Control & Power, Inc. - 1.877.835.5274 - www.controlandpower.

com

Warranty, Service & Repair ®

To register your product with the manufacturer, fill out the enclosed
warranty card and return it immediately to:
Flow/No-Flow Compact
Flowline Inc.
10500 Humbolt Street Relay Controller
Los Alamitos, CA 90720.
If for some reason your product must be returned for factory ser- LC30 Series
vice, contact Flowline Inc. to receive a Material Return
Authorization number (MRA) first, providing the following infor- Owner’s Manual
mation:
1. Part Number, Serial Number
2. Name and telephone number of someone who can answer
technical questions related to the product and its application.
3. Return Shipping Address
4. Brief Description of the Symptom
5. Brief Description of the Application
Once you have received a Material Return Authorization number,
ship the product prepaid in its original packing to:
Flowline Factory Service
MRA _____
10500 Humbolt Street
Los Alamitos, CA 90720
To avoid delays in processing your repair, write the MRA on the
shipping label. Please include the information about the malfunc-
tion with your product. This information enables our service tech- Version 3.0A
nicians to process your repair order as quickly as possible. © 1999 FLOWLINE Inc.
All rights reserved.
Manual # LC900008 7/99

WARRANTY
Flowline warrants to the original purchaser of its products that such
products will be free from defects in material and workmanship under
normal use and service for a period which is equal to the shorter of
one year from the date of purchase of such products or two years from
the date of manufacture of such products.
Products which are thought to be defective must be shipped prepaid
and insured to Flowline’s factory or a designated service center (the
identity and address of which will be provided upon request) within
30 days of the discovery of the defect. Such defective products must
be accompanied by proof of the date of purchase.

This warranty covers only those components of the products which
are non-moving and not subject to normal wear. Moreover, products
which are modified or altered, and electrical cables which are cut to
length during installation are not covered by this warranty.
Flowline’s obligation under this warranty is solely and exclusively
limited to the repair or replacement, at Flowline’s option, of the prod-
ucts (or components thereof) which Flowline’s examination proves to
its satisfaction to be defective. FLOWLINE SHALL HAVE NO
OBLIGATION FOR CONSEQUENTIAL DAMAGES TO PERSON-
AL OR REAL PROPERTY, OR FOR INJURY TO ANY PERSON.
This warranty does not apply to products which have been subject to
electrical or chemical damage due to improper use, accident, negli-
gence, abuse or misuse. Abuse shall be assumed when indicated by
electrical damage to relays, reed switches or other components. The
warranty does not apply to products which are damaged during ship-
ment back to Flowline’s factory or designated service center or are
returned without the original casing on the products. Moreover, this
warranty becomes immediately null and void if anyone other than ser-
vice personnel authorized by Flowline attempts to repair the defective
products.
Flowline further reserves the right to unilaterally wave this warranty
and to dispose of any product returned to Flowline where:
a. There is evidence of a potentially hazardous material present
with product.
b. The product has remained unclaimed at Flowline for longer than
30 days after dutifully requesting disposition of the product.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND
THE DESCRIPTION ON THE FACE OF THIS WARRANTY. This
warranty and the obligations and liabilities of Flowline under it are
exclusive and instead of, and the original purchaser hereby waives, all
other remedies, warranties, guarantees or liabilities, express or
implied. EXCLUDED FROM THIS WARRANTY IS THE IMPLIED
WARRANTY OF FITNESS OF THE PRODUCTS FOR A PARTIC-
ULAR PURPOSE OR USE AND THE IMPLIED WARRANTY OF
MERCHANT ABILITY OF THE PRODUCTS.
This warranty may not be extended, altered or varied except by a writ-
ten instrument signed by a duly-authorized officer of Flowline, Inc.
 Control & Power, Inc. - 1.877.835.5274 - www.controlandpower.com

SPECIFICATIONS
Step One

Supply voltage: 120 / 240 VAC, 50 - 60 Hz. Dimension:

Consumption: 5 watts LC3_-10_1
Sensor inputs: (1) sensor
Sensor supply: 13.5 VDC @ 100 mA
Configuration: LC30-1001: Flow/no-flow alarm
LC30-1002: Flow/no-flow alarm w/ Strobe
Relay type: (1) SPDT
Relay rating: 250 VAC, 10A, 1/2 hp.
Relay mode: Selectable, NO or NC
Time delay: 0 to 60 seconds
LED indication: Sensor, relay & power status
Fail safety: Power fail-safe
Temperature range: F: -40° to 158°
C: -40° to 70°
Enclosure rating: NEMA 4X (IP65)
Enclosure material: Polypropylene (U.L. 94 VO)
Enclosure rotation: 300° swivel base
Conduit connection: 1/2" NPT
Certificate number: LR 79326-3
Dimension:
CE compliance: EN 50082-2 immunity
EN 55011 emission LC30-10_2
EN 61010-1 Safety

Flash Alarm (Included with LC30-1002)

Flash type: Xenon tube
(71mm)
2.8"
Flash frequency: 1 per second
Strobe life: 10M cycles
Supply voltage: 120 VAC (240 VAC), 50 - 60 Hz.
Consumption: 5 Watts
Material: Polycarbonate
Enclosure rating: NEMA 4X / IP65
Color: Amber 1.0"
(25mm)
Internal Controller Logic
3.2" (81mm)
NC
6.4" (162mm)
C
LC30 Faceplate LC30-10 Label
NO Latch / Invert
Sensor Logic
(+) 1A
ut

14 VDC GND
Chan 1
Switch
Input Time Delay Inp
(-)
1
INVERT +/-

AC
(S)
P AC

GND
L1 Power
NC
L2 Supply
R C
GND
24 VDC
100 mA

NO
115 VAC DELAY
220 VAC

Remote Relay Controller

LC30-10__
Thread Size
0 - 3/4” NPT
5 - 3/4” G
Output
1 - 1 Relay
2 - 1 Relay w/ Strobe Alert
 Control & Power, Inc. - 1.877.835.5274 - www.controlandpower.com
SAFETY PRECAUTIONS
Step Two
About This Manual:
PLEASE READ THE ENTIRE MANUAL PRIOR TO
INSTALLING OR USING THIS PRODUCT. This manual
includes information on two different models of Compact Relay
Controllers from Flowline: LC30-10_1 and LC30-10_2. The LC30
is a single-input controller with an optional Strobe Alert™ on the -
10_2 model. Many aspects of installation and use are similar
between the three models.
User’s Responsibility for Safety:
FLOWLINE manufactures several models of controller, with dif-
ferent mounting and switching configurations. It is the user’s
responsibility to select a controller model that is appropriate for the
application, install it properly, perform tests of the installed system,
and maintain all components.
Electrical Shock Hazard:
It is possible to contact components on the controller that carry
high voltage, causing serious injury or death. All power to the con-
troller and the relay circuit(s) it controls should be turned OFF prior
to working on the controller. If it is necessary to make adjustments
during powered operation, use extreme caution and use only insu-
lated tools. Making adjustments to powered controllers is not rec-
ommended. Wiring should be preformed by qualified personnel in
accordance with all applicable national, state and local electrical
codes.
Flammable or Explosive Applications:
Sensor mount controllers (LC30 series) should not be used with
explosive or flammable liquids, which require an intrinsically
safe rating such as the Flowline LC90 series. If you are unsure of
the suitability of a controller for your installation, consult your
Flowline representative for further information.
Install In a Dry Location:
The LC30 series controller housing is liquid-resistant and made of
Polypropylene (PP). When installed properly, the controller is not
designed to be immersed. It should be mounted in such a way that
it does not normally come into contact with fluid. Refer to an
industry reference to ensure that compounds that may splash onto
the controller housing will not damage it. Such damage is not cov-
ered by the warranty.
Relay Contact Rating:
The relay is rated for a 10 amp resistive load. Many loads (such as
a motor during start-up or incandescent lights) are reactive and may
have an inrush current characteristic that may be 10 to 20 times
their steady-state load rating. The use of a contact protection circuit
may be necessary for your installation if the 10 amp rating does not
provide an ample margin for such inrush currents.
INTRODUCTION
Step Three
Make a Fail-Safe System:
Design a fail-safe system that accommodates the possibility of relay
or power failure. If power is cut off to the controller, it will de-ener-
gize the relay. Make sure that the de-energized state of the relay is the
safe state in your process. For example, if controller power is lost, a
pump filling a tank will turn off if it is connected to the Normally
Open side of the relay.
While the internal relay is reliable, over the course of time relay fail-
ure is possible in two modes: under a heavy load the contacts may be
“welded” or stuck into the energized position, or corrosion may build
up on a contact so that it will not complete the circuit when it should.
In critical applications, redundant backup systems and alarms must be
used in addition to the primary system. Such backup systems should
use different sensor technologies where possible.
While this manual offers some examples and suggestions to help
explain the operation of FLOWLINE products, such examples are for
information only and are not intended as a complete guide to
installing any specific system.
Sensor-mount controllers:
The LC30 is a cost-effective, modular liquid level controller whose
body incorporates a female 3/4" NPT (3/4" BSP) fitting, allowing it
to be mounted directly onto any Flowline sensor or Switch Pak™ or
any 3/4" connection. Simply provide its required AC power and a
controlled device such as a valve, pump, or alarm that can be switched
by the controller’s relay in response to the sensor input.
Features of the LC30 Single Input Controller:
The LC30 Controller is designed to receive a signal from a single
flow switch. It turns its internal relay On or Off (as set by the invert
switch) in response to the presence of flow or no-flow, and changes
the relay status back again when the sensor reverses. The LC30 may
be used with any FLOWLINE N-channel flow or level switch. The
relay is a single pole, double throw type; the controlled device can be
connected to either the normally open or normally closed side of the
relay. A time delay from 0 to 60 seconds can be set before the relay
responds to the sensor input.
Typical applications for the LC30 are flow or no-flow switch/alarm
operations (activating an alarm at no-flow).
 Control & Power, Inc. - 1.877.835.5274 - www.controlandpower.com

GUIDE TO CONTROLS INSTALLATION

Step Four Step Five

1A
3/4" NPT Mounting Thread:
ut
Inp Installation of the compact relay controller takes advantage of the
3/4" NPT thread located on its base. This makes the controller fully
7

INVERT +/-
AC compatible with any of Flowline's level switches or Smart Trak™ or
P 3 AC Switch Pak™ mounting systems.
1 GND
8
2 NC
5
R 4 C

NO
115 VAC DELAY 6
220 VAC

1. Power indicator: This green LED lights when AC power is ON.

2. Relay indicator: This red LED will light whenever the con-

1"
troller energizes the relay, in response to the proper condition at
the sensor input(s) and after the time delay.
3. AC Power terminals: Connection of 120 VAC power to the

controller. The setting may be changed to 240 VAC if desired.
This requires changing internal jumpers; this is covered in the
Installation section of the manual. Polarity (neutral and hot) does
not matter.
4. Relay terminals (NC, C, NO): Connect the device you wish to
control (pump, alarm etc.) to these terminals: supply to the COM
terminal, and the device to the NO or NC terminal as required.
The switched device should be a noninductive load of not more
than 10 amps; for reactive loads the current must be derated or
protection circuits used. When the red LED is ON and the relay is
in the energized state, the NO terminal will be closed and the NC
terminal will be open.
5. Invert switch: This DIP switch reverses the logic of the relay
control in response to the sensor(s): conditions that used to ener-
gize the relay will make it turn off and vice versa.
6. Time Delay: After the input(s) change(s) state, this control sets
a delay from 0.15 to 60 seconds before the relay will respond.
7. Input 1: This amber LED will light immediately whenever the
appropriate sensor attached to the terminals detects liquid, and
will turn off when it is dry.
8. Input terminals: Connect the wiring from the sensors to these
terminals. Note the polarity: (+) is a 13.5 VDC, 100 mA power
supply (to be connected to the red wire of a Flowline sensor), and
(-) is the return path from the sensor (to be connected to the black
wire of a Flowline sensor). (S) is the FET (NPN) signal input to
be connected to the white wire.
3"
Always tighten the controller
from the wrench flat located
on the swivel base. Never
tighten from the body of the
controller.
Switch Cable:
When installing a Flowline level switch,
adjust the cable away from the printed cir-
cuit boards in the controller body. Avoid
breaking the seal between the top of the
level switch and the plastic coated cable.
Connecting switches to input terminals:
Please note a difference between FLOWLINE flow switches. All flow
switches (models FT10-___2 and GT10-___2) will be wired with the
Red wire to the (+) terminal, the Black wire to the (-) terminal and the
Wite wire to the (S) terminal. FLOWLINE flow switches (models
FT10-___3, GT10-___3, FT10-___5 and GT10-___5) will not oper-
ate with the flow switch controller. See the illustration below to indi-
cate wiring for your switch. Note: the Shield wire will be used only
for long cable runs or where excessive electrical noise is present.
Flow Switch Flow Switch
Normally Closed Normally Open
(S) White (S) White

Black Models: Models:

Red
(-) FT10-___2 (-) FT10-___2
GT10-___2 GT10-___2
Red L_1_-___2 Black L_1_-___2
(+) (+)
 Control & Power, Inc. - 1.877.835.5274 - www.controlandpower.com

INSTALLATION APPLICATION EXAMPLES

Step Six Step Seven

VAC Power Input Wiring: Low Flow Alarm

Observe the labeling on the LC30. Note: Polarity does not matter with The goal is to indicate when the flow rate falls below a certain point.
the AC input terminal. If it does, an alarm is supposed to sound, alerting the operator of a low
HOT HOT flow condition.
NTRL NTRL
GND GND If power is accidentally cut to the controller, the sensor's ability to
notify the operator of a low flow condition could be lost. The system
must alert the operator not only to low flow, but to controller power
loss.
To do this, connect the hot lead of the
NO
C
NC
GND
AC
AC

NO
C
NC
GND
AC
AC
alarm to the NC side of the relay ter-
AC

P AC minal of the controller. If power is

Relay Input Wiring
GND lost, the relay will be de-energized,
The relay is a single pole, double throw type rated at 250 Volts AC,
and the alarm will sound (if there is
10 Amps, 1/2 Hp. The two terminal NO and NC (normally open and NC
still power to the alarm circuit itself).
normally closed) will be used in different applications. Remember R C
The alarm circuit should have a non-
that the "normal" state is when the relay coil is de-energized and the NO interruptible power supply or some
Red relay LED is Off / de-energized.
other indicator or backup alarm to
warn of a power failure in the alarm circuit.
AC
In this application, the normal status is when the sensor is in the flow
AC condition, and the relay will be energized holding the alarm circuit
GND open. Please note that the flow switch can be wired either normally
closed or normally open (Step 5). When the switch is wired NC, the
Terminals

NC input LED will be off and the relay LED will be on. So for this appli-
Relay

C cation, Invert should be set to the On position. When the switch is

wired NO, the input LED and the relay LED will be on simultaneous-
NO ly. So for this application, Invert should be set to the Off position.
LED Indication:
Strobe Alert Output Use LED's located above the input terminals to indicate whether the
With the Strobe Alert wired NC, it can be used as a high or low level switch is in a flow or no-flow state. When the switch is wired NC,
alarm, depending on the setting for the invert switch. Strobe can also Amber indicates no-flow and Off indicates flow. Reversing the polar-
be wired NO. ity (Normally Open), Amber indicates flow and Off indicates no-flow.
NC NC NO NO
AC
Amber Off Amber Off
P AC
(+) (-) (S) (+) (-) (S) (+) (-) (S) (+) (-) (S)
GND
1 1 1 1
NC
White

White

White

White
Black

Black
Black

Black
Red

Red

Red

Red
R C
Strobe

NO

Changing from 120 to 240 VAC

1. Remove the two screws from the top of the printed circuit board
(PCB) and gently slide the PCB from the housing. Use caution when
removing the PCB.
2. Located jumpers JWA, JWB and JWC on the PCB.
3. To change to 240 VAC, remove jumpers from JWB and JWC and
place a single jumper across JWA. To change to 120 VAC, remove
jumper JWA and place jumpers across JWB and JWC.
4. Gently return PCB into housing and replace the two screws.
120 VAC 240 VAC
Configuration Configuration
JWB JWB
JWA

JWA

JWC JWC
 Control & Power, Inc. - 1.877.835.5274 - www.controlandpower.com

TROUBLESHOOTING
Step Eight Step Nine

Controller Logic
For all controllers, please use the following guide to understand the
operation of the FLOWLINE LC30 controller.
1. Power LED: Make sure the Green power LED is On when power
is supplied to the controller.
2. Input LED: For NC switch wiring, the input LED on the con-
trollers will be Amber when the switch reads no-flow and Off
when the switch reads flow.
3. Invert Operation: When the input LED turn Off and On, the
relay LED will also switch. With invert Off, the relay LED will be
On when the input LED is On and Off when the input LED is Off.
With invert On, the relay LED will be Off when the input LED is
On and On when the input LED is Off.
4. Relay Operation: The relay may be wired either NO or NC. The
normal state of the relay is when its LED is Off. With the LED
On, the relay is in the energized mode and all terminal connec-
tions are reversed.