PROVISION OF

PAN MALAYSIA
MAINTAINANCE, PART V
CONSTRUCTION AND
MODIFICATION
(“PM-MCM”)
CONTRACT
FOR YEAR 2018 TO 2023 EXHIBIT II
CONTRACT
SPECIFICATION
TENDER NO:

CTC/HC-GP/2017/81

SECTION C

PACKAGE A B C D CONSTRUCTION
CONSUMABLES
 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

1.0 INTRODUCTION

1.1 This EXHIBIT II SECTION C – CONSTRUCTION CONSUMABLES spells out the consumable
materials requirements that CONTRACTOR shall comply with as a minimum for the performance of
the WORK

1.2 In the event of conflicts between two or more documents in the EXHIBITs, the more stringent
requirement shall govern.

1.3 CONTRACTOR has included in the prices and rates as detailed in EXHIBIT III– SCHEDULE OF
PRIC E the full price implication of complying with all requirements listed hereunder.

1.4 For any specifications not detailed herein the CONTRACTOR shall formally request from the
COMPANY in writing prior to commencing the WORK.

2.0 CONSUMABLE MATERIALS NON-CHARGEABLE

1) Air hose adapter, Fitting 10mm NS (3/8”)

2) Air hose adapter, Fitting 20mm NS (3/4”)
3) Air hose adapter, Fitting 25mm NS (1” up to 1 ½”)
4) Air hose, rubber, 10mm NS (3/8”) x 30M with Chicago Fittings
5) Air hose, rubber, 20mm NS (3/4”) x 30M with Chicago Fittings
6) Air hose, rubber, 25mm NS (1” up to 1 ½”) x 30M with Chicago Fittings
7) Anti-Seize grease
8) Band-it tool with 1/2" straps
9) All sizes of blinds, spades, studbolt c/w nuts for positive isolation and spading
10) Battery for calibrating instruments
11) Cajon adapters (for calibration and hydro-testing)
12) Chemical / Grease Cleaner, Tol Clean or equivalent
13) Office supplies including facsimile paper, various sizes of papers for printers and plotters, printer/plotter
toner and printer cartridge
14) Cotton gloves
15) Cutting tips, SC-12-2
16) Various gauges of welding dark and clear lenses, e.g. Dark Glass No.12
17) Degreaser
18) Drill bits, 1/16” up to 1/2” and 9 / 16” up to 1” metric equivalents
19) Emery Cloth, various grades
20) Flash Light Bulbs & Batteries
21) General Purpose Grease
22) CS & SS grinding disc., 100mm NS x 6mm (4 x 1/4” thick) and 100mm NS x 3mm (4 x 1/8" thick)
23) CS & SS grinding disc., 180mm NS x 6mm (7 x 1/4” thick) and 180mm NS x 3mm (7 x 1/8' thick)
24) Grinding Stone, Cone Shape Type for pencil Grinding Use
25) Instant Glue (Might Bond or Equivalent)
26) Jubilee Clip 25mm NS to 100mm NS (1”-4”)
27) Manila Rope, 18mm (5/8”) x 100 M
28) Manila Rope, 25mm (1”) x 100 M
29) Masking tapes of all sizes
30) Measuring Tape
31) Metal file, various sizes
32) Paint brush, 100mm NS (4”), 80mm NS (3”), 50 mm NS (2”)
33) Permanent markers, black, blue, red
34) Polyethylene Tubing, 1/4, 3/8 and 1/2” (for calibration and testing)
35) Rags, cotton and clean
36) Rain coats and rain boots
37) Rigid Thread Cutting Oil and coolant
38) Rotary tungsten carbide
39) Rust preservatives
40) Sand Paper various grades

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 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

41) Sealant Adhesive Burr, 6E Silicon Rubber, RTV-102-White

42) Stainless steel commissioning shim plate (THK 0.01 mm to 0.05 mm)
43) Silicon grease
44) Wire brushes (carbon steel & stainless Steel) suitable for carbon steel and stainless steel WORK,
50mm NS x 100mm NS (2” & 4”)
45) Swagelok Fittings (for calibration and hydro-testing)
46) Snoopy test kit and soap water (for hydrotest and reinstatement leak test)
47) 3M Insulation Tapes for electrical wires - Scotch 33+, black, red, yellow, blue, green
48) Teflon Tape
49) Temperature sticks
50) Terminal lugs, pin and Y - type, for 16 to 18 AWG
51) UV resistant cable tie wrap 3”, 6”, 12” long, Thomas and Belts
52) Wire wheel brush 150mm NS x 10mm NS (6” x 3/8”)
53) Welding gloves, heavy duty and light duty work gloves, impact resistance gloves
54) Soluble paper and tapes (DISSOLVO Water-soluble Purge Dam Materials or equivalent)
55) SMAW welding electrodes (Carbon Steel, Stainless Steel, 6Moly Stainless Steel, CuNi, Super
Duplex, Duplex, Monel and Inconel 625)
56) GTAW filler rod (Carbon Steel, Stainless Steel, 6Moly Stainless Steel, CuNi, Incolloy 825, Inconel,
Super Duplex, Duplex and Monel)
57) Gouging rod (All sizes)
58) Gouging nozzle (All sizes)
59) All sizes gaskets (spiral wound gaskets and Ring Joint Gaskets), studbolt c/w nuts, tefon tapes, all
sizes of ferrules, all types of compression fittings and tubing, HP hose and Swagelok fittings for
Hydrostatic and Pneumatic Testing.
60) Oxygen Gas, Acetylene Gas, Argon Gas and Propane Gas (LPG)
61) PPE as required by COMPANY
62) WD-40
63) Consumables for CONTRACTOR rotating equipment, i.e. Lube oil, seal ring
64) All other Operating Consumables i.e. tarpauline, canvas, artline, clear plastic sheet, padlock, safety
barrier and signage.
65) Diesel fuel for equipment (Onshore)
66) Pipe plugs. <150mm NS <6")
67) Fibreglass fire blankets Type 1 (Heat Treated) and Type 2 (Loomstate).
68) Fire Extinguishers
69) Paint Thinner, cleaning solvent, and hardener
70) First aid kits
71) Diesel hand pump
72) All types of weldment cleaners and pickling paste
73) TIG torch consumables such as tungsten rods and ceramic 3G
74) Dust mask
75) Ear plug
76) Filter cartilage for respirator
77) Aerosol spray paints of all colours
78) All types of lubricating oil and grease for CONTRACTOR’s EQUIPMENT
79) All sizes of burning / cutting nozzles
80) Cleaning needles for all sizes of cutting nozzles
81) All sizes of hacksaw blades, drill bits and hole saw
82) All sizes paint scrapers
83) All sizes of spray tips
84) Air Filter complete with air supply hose
85) All sizes of lifting tag lines and guide ropes
86) Various sizes of lashing wires
87) Lashing wires and bulldog clips for bundling long materials for lifting
88) Red, Black, Blue and Green permanent and white board Marker Pen
89) Soft mooring ropes
90) Trash bags for compactors
91) Papers and ink for tension meters
92) Hand cleaners

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 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

93) All types of marine VESSELS operating consumables such as lubricants, battery acid, distilled water
and chemicals
94) All types of office stationeries
95) Blank DVDs and CDs
96) Plastic cover files for binding workpacks and reports
97) Refreshments for COMPANY office
98) Projector bulbs
99) Binding machine
100) Shredding machine
101) Heavy duty paper cutter
102) Consumables are required to implement CONTRACTOR’s Quality Assurance Plan
103) Consumables required for CONTRACTOR to verify and obtain approval of CONTRACTOR’s Welding
Qualification Specifications.
104) Consumables required for CONTRACTOR to verify and obtain approval of CONTRACTOR’s
Painting Qualification Specifications.

3.0 CONSUMABLE MATERIALS CHARGEABLE

NO. DESCRIPTION SPECIFICATION

3.01 Industrial Gases –
Nitrogen (Cylinder)
3.02 Industrial Gases –
Nitrogen (8 bottles per
Rack) comes with
manifold and
accessories. 3000psi
3.03 Industrial Gases –
Nitrogen (16 bottles per
Rack) comes with
manifold and
accessories. 3000psi
3.04 Blasting Grits/Garnet
3.05 Radiography Film c/w Unit prices for NDT shall be compensated as linear meter weld
processing chemical for (LMW) as documented in NDT reports that is witnessed and
radiographic films. verified by COMPANY site representative. COMPANY will not
reimburse radiographs rejected for quality not meeting
COMPANY’s specification
3.06 MPI White background Unit prices for NDT shall be compensated as linear meter weld
lacquer and blank (LMW) as documented in NDT reports that is witnessed and
magnetic ink verified by COMPANY site representative. COMPANY will not
reimburse radiographs rejected for quality not meeting
COMPANY’s specification

3.07 DPI penetrant remover, Unit prices for NDT shall be compensated as linear meter weld
red dye penetrant and (LMW) as documented in NDT reports that is witnessed and
developer. verified by COMPANY site representative. COMPANY will not
reimburse radiographs rejected for quality not meeting
COMPANY’s specification

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 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

4.0 ONSHORE & OFFSHORE PAINTING

1. Unit price for onshore painting shall include all handling, painting, non-destructive testing, air blow, cleaning,
packing, work supervision (i.e. General Supervisors and Foremen) but excludes QC inspection, safety
supervision and surveillance, materials control and logistics coordination.

2. Unit price for supply of paints and related consumables for offshore painting work shall include all handling,
packing, work supervision (i.e. Foremen) and delivery (which for clarity but without limitation shall include
SUPPLY BASE provided transportation and lifting equipment) to SUPPLY BASE for load out to the offshore
WORK SITE but excludes procurement, expediting, QC inspection, safety supervision and surveillance,
materials control and logistics coordination.

3. The coating application method and the over coating times to achieve the required thickness shall follow
CORAL's Standardised Technical Specifications for Protecting Coating and Lining.

4. The coating specification shall be as in accordance with COMPANY specifications and under this CONTRACT.

5. The compensation for paints, labor (onshore only) and other related consumables used for painting shall be
derived by multiplying the total surface area painted by CONTRACTOR and verified by COMPANY site
representatives using the following tables.
a. Table 1 – Formulas for Calculation of Surface Area
b. Table 2 – Surface Area Quick Reference Table for Pipes, Vessels, Pipe Fittings and Elbows
c. Table 3 – Surface Area Quick Reference Table for Valves and Flanged Specialty Items
Note: For structural items such as plates, beams, channels, angles and the like, the surface area shall be the
Length (L) multiplied by the Width (W) of the structure’s surface.

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 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

4.1 EMEPMI Painting

ITEM DESCRIPTION

Surface Preparation including solvent cleaning to SSPC SP 1

4.1.01 Dry abrasive blasting to SSPC SP 10
4.1.02 Wet abrasive blasting to SSPC SP 10
4.1.03 Vacuum blasting to SSPC SP 10
4.1.04 Soda blasting
4.1.05 Power tooling to SSPOC SP 3
Coating System
4.1.06 CS1 – Splash Zone
4.1.07 CS2 Table (i) – Standalone Single Coat System
4.1.08 CS2 Table (ii) without nonslip material – Multicoat System
4.1.09 CS2 Table (ii) with nonslip material - Multicoat System
4.1.10 CS3 Table (ii) – Noncyclic services only
4.1.11 CS4, without nonslip material Spot blast – SSPC SP 10 or SSPC SPC SP7
4.1.12 CS4, with nonslip material – Spot blast – SSPC SP 10 or SSPC SPC SP7
4.1.13 CS5 – Water Jetting or Mechanical Cleaning
4.1.14 CS6 Table (i) – Insulated carbon steel and joints (Operating Temp < 120degC)
4.1.15 CS6 Table (ii) – Insulated carbon steel and joints (120 degC< Operating Temp < 200degC)
4.1.16 CS7 – Internal lining for tank (not portable water)
4.1.17 CS8 – Internal lining for tank (portable water)
4.1.18 CS9 Table (i) – Internal lining for Pressure Vessel (Operating temp: < 120 deg C)
CS9 Table (ii) – Internal lining for Pressure Vessel (Operating temp: 80 degC < ambient < 120
4.1.19
deg C)
CS9 Table (iii) – Internal lining for Pressure Vessel (Operating temp: 120 degC < ambient <
4.1.20
180 deg C)
4.1.21 CS10 – Sign Writing and Safety Marking
4.1.22 CS13 – Pump/Motor/ Electrical Cabinets/ Switch Gear
4.1.23 CS21 MIT Coating
4.1.24 CS23 Alternate MIT Coating (Belzona)
4.1.25 CS22 – Roof Repair
4.1.26 CS25 – Flange protection coating

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 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

4.2 SHELL Painting

Refer to COMPANY’S STANDARD SES 47.1 for detail specification.

ITEM
DESCRIPTION

4.2.01 System Code: FC1-M (CS EXT <50 °C)

Primer Coat: Interzone 52
Mid Coat: Interguard 670 HS
Top Coat: Interthane 670 HS
Thinner; International Paint Thinner equivalent.
Cleaning solvent; International paint thinner or equivalent
4.2.02 System Code : FC2-M (CS Ext -35°C to 120 °C)
Primer: Interzone 52
Epoxy midcoat; International Paint 457HS or equivalent.
Polyurethane topcoat; International Paint 990 or equivalent.
Thinner; International Paint Thinner equivalent.
Cleaning solvent; International Paint thinner equivalent.
4.2.03 System Code : FC3-M (CS Ext > 120°C to 200 °C)
Epoxy Phenolic; Sigma Therm 230 or equivalent.
Thinner; Sigma thinner or equivalent.
Cleaning solvent; Sigma thinner or equivalent
4.2.04 System Code : FC4-M (CS Ext > 200°C to 400 °C)
Zinc primer; Sigma Zinc 158 or equivalent.
Heat-resistant Aluminum paint; Sigma Therm 540 or equivalent.
Thinner and Cleaning solvent; Sigma thinner or equivalent.
4.2.05 System Code : FC6-M(A) (Deck / Floor)
2-Part Eposy Coating (For Spray)
2-Part Polyamine Cured Epoxy (For Brush)
Thinner; HUMICLEAN
4.2.06 System Code : FC6-M(B) (Deck / Floor)
MCU MIOZINC
MCU MIOMASTIC
MCU TOPCOAT
MCU QUICKCURE
MCU Thinner-25
4.2.07 System Code : FC7-M(A) (Steel Floor + Antislip)
2-Part Eposy Coating (For Spray)
2-Part Polyamine Cured Epoxy (For Brush)
Thinner; HUMICLEAN
4.2.08 System Code : FC7-M(B) (Steel Floor + Antislip)
MCU MIOZINC
MCU MIOMASTIC
MCU TOPCOAT
MCU QUICKCURE
MCU Thinner-25

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 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

ITEM DESCRIPTION

4.2.09 System Code: FT1-M (CS Int < 50 °C)

Epoxy; Sigma Prime 700 or equivalent.
Thinner; Sigma thinner 91-92 or equivalent.
Cleaning solvent; Sigma thinner 90-53 or equivalent.
4.2.10 System Code: FT2-M (CS Int < 50 °C)
Epoxy; Sigma Prime 200 or equivalent
Thinner; Sigma thinner 91-92 or equivalent
Cleaning solvent; Sigma thinner 90-53 or equivalent
4.2.11 System Code: FT3-M (CS INT POTABLE WATER)
Sigma Prime 200 or equivalent
Second Coat: Sigma Guard CSF 585
Thinner; Sigma thinner 91-92 or equivalent
Cleaning solvent; Sigma thinner 90-53 or equivalent
4.2.12 System Code: FT4-M (For Methanol)
Epoxy phenolic; Sigma PhenGuard 930 or equivalent
Epoxy phenolic; Sigma PhenGuard 935 or equivalent
Epoxy phenolic; Sigma PhenGuard 940 or equivalent
Thinner; Sigma thinner 91-92 or equivalent
Thinner and cleaning solvent; Sigma thinner 90-53 or equivalent
4.2.13 System Code: FT5-M (Diesel Storage Int)
Epoxy; International Paint 850 or equivalent.
Thinner; International Paint thinner or equivalent.
Cleaning solvent; International Paint Thinner or equivalent.
4.2.14 System Code: FS1-M (SS Ext < 50 °C)
High Solid Epoxy; Sigma Prime 200 or equivalent
Cleaning solvent; Sigma thinner or equivalent
4.2.15 System Code: FS2-M (SS Ext -35°C < 120 °C)
Epoxy primer; Sigma Prime 200 or equivalent.
Polyurethane top coat; Sigma Dur 550 or equivalent.
Thinner; Sigma thinner or equivalent.
Cleaning solvent; Sigma thinner or equivalent.
4.2.16 System Code: FS3-M (>120°C To 120 °C)
Epoxy phenolic; Sigma Therm 230 or equivalent.
Thinner; Sigma thinner or equivalent.
Cleaning solvent; Sigma thinner or equivalent.
4.2.17 System Code: F01-M (Top Side Antiskid Helideck)
Epoxy primer; Sigma Prime 700 or equivalent
High solid epoxy; Sigma Shield 420 or equivalent
Antiskid; Sigma Antiskid Aluminum Oxide
Epoxy top or polyurethane; Sigma Dur 550.
Thinner; Sigma thinner or equivalent
Cleaning solvent; Sigma thinner or equivalent

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 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

ITEM DESCRIPTION

4.2.18 SYSTEM CODE: F02-M (Galvanized surface Atm (-35°C To 120°C)

Epoxy primer; International Paint 670HS or equivalent.
Polyurethane top coat; International Paint 990 or equivalent.
Thinner; International Paint or equivalent.
Cleaning solvent; International Paint or equivalent.
4.2.19 Humidur FC1, FC2 and FC6
2-Part Eposy Coating (For Spray)
2-Part Polyamine Cured Epoxy (For Brush)
Thinner; HUMICLEAN
4.2.20 MCU FC1, FC2 and FC6
MCU MIOZINC
MCU MIOMASTIC
MCU TOPCOAT
MCU QUICKCURE
MCU Thinner-25

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 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

4.3 PETRONAS Painting (PTS) – NEW CONSTRUCTION COATING

Refer to PTS 15.20.03 for detailed specification.

SYSTEM
ITEM SERVICE
ID
4.3.01 N1 N1-1
4.3.02 Carbon Steel N1-2
Atmospheric zone
4.3.03 -50°C to 120°C With/Without N1-3
Insulation
N2
Carbon Steel
4.3.04 N2-1
Atmospheric zone
-70°C with Insulation
4.3.05 N3-1
4.3.06 N3 N3-2
Offshore Platform Decks (Including Primary and Secondary
4.3.07 Structures) N3-3
4.3.08 N3-4
4.3.09 N4-1
4.3.10 N4 N4-2
Offshore Platform Decks (Decks and Floors -Heavy Duty and
4.3.11 Helidecks) N4-3
4.3.12 N4-4
4.3.13 N5 N5-1
4.3.14 Carbon Steel N5-2
Splash zone and spray zone
4.3.15 <60°C N5-3

N6
4.3.16 Carbon Steel N6-1
Splash zone and spray zone between 70°C to 100°C

N7
4.3.17 Carbon Steel N7-1
Splash zone and spray zone between 100°C and 130°C

4.3.18 N8 N8-1
Carbon Steel
4.3.19 Exterior Submerged zone <60°C N8-2
4.3.20 N9 N9-1
Carbon Steel Atmospheric Zone, surface temperature at 110°C
4.3.21 to 150°C, Without Insulation N9-2
4.3.22 N10 N10-1
Carbon Steel
4.3.23 Atmospheric Zone, surface temperature at 110°C to 150°C, N10-2
With Insulation
4.3.24 N11 N11-1
Carbon Steel Atmospheric Zone, surface temperature at 150°C
4.3.25 to 450°C, With/Without Insulation N11-2

N12
4.3.26 Galvanised Steel Atmospheric Zone, surface temperature at - N12-1
50°C to 150°C

N13
Stainless Steel
4.3.27 Atmospheric zone N13-1
-50°C to 120°C With/Without
Insulation

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PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

SYSTEM
ITEM SERVICE
ID

N14
Stainless Steel
4.3.28 Atmospheric zone N14-1
120°C to 150°C With/Without
Insulation
N15
4.3.29 Stainless Steel N15-1
Atmospheric zone
4.3.30 150°C to 450°C With/Without N15-2
Insulation
N16
4.3.31 Carbon Steel Storage Tank N16-1
Underside (External)
N17
4.3.32 N17-1
Timber Decks
N18
4.3.33 N18-1
Markings
N19
4.3.34 Living Quarters, Pressurised Building, Interior Control Room N19-1
(Interior)
N20
4.3.35 N20-1
Fuel Gas (Sweet & Sour)
N21-1
4.3.36 Roof and
Shell Plate
N21-2
N21 Bottom
4.3.37 Carbon Steel Storage Tank Plate &
(Internal) Crude/Condensate (Sweet & Sour), Emulsion/Slop Vessels
N21-3
Bottom
4.3.38
Plate
Alterna tive
N22
Carbon Steel Storage Tank
4.3.39 (Internal) N22-1
Light/Heavy/Treated Naphtha, Reformate, Jet A-1 Fuel, Fuel Oil,
Gasoline (leaded & un- leaded) and Diesel
4.3.40 N23 N23-1
Potable Water(i)
(Drinking/Aerated/Non- N23-2
4.3.41 Aerated), Seawater, Produced/Brackish Water, Demineralised Ballast
Water and Brine Water Tank

N24
4.3.42 Steam Condensate and Boiler N24-1
Feed Water
4.3.43 N25-1
4.3.44 N25 N25-2
4.3.45 Utility Air N25-3
4.3.46 N25-4

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 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

SYSTEM
ITEM SERVICE
ID
N26
4.3.47 N26-1
Corrosion Inhibitors, Demulsifier, Oxygen Scavenger
4.3.48 N27 N27-1
Methanol and
4.3.49 Perchloroethylene (PERC) N27-2
4.3.50 N28 N28-1
4.3.51 Triethylene Glycol and N28-2
4.3.52 Methylethylene Glycol N28-3

4.4 PETRONAS Painting (PTS) – MAINTENANCE COATING

Refer to PTS 15.20.03 for detailed specification.

SYSTEM
ITEM SERVICE
ID
4.4.01 M1 M1-1
4.4.02 Carbon Steel Atmospheric zone -50°C to 120°C With/Without M1-2
4.4.03 Insulation M1-3
4.4.04 M2 M2-1
Carbon Steel Atmospheric Zone, surface temperature at 110°C
4.4.05 M2-2
to 150°C, With/Without Insulation
4.4.06 M3 M3-1
Offshore Platform Decks (Including Primary and Secondary
4.4.07 Structures) M3-2
4.4.08 M4 M4-1
Offshore Platform Decks (Decks and Floors -Heavy Duty and
4.4.09 Helidecks) M4-2
4.4.10 M5-1
4.4.11 M5 M5-2
4.4.12 Carbon Steel Splash zone and spray zone <60°C M5-3
4.4.13 M5-4
M6
4.4.14 M6-1
Carbon Steel Exterior Submerged zone <60°C
M7
4.4.15 M7-1
Carbon Steel Water condensing surface
M8
4.4.16 M8-1
Carbon Steel Ballast Water Tank
4.4.17 M9 M9-1
4.4.18 Carbon Steel Atmospheric Zone, surface temperature at 150°C M9-2
4.4.19 to 450°C, With/Without Insulation M9-3
M10
4.4.20 Galvanised Steel Atmospheric Zone, surface temperature at - M10-1
50°C to 150°C
M11
4.4.21 Stainless Steel Atmospheric zone -50°C to 120°C With/Without M11-1
Insulation
M12
4.4.22 Stainless Steel Atmospheric zone 120°C to 150°C With/Without M12-1
Insulation
4.4.23 M13 M13-1
Stainless Steel Atmospheric zone 150°C to 450°C With/Without
4.4.24 M13-2
Insulation
4.4.25 M14 Timber Decks M14-1

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 PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND Tender No.
MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023 CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C – CONSTRUCTION CONSUMABLES

4.5 HESS Painting Specification

Refer to HESS painting specification MYA-GEN-CST-SPC-000-1002 Rev 00 in Part V EXHIBIT

VII Section D4.

ITEM SURFACE PREPARATION - DESCRIPTIONS

Blast cleaning in accordance with, SIS 05 59 00, Sa 2.5 or Sa 3 as specified in the coating systems
4.5.01
(equivalent to S.S.P.C. - SP 10 and SP 5 respectively).

Power tool cleaning in accordance with S.S.P.C. - SP 3: "Power tool Cleaning", and to a visual
4.5.02
standard in accordance with SIS 05 59 00, St 3.

4.5.03 Solvent cleaning in accordance with S.S.P.C. - SP 1: "Solvent Cleaning".

ITEM MATERIAL ENVIRONMENT SERVICE SYSTEM

4.5.01 Carbon Steel All zone Carbon Steel Piping/ Equipment up to 120°C - 1A
under - thermal insulation and non-insulated
only.
4.5.02 Carbon Steel All zones Carbon Steel Piping/ Equipment up to 120°C - 1B
under thermal insulation and non-insulated.
4.5.03 Carbon Steel All zones Carbon Steel Piping/ Equipment 121-200 °C 1C
- Thermal insulation and non-insulated.
4.5.04 Carbon Steel All zones Carbon Steel Piping/ Equipment 201-450 °C 1D
- Thermal insulation and non-insulated.
4.5.05 Carbon Steel Atmospheric / Structural Steel 2A
Spray Zones
4.5.06 Carbon Steel All zones Structural Steel –Platform Deck Floors 2B

4.5.07 Carbon Steel Splash Zone Structural Steel 3

4.5.08 Galvanized All zones Galvanized -Handrails, etc. 4

4.5.09 Aluminum All zones Aluminum 5

4.5.10 Stainless All zones Stainless Steels (inducing duplex SS) with a 6A
Steel temperature up to 120°C - under thermal
insulation and non–insulated.
4.5.11 Stainless All zones Stainless Steels ( inducing duplex SS) with a 6B
Steel temperature 121°C up to 200°C - under
thermal insulation and non–insulated.
4.5.12 Stainless All zones Stainless Steels ( inducing duplex SS) with a 6C
Steel temperature 201°C up to 500°C - under
thermal insulation and non–insulated.
4.5.13 Carbon Steel All zones Carbon steel, internal coating of equipment : 7A
Design pressure < 30 barg and temperature
up to 60°C
4.5.14 Carbon Steel All zones Carbon steel, internal coating of equipment : 7B
Design pressure < 30 barg and temperature
up to 100°C

4.5.15 Carbon Steel All zones Carbon steel, internal coating of equipment : 7C
portable Water
4.5.16 Carbon Steel All zones Carbon steel, internal coating of equipment : 7D
seawater

Page 12 of 23
 Tender No.
PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023
CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C –MATERIAL AND CONSUMABLES

Table 1 - Formulas for Surface Area Computation

Description 1. Vessel and Towers 1. Pipe 1. 45o or 90o Elbows 1. Tee 1. Valve c/w Flanges 1. Flange (single)
complete with Dish Ends
2. Expansion Below 2. Cross Tee 2. Air Trap Drainer 2. Rupture Disk

3. Spool Pipe 3. Mixer 3. Breather Valve 3. Blind Flange

4. Special Pipe 4. Special Tee 4. Drain Separator 4. Special Flange

5. Coupling 5. Reducer 5. Filter 5. Special Flange (ECC.)

6. Special Red. (Con.) 6. Flame Arrestor 6. Special Flange (Con.)

7. Special Red. (ECC.) 7. Strainer 7. Cap

8. Vacuum Trap
9. Special Valve

Formula A = 3.14 x D x (L+D/4 x 1.2 x 2) A = 3.14 x D x L A = 3.14 x D2 x 1.5 x 2 x 3.14/B x N A = 3.14xDxL A = 3.14 x D2 x 2.5 x 1.1 x N A = 0.4 x 3.14 x D x N

Legend A = Surface Area (m2) A = Surface Area (m2) A = Surface Area (m2) A = Surface Area (m2) A = Surface Area (m2) A = Surface Area (m2)

D = Flange Outside
D = Outside Diameter (m) D = Outside Diameter (m) D = Elbow Outside Diameter (m) D = O.D of Tee/Red. (m) D = Flange Outside Diameter (m)
Diameter (m)

L = Length (m) L = Length (m) N = Number of Elbows L = Length (m) N = Number of Valve N = Number of Flange

B = 4 for 90o Elbow

Note: 1 Inch = 0.0254m
B = 8 for 45o Elbow

Page 13 of 20
 Tender No.
PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023
CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C –MATERIAL AND CONSUMABLES

Table 2 - Surface Area Quick Reference Table For Pipes, Vessels, Pipe Fittings And Elbows

Elbow
Vessels and 1. Pipe 7. Cross Tee 90o Elbow 45o 1. Valve c/w Flanges 7. Strainer 1. Flange (single)
Towers 2. Expansion Below 8. Mixer 2. Air Trap Drainer 8. Vacuum Trap 2. Rupture Disk
complete 3. Spool Pipe 9. Special Tee 3. Breather Valve 9. Special Valve 3. Blind Flange
Diameter (O.D.) with Dish 4. Special Pipe 10. Reducer 4. Drain Separator 4. Special Flange
Heads 5. Coupling 11. Special Red. (Con.) 5. Filter 5. Special Flange (ECC.)
6. Tee 12. Special Red. (ECC.) 6. Flame Arrestor 6. Special Flange (Con.)
7. Cap
2 2 m2 Per m2 Per 2
Inches Metric (mm) m Per Piece m per meter run m Per Piece m2 Per Piece
Piece Piece
1/2 15 0.048 0.047 0.002 0.001
3/4 20 0.064 0.063 0.003 0.001
1 25 0.080 0.079 0.005 0.002
2 50 0.162 0.157 0.018 0.009 Please refer to
3 80 0.263 0.251 0.047 0.024 Please refer to Table 3. Measure
4 100 0.333 0.314 0.074 0.037 Table 3. Measure The Outside the Outside
6 150 0.513 0.471 0.166 0.083 Diameter (O.D.) of Flange Diameter (O.D.)
8 200 0.703 0.628 0.296 0.148 in (mm) and of Flange in (mm)
10 250 0.903 0.785 0.462 0.231 refer to and refer to
12 300 1.112 0.942 0.666 0.333 Table for Area in (m2) Table for Area
14 350 1.330 1.099 0.906 0.453 in (m2)
16 400 10557.000 1.256 1.183 0.592
18 450 1.795 1.413 1.497 0.749
20 500 2.041 1.570 1.849 0.924
24 600 2.562 1.884 2.662 1.331
26 650 2.837 2.041 3.124 1.562
30 750 3.415 2.355 4.160 2.080

Page 14 of 20
 Tender No.
PROVISION FOR PAN MALAYSIA MAINTENANCE, CONSTRUCTION AND MODIFICATION (“PM-MCM”) FOR YEAR 2018 TO 2023
CTC/HC-GP/2017/81
EXHIBIT II CONTRACT SPECIFICATION
Rev 0
SECTION C –MATERIAL AND CONSUMABLES

Table 3 - Surface Area Quick Reference Table For Valves And Flanged Specialty Items

Area Area Area Area

Flange outside Per Valve Flange outside Per Valve Flange outside Per Valve Flange outside Per Valve
circumference up circumference up circumference up circumference up
to the nearest with Per to the nearest with Per to the nearest with Per to the nearest with Per

Flanges Flange Flanges Flange Flanges Flange Flanges Flange

mm m2 m2 mm m2 m2 mm m2 m2 mm m2 m2

309 0.124 0.084 1515 2.011 0.606 2712 6.440 1.085 3908 13.376 1.563

419 0.167 0.154 1615 2.284 0.646 2811 6.922 1.125 4008 14.067 1.603

518 0.235 0.207 1715 2.575 0.686 2911 7.422 1.164 4107 14.776 1.643

618 0.335 0.247 1814 2.883 0.726 3011 7.939 1.204 4207 15.502 1.683

718 0.451 0.287 1914 3.209 0.766 3110 8.473 1.244 4307 16.245 1.723

817 0.585 0.327 2014 3.552 0.806 3210 9.025 1.284 4407 17.006 1.763

917 0.737 0.367 2114 3.912 0.845 3310 9.595 1.324 4506 17.784 1.802

1017 0.906 0.407 2213 4.290 0.885 3410 10.181 1.364 4606 18.579 1.842

1117 1.092 0.447 2313 4.685 0.925 3509 10.785 1.404 4706 19.392 1.882

1216 1.296 0.487 2413 5.098 0.965 3609 11.407 1.444

1316 1.517 0.526 2512 5.528 1.005 3709 12.046 1.483

1416 1.755 0.566 2612 5.975 1.045 3808 12.702 1.523

Page 15 of 20