Controller

Model OCR400 Controller.

Emerson Process Management Confidential

What do you get vs the OCR161

50% speed improvement 50mS Copy to Backup Double RAM, Quadruple Flash More integrated NIC ports 60% Smaller Overall Package and Power Usage
All without using fans

Greater Hardware I/O connectivity concurrently

Local Ovation, Local Q Line and Remote Q or Ovation I/O concurrently

Same config tools, Same controls, Same database

Emerson Process Management Confidential

Ovation Redundant Controller

Processor Modules

1:1 functional replacement of existing controller

60% smaller DIN rail mountable package Same I/O interfaces

Same Control Builder and Developer Studio configuration

Minimal controller configuration changes only

Control schemes, database, etc remain the same Same Environmental requirements
But without Fans

Same 24V Power scheme

I/O Interface Modules
Emerson Process Management Confidential

Processor Module
Control Processor & Highway Interface
400MHz Processor 64MB expandable to 128MB DRAM 128Mb Flash memory accessible under cap

4 On Board Fast Ethernet Ports

Network connections Fieldbus and 3rd Party virtual I/O device capability

Fits in an I/O module housing with new cap Uses PCI to interconnect with the I/O Interface Module LEDs for Power and 4 NICs

Emerson Process Management Confidential

OCR400 Network Connections

Single Dual Attach

Ethernet 3rd Party Link #1

(Foundation Fieldbus*, Modbus/TCP, Profibus*, GE Mk V/VI, A-B DF1, etc)

Ovation Network Connection #1 Ovation Network #2 Connection or Ethernet 3rd Party Link #3 50mS Copy to Backup or Ethernet 3rd Party Link #2 * Not supported on Solaris 1.7
Emerson Process Management Confidential

Hardwired and Virtual I/O Devices

Controller supports 5 I/O Devices
1 Hardwired I/O which includes redundancy All 5 can be virtual I/O devices
Virtual I/O Hardwired I/O

Hardwired I/O Device

Single Device to handle all Hardwired I/O Connections made via Backplane and I/O Interface Module

Virtual I/O Device

Up to 5 Devices used to handle each of the Virtual (3rd party) I/O Device types
GE MkV/VI, Modbus, Ff, A-B, etc

Connections made via Ethernet Ports

The same controller limits apply

Approximately 2000 maximum field I/O points per Controller
Emerson Process Management Confidential

I/O Interface Module

Provides internal power
internal 12V, 5VDC from 24VDC

Interfaces to all hardwired I/O types

Local Ovation I/O Remote Ovation I/O Local Q Line I/O Remote Q Line I/O

Local Ovation I/O connections are the same as the current controller Q Line and Remote I/O connections are via RJ45 ports on top of the module Fits in an I/O module housing with new cap

Emerson Process Management Confidential

IO Interface Module Connections

Valid Combinations Q5 Local Q Line DIOB 0 Local Q Line DIOB 1 OR Remote Ovation I/O Nodes 1-4 OR Remote Q Line I/O Remote Ovation I/O Nodes 5-8 OR Remote Q Line I/O

R4

R3

Local Ovation I/O always 16 branches with 4778 hardware addresses

More I/O Flexibility

Emerson Process Management Confidential

Ovation I/O Bus

OCR400 Controller I/O Architectures

The IO interface only deals with two types of interfaces Local Ovation I/O and AUI connected I/O
New OCR400 Controller Kit 5X00247 Ovation OCR400 I/O has the same drawing numbers and is Ovation fully interchangeable

Local Ovation I/O Remote Ovation I/O

CTRL IOIC
AUI

Ovation

I/O
FO Ovation

CTRL IOIC MAU RNC

5X00238 Existing AUI & RNC components

Ovation I/O

New OCR400 Migration Kit 5X00251 5X00230

Local Q Line I/O Remote Q Line I/O

CTRL IOIC QOL

5X00238
AUI FO

AUI

DIOB

Qline I/O
DIOB

CTRL IOIC MAU QOR 5X00238

Existing AUI & RNC components

Qline I/O

All other components are existing drawing numbers FO cable is supplied by the project
Emerson Process Management Confidential

I/O Driver Types & I/O Device Types

Hardwired I/O
OVATION (I/O Driver) - Local Ovation, Remote Ovation, Local Q Line, Remote Q Line (I/O Device)

3rd Party I/O

ALLEN BRADLEY - Allen Bradley PLC MODBUS - Modbus Master RTP IO - RTP IOBC6700 GE MARK V/VI - GE Mark V, GE Mark VI EXTERNAL OVATION NETWORK - External Ovation Network MHI - MHI TOSHIBA - Toshiba FIELDBUS - Foundation Fieldbus GE Genius - GE Genius PROFIBUS - Profibus
Emerson Process Management Confidential

10

I/O Driver Types & Simulator Driver Types

Some valid combinations of an I/O Driver, and a Sim Driver OVATION, NO ENTRY
Ovation I/O used with no simulation points Standard configuration for controller

OVATION, OVATION
Ovation I/O used with Ovation Points from Simulator Model
Allows Mix and Match of Ovation Real I/O and Simulated I/O

Controller expects to interface with a SimServer

NO ENTRY, FAKE
Ovation I/O used with Ovation Points from same controller Model implemented in additional control sheets No SimServer involvement

MODBUS, OVATION (One of many unexpected combinations)

Modbus I/O used with Ovation Points from Simulator Model
Allows Mix and Match of Modbus I/O and Simulated I/O

Controller expects to interface with a SimServer

Emerson Process Management Confidential

11

Virtual I/O Device Capabilities

Type Systems Device Type Allen Bradley PLC Modbus Master MHI Toshiba I/O RTP IOBC6700 GE Mark V or GE Mark VI External Ovation Network Foundation Fieldbus GE Genius Profibus (Future) Max Devices 5 5 5 5 1 1 1 1 1 1 Max Addresses Per Device 5 5 1 1 5 2 1 16 (64 segments) 8 8 Max per Controller* 25 25 5 5 5 2 1 16 8 8

Remember 1 Hardwired I/O Device is required for redundancy

*This reduces the above Max per Controller numbers.

Emerson Process Management Confidential

12

LED Indications
Power OK P N1 Single Attach N2 N3 N4 Power OK Communication Backup (Fl) Alive Error (Red) Local I/O 1-8 Local I/O 9-16 Remote I/O #1 Remote I/O #2 Qline I/O P Cm Ct A E O1 O2 R3 R4 Q5 Power OK Communication Primary (Solid) Alive Local I/O 9-16 Remote I/O #1

Backup Controller

Primary Controller

1 Red Error LED instead of 4 Char display 5 Lowest LEDs cyclically indicate error code
Emerson Process Management Confidential

13

Controller Capabilities
Lots of Hardwired I/O
4778 Max

And Lots of Virtual I/O capability

2048 x 4 = 8192 Max

Plus Lots of ports & connections Plus Lots of control sheets

Multiplies Field I/O x 6, 8, or 10

However the maximum overall originated I/O point limit per controller is still 16,000 points
Emerson Process Management Confidential

14