. The mounting
kits are engineered and manufactured to suit valves with shaft key connection or shaft with square or double D connection.
MATING BOLTING FOR VALVE COUPLING IS NOT INCLUDED (AT VALVE MAKER CARE AND CHARGE)

CARBON STEEL OPEN DESIGN BRACKET, including:

1. Open design bracket made from structural carbon steel entirely painted according to the actuators paint
specification nominated herein.
2. Alloy steel machined coupling joint to connect the valve shaft to the actuators drive yoke mechanism electro less
nickel plated.

CARBON STEEL CLOSED DESIGN SPOOL, including:

1. Closed design spool piece fabricated from welding 2 flanges to a cylindrical pipe made from structural carbon
steel which after final machining is primer coated and painted externally according to the actuators paint
specification nominated herein.
2. Alloy or high strength carbon steel machined coupling joint to connect the valve shaft to the actuators drive yoke
mechanism which is epoxy primer coated.

ACTUATOR & CONTROL SYSTEM STANDARD ORIENTATION

Pro Control standard mounting kit designs are engineered and machined in order to allow client a 90° step multiple actuator orientation for
double acting & single acting actuators, thus enabling total flexibility during onsite installation or maintenance.
Below standard typical fail close orientation installation schematics, for fail open actuators, note that the pneumatic cylinder and
spring containers are inverted by 180°

Any variations to below standard typical orientations 4 weeks after order receipt may imply additional charges due to modified control panel
orientation which may require special additional brackets.

"9HF" & "1H-B" are the standard mounting for FAIL CLOSE &
DOUBLE ACTING actuators.

MAIN TECHNICAL FEATURES

ACTUATORS CONSTRUCTION MATERIALS, SOFT SEALING ELEMENTS, ACCESSORIES AND ELECTRICAL EQUIPMENT ARE FULLY
COMPLIANT WITH FOLLOWING CONDITIONS AND CERTIFICATIONS.
PROJECT LOCATION: ONSHORE ENVIRONMENT
MIN AMBIENT TEMPERATURE: -5 °C
MAX AMBIENT TEMPERATURE: +55 °C
BLACK BULB / DIRECT SOLAR TEMPERATURE: +85 °C
CERTIFICATION CODE: ATEX
AREA CLASSIFICATION: ZONE 2, IIB T4
INGRESS PROTECTION GRADE: IP65

ACTUATOR SIZING CRITERIA – SUPPLY MEDIUM / PRESSURE RANGE & SAFETY FACTOR
ACTUATOR OPERATING MEDIUM: HYDRAULIC OIL FROM WHCP HYDRAULIC OIL FROM HPU

OIL VISCOSITY VG32

MINIMUM SUPPLY PRESSURE (ACT. SIZING): 150,0 BARG ASSUMED 140,0 BARG
MAXIMUM SUPPLY PRESSURE: 207,0 BARG ASSUMED 180,0 BARG
DESIGN PRESSURE: 207,0 BARG ASSUMED 207,0 BARG
SAFETY FACTOR: 1,5
- Please note that the actuators are designed to withstand the maximum supply pressure on the end of stroke mechanical stoppers.
- Please note that the actuators will discharge on the valves stem only the dynamic torque actually required by the valve during the stroke, independently from the supply pressure.
However, if a static situation during torque transmission may occur (for example, the valve is blocked during the 0-90° stroke in any position), it is necessary to ensure that the
actuator output torque at the maximum supply pressure is lower than the valves maximum allowable stem valve torque, as over stressing the valve stem may lead to valve failure.

3 Pro Control - Valve Actuators and Controls, HIPPS

LIMIT SWITCHES
NUMBER 3x (1 OPEN + 1 CLOSE+ 1 PST)
TYPE DPDT MAGNETIC PROXIMITY
RATING 3A@24VDC
LIMIT SWITCH BOX MATERIAL SS316L
LIMIT SWITCH BOX CERTIFICATION ATEX Ex-d IIC T4-T6
LIMIT SWITCH BOX IP GRADE IP66/IP68
LOCAL POSITION INDICATOR BI-COLOUR (RED "CLOSE", GREEN "OPEN")
LIMIT SWITCH CONDUIT ENTRIES 2x M20x1.5
CABLE GLANDS EXCLUDED

E/H CONTROL SYSTEMS

THE CONTROL SYSTEM COMPONENTS HERE BELOW DESCRIBED ARE ASSEMBLED HOUSED INSIDE A STAINLESS STEEL SS316
CABINET, WEATHERPROOF IP66, MOUNTED ON BOARD OF THE ACTUATOR.
PRESSURE GAUGES AND LOCAL COMMANDS ARE HOUSED INSIDE CABINET.
CABINET IS MOUNTED ONTO ACTUATOR FRAME EXCEPT FOR SHS-K & SHD-K SERIES.

"TYPE 1"
QTY ITEM DESCTIPTION MOC
1x ISOLATION BALL VALVE SS316
1x HYDRAULIC FILTER SS316
1x PRESSURE GAUGE, Ø63mm, SCALE BARG/PSIG c/w ISOLATION BALL VALVE SS316
2x FLOW CONTROL VALVES SS316
2off 3/2 SOLENOID VALVE, AUTO RESET + 1off 3/2 SOLENOID VALVE, MANUAL RESET ATEX
3x SS316L
Ex-d IIC T4, 24VDC, <10W, SIL2, IP66 1oo3 VOTING

1x 3/2 SOLENOID VALVE, AUTO RESET, ATEX Ex-d IIC T4, 24VDC, <10W, SIL2, IP66 FOR PST SS316L
1x HYDRAULIC QUICK EXHAUST VALVE [ONLY WHERE NECESSARY] SS316
BLADDER TYPE ACCUMULATOR, ASME VIII, Div. 1 (NOT U-STAMP), SIZED FOR 2 VALVE
1x PAINTED CARBON STEEL
STROKE c/w RELIEF VALVE
TUBE FITTINGS DOUBLE FERRULE COMPRESSION TYPE, METRIC SIZE SS316
GENERAL FITTINGS (TEE CONNECTIONS, NIPPLES, REDUCER FITTINGS, PLUGS, SILENCERS) SS316
LCP FIXING (CONTROL SYSTEM BRACKETS, SCREWS, NUTS AND BOLTS) SS316
TUBING SEAMLESS TYPE, METRIC SIZE SS316L
HOOK-UP PORTS TO CONTROL SYSTEM: 1/2" NPT
CONDUIT ENTRIES: M20x1.5 | CABLE GLANDS: NICKEL PLATED BRASS, ATEX Ex-de

"E/H TYPE 2"

QTY ITEM DESCTIPTION MOC
1x OIL RESERVOIR TANK SS316
1x FILLING PLUG PLASTIC
1x VISUAL LEVEL INDICATOR GLASS + SS316
1x AIR BREATHER NYLON
1x PRESSURE SWITCHES, ATEX Ex-d IIB T6, IP66 WETTED PARTS SS316
1x LEVEL SWITCH, ATEX Ex-d IIB T6, IP66 WETTED PARTS SS316
1x SUCTION FILTER & CARTIDGE SS316
1x GEAR PUMP CAST IRON
1x ELECTRIC MOTOR, ATEX Ex-d IIB T6, IP56, 400VAC 3PH 50Hz PAINTED CAST IRON
1x HAND PUMP PAINTED CAST IRON
1x CARTRIDGE CHECK VALVES PAINTED CARBON STEEL
1x FLOW CONTROL VALVES PAINTED CARBON STEEL
1x ISOLATION BALL VALVE PAINTED CARBON STEEL
1x HIGH PRESSURE RELIEF VALVE PAINTED CARBON STEEL
1x MANIFOLD BLOCK PAINTED CARBON STEEL
1x PRESSURE GAUGE, DN63 – 0/400 BARG/PSI, GLYCERINE FILLED SS316
2off 3/2 SOLENOID VALVE, AUTO RESET + 1off 3/2 SOLENOID VALVE, MANUAL RESET ATEX
3x SS316L
Ex-d IIC T4, 24VDC, <10W, SIL2, IP66 1oo3 VOTING

1x 3/2 SOLENOID VALVE, AUTO RESET, ATEX Ex-d IIC T4, 24VDC, <10W, SIL2, IP66 FOR PST SS316L
BLADDER TYPE ACCUMULATOR, ASME VIII, Div. 1 (NOT U-STAMP), SIZED FOR 2 VALVE
1x PAINTED CARBON STEEL
STROKE c/w RELIEF VALVE
JUNCTION BOX, ATEX Ex-d IIB T6, IP65, C/W PUSH BUTTONS OPEN-STOP–CLOSE,
1x LOCKABLE SELECTOR SWITCH LOCAL-OFF-REMOTE, ALARM LAMPS (LOW OIL LEVEL, PAINTED ALUMINUM
COMMON FAULT)

4 Pro Control - Valve Actuators and Controls, HIPPS

TUBE FITTINGS DOUBLE FERRULE COMPRESSION TYPE, METRIC SIZE SS316
FITTINGS (TEE CONNECTIONS, NIPPLES, REDUCER FITTINGS, PLUGS, SILENCERS) SS316
LCP FIXING (CONTROL SYSTEM BRACKETS, SCREWS, NUTS AND BOLTS) SS316
TUBING SEAMLESS TYPE, METRIC SIZE. SS316L
HOOK-UP PORTS TO E/H UNIT: 1/2" NPT
CONDUIT ENTRIES: M20x1.5 | CABLE GLANDS: NICKEL PLATED BRASS, ATEX Ex-de

PRO CONTROL STANDARD COATING PROCEDURE | P01I4V00

APPLIED SURFACE: CARBON STEEL ACTUATORS WITH OPERATING TEMP. < 90°C
CORROSIVE CATEGORY (ISO 12944-18): C4VH
Steel preparation: P3
Dress edges: R2
Surface preparation degreasing: SP1
Surface preparation cleaning: SA 2.1/2 GRIT
Surface preparation roughness: 50÷85 µm RZ
Primer ZINC RICH EPOXY (INTERZINC 52) D.F.T. 60 μm
Intermediate HIGH BUILD MIO EPOXY (INTERGUARD 475 HS) D.F.T. 130 μm
Top coat POLYURETHANE (INTERTHANE 990) D.F.T. 50 μm
Total D.F.T. 240 μm
Paint Manufacturer: INTERNATIONAL
RAL 5015 (SKY BLUE)
Anti corrision coating inspection: FROSIO LEVEL II
Note that stainless steel (SS316) surfaces and control system accessories are unpainted or coated in accordance to manufacturer standard
procedure.
Pro Control above-mentioned corrosion protection system includes a visual check of paint uniformity, measurement of the dry film thickness and
verification of the final colour by comparison with RAL sample. Please note that the quotation does not include special testing of coating system
such as adhesion test, salt test or others.

SMDL | DOCUMENTATION ISSUED AFTER PURCHASE ORDER

Pro Control quotation is inclusive of one (1) copy of A4 standard format documentation on Pro Control standard drawing template.
Documents language: ENGLISH
DOCUMENT DESCRIPTION: ISSUE DATE:
Production Plan 2 week after Purchase Order
Overall Dimension 4 weeks after Purchase Order
Operating Diagram 4 weeks after Purchase Order
Wiring Diagram 4 weeks after Purchase Order
Painting Procedure 2 week after Purchase Order
Inspection & Test Plan 3 weeks after Purchase Order
Functional test procedure for actuators 3 weeks after Purchase Order
Installation, Operation And Maintenance Manual (I.O.M.) 2 weeks after delivery
FAT Report 1 week after delivery
ATEX Certficates 1 week after delivery
SIL Certificates (where applicable) 1 week after delivery
All documents marked up in yellow rows shall be mandatory returned approved by Client in 2 weeks maximum after date of submittal, in order to
avoid affecting confirmed Goods delivery date.
Any additional further documentation not listed above must be specifically requested to Pro Control that shall revert with additional
documentation charges.
Quoted prices are inclusive of 2 rounds of documents submittal; any further demand of documents revision by Client, Pro Control shall revert
with additional charges.
PLEASE CONSIDER + 2 W W FOR MANAGEMENT THROUGH LVF

INSPECTION & TEST PLAN FOR PRO CONTROL ACTUATORS & CONTROL SYSTEMS
Pro Control quotation is inclusive of inspection and test in accordance to below procedure:
INVOLVEMENTS
No. INSPECTION ACTIVITY CHECKED DOCUMENT
PC C EPC TPI EU
A PROCESS START
A1 Contract Review Purchase order and specifications H - - - -
A2 Internal order issue Purchase order and specifications H - - - -
A3 Documents issue for approval SMDL H H H - -
B MATERIAL INSPECTION
Approved drawings / main material actuators list
B1 Actuators materials inspection H - - - -
/ material certificates
Accessories certificates / materials list /
B2 Control system accessories check H - - - -
certificates.

5 Pro Control - Valve Actuators and Controls, HIPPS

 Surface preparation of actuators steel
B3 Painting procedure H - - - -
components
C ACTUATORS INSPECTION / ASSEMBLY / PRODUCTION
C1 Frame unit assembly Production Drawings / working instructions H - - - -
C2 Cylinder unit assembly Production Drawings / working instructions H - - - -
Preliminary functional test on assembled
C5 Internal datasheet H - - - -
actuators
C6 Cylinder pressure test Internal datasheet H - - - -
C7 Torque test Internal datasheet H - - - -
C11 Visual and dimensional inspection Internal work instruction H - - - -
D CONTROL SYSTEMS INSPECTION / ASSEMBLY / PRODUCTION
D1 Control panel / cabinet check Operating diagrams / production drawings H - - - -
D2 Equipment assembly Operating diagrams / production drawings H - - - -
D3 Control circuit leak test Internal work instruction H - - - -
Preliminary functional test on assembled control
D4 Internal datasheet H - - - -
system
D5 Equipment tagging Internal datasheet H - - - -
D6 Visual and dimensional inspection Internal work instruction H - - - -
E FINAL PAINT
Paint application on bare actuator (control system
E1 Painting procedure H - - - -
not installed)
E2 RAL and D.F.T. paint check Painting procedure H - - - -
F FINISHING ACTIVITIES
F1 Actuator and control system assembly Internal work instruction H - - - -
F2 Tubing connection Internal work instruction H - - - -
F3 Electric/electronic equipment assembly Internal work instruction H - - - -
F4 Final control circuit leak test Internal work instruction H - - - -
F5 Actuator and control system functional test Internal work instruction H - - - -
F6 Other activities (where applicable) Internal work instruction H - - - -
F7 Final RAL and D.F.T. paint check Painting procedure H - - - -
F8 Actuator tag application Internal datasheet H - - - -
G FINAL DOCUMENT CHECK
G1 Issue of FAT final report Appreved procedures H R R - -

G3 Final documentation / reports / certificates check Appreved procedures H R R - -

H PACKING
G5 Wooden packing (pallet / box) / Packing list Purchase order requirements H - - - -
I RELEASE NOTE
G7 Issue of Release Note Purchase order requirements H H - - -
PC = Pro Control TPI = Third Party Inspector W = Witness
C = Client (Valve Maker) EU = End User R = Review
EPC = Contractor H = Hold Point A = Approval
PLEASE NOTE THAT QUOTED PRICES INCLUDES WITNESSED TEST INSPECTIONS ONLY WHERE SPECIFICALLY ABOVE INDICATED;
IN CASE FURTHER WITNESSED TEST ACTIVITIES SHALL BE CONSIDERED, PRO CONTORL WILL COMUNICATE THE ADDITIONAL
EXTRA CHARGES.

PRO CONTROL COMPANY & QUALITY SYSTEM CERTIFICATIONS

Every aspect of Pro Control activities are fully in accordance to the following Standards:
ISO 9001:2015 certified by Det Norske Veritas, certificate number: 65458-2009-AQ-ITA-SINCERT
ISO 14001:2015 certified by TÜV Rheinland, certificate register no: 01 104 1419947
BS OHSAS 18001:2007 certified by TÜV Rheinland, certificate register no: 01 113 1419947

REGISTRED TRADE MARKS® or ™

We Pro Control S.r.l. herewith confirm that we have employed our given resources and efforts to indicate Registered Trade Marks® and Trade
Marks™ in this document.
However please note that the absence of any Registered Trade Mark indicated as ® or a Trade Mark, ™ identifier does not implicate that a
given word or technology is not a Registered Trade Mark ® or a Trade Mark™ since we are unaware of the process of registration. We herewith
confirm and acknowledge that all Registered Trade Marks® or Trade Marks™ mentioned in this document, are the property of their respective
owners.

6 Pro Control - Valve Actuators and Controls, HIPPS