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CUSTOMER NAME: OCP

PIPING MATERIAL SPECIFICATION (PMS)

Document No : Q3622011-02-220-PE-SPC-00001 Rev B


Date : 19/08/2022

Project Name: NEW 10 CAPS IN JORF - JLN/JLS

Customer Project Name.:


Q3622011

Q3622011-02-220-PE-SPC-00001_B
PROJECT Q3622011- NEW 10 CAPS IN JORF - JLN/JLS -

Revision Customer
Rev Description Originator Reviewer JESA Approver Approval Date
Date Approver
Issued For
A Internal IG / NKP SAM MARV 08/08/2022
Review

Issued For
B IG / NKP SAM MARV 19/08/2022
Review

Q3622011-02-220-PE-SPC-00001_B 2
Table of Contents
1.0 SCOPE................................................................................................................................................4
2.0 LINE NUMBERING SYSTEM ............................................................................................................4
3.0 SERVICE INDEX ...............................................................................................................................5
4.0 PIPING CLASS CODE NUMBERING SYSTEM.............................................................................6
5.0 NON-DESTRUCTIVE EXAMINATION OF PIPING ........................................................................7
6.0 CLASS CODE INDEX .......................................................................................................................9
CLASS CODE: BA1 ........................................................................................................................ 10
CLASS CODE: BA2 ........................................................................................................................ 14
CLASS CODE: BB1 ........................................................................................................................ 17
CLASS CODE: BB1U ..................................................................................................................... 22
CLASS CODE: BB3 ........................................................................................................................ 23
CLASS CODE: BD2 ........................................................................................................................ 28
CLASS CODE: BD2U ..................................................................................................................... 33
CLASS CODE: BG1 ........................................................................................................................ 34
CLASS CODE: BG2 ........................................................................................................................ 39
CLASS CODE: BL5 ........................................................................................................................ 43
CLASS CODE: BH2 ........................................................................................................................ 50
CLASS CODE: BK1 ........................................................................................................................ 53
CLASS CODE: BQ1 ........................................................................................................................ 60
CLASS CODE: CB1 ........................................................................................................................ 62
CLASS CODE: CB3 ........................................................................................................................ 66
CLASS CODE: CD1 ........................................................................................................................ 71
CLASS CODE: CG1 ........................................................................................................................ 75
CLASS CODE: FJ1 ......................................................................................................................... 79
7.0 VALVE INDEX ................................................................................................................................. 84

Q3622011-02-220-PE-SPC-00001_B 3
1.0 SCOPE

This specification provides the numbering system for pipelines, the index for various service
requirements, Piping Classes required for the listed service requirements, and the index for valve
identification.

2.0 LINE NUMBERING SYSTEM

Pipeline designation shall include the following information:

XXXX XXXX XXXX XXX XXX XX XX


A B C D E F G

A = Line size in Millimeters


B = Service Identification - See Paragraph 2.2
C = Plant Area Number
D = Sequential Number
E = Piping Class Code - See Paragraph 3.0
F = Insulation Code (If applicable)
G = Tracing Code (If applicable)

Example without Insulation or Tracing: 150-PA-107X-005-BD2

Example with Insulation and Tracing: 250-APS-107X-001-BG1-HC-ST

Q3622011-02-220-PE-SPC-00001_B 4
3.0 SERVICE INDEX

PRIMARY SECONDARY CLASS


SERVICE SERVICE DESCRIPTION
CLASS (*)
BB1 / BD2 / BG1 / CD1/
AG Ammonia Gas ≥ -29ºC CB1
CG1
AI Instrument Air BD2 BD2U
AL Ammonia Liquid ≥ -29ºC CB1 BB1 / BG1 / CG1
AM Defoamer BB3 BD2
APS Ammonium Phosphate Slurry BG1 / CG1
AS Plant Air BB1 BD2 / BB1U
Phosphoric Acid Reactor
B BG1 /BG2
Slurry
BL Bleach BD2
C5 Condensate, 5 Barg BB3
CO Coating Oil BB3
FO Fuel Oil BB3 / CB3
LL Scrubber Liquor Slurry BD2 / BG1
NA Caustic BB3 / BD2
PA Strong Phosphoric Acid BD2 / BK1 BG2
PB Weak Phosphoric Acid BD2 / BK1 BG1
S12 Steam, 12 Barg CB3
S5 Steam, 5 Barg BB3
S10 Steam, 10 Barg BB3 BD2 / BG1 / CG1
S60 Steam, 60 Barg FJ1
SA Sulfuric Acid, 97-99% BD2/BQ1 BG1
SW Seal Water BB1 BD2
PTS Triple Super-Phosphate BG1/CG1
WD Potable Water BA1 BH2
WDS Demineralized Water BD2
WW Raw Water BB1 / BK1 BD2 / BB1U
WE Waste Water BK1
WF Fire Water BA2 / BH2
MN Micronutrient Solution BL5
GO Gas Oil ( Diesel ) BB3
WCS Cooling Water Supply BD2
WP Acidic Process Water BD2 / BK1 / BL5
CP Process Condensate BK1
VA Vapor BK1 / BL5
WCR Cooling Water Return BK1
SA5 Sulfuric Acid, 5% BK1
FSA Hydrofluosilicic Acid BK1 / BL5

Q3622011-02-220-PE-SPC-00001_B 5
4.0 PIPING CLASS CODE NUMBERING SYSTEM

Code for specification classes consist of three letters. The first letter represents the flange
rating, the second letter represents the pipe material, the third letter distinguishes between
similar specifications.

First Flange Second Pipe Third Digit Fourth Special


Digit Rating Digit Material Digit Requirement
A CL 125 A Carbon Steel (Galv.) Distinguishing U Underground
Numeral service
B CL 150 B Carbon Steel
C CL 300 C 304L SS
D CL 400 D 316L SS
E CL 600 E 317L SS
F CL 900 F Alloy 20
G CL 1500 G 904L/Jessop 700
H CL 2500 H HDPE
J Alloy Steel
K Special K FRP
L CS/RL
M Ductile Iron
N CS/Teflon
P CS/Jacketed
Q 310L SS
R CPVC

Q3622011-02-220-PE-SPC-00001_B 6
5.0 NON-DESTRUCTIVE EXAMINATION OF PIPING
NDE
PIPE
SIZE SCHEDULE END CONN.
CLASS LIQUID
RADIOGRAPHY VISUAL
PENETRATION
100 mm - 200 mm Std. Wt. Grooved - - ALL
BA1 15 mm - 50 mm 80 Threaded, NPT - - ALL
80 mm Std. Wt. Threaded, NPT - - ALL
50 mm - 600 mm Std. Wt. Grooved - - ALL
BA2
15 mm - 50 mm 80 Threaded, NPT - - ALL
15 mm - 50 mm XS Threaded, NPT - - ALL
BB1 750 mm - 1500 mm Std. Wt. BE 5% / 100%* - ALL
80 mm - 600 mm Std. Wt. BE 5% / 100%* - ALL
BB1U 15 mm - 50 mm XS PE - - ALL
15 mm - 50 mm XS PE - 5%/ 100%* ALL
BB3 80 mm - 600 mm Std. Wt. BE 5% - ALL
750mm -1050mm Std. Wt. BE 5%%/ 100%* - ALL
15 mm - 50 mm 80S PE - 10%/ 100%* ALL
BD2
80 mm - 450 mm 10S BE 10%/ 100%* - ALL
BD2U 15 mm - 50 mm 80S PE - 10% ALL
10% (100% for
15 mm - 50 mm 80S BE 100% ALL
Ammonia)
BG1
10% (100% for
80 mm - 450 mm 40S BE - ALL
Ammonia)
10% (100% for
80 mm - 150 mm 80S BE 100% ALL
BG2 Ammonia )
200 mm - 350 mm 80S BE 10% - ALL
Suitable for 150
15 mm – 40 mm Butt Wrap Joint ALL
PSIG CONTRACTOR
BK1 CONTRACTOR
Suitable for 150 SCOPE
50 mm - 2000 mm Butt Wrap Joint SCOPE ALL
PSIG
15 mm – 20 mm 40S PE - 100% ALL
25 mm - 200 mm 0.118” (3 mm) BE 100% - ALL
BQ1
250 mm –300 mm 0.188” (4.76 mm) BE 100% - ALL
350 mm –750 mm 0.236” (6 mm) BE 100% - ALL
15 mm - 50 mm 80 PE - 10% / 100%* ALL
CB1
80 mm - 300mm Std. Wt. BE 10% / 100%* - ALL
15 mm - 50 mm XS PE - 10% ALL
250 mm - 250 mm XS BE 10% - ALL
CB3
300 mm – 550 mm XS BE 10% - ALL
600 mm S40 BE 10% - ALL
80 mm - 250 mm Std BE 10% - ALL
15 mm - 50 mm 40S BE 10% / 100%* - ALL
CD1
80 mm - 250 mm 40S BE 10% / 100%* - ALL
10% (100% for
25 mm - 50 mm 80S BE 100% ALL
Ammonia)
CG1
10% (100% for
80 mm - 300 mm 40S BE - ALL
Ammonia)
15 mm - 50 mm S160 PE - 100% ALL
FJ1 80 mm - 150 mm XS BE 100% - ALL
200 mm - 300 mm S100 BE 100% - ALL

Q3622011-02-220-PE-SPC-00001_B 7
* = 100 % Liquid Penetration test & Radiography test shall be performed for Ammonia lines (AG) & (AL).

Notes:
1. All visual & supplementary methods of weld examination shall be in accordance with ASME B31.3.
2. PMS can be finalized only after formal Issuance of Fluid List and Line list by Process.

Q3622011-02-220-PE-SPC-00001_B 8
6.0 CLASS CODE INDEX

Flange
Class Class Limits Pipe Material
Rating
BA1 2 150# CS Galv.
16.8 Kg/cm g @ 93°C (239 psig @ 200°F)
BA2
18.0 Kg/cm2g @ 93°C (270 psig @ 200°F) 150# CS Galv.
(Note-1)

11 Kg/cm2g @ 90°C (156.5 psig @ 194°F)


BB1 150# CS
6.6 Kg/cm2g @ 82°C (94 psig @ 180°F)
BB1U
13.3 Kg/cm2g @ 50°C (190 psig @ 122°F), 9.7 Kg/cm2g @ 90°C (138 psig @ 194°F) 150# CS + PE Coating
(Note-1)

10.5 Kg/cm2g @ 225°C (150 psig @ 437°F)


BB3 13.73 Kg/cm2g @210°C (195 psig @ 410°F) 150# CS
12.7 Kg/cm2g @ 204°C (181 psig @ 399°F)
11.36 Kg/cm2g @ 204°C (as per 316L), 13.83 Kg/cm2g @ 204°C (as per 316), (180 psig @ 400°F)
11.13 Kg/cm2g @ 220°C (as per 316L), 13.06 Kg/cm2g @ 220°C (as per 316), (170 psig @ 428°F)
BD2 150# 316L
10.5 Kg/cm2g @ 225°C (150 psig @ 437°F)
See Spec. Notes
BD2U SS316/316L +
13.3 Kg/cm2g @ 50°C (190 psig @ 122°F) 150#
(Note-1) PE Coating
11.5 Kg/cm2g @ 50°C (164 psig @ 122°F)
10.5 Kg/cm2g & Full Vacuum @ 204°C (150 psig @ 400°F)
BG1 9.0 Kg/cm2g @ 207°C (128 psig @ 405°F) 150# 904L
10.5 Kg/cm2g @ 225°C (150 psig @ 437°F)
See Spec. Notes
10.5 Kg/cm2g & Full Vacuum @ 204°C (150 psig @ 400°F)
BG2
11.34 Kg/cm2g @ 79°C (161 psig @ 175°F) 150# 904L
(Note-1)
See Spec. Notes
BH2 16.3155 Kg/cm2g @ 30°C
PN16 HDPE
(Note-1) 10 barg @ 60°C (145 psig @ 140°F)
Size 15mm – 40mm 10.5 Kg/cm2g @ 104°C (150 psig @ 220°F) & Full Vacuum
Size 50mm – 600mm 10.5 Kg/cm2g @ 104°C (150 psig @ 220°F) & Full Vacuum
BK1 Size 750mm – 900mm 7.0 Kg/cm2g @ 93°C (100 psig @ 200°F) & Full Vacuum 150# FRP
Size 1000mm – 1500mm 10.0 Kg/cm2g @ 50°C (150 psig @ 122°F) & Full Vacuum
Size 2000mm – 2000mm 2.04 Kg/cm2g @ 90°C (150 psig @ 194°F) & Full Vacuum
7.7 kg/cm2 g and Full Vacuum @ 88°C (110 psig @ 190°F) – RLCS PTFE Lined CS /
BL5 150#
7.7 kg/cm2 g and Full Vacuum @ 88°C (110 psig @ 190°F) – PTFE Lined Carbon Steel RLCS
BQ1 310S SS
8.8 Kg/cm²g @ 138°C (125 psig @ 280°F) 150#
(Note-1)

CB1
37.9 Kg /cm2g @ 343°C (539 psig @ 6490 F) 300# CS
(Note-1)

CB3
39.06 Kg/cm2g @ 316°C (563 psig @ 600°F) (See Note 4) 300# CS
(Note-1)

CD1
24.5 Kg/ cm2g @ 204°C (348 psig @ 400°F) 300# 316L
(Note-1)

CG1 24.5 Kg/ cm2g @ 204°C (348 psig @ 400°F)


300# 904L
(Note-1) 10.5 Kg/ cm2g @ 225°C (150 psig @ 437°F)
FJ1
68.5 Kg/cm2g @ 502°C (974.3 psig @ 935.6°F) 900# 1-1/4Cr-1/2Mo
(Note-1)

Notes:

1. Pipe Class added for review only will be deleted in next revision if not required by Process.

Q3622011-02-220-PE-SPC-00001_B 9
CLASS CODE: BA1

SERVICE: Potable Water (WD)


BASIC MATERIAL: Carbon Steel Galvanized ASME RATING: Class 150
VALVE MATERIAL: Carbon Steel CORROSION ALLOW: 1.5 mm
CLASS LIMITS: 16.8 Kg/cm2g @ 93°C (240 psi @ 200°F)

VALVES
DN (MM) TYPE END CONN. JESA TAG NO. USE
15-50 Globe Threaded V-508 Throttling
15-50 Check Threaded V-616 Normal
80-200 Check 150 Lb. RF V-617 Normal
15-50 Ball Threaded V-703 Normal
80-200 Ball 150 Lb. RF V-702 Normal
80 Ball 150 Lb. RF V-702E (Note 7)
PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION
15-50 80 Threaded, NPT Seamless Carbon Steel, Hot Dipped Galvanized, ASTM
A106 Gr.B, B36.10
80 Std. Wt. Threaded, NPT ERW Carbon Steel, Hot Dipped Galvanized, ASTM A53
Gr.B, B36.10, (Ej = 0.85)
100-200 Std. Wt. Grooved ERW Carbon Steel, Hot Dipped Galvanized, ASTM A53
(Note 2 & 3) Gr.B, B36.10, (Ej = 0.85)
FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-80 300 Lb Threaded, NPT Galvanized Malleable Iron, 300 Lb., ASTM A197, per
ASME B16.3
100-200 Std. Wt. Grooved D.I., ASTM A536, Gr.65-45-12 or ASTM A53 Gr.B, Hot
(Note 2 & 3) Dipped Galvanized
UNIIONS
DN (MM) SCHEDULE END CONN. DESCRIPTION
15-80 300 Lb Threaded, NPT Malleable Iron, 300 Lb Ground Jt., Iron to Iron Seats,
ASTM A197 Galvanized, per ASME B16.39
SWAGES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-80 Match pipe Threaded, NPT (F) Seamless Carbon Steel, Hot Dipped Galvanized, ASTM
A234 WPBS, MSS SP-95
15-80 Match pipe Threaded, NPT (M) Seamless Carbon Steel, Hot Dipped Galvanized, ASTM
A234 WPBS, MSS SP-95
NIPPLES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 80 Threaded, NPT (M) Seamless Carbon Steel, Hot Dipped Galvanized, ASTM
A106, Gr.B, B36.10M
80 Std. Wt. Threaded, NPT (M) ERW Carbon Steel, Hot Dipped Galvanized, ASTM A53
Gr.B, B36.10M, (Ej = 0.85)

Q3622011-02-220-PE-SPC-00001_B 10
CLASS CODE: BA1

PLUG
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Lb Threaded, NPT (M) Carbon Steel, A105, Round Head, Hot Dipped Galvanized,
ASME B16.11
MECHANICAL COUPLINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION

100-200 - (Note 2 & 3) Rigid or Flexible D.I., ASTM A536, Gr. 65-45-12, Hot
Dipped Galvanized

80-200 - - Victaulic style 920N Mechanical Tee female threaded


outlet, Hot Dipped Galvanized
FLANGES
DN (MM) RATING/FACE END CONN. DESCRIPTION USE

15-80 150 Lb FF Threaded, NPT Carbon Steel, ASTM A105 Galvanized, per ASME B16.5 Flg'd. Eqpt.&
Valves
15-80 150 Lb RF Threaded, NPT Carbon Steel, ASTM A105 Galvanized, per ASME B16.5 Flg'd. Eqpt.&
Valves
15-200 150 Lb FF Blind Carbon Steel, ASTM A105. per ASME B16.5, Galvanized Normal

100-200 150 Lb FF Flange Adapter D.I, ASTM A536, Gr. 65-45-12 or ASTM A105, Gr. B, Normal
ASME B16.5, Std. Wt., Hot Dipped Galvanized
(Note 2 & 3)
15–200 150 Lb RF Fig.8, 150# ASTM A515 Gr. 70, Hot Dipped Galvanized, Normal
As per ASME B16.48
250–350 150 Lb RF Spacer & Blind, 150# ASTM A515 Gr. 70, Hot Dipped Normal
Galvanized, As per ASME B16.48
80-600 150 Lb RF Slip-on Carbon Steel, ASTM A105, per ASME B16.5, Galvanized Normal

GASKETS
DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED
EQUAL
MATERIAL
100-200 Coupling EPDM Manufactures Standard for Grooved Coupling.

15-80 Flat Ring 150# 1.5 mm Neoprene Self-Centring Ring per ASME B16.21
FF
100-200 Full Face 150# 3 mm Neoprene ASME B16.21
FF
BOLTING
DN (MM) TYPE DESCRIPTION

15-200 Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7
With Two Heavy Hex Nuts each ASTM A194 Gr. 2H,
Galvanized
100-200 Track Head Track Head Bolts, PLT, ASTM A183 Gr. 2 with Nuts, PLT,
ASTM A563, Galvanized
Bolts, (Note 3)
BRANCH FITTINGS
HEADER BRANCH TYPE FITTING DESCRIPTION NOTES
DN (MM) DN (MM)
- - - - Refer branch
Table In this
class code

Q3622011-02-220-PE-SPC-00001_B 11
CLASS CODE: BA1

INST. CONN. TYPE SIZE/TYPE CONN.

All Pressure Instrument W/O 15 mm NPTF


Diaphragm seal
All Pressure Instrument with 50 mm, Flanged
Diaphragm seal
All Temperature 40 mm, Flanged
All Orifice Tap 15 mm NPTF

GENERAL NOTES
1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Grooved = Roll Grooved ends.
3. All roll grooving dimensions and procedures shall be in accordance with manufacturer’s recommendations and with ANSI/AWWA
C606. Roll grooving tool shall be provided by the same manufacturer as the couplings. Parts or components from different
manufacturers shall not be interchanged.
4. Use Equal Tee and concentric reducer or Reducing Tee.
5. Use Bolt-on branch outlet. (Mechanical Tee Bolted Branch Outlet. Victaulic style 920 / 920N or equal.)
6. All components shall be Hot Dipped Galvanized as per ASTM A153
7. Ball Valve with Extended Stem V-702E, L=1500mm use limited for size 80mm only.
8. All Threaded (Piping) joints to be seal welded.

Q3622011-02-220-PE-SPC-00001_B 12
Q3622011-02-220-PE-SPC-00001_B 13
CLASS CODE: BA2

SERVICE: Fire Water (Above ground service)


BASIC MATERIAL: Carbon Steel Galvanized ASME RATING: Class 150, (Note 8)
VALVE MATERIAL: Carbon Steel - Resilient Seated CORROSION ALLOW: 1.5 mm
CLASS LIMITS: 17.9 Kg/cm2g @ 93°C (260 psi @ 200°F)

VALVES
DN (MM) TYPE END CONN. JESA TAG NO. USE
15-50 Gate NPTF V-405F Throttling
80-100 Gate 150 Lb. FF V-401F Normal
150-300 Gate 150 Lb. FF V-402F Normal
15-50 Globe NPTF V-508F Throttling
15-50 Check NPTF V-616F Normal
80-600 Check 150 Lb. FF V-617F Normal
15-50 Ball NPTF V-703F Normal
80-150 Butterfly 150 Lb. FF V-301F Normal
200-600 Butterfly 150 Lb. FF V-302F Normal
PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 Sch. 80 Threaded, NPT & Seamless Carbon Steel, Hot Dipped Galvanized, ASTM A106,
Coupled Gr. B, B36.10
80-600 Sch. 40 Grooved (Note 2 & ERW Carbon Steel, Hot Dipped Galvanized, ASTM A53, Gr. B,
3) B36.10, (Ej = 0.85) Note - 10
FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 300 Lb Threaded, NPT Galvanized Malleable Iron, 300 Lb., ASTM A197, per ASME
B16.3
80-600 Sch. 40 Grooved (Note 2 & D.I., ASTM A536, Gr. 65-45-12, Hot Dipped Galvanized. (as
3) per Manf. Std.)
UNIIONS
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 300 Lb Threaded, NPT Malleable Iron, 300 Lb Ground Jt., Iron to Iron Seats, ASTM
A197 Galvanized, per ASME B16.39
SWAGES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 Match pipe Threaded, NPT Seamles5 Carbon Steel, Hot Dipped Galvanized, ASTM
A106, Gr. B, MSS-SP 95
NIPPLES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 Sch. 80 TBE Seamless Carbon Steel, Hot Dipped Galvanized, ASTM
A106, Gr. B, B36.10M
PLUG
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 - Threaded, NPT Carbon Steel, A105, Round Head, Hot Dipped Galvanized,
ASME B16.11

Q3622011-02-220-PE-SPC-00001_B 14
CLASS CODE: BA2

MECHANICAL COUPLINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION

50-600 - (Note 2 & 3) Rigid or Flexible D.I., ASTM A536, Gr. 65-45-12, Hot Dipped
Galvanized.
FLANGES
DN (MM) RATING/FACE END CONN. DESCRIPTION USE

15-50 150 Lb FF Threaded, NPT Carbon Steel, ASTM A105 Galvanized, per ASME B16.5 Flg'd. Eqpt.&
Valves
15-600 150 Lb FF Blind Carbon Steel, ASTM A105. per ASME B16.5, Galvanized Normal

50-600 150 Lb FF Flange Adapter D.I, ASTM A536, Gr. 65-45-12 or ASTM A105, Gr. B, ASME Normal
B16.5, Std. Wt., Hot Dipped Galvanized,
(Note 2 & 3)
15-200 150 Lb FF Fig.8, 150# ASTM A515 Gr. 70, Hot Dipped Galvanized, As Normal
per ASME B16.48
250-600 150 Lb FF Spacer & Blind, 150# ASTM A515 Gr. 70, Hot Dipped Normal
Galvanized, As per ASME B16.48
GASKETS
DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED EQUAL
MATERIAL
50-600 Coupling EPDM Manufactures Standard for Grooved Coupling.

15-600 Full Face 150# 3 mm Neoprene ASME B16.21


FF
BOLTING
DN (MM) TYPE DESCRIPTION

15-600 Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7 With
Two Heavy Hex Nuts each ASTM A194 Gr. 2H, Galvanized
Flange
Bolts
50-600 Track Head Track Head Bolts, PLT, ASTM A183 Gr. 2 with Nuts, PLT,
ASTM A563, Galvanized
Coupling Bolts, (Note 3)
Bolts
BRANCH FITTINGS
HEADER BRANCH TYPE FITTING DESCRIPTION NOTES
DN (MM) DN (MM)
- - - - Refer branch
Table In this
class code

Q3622011-02-220-PE-SPC-00001_B 15
CLASS CODE: BA2

INST. CONN. TYPE SIZE/TYPE CONN.

All Pressure gauge 15 mm NPTF


All Temperature 40 mm, Flanged
All Orifice Tap 15 mm NPTF

GENERAL NOTE:

1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Grooved = Roll Grooved ends.
3. All roll grooving dimensions and procedures shall be in accordance with manufacturer’s recommendations and with ANSI/AWWA
C606. The same manufacturer shall provide roll grooving tool as the couplings. Parts or components from different manufacturers
shall not be interchanged.
4. Use Equal Tee and concentric reducer or Reducing Tee.
5. Use Bolt-on branch outlet. (Mechanical Tee Bolted Branch Outlet. Victaulic style 920 / 920N or equal.)
6. All fittings, Mechanical coupling, Gasket and Valve shall be FM /UL approved.
7. Pressure tests should be conducted as per NFPA 24.
8. Class limit is as per FM approved certificate.
9. For fire protection piping, the design requirements shall be based on NFPA regulation, FM data sheet (FMDS0300, FMDS0310),
insurance requirements and the requirements of the Principal for fire protection systems.
10. For size 12” and below ‘metal’ should not be removed while grooving the pipe.

Coating should be applied at gasket seating surface and within the groove exterior of the pipe.

Q3622011-02-220-PE-SPC-00001_B 16
CLASS CODE: BB1

SERVICE: Plant Air (AS); Seal Water (SW); Raw Water (WW); Fire Water (WF); Ammonia Gas ≥ -29ºC (AG); Ammonia
Liquid ≥ -29ºC (AL)
BASIC MATERIAL: Carbon Steel ASME RATING: Class 150
VALVE MATERIAL: Carbon Steel/ Ductile iron; Stainless CORROSION ALLOW: 1.5 mm
Steel / 13% Cr. Trim.
CLASS LIMITS: 11 Kg/cm2g @ 90°C (156.5 psig @ 194°F);
For Fire Water - General system: 10.55 Kg/cm2 g @ 650C (150 psi @ 1490F)
RADIOGRAPHY: 5% of all butt welds (Note 2)

VALVES
DN TYPE END CONN. JESA TAG NO. USE
(MM)
80-150 Butterfly 150 Lb Lug V-301 Normal (Note
4)
200-300 Butterfly 150 Lb Lug V-302 Normal (Note
4)
350-600 Butterfly 150 Lb Lug V-303 Normal (Note
4)
350 Butterfly 150 Lb Lug V-303E (Note 7)
80-150 Gate 150 Lb RF V-401 Normal
200-300 Gate 150 Lb RF V-402 Normal
15-50 Globe Threaded V-508 Throttling
80-350 Globe 150 Lb RF V-502 Normal
15-50 Ball Check Threaded V-616 Horiz/Vert Up
80-600 Wafer Wafer V-617 Horiz/Vert Up
Check
15-50 Ball Threaded V-703 Normal
80-200 Ball 150 Lb. RF V-702 Normal
10-50 Needle Threaded V-801 Fire Water
PIPE
DN SCHEDULE END CONN. DESCRIPTION
(MM)
15-50 XS Threaded, NPT & Seamless Carbon Steel, ASTM A106 Gr. B, Ej=1.00, B36.10
Coupled
80-600 Std. Wt. Bevelled ERW Carbon Steel, ASTM A53 Gr. B, Ej=0.85, B36.10

FITTINGS
DN SCHEDULE END CONN. DESCRIPTION
(MM)
15-50 300 Lb Threaded, NPT Malleable Iron, 300 Lb., ASTM A197, per ASME B16.3

80-350 Std. Wt. Butt Weld Carbon Steel, ASTM A234 Gr. WPBS, per ASME B16.9

400-600 Std. Wt. Butt Weld Carbon Steel, ASTM A234 Gr. WPBW, per ASME B16.9

Q3622011-02-220-PE-SPC-00001_B 17
CLASS CODE: BB1

THREDOLETS
DN SCHEDULE END CONN. DESCRIPTION
(MM)
(Note 3) 300 Lb Threaded, NPT Malleable Iron, 300 Lb., ASTM A197, per ASME B16.3
15-50
WELDOLETS
DN SCHEDULE END CONN. DESCRIPTION
(MM)
80-300 Std. Wt. Butt Weld Carbon Steel, ASTM A105, MSS SP-97

PLUG
DN SCHEDULE END CONN. DESCRIPTION
(MM)
15-50 3000 Lb Threaded, NPT Carbon Steel, ASTM A105, Round Head, ASME B16.11

SWAGES
DN SCHEDULE END CONN. DESCRIPTION
(MM)
15-50 XS PE / TE (F) CS, ASTM A234-WPBS, MSS SP-95

15-50 XS PE / TE (M) CS, ASTM A234-WPBS, MSS SP-95

50-100 Match BE X TE CS, ASTM A234-WPBS, MSS SP-95


pipe
UNIONS
DN SCHEDULE END CONN. DESCRIPTION
(MM)
15-50 300 Lb Threaded, NPT Malleable Iron, 300 Lb Ground Jt., Iron to Iron Seats, ASTM
A197
FLANGES
DN (MM) RATING/ END CONN. DESCRIPTION USE
FACE
15-50 150 Lb RF Threaded, NPT Carbon Steel, ASTM A105, per ASME B16.5 (Note-6) Flg'd Eqpt.

80-600 150 Lb RF Slip-on Carbon Steel, ASTM A105, per ASME B16.5 Normal

80-600 150 Lb RF Weld Neck Carbon Steel, ASTM A105, Std. Wt. Bore, per ASME B16.5 Agst. Fitg.

15-50 300 Lb RF Weld Neck Carbon Steel, ASTM A105 Sch. XS Bore, per ASME B16.36 Orifice

80-600 300 Lb RF Weld Neck Carbon Steel, ASTM A105 Std. Wt. Bore, per ASME B16.36 Orifice

15-600 150 Lb RF Blind Carbon Steel, ASTM A105, per ASME B16.5 Blind

15-50 300 Lb RF Threaded, NPT(F) Carbon Steel, ASTM A105, per ASME B16.5 (Note-6) Instrument.

100-200 300 Lb RF Slip-on Carbon Steel, ASTM A105, per ASME B16.5 Instrument

15-200 150 Lb RF Fig.8, 150#, ASTM A515 Gr. 70, As per ASME B16.48 Normal

250-600 150 Lb RF Spacer & Blind, 150#, ASTM A515 Gr. 70, As per ASME Normal
B16.48

Q3622011-02-220-PE-SPC-00001_B 18
CLASS CODE: BB1

NIPPLES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 XS (Note 4) PE / Thrd CS, SMLS, ASTM A106-B (Ej=1.00)

15-50 XS NPT(M) Nipple, CS, ASTM A106 Gr. B, Smls B36.10 4 inch Long

15-50 XS NPT(M) Nipple, CS, ASTM A106 Gr. B, Smls B36.10 6 inch Long

GASKETS
DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED EQUAL
MATERIAL
All Flat Ring 2 mm Synthetic Garlock Bluegaurd #3700 Non-asbestos, per ASME B16.5
Class 150 or 300.
(Per 16.21) Fibre with EPDM
Binder
BOLTING
DN (MM) TYPE DESCRIPTION

All Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7 With
Two Heavy Hex Nuts each ASTM A194 Gr. 2H
BRANCH FITTINGS
HEADER BRANCH TYPE FITTING DESCRIPTION NOTES
DN (MM) DN (MM)
- - - - Refer branch
Table In this
class code

Q3622011-02-220-PE-SPC-00001_B 19
CLASS CODE: BB1

INST. CONN. TYPE SIZE/TYPE CONN.

All Pressure Instrument 15 mm NPTF


W/O Diaphragm seal
All Temperature 40 mm, Flanged
All Orifice Tap 15 mm NPTF
All Pressure Instrument
With Diaphragm Seal 50 mm, Flanged

GENERAL NOTE:
1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Radiography test shall be 5% of all butt welds, For Ammonia lines (AG & AL), Liquid Penetration test &
Radiography test shall be 100%
3. Includes Elbolets and Laterolets (threaded).
4. Valve use limited to Seal Water (SW) and Raw Water (WW)
5. Use Flat face connection when matching to Flat Face Cast Iron, FRP or Plastic flange.
6. Threaded hydro test connections shall be seal welded after testing.
7. Butterfly Valve with Extended Stem V-303E, L=1700mm use limited to service Raw Water (WW) for size 350mm only.

Q3622011-02-220-PE-SPC-00001_B 20
Q3622011-02-220-PE-SPC-00001_B 21
CLASS CODE: BB1U

SERVICE: Underground Service - Plant Air (AS), Raw Water (WW)


BASIC MATERIAL: Carbon Steel + PE Coating ASME RATING: Class 150
VALVE MATERIAL: Carbon Steel/ Ductile iron; Stainless CORROSION ALLOW: 1.5 mm
Steel / 13% Cr. Trim.
CLASS LIMITS: 13.3 kg/cm2g @ 50°C, 9.7 kg/cm2 g @ 90°C

PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION
15-50 XS PE Seamless Carbon Steel, ASTM A106 Gr.B + PE Coating,
Ej=1.00, per ASME B36.10
FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 XS Socketweld Carbon Steel, ASTM A105 + PE Coating, per ASME B16.9

SOCKOLETS
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Socketweld Carbon Steel, ASTM A105 + PE Coating, per MSS SP-97

GENERAL NOTE:
(1) This Spec to be used only for underground buried service.
(2) Flanged ends shall not be used for the underground buried lines.
(3) All the accessories (Valves, Flanges, Gaskets, bolts, etc) which are in the aboveground should be as per the dedicated aboveground
PMS (BB1).
(4) PE Coating in accordance with Specification 0001-L-02a-0011.

Q3622011-02-220-PE-SPC-00001_B 22
CLASS CODE: BB3

SERVICE: Condensate 5 barg (C5), Steam 5 barg (S5), Steam 10 barg (S10), Coating Oil (CO), Fuel Oil (FO), Caustic
(NA), Defoamer (AM), Gas Oil ( Diesel ) ( GO )
BASIC MATERIAL: Carbon Steel ASME RATING: Class 150

VALVE MATERIAL: Carbon Steel, 13% Chrome Trim / CORROSION ALLOW: 1.5 mm
Stainless steel Trim
CLASS LIMITS: 13.73 Kg/cm2g @210°C (200 psig @ 400°F)
RADIOGRAPHY: 5% of all butt welds (Note 2)

VALVES
DN (MM) TYPE END CONN. JESA TAG NO. USE
15-50 Gate Socketweld V-405 Normal
1-50 Gate SW x SCR'D V-406 V, DR, Instr
Conns
50-150 Gate 150 Lb RF V-401 Normal (Note6)
150 Gate 150 Lb RF V-401E (Note 11)
200-600 Gate 150 Lb RF V-402 Normal
700-800 Gate 150 Lb RF V-403 Normal
15-50 Globe Socketweld V-501 Normal
80-350 Globe 150 Lb RF V-502 Normal
25-25 Y-Globe Socketweld V-518 Process
(Note8)
15-50 Ball Check Socketweld V-601 Horiz/Vert Up
80-400 Swing 150 Lb RF V-603 Horiz/Vert Up
Check
450-600 Wafer 150 Lb Wafer V-637 Horiz/Vert Up
Check
15-50 Ball Socketweld V-701 Normal
PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION
15-50 XS Plain Seamless Carbon Steel, ASTM A106 Gr. B, (Ej=1.00), B36.10

80-600 Std. Wt. Bevelled ERW Carbon Steel, ASTM A53 Gr. B (Ej=0.85) B36.10

700-750 Std. Wt. Bevelled EFSW, Carbon Steel, DSAW, API 5L-B, PSL2, Single Straight
Seam, (Ej=0.95), B36.10

Q3622011-02-220-PE-SPC-00001_B 23
CLASS CODE: BB3

FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Lb Socketweld Forged Carbon Steel, ASTM A105, per ASME B16.11

80-350 Std. Wt. Butt Weld Carbon Steel, ASTM A234 Gr. WPBS, per ASME B16.9

400-750 Std. Wt. Butt Weld Carbon Steel, ASTM A234 Gr. WPBW, per ASME B16.9

15-50 3000 Lb Threaded (NPTF) Forged Carbon Steel, ASTM A105, per ASME B16.11 (Note
4)
OLETS (Note 3)
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Lb SW / Thrd CS, ASTM A105, MSS SP-97

20-20 3000 Lb SW (Note 10) CS, ASTM A105, MSS SP-97

WELDOLET
DN (MM) SCHEDULE END CONN. DESCRIPTION

80-300 Std. Wt. Butt Weld CS, ASTM A105, MSS SP-97

PLUG
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Lb Threaded (NPT M) CS, ASTM A105, Round Head, ASME B16.11

COUPLING FULL
DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 3000 Lb. Threaded (NPT F) CS, ASTM A105, ASME B16.11

15-50 3000 Lb. Socketweld CS, ASTM A105, ASME B16.11

SWAGES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15–50 XS PE CS, ASTM A234-WPBS, MSS SP-95

50–100 Match BE X PE CS, ASTM A234-WPBS, MSS SP-95


pipe
REDUCING INSERT
DN (MM) SCHEDULE END CONN. DESCRIPTION

15–50 3000 Lb. PEXSocketweld CS, ASTM A105, MSS SP-79 Type-1

15–50 3000 Lb. PEXSocketweld CS, ASTM A105, MSS SP-79 Type-2

NIPPLES
DN (MM) SCHEDULE END CONN. DESCRIPTION

15–50 XS PE / Thrd CS, SMLS, ASTM A106-B (Ej=1.00)


(Note 4)
15-50 XS PE Nipple, Carbon Steel, ASTM A106 Gr. B, (Ej=1.00), Smls
B36.10

CLASS CODE: BB3

Q3622011-02-220-PE-SPC-00001_B 24
FLANGES
DN (MM) RATING/ END CONN. DESCRIPTION USE
FACE
15-50 150 Lb. RF Socketweld Carbon Steel, ASTM A105, per ASME B16.5 Normal

80-600 150 Lb. RF Slip-on Carbon Steel, ASTM A105, per ASME B16.5 Normal

750-750 150 Lb. RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.47 Series B Normal

80-600 150 Lb. RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.5 Agst. Fttgs.

40-50 300 Lb. RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.36 Orifice

80-300 300 Lb. RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.36 Orifice

15-600 150 Lb. RF Blind Carbon Steel, ASTM A105, per ASME B16.5 Blind

15-50 300 Lb. RF Socketweld Carbon Steel, ASTM A105, per ASME B16.5 Normal

150-200 300 Lb. RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.5 Normal

15-200 150 Lb RF Fig.8, 150#, ASTM A515 Gr. 70, As per ASME B16.48 Normal

250-350 150 Lb RF Spacer & Blind, 150#, ASTM A515 Gr. 70, As per ASME Normal
B16.48
15-50 150 Lb. FF Socketweld Carbon Steel, ASTM A105, per ASME B16.5

80-600 150 Lb. FF Slip-on Carbon Steel, ASTM A105, per ASME B16.5

GASKETS
DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED EQUAL
MATERIAL
All Spiral 4.5 mm, 304/ Flexitallic Style CGI Spiral Wound for ASME B16.5 flanges /
ASME B16.47 Series B, Class 150 or 300, Per ASME
Wound Flexicarb
B16.20, 304SS winding with Flexible graphite filler, Stainless
Steel Inner ring, Carbon Steel Outer Ring.
All Flat Ring 2 mm Synthetic Garlock Bluegard #3700 Non-asbestos, per ASME B16.5
Class 150#. (Per B16.21)
Fibre with EPDM
Binder
BOLTING
DN (MM) TYPE DESCRIPTION

All Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7 With
Two Heavy Hex Nuts each ASTM A194 Gr. 2H
BRANCH FITTINGS
HEADER BRANCH TYPE FITTING DESCRIPTION NOTES
DN (MM) DN (MM)
- - - - Refer branch
Table In this
class code

CLASS CODE: BB3

Q3622011-02-220-PE-SPC-00001_B 25
INST. CONN. TYPE SIZE/TYPE CONN. NOTES

All Pressure Instrument 15 mm NPTF


W/O Diaphragm seal

All Pressure Instrument 50 mm, Flanged


With Diaphragm Seal
All Temperature 40 mm Flanged
All Orifice Tap 15 mm NPTF

GENERAL NOTE:
1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Radiography test shall be 5% of all butt welds.
3. Olets include Threadolet, Sockolet, Laterolet and Elbolet.
4. Threaded joints are permitted only at outlets of vents and drains, hydrostatic testing connections, outlet of instrumentation isolation
valves and to match threaded valves, specialties and equipment. Threaded hydro test connections shall be seal welded after
testing.
5. For 50 mm x 15 mm branch reduction use equal tee with 50 mm x 15 mm SW reducing insert.
6. V-401 in 50 mm size shall be used against equipment nozzles only.
7. Use Flat face connection when matching to Flat Face Cast Iron, FRP or Plastic flange.
8. For non-corrosive services, swages (PE X TE) may be used only for instrument connections.
9. Use as indicated in P&ID.
10. Use Sockolet 50mmX20mm only in Drip leg assembly.
11. Gate Valve with Extended Stem V-401E, L=1700mm use limited to service Condensate 5 barg (C5) for size 150mm only.

Q3622011-02-220-PE-SPC-00001_B 26
Q3622011-02-220-PE-SPC-00001_B 27
CLASS CODE: BD2

SERVICE: Instrument Air (AI), Sulfuric Acid 97-99% (SA), Scrubber Liquor Slurry (LL),Bleach (BL), Strong Phosphoric
Acid (PA), Weak Phosphoric Acid (PB), Plant Air (AS) Note 6, Condensate 5 barg (C5) Note 6, Steam 5barg
(S5) Note 6, Steam 10 barg (S10) Note 6, Seal Water (SW) Note 6, Raw water (WW) Note 6, Ammonia Gas
≥ -29ºC (AG) Note 6, Defoamer (AM) Note 6 , DM Water ( WDS ), Caustic (NA), Cooling Water Supply
(WCS), Acidic Process Water (WP)
BASIC MATERIAL: 316/316L Stainless Steel (Dual ASME RATING: Class 150
Certified)
VALVE MATERIAL: 316 Stainless Steel/UB6PM (Plug CORROSION ALLOW: 0.0 mm
Valves)
CLASS LIMITS: 11.36 Kg/cm2g @ 204°C (SS316L) & 13.83 Kg/cm2g @ 204°C (SS316) (180 psig @ 400°F) (See Note 2 & 5)
11.13 Kg/cm2g @ 220°C (SS316L) & 13.06 Kg/cm2g @ 220°C (SS316) (170 psig @ 428°F) (See Note 2 & 5)
RADIOGRAPHY: 10% of all butt welds

VALVES
DN (MM) TYPE END CONN. JESA TAG NO. USE
15 - 50 Plug Socketweld V-102 Normal
15 - 80 Plug 150 Lb RF V-103 Normal (Note 9)
100 - 400 Plug 150 Lb RF V-104 Normal (Note 9)
150 Plug 150 Lb RF V-104E Normal (Note
20)
80 - 100 Butterfly 150 Lb Lug Type V-306 Normal (Note 2)
150 - 500 Butterfly 150 Lb Lug Type V-307 Normal (Note 2)
50 – 150 Butterfly 150 Lb Lug Type V-308 (Note 10)
200 – 450 Butterfly 150 Lb Lug Type V-309 (Note 10)
15 - 50 Swing Socketweld V-608 Horiz/Vert Up
Check (Note 9)
80 - 650 Wafer Wafer V-614 Horiz/Vert Up
Check (Note 9)
15 - 50 Ball Socketweld V-718 Normal
50 Ball Socketweld V-718E (Note 19)
15 - 50 Ball SW x SCR'D V-719 V, DR, Instr
Conns
80 - 100 Ball 150 Lb RF V-720 Normal
15 - 50 Globe Socketweld V-528 Normal
150 - 250 Globe 150 Lb RF V-531 Normal
50 Gate 150 Lb RF V-454 (Note14)
25 Gate 800 Lb SCRF V-456 (Note14)
PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 80S Plain Seamless ASTM A312 Gr TP316/316L (Dual Certified),B36.19
(Ej = 1.00)
80 - 450 10S Bevelled (Note 7) EFSW ASTM A312 Gr TP316/316L, DSAW (Dual Certified),
B36.19, (Ej = 1.00)
FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 3000 Lb Socketweld ASTM A182, Gr. F316/316L (Dual Certified), per ASME B16.11

Q3622011-02-220-PE-SPC-00001_B 28
CLASS CODE: BD2

80 - 200 10S Butt Weld (Note 7) ASTM A403 Gr. WP316/ 316L-S (Dual Certified), per ASME
B16.9
250 -450 10S Butt Weld (Note 7) ASTM A403 Gr. WP316/ 316L-WX (Dual Certified), per ASME
B16.9
15 - 50 3000 Lb Threaded NPT(F) ASTM A182, Gr. F316/316L (Dual Certified), per ASME B16.11
(Note-15)
STUB-ENDS
DN (MM) SCHEDULE END CONN. DESCRIPTION
80 - 200 10S Butt Weld (Note 7) MSS SP43 Type “A” short, ASTM A403 Gr. WP316/316L-S
(Dual Certified)
250 -450 10S Butt Weld (Note 7) MSS SP43 Type “A” short, ASTM A403 Gr. WP316/316L-WX
(Dual Certified)
OLETS
DN (MM) SCHEDULE END CONN. DESCRIPTION
SS, ASTM A182, Gr. F316/316L (Dual Certified), per MSS SP-
15 - 50 3000Lb SW / Thrd.
97
WELDOLETS
DN (MM) SCHEDULE END CONN. DESCRIPTION
SS, ASTM A182, Gr. F316/316L (Dual Certified), per MSS SP-
80 - 300 10S Butt Weld (Note 7)
97
PLUG
DN (MM) SCHEDULE END CONN. DESCRIPTION

15 – 50 3000 Lb Threaded NPT(M) ASTM A182, Gr. F316/316L (Dual Certified), per ASME
B16.11(Note 15)
UNION
DN (MM) SCHEDULE END CONN. DESCRIPTION
SS, ASTM A182, Gr. F316/316L (Dual Certified), per MSS SP-
15 – 50 3000Lb SW
83
SWAGES
DN (MM) SCHEDULE END CONN. DESCRIPTION

SS, ASTM A403 Gr. WP316/ 316L-S (Dual Certified), MSS SP-
15 – 50 80S PBE
95
SS, ASTM A403 Gr. WP316/ 316L-S (Dual Certified), MSS SP-
80 – 100 10S BE X PE
95
NIPPLES
DN (MM) SCHEDULE END CONN. DESCRIPTION
Seamless ASTM A312 Gr TP316/316L (Dual Certified), ASME
15 – 50 80S PE X THRD (M)
B36.19M (Ej = 1.00) 6 inch Long
FLANGES
DN (MM) RATING/ END CONN. DESCRIPTION USE
FACE
15 - 50 150 Lb RF Socketweld ASTM A182 Gr. F316/316L (Dual Certified), Sch. 80S Bore, Normal
per ASME B16.5
15 - 50 300 Lb RF Socketweld ASTM A182 Gr. F316/316L (Dual Certified), Sch. 80S Bore, Normal
per ASME B16.5 300Lb.
15 - 150 150 Lb RF Blind ASTM A182 Gr. F316/316L (Dual Certified), per ASME B16.5 Normal

80 - 450 150 Lb RF Slip-on ASTM A182 Gr. F316/316L (Dual Certified), per ASME B16.5 Reducing

Q3622011-02-220-PE-SPC-00001_B 29
CLASS CODE: BD2

80 - 450 150 Lb RF Lap Joint Carbon Steel, ASTM A105 (use with Type “A” Stub-Ends), per Normal
ASME B16.5, Hot Dipped Galvanized
(Note -17)
40 - 450 300 Lb RF Weld Neck ASTM A182 Gr. F316/316L (Dual Certified), Sch. Bore to Orifice
match pipe, per ASME B16.36
(Note 7)
80 - 450 300 Lb RF Lap Joint Carbon Steel, ASTM A105 (use with Type “A” Stub-Ends), per Normal
ASME B16.5, Hot Dipped Galvanized

15 – 200 150 Lb RF Fig.8, 150# ASTM A240 TP 316/316L (Dual Certified) As per Normal
ASME B16.48
250 –350 150 Lb RF Spacer & Blind, 150# ASTM A240 TP 316/316L (Dual Normal
Certified) As per ASME B16.48
GASKETS
DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED EQUAL
MATERIAL
All Spiral 4.5 mm, Flexitallic Style CGI Spiral Wound for ASME B16.5 flanges,
316L inner and outer rings, 316L windings with PTFE filler.
Wound (Per 316L/PTFE
B16.20)
150/300 Lb
(NOTE Flat Ring 3.0 mm Garlok Gylon Style 3500
13) 150Lb/300Lb

BOLTING
DN (MM) TYPE DESCRIPTION

All Stud Bolts Stainless Steel, Threaded Full Length, ASTM A193 Gr.B8M
CL2
With Two Heavy Hex Nuts each ASTM A194 Gr.8M.
BRANCH FITTINGS
HEADER BRANCH TYPE FITTING DESCRIPTION NOTES
DN (MM) DN (MM)
- - - - Refer branch
Table In this
class code

Q3622011-02-220-PE-SPC-00001_B 30
CLASS CODE: BD2

INST. CONN. SIZE/TYPE CONN. NOTES

All Pressure Instrument 15mm, NPTF


W/O Diaphragm seal

All Temperature 40 mm, Flanged


All Pressure Instrument 50mm, Flanged

With Diaphragm seal

All Orifice Tap 15 mm NPTF

GENERAL NOTE:
1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Butterfly valves not to be used in hot service over 120 0C and not for use in Strong Phosphoric Acid (PA) or Weak
Phosphoric Acid (PB) services (Note 11)
3. External pickling shall be carried out for all weld joints.
4. All the lines are to be passivated.
5. De-rate pipelines with Expansion Joints per Pressure / Temperature limits of components.
6. For the following services, the use of this class is limited to process connections subject to abn ormal corrosive
conditions: Plant Air (AS), Ammonia Gas ≥ -29ºC (AG), Defoamer (AM), Condensate, 5 Barg (C5), Steam, 5 Barg
(S5), Steam, 10 Barg (S10), Seal Water (SW) and Raw Water (WW).
7. All butt-welds shall have a root pass made with the Gas Tungsten Arc (GTAW) welding process with the back side
purged and without the use of inserts.
8. For 50 mm x 15 mm branch reduction use equal tee with 50 mm x 15 mm SW reducing insert.
9. Use only noted valves with Sulfuric Acid 97-99% <45°C (SA) service. These valves may be used for other services
within this class.
10. For use in Strong Phosphoric Acid (PA) or Weak Phosphoric Acid (PB) services only.
11. Strong Phosphoric Acid (PA) or Weak Phosphoric Acid (PB) services covered within this piping class is for Weak and
Strong Phosphoric within DAP plant only.
12. Radiography test shall be 10% of butt welds.
13. Use Flat face connection when matching to Flat Face Cast Iron, FRP or Plastic flange.
14. Use Flat face connection when matching to Flat Face Cast Iron, FRP or Plastic flange.
15. For non-corrosive services, Full couplings (FTE) may be used only for instrument connections.
16. Threaded joints are permitted only at outlets of vents and drains, hydrostatic testing connections, outlet of
instrumentation isolation valves and to match threaded valves, specialties and equipment. Threaded hydro test
connections shall be seal welded after testing.
17. Olets include Threadolet, Sockolet, Laterolet and Elbolet.
18. Lap joint flange itself is flat face flange but with Stub-end becomes RF. To match facing with PDS/ SP3D database
‘RF’ is mentioned here. In PDS data base Stub-end will be implied item.
19. Ball Valve with Extended Stem V-718E, L=1300mm use limited to service DM Water (WDS) for size 50mm only.
20. Plug Valve with Extended Stem V-104E, L=1700mm use limited to service Sulfuric Acid 97-99% (SA) for size 150mm
only.

Q3622011-02-220-PE-SPC-00001_B 31
Q3622011-02-220-PE-SPC-00001_B 32
CLASS CODE: BD2U

SERVICE: Underground Service - Instrument Air (AI)


BASIC MATERIAL: 316/316L Stainless Steel (Dual ASME RATING: Class 150
Certified) + PE Coated
VALVE MATERIAL: 316 Stainless Steel/UB6PM (Plug CORROSION ALLOW: 0.0 mm
Valves)
CLASS LIMITS: 13.3 Kg/cm2g @ 50°C

PIPE

DN (MM) SCHEDULE END CONN. DESCRIPTION

15 - 50 80S Plain Seamless ASTM A312 Gr. TP316/316L (Dual Certified) + PE


Coated, ASME B36.19

FITTINGS

DN (MM) SCHEDULE END CONN. DESCRIPTION

15 - 50 3000 Lb Socketweld ASTM A182, Gr.F316/316L (Dual Certified) + PE Coated, per


ASME B16.11

OLETS

DN (MM) SCHEDULE END CONN. DESCRIPTION

SS, ASTM A182, Gr. F316/316L (Dual Certified) + PE Coated,


Socketweld
15 - 50 3000Lb per MSS SP-97

GENERAL NOTE:

1. This Spec to be used only for underground buried service


2. Flanged ends shall not be used in the underground buried lines.
3. All the accessories (Valves, Flanges, Gaskets, bolts, etc) which are located in the aboveground should be as per the
dedicated aboveground PMS (BD2).
4. PE Coating in accordance with Specification 0001-L-02a-0011

Q3622011-02-220-PE-SPC-00001_B 33
CLASS CODE: BG1

SERVICE: Ammonium Phosphate Slurry (APS); Phosphoric Acid Reactor Slurry (B); Scrubber Liquor Slurry (LL); Triple
Super-Phosphate (TSP); Ammonia Gas ≥ -29ºC Note 8 (AG); Ammonia Liquid ≥ -29ºC Note 8 (AL); Steam,
10 Barg Note 8 (S10); Sulfuric Acid, 97-99% Note 8 (SA);
BASIC MATERIAL: 904L Stainless Steel ASME RATING: Class 150
VALVE MATERIAL: PTFE Lined Cast or Ductile Iron / CORROSION ALLOW: 0.000 mm / 3 mm (Erosion)
Jessop 700 / UB6PM / 904L
CLASS LIMITS: 10.5 Kg/cm2g @ 204°C (150 Psig @ 400°F) Also Full Vacuum @ 127°C (Note 6, 11, 12, 13 & 14)
VALVES

DN (MM) TYPE END CONN. JESA TAG NO. USE

100 - 450 Plug 150 Lb FF V-107 Normal

15 - 80 Plug 150 Lb. Flg,RF V-108 Normal

100 – 300 Plug 150 Lb. Flg RF V-109 Normal

50 – 150 Butterfly 150 Lb. Lug V-308 Normal

200 – 600 Butterfly 150 Lb. Lug V-309 Normal

100 – 300 Knife Gate 150 Lb. Flg. FF V-441 Normal (Note 11)

15 – 150 Piston Check 150 Lb. Flg V-628 Normal (Note 13)

200 – 600 Wafer Check 150 Lb. Wafer V-630 Normal

25 – 150 Ball 150 Lb. Flg V-713 (Notes 5 & 12)

PIPE

DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 80S Bevelled (Note 9) Seamless ASTM A312, 904L UNS N08904, B36.19

80-150 40S Bevelled (Note 9) Seamless ASTM A312, 904L UNS N08904, B36.19

200-600 40S Bevelled (Note 9) Welded ASTM A312, 904L UNS N08904, B36.19

40-50 80S Bevelled X MNPT Nipple; A312, 904L UNS N08904; 4 inch long, SMLS,
B36.19M

FITTINGS

DN (MM) SCHEDULE END CONN. DESCRIPTION

15-50 80S Butt Weld (Note 9) 904L, ASTM B366 Seamless, Gr. WP904L, Class S per
ASME B16.9

80-150 40S Butt Weld (Note 9) 904L, ASTM B366 Seamless, Gr. WP904L, Class S per
ASME B16.9

200-600 40S Butt Weld (Note 9) 904L, ASTM B366 welded Gr. WP904L, Class WX, per
ASME 16.9

15-50 3000 Lb Threaded (NPTF) 904L, ASTM A182 Gr. F904L per ASME B16.11 (Note 15)

FITTINGS

Q3622011-02-220-PE-SPC-00001_B 34
DN (MM) SCHEDULE END CONN. DESCRIPTION

200 –600 40S Butt Weld (Note 9) Short pattern 904L type “A”, ASTM B366 welded Gr.
WP904L, Class WX

WELDOLETS

DN (MM) SCHEDULE END CONN. DESCRIPTION

15-150 match to Butt Weld (Note 9) SS,904L, ASTM A182 Gr. F904L, class as per MSS SP-
pipe 97
thickness

THREADOLETS

DN (MM) SCHEDULE END CONN. DESCRIPTION

20-50 3000 Lb Threaded (Note 7) SS 904L, ASTM A182 Gr. F904L, per MSS-SP-97

THREADOLETS

DN (MM) RATING END CONN. DESCRIPTION USE

15-150 150 Lb RF Slip-on 150# Stainless Steel ASTM A182 Gr. F904L, per ASME Normal
B16.5

200-600 150 Lb Lap Joint 150# forged carbon steel, Hot Dipped Galvanized, lap Normal
joint ASTM A-105 per ASME B16.5

15-600 150 Lb RF 150# Stainless Steel ASTM A182 Gr. F904L, per ASME
B16.5

15-600 150 Lb FF Slip-on 150# Stainless Steel ASTM A182 Gr. F904L, per ASME Normal
B16.5 (Note 15)

50-100 300 Lb RF Slip-on 300# Stainless Steel ASTM A182 Gr. F904L, per ASME Instrument
B16.5

50-150 300 Lb RF Slip-on 300# Stainless Steel ASTM A182 Gr. F904L, per ASME Normal
B16.5

200-600 300 Lb Lap Joint 300# forged carbon steel, Hot Dipped Galvanized, lap Normal
joint, ASTM A-105 per ASME B16.5

15-200 150 Lb RF Fig.8, 150# ASTM A240 TP 904L As per ASME B16.48 Normal

250-600 150 Lb RF Spacer & Blind, 150# ASTM A240 TP 904L As per ASME Normal
B16.48

15-600 150 Lb FF 150# Stainless Steel ASTM A182 Gr. F904L, per ASME Blind
B16.5

GASKETS

DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED


MATERIAL EQUAL

All Flat Ring Per 3mm Gylon Garlok Gylon Style 3500
B16.21 150# LB

15 - 600 Full Face 150# FF 3 Neoprene ASME B16.21

Q3622011-02-220-PE-SPC-00001_B 35
All Flat Ring Per 3mm Gylon Garlok Gylon Style 3500
B16.21 300# LB

200 –600 Full Face 300# FF 3 mm ASME B16.21


Neoprene

BOLTING

DN (MM) TYPE DESCRIPTION

All Stud Bolts Stainless Steel, Threaded Full Length, ASTM A193
Gr.B8M CL2 With Two Heavy Hex Nuts each ASTM A194
Gr.8M.

All Stud Bolts Stainless Steel, Threaded Full Length, ASTM A193
300# Lb Gr.B8M CL2

With Two Heavy Hex Nuts each ASTM A194 Gr.8M

BRANCH FITTINGS

DN (MM) RATING END CONN. DESCRIPTION

- - - - Refer branch
table within this
class code

Q3622011-02-220-PE-SPC-00001_B 36
CLASS CODE: BG1

INST. CONN. TYPE SIZE/TYPE CONN. NOTES

All Pressure

W/O Diaphragm seal 15 mm, NPTF

All Temperature 40 mm Flanged

All Orifice Tap 15 mm NPTF Non-Slurry Services only

All Pressure

With Diaphragm seal 50 mm, Flanged

GENERAL NOTE:

1. For Ammonia lines (AG & AL), Liquid Penetration test & Radiography test shall be 100% and for other services
Radiography test shall be 10%.
2. All Ammonia lines (AG & AL) shall be purged with Nitrogen.
3. External pickling shall be carried out for all weld joints.
4. All the lines are to be passivated.
5. Valve may be used at tank nozzles, clean-outs, rod-outs and drains.
6. De-rate pipelines with Expansion Joints per Pressure/Temperature limit of components.
7. “Approved equal” substitutions will only be permitted upon written acceptance by Buyer.
8. For the following services, the use of this class is limited to process connections subject to abnormal corrosive
conditions: Ammonia Gas ≥ -29ºC (AG); Ammonia Liquid ≥ -29ºC (AL); Defoamer (AM); Steam, 10 Barg (S10);
Sulfuric Acid, 93-98% (SA).
9. All buttwelds shall have a root pass made with the Gas Tungsten Arc (GTAW) welding process with the back side
purged and without the use of inserts.
10. Except as required for those systems noted in piping class BG2
11. Knife Gate valve V-441 Pressure/Temperature limited to 7 Kg/cm2g @ 204°C (100 Psig @ 400°F). And shall be used
only for Phosphoric Acid Rector Slurry (B) service only.
12. Ball Valve V-713 Pressure/Temperature limited to 10.5 Kg/cm2g @ 204°C (150 Psig @ 300°F).
13. Check Valve V-628 Pressure/Temperature limited to 10.5 Kg/cm2g @ 177°C (150 Psig @ 350°F)
14. Use Flat face connection when matching to Flat face Cast Iron, FRP or Plastic flange.
15. For non-corrosive services, Nipple (MTE), Full couplings (FTE) may be used only for instrument connections.

Q3622011-02-220-PE-SPC-00001_B 37
Q3622011-02-220-PE-SPC-00001_B 38
CLASS CODE: BG2

SERVICE: Phosphoric Acid Reactor Slurry (B), Strong Phosphoric Acid (PA)
BASIC MATERIAL: 904L Stainless Steel ASME RATING: Class 150
VALVE MATERIAL: PTFE Lined Cast Or Ductile Iron / CORROSION ALLOW: 0.000 mm / 6 mm (Erosion)
Jessop 700 / UB6 (904L)
CLASS LIMITS: 10.5 Kg/cm2g @ 210°C (150 Psig @ 410°F Also Full Vacuum @ 127°C (Note 5 & 9)

VALVES
DN (MM) TYPE END CONN. JESA TAG NO. USE
100 - 450 Plug 150 Lb FF V-107 Normal
15 – 80 Plug 150 Lb. Flg, RF V-108 Normal
80 Plug 150 Lb. Flg, RF V-108E (Note 13)
100-300 Plug 150 Lb. Flg, RF V-109 Normal
100-150 Plug 150 Lb. Flg, RF V-109E (Note 14)
250 Plug 150 Lb. Flg, FF V-109F (Note 12)
50-150 Butterfly 150 Lb. Lug V-308 Normal
200-300 Butterfly 150 Lb. Lug V-309 Normal
15-150 Piston 150 Lb. Flg. V-628 Normal
Check
200-300 Wafer 150 Lb. Wafer V-630 Normal
Check
25-150 Ball 150 Lb. Flg. V-713 (Notes 4 &
9)
PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION
80-150 80S Bevelled (Note 7) Seamless ASTM A312, 904L UNS N08904, B36.19
200-300 80S Bevelled (Note 7) Welded ASTM A312, 904L UNS N08904, B36.19
350-450 80S Bevelled (Note 7) Welded ASTM A312, 904L UNS N08904, B36.19
NIPPLES
DN (MM) SCHEDULE END CONN. DESCRIPTION
40-50 80S Bevelled Nipple; A312 Gr.904L (UNS N08904); 4 inch Long, Smls,
36.19M
FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION
80-150 80S Bevelled (Note 7) 904L, ASTM B366 Seamless, Gr. WP904L, Class S per ASME
B16.9
200-350 80S Bevelled (Note 7) 904L, ASTM B366 welded Gr. WP904L, Class WX, per ASME
B16.9
STUB ENDS
DN (MM) SCHEDULE END CONN. DESCRIPTION
200-450 80S Butt Weld (Note 7) Short pattern 904L type “A”, ASTM B366 welded Gr. WP904L,
Class WX
WELDOLETS
DN (MM) SCHEDULE END CONN. DESCRIPTION
80-150 match to Butt Weld (Note 7) SS, 904L, ASTM A182 Gr. F904L as per MSS SP-97,
pipe
thickness
450 match to Butt Weld (Note 7) SS, 904L, ASTM A182 Gr. F904L as per MSS SP-97,
pipe
thickness

Q3622011-02-220-PE-SPC-00001_B 39
CLASS CODE: BG2

FLANGES
DN (MM) RATING END CONN. DESCRIPTION USE
40-150 150 Lb RF Slip-on 150# Stainless Steel ASTM A182 Gr. F904L, per ASME B16.5 Normal
200-400 150 Lb Lap Joint 150# forged carbon steel, Hot Dipped Galvanized, lap joint, Normal
ASTM A105 per ASME B16.5
15 – 450 150 Lb RF 150# Stainless Steel ASTM A182 Gr. F904L, per ASME B16.5 Blind
150 – 400 150 Lb FF Weldneck 150# Stainless Steel ASTM A182 Gr. F904L, per ASME B16.5 Note 12
15 – 450 150 Lb FF 150# Stainless Steel ASTM A182 Gr. F904L, per ASME B16.5 Blind
15 – 200 150 Lb RF Fig.8, 150# ASTM A240 TP 904L As per ASME B16.48 Normal
250 – 350 150 Lb RF Spacer & Blind, 150# ASTM A240 TP 904L As per ASME Normal
B16.48
GASKET
DN (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED EQUAL
MATERIAL
All Flat Ring 3mm Gylon Garlok Gylon Style 3500
Per B16.21
150 LB
15-450 Full Face 3 mm Neoprene ASME B16.21
150# FF
BOLTING
DN (MM) TYPE DESCRIPTION
All Stud Bolts Stainless Steel, Threaded Full Length, ASTM A193 Gr.B8M
CL2 With Two Heavy Hex Nuts each ASTM A194 Gr.8M.
BRANCH FITTINGS
DN (MM) RATING END CONN. DESCRIPTION

- - - - Refer branch
table within
this class
code

Q3622011-02-220-PE-SPC-00001_B 40
CLASS CODE: BG2

INST. CONN. TYPE SIZE/TYPE CONN. NOTES

All Pressure Instrument


With Diaphragm, seal 50 mm Flanged
All Orifice Tap Not Used
All Temperature 40 mm Flanged

GENERAL NOTE:
1. Radiography test shall be 10%.
2. External pickling shall be carried out for all weld joints.
3. All the lines are to be passivated.
4. Valve to be used at tank nozzles, clean-outs, rod-outs and drains.
5. De-rate pipelines with Expansion Joints per Pressure / Temperature limits of components.
6. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.

7. All buttwelds shall have a root pass made with the Gas Tungsten Arc (GTAW) welding process with the back side purged and
without the use of inserts.
8. This piping class is intended for use in the filter feed circuits within the Phosphoric Acid Plant and Reactor slurry transfer to DAP
only.
9. Ball Valve V-713 Pressure/Temperature limited to 10.5 Kg/cm2g @ 149°C (150 Psig @ 300°F).
10. Use Flat face connection when matching to Flat face Cast Iron, FRP or Plastic flange.
11. For sizes 15-50 mm, piping specifications shall be as per BG1.
12. Use limited to Strong Phosphoric Acid (PA).
13. Plug Valve with Extended Stem (L=1200mm) use limited to Phosphoric Acid Reactor Slurry (B).
14. For 100 mm size Plug Valve with Extended Stem (L=1800mm) use limited to Phosphoric Acid Reactor Slurry (B).
For 150 mm size Plug Valve with Extended Stem (L=800mm) use limited to Phosphoric Acid Reactor Slurry (B).

Q3622011-02-220-PE-SPC-00001_B 41
Q3622011-02-220-PE-SPC-00001_B 42
CLASS CODE: BL5

SERVICE: Micronutrient Solution (PA) ; Vapor (VA); Acidic Process Water (WP); Hydrofluosilicic Acid (FSA)
BASIC MATERIAL: PTFE lined Carbon Steel / Rubber- ASME RATING: Class 150
lined Carbon Steel, ASTM F1545;
VALVE MATERIAL: PFA Lined CORROSION ALLOW: 0.000 mm
CLASS LIMITS: 7.7 kg/cm2 g and Full Vacuum @ 88°C (110 Psig and Full Vacuum @ 190°F)

VALVES
DN (MM) TYPE END CONN. JESA TAG NO. USE
15-80 Plug Normal 150 Lb RF V-108
100-300 Plug Normal 150 Lb RF V-109
80-400 Butterfly Normal 150 Lb Lug V-310
15-150 Piston Normal 150 Lb RF V-628
Check
25-200 Ball Check Normal (Horiz) 150 Lb RF V-645
200-600 Wafer Normal 150 Lb. Wafer V-630
Check
PIPE
DN (MM) SCHEDULE END CONN. DESCRIPTION
25 – 150 40 Lap Joint x Seamless Carbon steel, ASTM A106 Gr.B (PTFE Lined), Max
Screwed Spool Length 6m
200 - 400 Std. Wt. Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) ASTM A106 Gr. B
(Note 6) (Ej = 0.85)
450 - 600 Std. Wt. Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6) (Ej = 0.85)
650 –750 Std. Wt. Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6) (Ej = 0.85)
800 –1600 9.53 mm Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6) (Ej = 0.85)
1700-1700 11.91 mm Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6 & 16) (Ej=0.85)
1800-1800 12.7 mm Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6 & 16) (Ej=0.85)
2000-2000 14.27 mm Flanged (FF) ERW Carbon Steel, Rubber-Lined (Note 1) API 5L Gr. B & ASTM
A105 (Note 6 & 16) (Ej=0.85)
FITTINGS
DN (MM) SCHEDULE END CONN. DESCRIPTION
25 – 150 150 lb Flanged (FF) PTFE Lined D.I. / Cast Steel / Fabricated Steel 150 lb Flanged,
B16.5
200-750 Std. Wt. Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105, ANSI/AWWA C110/A21.10;
CL D
800-1200 9.53 mm Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105, ANSI/AWWA C110/A21.10;
CL D
1300-1600 9.53 mm Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105
1700-1700 11.91 mm Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105,
1800-1800 12.70 Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105,
2000-2000 14.27 Flanged (FF) Fabricate as indicated on Table 1 this specification and (Notes 1 &
2) Housing ASTMA 234 & Flg. A105,

Q3622011-02-220-PE-SPC-00001_B 43
CLASS CODE: BL5

FLANGES
DN (MM) RATING/ TYPE DESCRIPTION USE
FACE
25-150 150 Lb FF Lap Joint / Lap & Screwed PTFE Lined D.I. Flange (Pipe) and Fixed D.I./ Normal
Screwed / Fixed Cast Steel / Fabricated Steel, ASME B 16.5
200-2000 150 Lb FF Slip on Carbon Steel AWWA C207 CL D Table 2 Class D Rubber Normal
Covered (Note 1)
25-150 150 Lb FF Blind PTFE Lined D.I. , ASME B 16.5. Blind
200-2000 AWWA Blind C.S. AWWA C 207 Cl. D, Table 2, Rubber Covered Blind
GASKETS
DN (MM) TYPE THICKNESS/ DESCRIPTION
MATERIAL
200-2000 Flat Ring 3 mm Teflon Garlok, Gylon Style 3500
25-2000 Flat Ring 3 mm Neoprene Neoprene Style 65-75 Type A, AWWA C207 Cl. D, Table 2
BOLTING
DN (MM) TYPE DESCRIPTION
All Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7 with Two
Heavy Hex Nuts each ASTM A194 Gr. 2H Cadmium plated.
BRANCH FITTINGS
HEADER HEADER TYPE DESCRIPTION
DN (MM) DN (MM)
25-150 Full Size Tee PTFE lined D.I./Cast Steel / Fabricated Steel 150 lb Flanged
40-150 Reducing Reducing Tee PTFE lined D.I./Cast Steel / Fabricated Steel 150 lb Flanged
80-2000 15–1900 Tee/ Branch (See Diagram Below & Branch table)
Weld

Q3622011-02-220-PE-SPC-00001_B 44
CLASS CODE: BL5

INST. CONN.____TYPE SIZE/TYPE CONN. NOTES

50 mm & Smaller Pressure 25 mm Flanged Full or Reducing Tees, Chemical seals will be used
50 mm & Smaller Temperature 40 mm Flanged Full or Reducing Tees
80 mm & Larger Pressure 80 mm Flanged Chemical seals will be used
80 mm & Larger Temperature 80 mm Flanged

Recommended bolt torque and tightening pattern indicated below:

SIZE TORQUE PATTERN


25 10 ft. lbs. 0-180-90-270
40 15 ft. lbs. 0-180-90-270
50 25 ft. lbs. 0-180-90-270
80 40 ft. lbs. 0-180-90-270
100 30 ft. lbs. 0-180-90-270-45-225-135-315
150 60 ft. lbs. 0-180-90-270-45-225-135-315

GENERAL NOTES:
1. Unless specifically specified otherwise, all rubber stock shall be nominal 6 mm three ply natural rubber equal to Polymeric Triflex
1000C, except the faces of flanges shall be lined with 6mm single ply rubber equal to Polymeric 1060C, with full flange faci ng
rubber cut from a single piece and rolled and lapped onto the rubber on the barrel of the pipe. Rubber from the barrel of pip e shall
not be rolled over to face flange surfaces.
2. Gaskets, where rubber-lining is mated to similar rubber lining, shall be full face of 3mm Teflon and where rubber lined flanges
mate to metal flanges, gaskets shall be 3mm neoprene.
3. Vent and drain only as shown on P&ID.
4. Maximum pipe spool length is 5000 mm for 200 mm & above sizes. For sizes upto 150 mm, maximum pipe spool leng th shall be
6000 mm.
5. Polypropylene spacers to be used on both sides of butterfly valves. Spacers to be 20 mm thick full face. Do not use any gaskets
between valve and spacer. Spacer to have I.D. of bare pipe.
6. Pipe, fittings, and flanges shall be free from oil, grease, or other viscous coating. Pipe shall be free from deep seams, ridges,
laminations, or other imperfections. Fittings and flanges shall be free from high or ragged projections, deep or irregular pits. Plain
end pipe shall have both inside and outside reamed and chamfered 45°, with no sharp edges.
7. Dimensions of spools and fabricated fittings shall be from face-to-face (for pipe) and center-to-face (for fittings) of lining, and each
dimension shall have a tolerance of +/- 3 mm. Flanges shall be located with the flange face projected 9 mm maximum over the
end of the pipe spools only, and the face weld shall be ground smooth. Alignment of flanges shall have a tolerance of +/- 2 mm.
8. Sandblasting of all surfaces to be covered with rubber, shall be carried out until a clear, bright metal surface, free from rust, scale,
weld splatter, or any other foreign matter is obtained. All sand or other materials used for blasting shall be free of exces sive
moisture.
9. Lining material shall be free from blisters, porosity, irregularities, pitting, tears and any other defects. Flanges shall h ave full face
coverage of rubber.
10. Workmanship shall be first class in all respects, complete and uniform adhesion shall be obtained between the lining and metal,
with no trapped air behind the lining.

Q3622011-02-220-PE-SPC-00001_B 45
CLASS CODE: BL5

11. Lapping of lining for both the longitudinal lap inside the pipe and where the separate flange stock laps into the pipe, shall be 25
mm for all sizes up to and including 300 mm and 50 mm for all sizes over 300 mm. Rubber from the barrel of the pipe shall not
rolled over to face flange surfaces.
12. Curing of lining shall be in accordance with the manufacturer's recommendations for the rubber stocks to be used. Cured linings
shall attain hardness recommended by the manufacturer. Unless otherwise specified, when the size of the object permits, the
lining shall be autoclave cured, and materials compatible with the autoclave process shall be used. When lining is to be field
applied, atmospheric curing shall be used, unless otherwise specified. Steam shall be used as a curing media. Rubber stocks
shall be compatible to atmospheric curing.
13. Testing of all rubber-lined pipe shall be subject to Purchaser's inspection prior to shipment.

Standard electrostatic test shall consist of grounding the steel members and a searching electrode with a minimum potential of
15,000 volts shall be exposed to the entire surface. If any defects are detected, proper repairs are to be made prior to the
acceptance by the inspector.

14. No Polypropylene lining in BL5 piping class.


15. For Sulfuric Acid 97 – 99% (SA) and Boiler Feed Water Low (BFL) service this class code shall only be used up to 150 mm.
16. For Sizes 1700 mm & 2000 mm, D/T < 100, as per ASME B31.3 not meeting. (where D - Nominal Pipe Size & T - Nominal pipe
wall thickness) Hence, the supporting span & branching requirements shall be decided accordingly.

Q3622011-02-220-PE-SPC-00001_B 46
CLASS CODE: BL5

Q3622011-02-220-PE-SPC-00001_B 47
CLASS CODE: BL5

Q3622011-02-220-PE-SPC-00001_B 48
Q3622011-02-220-PE-SPC-00001_B 49
CLASS CODE: BH2

SERVICE: Underground Service - Fire Water (FW) & Drinking Water (WD)
BASIC MATERIAL: HDPE RATING: PN 20 (Note – 11)
VALVE MATERIAL: FBE Coated Ductile Iron / Stern: CORROSION ALLOW: 0.000 mm
Stainless Steel
CLASS LIMITS: 17.2 bar @ 30°C (250 PSI @ 86°F), 10 bar @ 60°C (145 PSI @ 140°F) (Note 12)

VALVES
SIZE (MM) TYPE END CONN. JESA TAG NO. USE
50 Gate EN 1092-2 / V-499 Drinking
ISO7005-2 Water (WD)
OD 110 MM – PIV (Gate) EN 1092-2 / V-499F Fire Water
OD 600 MM ISO7005-2 (Note-3, 10)
PIPE
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
OD 60mm SDR 7 / PE Pipe, HDPE, BS EN 12201-2, Grade PE4710
(Note 12) 145 PSIG
OD 110 MM – SDR 9 / PE Pipe, HDPE, BS EN 12201-2, Grade PE100
OD 600 MM 250 PSIG
FITTINGS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
OD 110mm – SDR 9 / 250 PE 90 ELL, LR, HDPE, BS EN 12201-3, Grade PE100,
OD 600mm PSIG Electrofusion End Preparation / Butt fusion welding
OD 110mm – SDR 9 / 250 PE 45 ELL, LR, HDPE, BS EN 12201-3, Grade PE100,
OD 600mm PSIG Electrofusion End Preparation / Butt fusion welding
OD 110mm – SDR 9 / 250 PE Equal Tee, HDPE, BS EN 12201-3, Grade PE100,
OD 600mm PSIG Electrofusion End Preparation / Butt fusion welding (Note-9)
OD 110mm – SDR 9 / 250 PE Reducing Tee, HDPE, BS EN 12201-3, Grade PE100,
OD 600mm PSIG Electrofusion End Preparation / Butt fusion welding (Note-9)
OD 110mm – SDR 9 / 250 PE Concentric Reducer, HDPE, BS EN 12201-3, Grade PE100,
OD 600mm PSIG Electrofusion End Preparation / Butt fusion welding (Note-9)
OD 110mm – SDR 9 / 250 PE Eccentric Reducer, HDPE, BS EN 12201-3, Grade PE100,
OD 600mm PSIG Electrofusion End Preparation / Butt fusion welding (Note-9)
OD 60mm SDR 7 / 145 PE 45 ELL, LR, HDPE, BS EN 12201-3, Grade PE4710,
(Note 12) PSIG Electrofusion End Preparation / Butt fusion welding
OD 60mm SDR 7 / 145 PE Equal Tee, HDPE, BS EN 12201-3, Grade PE4710,
(Note 12) PSIG Electrofusion End Preparation / Butt fusion welding
OD 60mm SDR 7 / 145 PE Reducing Tee, HDPE, BS EN 12201-3, Grade PE4710,
(Note 12) PSIG Electrofusion End Preparation / Butt fusion welding
OD 60mm SDR 7 / 145 PE 90 ELL, LR, HDPE, BS EN 12201-3, Grade PE4710,
(Note 12) PSIG Electrofusion End Preparation / Butt fusion welding
OD 60mm SDR 7 / 145 PE Stub / Flange Adapter, HDPE, BS EN 12201-3, Grade
(Note 12) PSIG PE4710, Electrofusion End Preparation / Butt fusion welding
OD 110mm – SDR 9 / 250 PE Cap, HDPE, BS EN 12201-3, Grade PE100, Electrofusion End
OD 600mm PSIG Preparation / Butt fusion welding
OD 110mm – SDR 9 / 250 PE Stub / Flange Adapter, HDPE, BS EN 12201-3, Grade PE100,
OD 600mm PSIG Electrofusion End Preparation / Butt fusion welding

Q3622011-02-220-PE-SPC-00001_B 50
CLASS CODE: BH2

FLANGES
SIZE (MM) RATING/ END CONN. DESCRIPTION USE
FACE
OD 110 mm – PN16 LJ Lap Joint Flange PN16 / Back Up Rings, Carbon Steel, ASTM Flg'd. Eqpt. &
OD 600 mm A105 + PE Coated, EN 1092-1 / ISO Valves
7005-2
OD 110 mm – PN16 Blind Flange PN16, Carbon Steel, ASTM A105 + PE Coated, Flg'd. Eqpt. &
OD 600 mm EN 1092-1 / ISO 7005-2 Valves
OD 60 mm PN16 LJ Lap Joint Flange PN16 / Back Up Rings, Carbon Steel, ASTM Note 13
A105 + PE Coated, EN 1092-1 / ISO
7005-2
OD 60 mm PN16 Blind Flange PN16, Carbon Steel, ASTM A105 + PE Coated, Note 13
EN 1092-1 / ISO 7005-2
GASKETS
SIZE (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED EQUAL USE
MATERIAL
OD 60mm RF, Flat 3mm Gasket, ISO PN16, EN 1092-2 / ISO 7005-2, EPDM, RF
(Note 13) Ring

OD 110mm – RF, Flat 3mm Gasket, ISO PN16, EN 1092-2 / ISO 7005-2, EPDM, RF
OD 600mm Ring
BOLTING
SIZE (MM) TYPE DESCRIPTION USE
OD 60mm Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7 With
(Note 13) Two Heavy Hex Nuts each ASTM A194 Gr. 2H
OD 110mm – Stud Bolts Alloy Steel, Threaded Full Length, ASTM A193 Gr. B7 With
OD 600mm Two Heavy Hex Nuts each ASTM A194 Gr. 2H

Q3622011-02-220-PE-SPC-00001_B 51
CLASS CODE: BH2

GENERAL NOTES:

1. Buyer will only permit “Approved Equal” substitutions upon written acceptance.
2. For fire protection piping, the design requirements shall be based on NFPA regulation, insurance requirements and the
requirements of the Principal for fire protection systems.
3. The maximum allowable pipeline design temperature for HDPE pipe material shall be 30 ºC (86 °F).
4. Steam-out shall not be allowed for purging, cleaning, or clearing HDPE piping.
5. The high-density polyethylene pipe shall be used for underground fire protection systems only.
6. The reference standard for direct burial of HDPE pipe is ASTM D2774 (Standard Practice for Underground Installation of
Thermoplastic Pressure Piping).
7. Pressure tests should be conduct as per NFPA 24.
8. Vender should confirm fittings provided is Moulded or Fabricated. SDR for Fabricated fittings should be ‘7’.
9. FM/UL approved and ASME F1973, transition fitting shall be used wherever HDPE to steel transition required.
10. Gate Valve with Vertical Indicator Post assembly (PIV), HDPE Pipes and Fittings for underground fire water line shall be UL / FM
approved.
11. Class limit is as per FM approved certificate.
12. Use restricted for Underground Drinking Water (WD) service only.
13. Restricted use for above ground only.

Q3622011-02-220-PE-SPC-00001_B 52
CLASS CODE: BK1

SERVICE: Strong Phosphoric Acid (PA); Weak Phosphoric Acid (PB); Acidic Process Water (WP); Process Condensate
(CP); Vapor (VA); Raw Water (WW); Cooling Water Return (WCR); Sulfuric Acid, 5% (SA5); Hydrofluosilicic
Acid (FSA)
BASIC MATERIAL: Fiberglass Reinforced Pipe RATING: Class 150

VALVE MATERIAL: Rubber/Elastomer Lined / CORROSION ALLOW: 0.000 mm


UB6PM/SS316 Trim
CLASS LIMITS: Size 15mm – 40mm (10.2 kg/cm2g @ 104°C or 150 psig @ 220°F) & Full Vacuum
Size 50mm – 600mm (10.2 kg/cm2g @ 104°C or 150 psig @ 220°F) & Full Vacuum
Size 650mm – 2000 mm (10.2 kg/cm2g @ 104°C or 150 psig @ 220°F) & Full Vacuum

VALVES
SIZE (MM) TYPE END CONN. JESA TAG NO. USE
25 - 80 Plug 150 Lb FF V-106 Normal
100 - 450 Plug 150 Lb FF V-107 Normal
300 Plug 150 Lb FF V-107E1 (Note 8)
400 Plug 150 Lb FF V-107E2 (Note 9)
50 – 150 Butterfly 150 Lb. Lug V-308 Normal (Note
5)
200 – 600 Butterfly 150 Lb. Lug V-309 Normal (Note
5)
300 – 600 Knife Gate 150 Lb FF V-414 Normal (Note
5)
50 – 600 Dual Check 150 Lb FF V-614 Normal
Wafer
PIPE
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15–40 Suitable for Butt Wrap FRP Filament wound. Double layer of Nexus Surfacing veil on
150 PSIG Joint all interior surfaces. Construction per FRP Specification
Q3622011-02-220-PE-SPC-00002_B (Note 7)

50 - 2000 Suitable for Butt Wrap FRP Filament wound. Double layer of Nexus Surfacing veil on
150 PSIG Joint all interior surfaces. Construction per FRP Specification
Q3622011-02-220-PE-SPC-00002_B
FITTINGS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 40 Suitable for Butt Wrap FRP Filament wound. Double layer of nexus surfacing veil on
150 PSIG Joint all Interior surface. Construction per specification
Q3622011-02-220-PE-SPC-00002_B (Note 7)
50 - 1050 Suitable for Butt Wrap FRP Filament wound. Double layer of Nexus Surfacing veil on
150 PSIG Joint all interior surfaces. Construction per FRP Specification
Q3622011-02-220-PE-SPC-00002_B and Dimensions per
Fitting Dimension Table (this class code)
1100 – 2000 Suitable for Butt Wrap FRP Filament wound. Double layer of Nexus Surfacing veil on
150 PSIG Joint all interior surfaces. Construction per FRP Specification
Q3622011-02-220-PE-SPC-00002_B and Dimensions per
Fitting Dimension Table (this class code)

Q3622011-02-220-PE-SPC-00001_B 53
CLASS CODE: BK1

FLANGES
SIZE (MM) RATING/ END CONN. DESCRIPTION USE
FACE
15 - 40 ASME 150# FF Butt Wrap FRP integral stub flange, FRP hand lay-up. Double layer of Normal
Joint Nexus Surfacing veil on all interior surfaces. Stub end to
match pipe. Flange O.D. and drilling to ASME B.16.5.
Construction per FRP Specification
Q3622011-02-220-PE-SPC-00002_B & (Note 7)
50 - 600 ASME 150# FF Butt Wrap FRP integral stub flange, FRP hand lay-up. Double layer of Normal
Joint Nexus Surfacing veil on all interior surfaces. Stub end to
match pipe. Flange O.D. and drilling to ASME B.16.5.
Dimensions per Fitting Dimension Table (this class code)
(Note: 25 and 40mm stub flanges may be used to form
branch connections for Instruments, Vents and drains only)
Construction per FRP Specification
Q3622011-02-220-PE-SPC-00002_B & (Note 7)
650 - 1500 ASME 150# FF Butt Wrap FRP integral stub flange, FRP hand lay-up. Double layer of
Joint Nexus Surfacing veil on all interior surfaces. Stub end to
match pipe. Flange O.D. and drilling to ASME B.16.47 –
Series A. Dimensions per Fitting Dimension Table (this class
code) (Note: 25 and 40mm stub flanges may be used to form
branch connections for Instruments, Vents and drains only)
Construction per FRP Specification Q3622011-02-220-PE-
SPC-00002_B & (Note 7)
1600 - ASME 150# FF Butt Wrap FRP integral stub flange, FRP hand lay-up. Double layer of
2000 Joint Nexus Surfacing veil on all interior surfaces. Stub end to
match pipe. Flange O.D. and drilling to AWWA C207 CLASS
D. Dimensions per Fitting Dimension Table (this class code)
(Note: 25 and 40mm stub flanges may be used to form branch
connections for Instruments, Vents and drains only)
Construction per FRP Specification Q3622011-02-220-PE-
SPC-00002_B & (Note 7)
15 - 40 ASME 150# FF FRP Blind flange, FRP hand lay-up. Double layer of Nexus Blind
Surfacing veil on all interior surfaces.
Flange O.D. and drilling to ASME B.16.5. Construction per
FRP Specification Q3622011-02-220-PE-SPC-00002_B &
(Note 7)
50 - 600 ASME 150# FF FRP Blind flange, FRP hand lay-up. Double layer of Nexus Blind
Surfacing veil on all interior surfaces.
Flange O.D. and drilling to ASME B.16.5.
Dimensions per Fitting Dimension Table (this class code)
650 - 1500 ASME 150# FF FRP Blind flange, FRP hand lay-up. Double layer of Nexus Surfacing
Blind
veil on all interior surfaces.
Flange O.D. and drilling to ASME B.16.47 – Series A.
Dimensions per Fitting Dimension Table (this class code)
1600-2000 ASME 150# FF FRP Blind flange, FRP hand lay-up. Double layer of Nexus Surfacing
veil on all interior surfaces.
Flange O.D. and drilling to AWWA C207 CLASS D.
Dimensions per Fitting Dimension Table (this class code)
50 – 200 150 Lb Fig.8, 150# ASTM A240 TP 316/316L (Dual Certified) As per Normal
ASME B16.48
250 – 600 150 Lb FF Spacer & Blind, 150# ASTM A240 TP 316/316L (Dual Normal
Certified) As per ASME B16.48

Q3622011-02-220-PE-SPC-00001_B 54
CLASS CODE: BK1

GASKETS
SIZE (MM) TYPE THICKNESS/ DESCRIPTION
MATERIAL
15 – 400 150 Lb FF 3 mm PTFE Garlok, Stress Saver 370
450 – 2000 150 Lb FF 3 mm PTFE Garlok, Gylon Style 3545
BOLTING
SIZE (MM) TYPE DESCRIPTION
All Stud Bolts Stainless Steel, Threaded Full Length, ASTM A193 Gr.B8M
CL2 With Two Heavy Hex Nuts each ASTM A194 Gr.8M (Note
7)
BRANCH FITTINGS
DN (MM) RATING END CONN. DESCRIPTION

- - - - Refer branch
table within
this class
code

INST. CONN. TYPE SIZE/TYPE CONN. NOTES

All Pressure Instrument 50 mm Flanged Chemical Seals will be used


With Diaphragm seal
All Temperature 40 mm Flanged

GENERAL NOTE:

1. “Approved equal” substitutions will only be permitted upon written acceptance by Buyer.
2. The use of this class is limited to process connections subject to abnormal corrosive conditions for raw water (WW)
3. Flanges should always be bolted to full flat faced flanges. Where full flat faced flanges are not used, proper spacers
must be used to build-up the flange to a flat surface and prevent overstressing the flange. When existing equipment
cannot be modified to produce full flat faced flange, extreme care shall be used.
4. Vents and Drains shall be a minimum of 15 mm.
5. For use in Strong Phosphoric Acid (PA) and Weak Phosphoric Acid (PB) services.
6. These Components shall not be used for slurry, Sludge or solidified clogging services. Safety factor for pressure
Shall be considered as 10:1 & Safety factor for vacuum shall be considered as 5:1.
7. For FRP Flanges, provide bolts with double washers on each end of the bolts.
8. Plug Valve with Extended Stem (L=1700mm) use limited to Strong Phosphoric Acid (PA).
9. Plug Valve with Extended Stem (L=1300mm) use limited to Weak Phosphoric Acid (PB).

Q3622011-02-220-PE-SPC-00001_B 55
CLASS CODE: BK1

Q3622011-02-220-PE-SPC-00001_B 56
CLASS CODE: BK1

Q3622011-02-220-PE-SPC-00001_B 57
Q3622011-02-220-PE-SPC-00001_B 58
Q3622011-02-220-PE-SPC-00001_B 59
CLASS CODE: BQ1

SERVICE : Sulfuric Acid, 97-99% (SA)


CORROSION ALLOWANCE : 0 mm
MECS, INC. DOC. CAT: D Page 1 of 1
ENGINEERING STANDARDS AND PRACTICES MEN : F111 DOC NO : 712-114
MATERIAL AND INSTALLATION STANDARDS PROJECT DATE : 1 DEC 10 PROJECT REV. :0
STRONG ACID – ZeCor® – Z PIPING SYSTEM
97% through 99% Applications PROJECT : : CAP
STD. NO. : P5.01.01.14 ISSUE :6 DATE : 05 AUG 22

1. APPLICATION : THIS SPECIFICATION IS INTENDED FOR 97% TO 99% SULFURIC ACID SERVICE
1.1 SERVICE RANGE : 8.8 kg/cm2 @ 138 0C (125PSIG @ 280 0F)

CONSTRUCTION ZeCor® – Z WELDED PIPE AND FITTINGS (UNLESS OTHERWISE NOTED.)

NOMINAL PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24 30


0.188”
WALL THK. (IN) 40S 0.118” (3 mm) 0.236” (6 mm)
4.76 mm
ZeCor® - 310M, SCH. ®
ZeCor - Z WELDED PIPE PER MECS,INC. SPECIFICATION 417-203Z PLAIN END
40S, FUSION WELD
PIPE ASTM A-312 TP310S
(PE)
3000# ZeCor® - 310M ZeCor® - Z WELDED FITTINGS PER MECS,INC. SPECIFICATION417-205Z ; DIMENSIONS
SOCKETWELD PER ANSI B16.9 EXCEPT NON-STANDARD FABRICATED STUB ENDS ARE ALLOWED.
FITTINGS ASTM A182
GR.F310
COUPLING USE PIPE USE PIPE
UNION USE FLANGES USE FLANGES
EXTRUDED OUTLET OR STUB-IN WITH 316L SS REINFORCEMENT PAD PER SCH 10S
BRANCH CONN. USE FITTINGS
THICKNESS AND WIDTH LISTED BELOW.
REPAD THICKNESS
NOT REQUIRED .109 .12 .12 .134 .148 .165 .18 .188 .188 .188 .219 .250 .312
(MIN. INCHES)
REPAD WIDTH
NOT REQUIRED 1.0 1.25 1.17 2.25 2.25 2.75 2.0 2.25 2.25 2.5 3.0 3.50 4.0
(MIN. INCHES)
150# RF;SW, ANSI 150# LAP JOINT CARBON STEEL ASTM A-105 OR 304 STAINLESS STEEL,ANSI B16.5
B16.5 TYPE ZeCor® -
FLANGES 310M ASTM A182
(TO BE USED WITH ZeCor® - Z FABRICATED STUB ENDS OR FACE RINGS),CARBON
GR.F310 STEEL FLANGES TO BE EPOXY PAINTED.

FACE RINGS AND ZeCor® - Z, MINIMUM FINISHED THICKNESS TO MATCH PIPE WALL, O.D. TO MATCH
USE SW
FABRICATED STUB 150# FLANGE RAISED FACE DIMENSION, GASKET SURFACE TO HAVE A 125 TO 250
FLANGES
ENDS RMS, 45-55 GROOVES/IN. SERRATED FINISH.

BOLTING ALLOY STEEL STUD BOLTS; ASTM A-193 GR B7, HEAVY HEX NUTS PER ASTM A-194 GR 2H
GASKET 1/8” THICK RING TYPE GARLOCK 3540 OR GORETEX GR., ANSI B16.21
NOMINAL PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24 30
GATE VALVE LA42 – 150# RF, ANSI FLANGED. NOT USED.
PLUG VALVE
KE40T- 150# RF. ANSI FLANGED : V-103 V-104
(SEE NOTE 2)
PLUG VALVE
16” – V-104E
(SEE NOTE 6)
GLOBE VALVE LB42 – 150# RF. ANSI FLANGED : V-525
BUTTERFLY VALVE KH40 (INSERT) 150# CD4M : V-312
(SEE NOTE 3) QH48 (INSERT) 150# LEWMET: NOT USED.
SWING CHECK VALVE
(VERT. OR. HOR. USE)
QC45 – 150# RF, ANSI FLANGED : NOT USED.

NEEDLE VALVE QN1 SCRD. NOT USED


SAMPLE VALVE QN2 – 300# MALE NPT NOT USED
15 mm – 200 mm Normal 150 Lb RF Fig.8, 150# TYPE ZeCor® - 310M ASTM A182 GR. F310 As per
ASME B16.48
250 mm – 350 mm Normal 150 Lb RF Spacer & Blind, 150# TYPE ZeCor® - 310M ASTM A182 GR.
F310 As per ASME B16.48

Q3622011-02-220-PE-SPC-00001_B 60
FOR VALVE DESCRIPTIONS SEE STANDARD P5.09.03.11 & P5.09.03.11 (BLOCK),
SPECIAL CONSIDERATIONS:
P5.09.03.10 (BUTTERFLY), P5.09.03.09 (PLUG) & P5.09.03.04 (BUTTERFLY-LEWMET).

ALL WELDING, FABRICATION & INSPECTION OF ZeCor-Z PIPE & FITTINGS SHALL BE PER LATEST MECS INC.
01.
SPECIFICATIONS.
KE40T (4”-12”) VALVES ARE NOT TO BE USED ON TAPPED CONNECTIONS DUE TO POSSIBILITY OF VALVE
02.
FLANGE HAVING TAPPED HOLES AT BONNET AREA.
PIPE SPOOL MAY BE REQUIRED TO PREVENT INTERFERENCES BETWEEN DISC & OTHER SPECIALTY ITEMS
03.
UPON OPERATION OF VALVE.

04. USE BALL VALVE V-717 (50 mm) AT COMBINATION PUMP TANK, 401AAR05, DEPTH GAGE NOZZLE.
05. RADIOGRAPHY TEST SHALL BE 100% OF ALL BUTT WELDS.

06. Plug Valve with Extended Stem V-104E, L=1700mm, use limited to size 16” (400 mm).

Q3622011-02-220-PE-SPC-00001_B 61
CLASS CODE: CB1

SERVICE: Ammonia Gas ≥-29°C (AG); Ammonia Liquid ≥-29°C (AL)


BASIC MATERIAL: Carbon Steel RATING: Class 300
VALVE MATERIAL: D.I. / Carbon steel, 13% Cr. Steel Trim CORROSION ALLOW: 1.500 mm
CLASS LIMITS: 37.9 Kg /cm2g @ 343°C (539 psig @ 6490 F)
RADIOGRAPHY: 5% of all butt welds (Note 3)

VALVES
SIZE (MM) TYPE END CONN. JESA TAG NO. USE
15 – 50 Globe SW V-501 (Note 2) Normal
15 – 50 Globe 300 Lb. RF V-510 (Note 2) Normal
80 – 200 Globe 300 Lb. RF V-515 (Note 2) Normal
15 - 300 Ball 300 Lb. RF V-706 (Note 2) Normal
PIPE
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 80 Plain Ends Seamless Carbon Steel, ASTM A106 Gr. B, B36.10M
(Ej=1.00)
80 - 300 Std. Wt. Bevelled Seamless Carbon Steel, ASTM A106 Gr.. B, B36.10M
(Ej=1.00)
FITTINGS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 3000 Lb. Socketweld Forged Carbon Steel, ASTM A105, per ASME B16.11
80 - 300 Std. Wt. Butt Weld Carbon Steel, ASTM A234, Gr. WPBS, per ASME B16.9
15 - 50 3000 Lb Threaded Forged Carbon Steel, ASTM A105, per ASME B16.11 (Note
(NPTF) 7)
OLETS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50- 3000 Lb SW CS, ASTM A105, MSS SP-97
WELDOLET
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
80 – 300 Std Wt. Butt Weld CS, ASTM A105, MSS SP-97
UNIONS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 3000 Lb. Socketweld With Spiral Wound Type 316 SS gasket and retainer ring,
“Graphite” filler, ASTM A105, as manufactured by Nicholson
or approved equal.
SWAGES
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 S80 PBE CS, ASTM A234-WPBS, MSS SP-95
PLUGS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 - Thrd CS, ASTM A105, Round Head, ASME B16.11
FLANGES
SIZE (MM) RATING/FACE END CONN. DESCRIPTION USE
15 - 50 300 Lb RF Socketweld Carbon Steel, ASTM A105, per ASME B16.5 Normal
40 - 50 300 Lb RF Weld Neck Carbon Steel, ASTM A105, SCH. 80 bore, per ASME Orifice
B16.36
80 - 300 300 LB RF Weld Neck Carbon Steel, ASTM A105, per ASME B16.5, Std. Wt. Bore Normal
15 - 600 300 Lb RF Blind Carbon Steel, ASTM A105, per ASME B16.5 Blind
80 - 300 300 Lb RF Weld Neck Carbon Steel, ASTM A105, Std. Wt. bore, per ASME B16.36 Orifice

Q3622011-02-220-PE-SPC-00001_B 62
CLASS CODE: CB1

15 – 200 300 Lb RF Fig.8, 300#, ASTM A515 Gr.70, As per ASME B16.48 Normal
250 – 600 300 Lb RF Spacer & Blind, 300#, ASTM A515 Gr.70, As per ASME Normal
B16.48
NIPPLES
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 S-80 PE X NPT(M) Nipple, CS, ASTM A106 Gr. B, Smls B36.10 6 inch Long
B36.10M
GASKETS
SIZE (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED
MATERIAL EQUAL
All Spiral Wound 4.5 mm, Flexitallic Style CGI Spiral Wound for ASME B16.5 flanges,
(Per B16.20) 304/Flexicarb Class 300, Per ASME B16.20, 304SS winding with Flexible
300 Lb graphite filler, 304 SS Inner ring, Carbon Steel Outer Ring.
BOLTING
SIZE (MM) TYPE DESCRIPTION
All Stud Bolts Alloy Steel, Threaded full length, ASTM A193 Gr. B7 with
two heavy hex nuts each ASTM A194 Gr. 2H
BRANCH FITTINGS
DN (MM) RATING END CONN. DESCRIPTION
Refer branch
table within
this class
code

Q3622011-02-220-PE-SPC-00001_B 63
CLASS CODE: CB1

INST. CONN. TYPE SIZE/TYPE CONN.

All Pressure Instrument 15 mm NPTF


W/O Diaphragm Seal
All Temperature 40 mm Flanged
All Orifice Tap 15 mm NPT

GENERAL NOTES:

1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.

2. All valves shall be tagged for Anhydrous Ammonia Service.

3. For Ammonia lines (AG & AL), Liquid Penetration test & Radiography test shall be 100% and for other
services Radiography test shall be 10%.

4. For 50 mm x 15 mm branch reduction use equal tee with 50 mm x 15 mm SW reducing insert.

5. Olets include Threadolet, Sockolet, Laterolet and Elbolet.


6. Threaded joints are permitted only at outlets of vents and drains, hydrostatic testing connections, outlet of instrumentation
isolation valves and to match threaded valves, specialties and equipment. Threaded hydro test connections shall be seal welded
after testing.

Q3622011-02-220-PE-SPC-00001_B 64
Q3622011-02-220-PE-SPC-00001_B 65
CLASS CODE: CB3

SERVICE: Fuel Oil (FO), Steam 12 barg (S12)


BASIC MATERIAL: Carbon Steel RATING: Class 300
VALVE MATERIAL: Carbon Steel, 13% Chrome Trim CORROSION ALLOW: 1.500 mm
CLASS LIMITS: 39 Kg/cm2g @ 316°C (554 psig @ 600°F) (See Note 4)
RADIOGRAPHY: 10% of all butt welds

VALVES
SIZE (MM) TYPE END CONN. JESA TAG NO. USE
15 - 50 Gate 800# / SW V-435 Normal
40 Gate 800# / SW V-435E (Note 10)
15 - 40 Gate 800# / PE x V-436 V, DR, Inst.
SCR'D Cons.
80 - 150 Gate 300 Lb / RF V-437 Normal
200 - 600 Gate 300 Lb / RF V-438 Normal
400 Gate 300 Lb / RF V-438E (Note 11)
15 - 50 Globe 800# / SW V-519 Normal
(Note 3)
80 - 150 Globe 300 Lb / RF V-520 Normal
(Note 3)
15 - 50 Piston Check 800# / SW V-634 Horiz/Vert Up
80 - 600 Swing Check 300 Lb / RF V-635 Horiz/Vert Up
PIPE
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 80 XS (Note 7) Plain Seamless Carbon Steel, ASTM A106-B, B36.10M (Ej=1.00)
80 - 250 XS Bevelled ERW Carbon Steel, ASTM A53-B Type E (Ej=0.85),
B36.10M
300 – 550 XS Bevelled ERW Carbon Steel, ASTM A53-B Type E (Ej=0.85),
B36.10M
600 S40 Bevelled ERW Carbon Steel, ASTM A53-B Type E (Ej=0.85),
B36.10M
FITTINGS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 80 3000 Lb Socketweld Forged Carbon Steel, ASTM A105, per ASME B16.11
80 - 350 (Note 5) Butt Weld Carbon Steel, ASTM A234 Gr. WPBS, per ASME B16.9
400 - 600 (Note 5) Butt Weld Carbon Steel, ASTM A234 Gr. WPBW, per ASME B16.9
SOCKOLET/ THREADOLET
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 3000 Lb SW / Thrd CS, ASTM A105, MSS SP-97
(Note 6)
ELBOLET / LATEROLET
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 3000 Lb SW / Thrd CS, ASTM A105
(Note 6)
WELDOLET
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
80 – 500 (Note 5) Butt Weld CS, ASTM A105, MSS SP-97

Q3622011-02-220-PE-SPC-00001_B 66
CLASS CODE: CB3

PLUG
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 - Thrd (Note 6) CS, ASTM A105, Round Head, ASME B16.11
COUPLING / RED. COUPLING
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 3000 Lb SW / Thrd CS, ASTM A105, ASME B16.11
(Note 6)
REDUCING INSERT
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 3000 Lb Socketweld CS, ASTM A105, MSS SP-79
UNION
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 3000 Lb Socketweld With Spiral Wound Type 316 SS gasket and retainer ring,
“Graphite” filler, ASTM A105, as manufactured by Nicholson
or approved equal.
NIPPLES
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
XS (Note 7) PE / Thrd
15 – 50 CS, SMLS, ASTM A106-B, type S
(Ej=1.00) (Note 6)
SWAGES
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
PE / Thrd
15 – 50 XS (Note 7) CS, ASTM A234-WPBS, MSS SP-95
(Note 6)
FLANGES
SIZE (MM) RATING/FACE END CONN. DESCRIPTION USE
15 - 80 300 Lb RF Socketweld Carbon Steel, ASTM A105, per ASME B16.5 Normal
80 - 600 300 Lb RF Slip-on Carbon Steel, ASTM A105, per ASME B16.5 Normal
80 - 600 300 Lb RF Weld Neck Carbon Steel, ASTM A105 Bore to Match Pipe, per ASME Agst. Fttgs.
B16.5
50 - 600 300 Lb RF Weld Neck Carbon Steel, ASTM A105 Bore to match Pipe, per ASME Orifice (Pair)
B16.36 SW Taps
15 - 600 300 Lb RF Blind Carbon Steel, ASTM A105, per ASME B16.5 Normal
80 - 600 600 Lb RF Slip-on Carbon Steel, ASTM A105, per ASME B16.5 Normal
15 – 200 300 Lb RF Fig.8, 300#, ASTM A515 Gr.70, As per ASME B16.48 Normal
250 –600 300 Lb RF Spacer & Blind, 300#, ASTM A515 Gr.70, As per ASME Normal
B16.48
GASKETS
SIZE (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED EQUAL USE
MATERIAL
All Spiral Wound 4.5 mm, Flexitallic Style CGI Spiral Wound for ASME B16.5 flanges,
(Per B16.20) 304/Flexicarb Class 300, Per ASME B16.20, 304SS winding with Flexible
300 Lb graphite filler, 304 SS Inner ring, Carbon Steel Outer Ring.
All Spiral Wound 4.5 mm, Flexitallic Style CGI Spiral Wound for ASME B16.5 flanges,
(Per B16.20) 304/Flexicarb Class 600, Per ASME B16.20, 304SS winding with Flexible
600 Lb graphite filler, 304 SS Inner ring, Carbon Steel Outer Ring.

Q3622011-02-220-PE-SPC-00001_B 67
CLASS CODE: CB3
BOLTING
SIZE (MM) TYPE DESCRIPTION USE
All Stud Bolts ASTM A193 Gr. B7 Stud with Two Heavy Hex Nuts ASTM
A194 Gr. 2H
BRANCH FITTINGS
SIZE (MM) RATING END CONN. DESCRIPTION USE
Refer branch
table within
this class
code

Q3622011-02-220-PE-SPC-00001_B 68
CLASS CODE: CB3

INST. CONN. TYPE SIZE/TYPE CONN. NOTES

All Temperature 40 mm Flanged


All Orifice Tap 15 mm NPTF
All Pressure Instrument 15 mm NPTF
W/O Diaphragm Seal

GENERAL NOTES:
1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Radiography test shall be 10% of all butt welds.
3. For In-line throttling and control valve by-passes.
4. Through pipe size 250 mm pressure limited by full flange rating, 300mm – 600mm pressure may be lower than full flange rating.
5. All butt weld component thickness shall match pipe thickness.
6. Threaded joints are permitted only at outlets of vents and drains, hydrostatic testing connections, outlet of instrumentation isolation
valves and to match equipment. Threaded hydrostatic testing connections shall be seal welded after testing.
7. Sch 160 pipe, nipples and swages shall be used for components with threaded end connections.
8. For 50 mm x 15 mm branch reduction use equal tee with 50 mm x 15 mm SW reducing insert.
9. Pipe & Pipe Cap of Sch. XS shall be used only for ‘Condensate Collection Header’.
10. Gate Valve with Extended Stem V-435E, L=1200mm use limited to service Steam 12 barg (S12) for size 40mm only.
11. Gate Valve with Extended Stem V-438E, L=1700mm use limited to service Steam 12 barg (S12) for size 400mm only.

Q3622011-02-220-PE-SPC-00001_B 69
Q3622011-02-220-PE-SPC-00001_B 70
CLASS CODE: CD1

SERVICE: Ammonia Gas (≥-29°C) (AG) – For use at Process Connection Only
BASIC MATERIAL: 316/316L Stainless Steel (DUAL RATING: Class 300
CERTIFIED)
VALVE MATERIAL: 316 Stainless Steel CORROSION ALLOW: 0.000 mm
CLASS LIMITS: 24.5 Kg /cm2g @ 204°C (348psig @ 400°F)
RADIOGRAPHY: 10% of all butt welds (Note 2)

VALVES
SIZE (MM) TYPE END CONN. JESA TAG NO. USE
15 - 50 Swing Check Socket weld V-622 Horiz/Vert Up
15 - 50 Ball 300 Lb RF V-710 Normal
80 - 100 Gate 300 Lb RF V-455 (Note 7)
15 - 50 Gate 300 Lb RF V-455A
15 - 50 Globe Socket weld V-528
PIPE
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 40S Bevelled Seamless ASTM A312 Gr TP316/316L (Dual Certified),
(Note 2 & 6) B36.19M
80 - 250 40S Bevelled EFSW ASTM A312 Gr. TP316/316L DSAW (Dual
(Note 2 & 6) Certified), B36.19M, (Ej=0.85)
FITTINGS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 250 40S Butt Weld ASTM A403 Gr. WP316/316L-S (Dual Certified), per ASME
(Note 2 & 6) B16.9
STUB-ENDS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 250 40S Butt Weld Short Pattern Type “A” short, ASTM A403 WP316/316L –S
(Note 2 & 6) (Dual Certified), per ASME B16.9
FLANGES
SIZE (MM) RATING / END CONN. DESCRIPTION USE
FACE
15 - 250 300 Lb RF Lap Joint Carbon Steel, ASTM A105 (use with Type “A” Stub-Ends), Normal
per ASME B1’((6.5, Hot Dipped Galvanized
40 - 250 300 Lb RF Weld Neck ASTM A182 Gr. F316/316L (Dual Certified), Sch. 40S Bore, Orifice
per ASME B16.36 (Note 6)
15 – 200 300 Lb RF Fig.8, 300#, ASTM A240 TP 316/316L, As per ASME Normal
B16.48
250 – 600 300 Lb RF Spacer & Blind, 300# , ASTM A240 TP 316/316L, As per Normal
ASME B16.48
GASKETS
SIZE (MM) TYPE THICKNESS / MANUFACTURER & MODEL NO. OR APPROVED
MATERIAL EQUAL
All Spiral Wound 4.5 mm, Flexitallic Style CGI Spiral Wound for ASME B16.5 flanges,
(Per B16.20) 316L/PTFE Class 300, Per ASME B16.20, 316LSS winding with PTFE
300 Lb filler, 316L SS Inner ring, 316L Outer Ring.

Q3622011-02-220-PE-SPC-00001_B 71
CLASS CODE: CD1

BOLTING
SIZE (MM) TYPE DESCRIPTION
All Stud Bolts Stainless Steel, Threaded Full Length, ASTM A193 Gr.B8M
CL2
With Two Heavy Hex Nuts each ASTM A194 Gr.8M.
WELDOLETS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 100 40S Butt Weld SS, ASTM A 182 Gr. F316 / 316L (Dual certified), per MSS-
(Note 2 & 6) SP-97.
BRANCH FITTINGS
SIZE (MM) RATING END CONN. DESCRIPTION USE
Refer branch
table within this
class code

Q3622011-02-220-PE-SPC-00001_B 72
CLASS CODE: CD1

INST. CONN. SIZE/TYPE CONN. Notes

Pressure 20 mm Threaded For pressure transmitters, 25mm flanged with chemical seals shall be used
Temperature 40 mm Flanged
Orifice Tap 15 mm Threaded

GENERAL NOTE:

1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. For Ammonia lines (AG), Liquid Penetration test & Radiography test shall be 100% and for other services
Radiography test shall be 10%.
3. External pickling shall be carried out for all weld joints.
4. All the lines are to be passivated.
5. All butt welds shall have a root pass made with the Gas Tungsten Arc (GTAW) welding process with the
back side purged and without the use of inserts.

Q3622011-02-220-PE-SPC-00001_B 73
Q3622011-02-220-PE-SPC-00001_B 74
CLASS CODE: CG1

SERVICE: Ammonia Liquid (≥-29°C) Note 5 (AL); Ammonia Liquid (≥-29°C) Note 5 (AL); Ammonium Phosphate Slurry
(APS); Triple Super-Phosphate (TSP), Steam 10 barg Note 5 (S10)
BASIC MATERIAL: 904L Stainless steel RATING: Class 300

VALVE MATERIAL: PTFE Lined Cast or Ductile Iron / CORROSION ALLOW: 0.000 mm / 3 mm (Erosion)
Hastelloy C
CLASS LIMITS: 24.5 Kg/cm2g @ 204°C (350 psig @ 4000F)

VALVES
SIZE (MM) TYPE END CONN. JESA TAG NO. USE
25-80 Plug 300 Lb. RF V-116 Normal
100-150 Plug 300 Lb. RF V-117 Normal
200-300 Plug 300 Lb. RF V-119 Normal
15-50 Check 300 Lb. RF V-623 Normal
80-200 Check 300 Lb. RF V-624 Normal
PIPE
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
20-150 80S Bevelled Seamless ASTM A312, 904L UNS N08904, B36.19M
(Note 6)
200-300 40S Bevelled Welded ASTM A312, 904L UNS N08904, B36.19M
(Note 6)
FITTINGS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
20-150 80S Bevelled 904L, ASTM B366 Seamless, Gr. WP904L, Class S per
(Note 6) ASME B16.9
200-300 40S Bevelled 904L, ASTM B366 welded Gr. WP904L, Class WX, per
(Note 6) ASME 16.9
FLANGES
SIZE (MM) RATING/ END CONN. DESCRIPTION USE
FACE
200-300 300 Lb Lap Joint 300# forged carbon steel, Hot Dipped Galvanized, lap joint, Normal
ASTM A-105 per ASME B16.5
NIPPLES
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
20-50 S-80S BE / Thrd (M) Nipple; A312 Gr.904L (UNS N08904); 4 inch Long, Smls,
B36.19M
20-50 S-80S Thrd (M) Nipple; A312 Gr.904L (UNS N08904); 4 inch Long, Smls,
B36.19M
STUB-ENDS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
20-150 S-80S Butt Weld Short pattern 904L type “A”, ASTM B366 seamless Gr.
(Note 6) WP904L, Class -S
200-300 S-80S Butt Weld Short pattern 904L type “A”, ASTM B366 welded Gr.
(Note 6) WP904L, Class - WX

Q3622011-02-220-PE-SPC-00001_B 75
CLASS CODE: CG1

GASKETS
SIZE (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED
MATERIAL EQUAL
All Flat Ring Per 3mm Gylon Garlok Gylon Style 3500
B16.21 300 Lb
BOLTING
SIZE (MM) TYPE DESCRIPTION
All Stud Bolts Stainless Steel, Threaded Full Length, ASTM A193 Gr.B8M
CL2. With Two Heavy Hex Nuts each ASTM A194 Gr.8M.
BRANCH FITTINGS
SIZE (MM) RATING END CONN. DESCRIPTION USE
Refer branch
table within
this class
code
WELDOLETS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
20-150 S-80S Butt Weld SS 904L, ASTM A182 Gr. F904L, per MSS-SP-97
(Note 6)
THREADOLETS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
20-150 3000 Lb Threaded SS 904L, ASTM A182 Gr. F904L, per MSS-SP-97
(Note 7)

Q3622011-02-220-PE-SPC-00001_B 76
CLASS CODE: CG1

INST. CONN. SIZE/TYPE CONN. Notes

Pressure 80mm Flanged Pad Slurry Services - Slurry seals shall be used
Temperature 40 mm Flanged
Orifice Tap None

GENERAL NOTE:
1. For Ammonia lines (AG & AL), Liquid Penetration test & Radiography test shall be 100% and for other services.
Radiography test shall be 10%.
2. All Ammonia (AG & AL) lines shall be purged with Nitrogen.
3. External pickling shall be carried out for all weld joints.
4. All the lines are to be passivated
5. For the following Services, this Class is limited to use at Process Connections: Ammonia Liquid (≥-29°C) (AL);
Ammonia Gas (≥-29°C) (AG); Steam 10 barg (S10)
6. All buttwelds shall have a root pass made with the Gas Tungsten Arc (GTAW) welding process with the back
side purged and without the use of inserts.
7. Threaded joints are permitted only for sample connection.

Q3622011-02-220-PE-SPC-00001_B 77
Q3622011-02-220-PE-SPC-00001_B 78
CLASS CODE: FJ1

SERVICE: Steam, 60 Barg (S60)


BASIC MATERIAL: 1-1/4 CR - 1/2 MO RATING: Class 900
VALVE MATERIAL: 1-1/4 CR - 1/2 MO, Full Stellite Trim CORROSION ALLOW: 1.500 mm
CLASS LIMITS: 68.5 Kg/cm2g @ 502°C (974.3 psig @ 935.6°F)
STRESS RELIEF: Per ASME B31.3

VALVES
SIZE (MM) TYPE END CONN. JESA TAG NO. USE
15 - 50 Gate ---- ---- Normal
80 - 100 Gate 900 Lb / BW V-433 Normal
(Note 8)
150 - 300 Gate 900 Lb / BW V-434 Normal
(Note 8)
15 - 50 Y-Globe 1500 Lb / SW V-516 Normal
80 - 300 Globe 900 Lb / BW V-517 Normal (Note
(Note 8) 3)
15 - 50 Globe 1500 Lb. / SW Normal
V-518
15 - 50 Lift Check 1500 Lb. / SW V-632 Horiz/Vert Up
80 - 300 Tilting Disc 900 Lb / BW V-633 Horiz/Vert Up
Check (Note 8)
PIPE
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 S160 Plain 1-1/4 CR - 1/2 MO, SMLS, ASTM A335-P11 (Ej=1.00),
B36.10M
80 – 150 XS Bevelled 1-1/4 CR - 1/2 MO, SMLS, ASTM A335-P11 (Ej=1.00),
(Note 8) B36.10M
200 – 300 S100 Bevelled 1-1/4 CR - 1/2 MO, SMLS, ASTM A335-P11 (Ej=1.00),
(Note 8) B36.10M
FITTINGS
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 - 50 6000 Lb Socketweld 1-1/4 CR - 1/2 MO, ASTM A182-F11, ASME B16.11
80 – 150 XS Butt Weld 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME
(Note 8) B16.9
200 – 300 S100 Butt Weld 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME
(Note 8) B16.9
SOCKOLET / THREADOLET
SIZE (MM) RATING END CONN. DESCRIPTION
15 – 50- 6000 Lb SW / Thrd 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, MSS SP-97
(Note 5)
ELBOLET / LATEROLET
SIZE (MM) RATING END CONN. DESCRIPTION
15 – 50- 6000 Lb SW 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2

Q3622011-02-220-PE-SPC-00001_B 79
CLASS CODE: FJ1

WELDOLET
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
80 – 300 (Note 5) Butt Weld 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, MSS SP-97
(Note 8)
PLUG
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 Thrd (Note 5) 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, Round Head,
ASME B16.11
COUPLING / RED. COUPLING
SIZE (MM) RATING END CONN. DESCRIPTION
15 – 50- 6000 Lb SW 1-1/4 CR - 1/2 MO, ASTM A182-F11 Cl.2, ASME B16.11
NIPPLES
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 S160 (Note 7) PE / Thrd 1-1/4 CR - 1/2 MO, SMLS, ASTM A335-P11 (Ej=1.00)
(Note 5)
SWAGES
SIZE (MM) SCHEDULE END CONN. DESCRIPTION
15 – 50 S160 (Note 7) PE / Thrd 1-1/4 CR - 1/2 MO, ASTM A234-WP11-S, MSS SP-95
(Note 6)
FLANGES
SIZE (MM) RATING/ END CONN. DESCRIPTION USE
FACE
15 - 50 900 Lb RF Weld Neck 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2 ASME B16.5. Normal
80 - 600 900 Lb RF Weld Neck 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 Normal
(Note 5 & 9)
15 - 600 900 Lb RF Blind 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5. Normal
40 - 600 900 Lb RF Weld Neck 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.36, Orifice (Pair)
NPS 20 SW taps (Note 5 & 9)
40 1500 Lb RJ Weld Neck 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 Normal
(Note 11)
300 1500 Lb RJ Weld Neck 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 Normal
(Note 12)
15 – 50 900 Lb RF Fig. 8, 1-1/4, CR - 1/2 MO, ASTM A182-F11 CL2, As per Normal
ASME B16.48.
GASKETS
SIZE (MM) TYPE THICKNESS/ MANUFACTURER & MODEL NO. OR APPROVED
MATERIAL EQUAL
15 – 50 Spiral Wound 4.5 mm, Flexitallic Style CGI Spiral Wound for ASME B16.5 flanges,
(Per B16.20) 304/Flexicarb Class 900, Per ASME B16.20, 304SS winding with Flexible
900 Lb graphite filler, 304 SS Inner ring, Carbon Steel Outer Ring.
(Note 8)
80 – 600 Spiral Wound 4.5 mm, Flexitallic Style CGI Spiral Wound for ASME B16.5 flanges,
(Per B16.20) 304/Flexicarb Class 900, Per ASME B16.20, 304SS winding with Flexible
900 Lb graphite filler, 304 SS Inner ring, Carbon Steel Outer Ring.
(Note 8)
40 RJ 1500 Lb 5%CR Oct-ring, 1500 Lb; ASME B 16.5 Flange, 5%CR 0.5%Mo
(Per B16.20) 0.5%Mo (130 BHN) (Note.11)

Q3622011-02-220-PE-SPC-00001_B 80
CLASS CODE: FJ1

300 RJ 1500 Lb 5%CR Oct-ring, 1500 Lb; ASME B 16.5 Flange, 5%CR 0.5%Mo
(Per B16.20) 0.5%Mo (130 BHN) (Note 12)
BOLTING
SIZE (MM) TYPE DESCRIPTION
All Stud Bolts ASTM A193 GR.B16 Stud, threaded full length with Two
Heavy Hex Nuts ASTM A194 GR.7
BRANCH FITTINGS
SIZE (MM) RATING END CONN. DESCRIPTION USE
Refer branch
table within
this class
code

Q3622011-02-220-PE-SPC-00001_B 81
CLASS CODE: FJ1

INST. CONN. SIZE/TYPE CONN. NOTES

Pressure Gauge 15 NPTF


Temperature 25 Socketweld
Orifice Tap 15 NPTF

GENERAL NOTES
1. "Approved Equal" substitutions will only be permitted upon written acceptance by Buyer.
2. Radiography test shall be 100% of all butt welds and all branch connections 80 mm and larger.
3. For In-line throttling and control valve by-passes.
4. All butt weld component thickness shall match pipe thickness.
5. Threaded joints are permitted only at outlets of vents and drains, hydrostatic testing connections, outlet of instrumentation
isolation valves and to match equipment. Threaded hydrostatic testing connections shall be seal welded after testing.
6. Sch 160 pipe, nipples and swages shall be used for components with threaded end connections.
7. Maximum gasket temperature 482°C (900°F).
8. All buttwelds shall have a root pass made with the Gas Tungsten Arc (GTAW) welding process with the back side purged and
without the use of inserts. All pipe, fittings, flanges and valve end for both shop and field welds shall be prepared in accordance
with ASME B16.25, Figure 4, 5, or 6 as applicable, no backing rings shall be used.
9. For 50 mm x 15 mm branch reduction use equal tee with 50 mm x 15 mm SW reducing insert.
10. Use Flat face connection when matching to Flat face flange.

11. Use only for GE furnished Thermo well connections.


12. Use only for Turbine Tie-in point TP-300.

Q3622011-02-220-PE-SPC-00001_B 82
Q3622011-02-220-PE-SPC-00001_B 83
7.0 VALVE INDEX

7.1 The following index provides the valve description, manufacturer and manufacturer's
model number as a design standard. Other manufacturer's valves of equal
construction may be substituted with Buyer's written acceptance.

7.2 Valve Coding

TYPE VALVE JESA TAG NUMBER


PLUG VALVES V-100’s
BUTTERFLY VALVES V-300’s
GATE VALVES / KNIFE-GATE VALVES V-400’s
GLOBE VALVES V-500’s
CHECK VALVES V-600’s
BALL VALVES V-700’s
NEEDLE VALVES V-800’s

7.3 Valve Tagging


All valves are to be tagged by manufacturer with size and "V" numbers corresponding to these specifications. Tag
to be 19 mm x 50 mm SS firmly attached to valve hand wheel or operating handle. Use metal stencil for numbering.

Q3622011-02-220-PE-SPC-00001_B 84
V-102 150# Socketweld CD4MCuN body, PTFE sleeve, Xomox
Non-lubricated plug, lever operated. (BD2) (15-50 mm)

V-103 150# RF Flanged CD4MCuN body, PTFE sleeve, Xomox


Non-lubricated plug, lever operated. (BD2, BQ1) (15-80 mm)

V-104 150# RF Flanged CD4MCuN body, PTFE sleeve,


Non-lubricated plug, gear operated. (BD2, BQ1) (100-400 mm)

V-104E 150# RF Flanged CD4MCuN body, PTFE sleeve, Non-lubricated


plug, gear operated. Extended Stem L=1700mm (BQ1) (400 mm)

V-106 150# FF Flanged UB6PM body and Plug, PTFE sleeve, Xomox
Non-lubricated plug, lever operated. (BK1) (25-80 mm)

V-107 150# FF Flanged UB6PM body and Plug, PTFE sleeve, Xomox
Non-lubricated plug, gear operated. (BK1,BG1,BG2) (100-450 mm)

V-107E1 150# FF Flanged UB6PM body and Plug, PTFE sleeve, Non-
lubricated plug, gear operated. Extended Stem L=1700mm
(BK1) (400 mm)

V-107E2 150# FF Flanged UB6PM body and Plug, PTFE sleeve, Non-
lubricated plug, gear operated. Extended Stem L=1300mm
(BK1) (400 mm)

V-108 150# RF Flanged ductile iron body PFA lined body and plug, lever
operated. (BG1, BG2, BL5) (15-80mm)
V-108E 150# RF Flanged ductile iron body PFA lined body and plug, lever
operated. Extended Stem L=1200mm (BG2) (80mm)

V-109 150# RF Flanged ductile iron body PFA lined body and plug, gear
operated. (BG1, BG2, BL5) (100-300 mm)

V-109E 150# RF Flanged ductile iron body PFA lined body and plug, gear
operated. Extended Stem L=1800mm (BG2) (100 mm) & Extended
Stem L=800mm (BG2) (150 mm)

V-109F 150# FF Flanged ductile iron body PFA lined body and plug, gear
operated. Extended Stem L=1700mm (BG2) (200 - 250 mm)

V-116 300# RF Flanged, CS body, PFA lined body and plug, lever operated
(CG1) (25-80 mm)

V-117 300# RF Flanged, CS body, PFA lined body and plug, gear operated
(CG1) (100-150 mm)

V-119 300# RF Flanged, Hastelloy C body and plug, PTFE sleeve, gear
operated (CG1) (200-300 mm)

Q3622011-02-220-PE-SPC-00001_B 85
V-301 150# Lug type, Epoxy Coated DI body, DI disc and 17-4 PH shaft,
PTFE bushing and Buna-N seat and liner, lever operated. (BB1) (80-
150 mm)

V-302 150# Lug type, Epoxy Coated DI body, DI disc and 17-4 PH shaft,
PTFE bushing and Buna-N seat and liner, Gear operated. (BB1)
(200-300 mm)

V-303 150# Lug type, DI body, DI disc and 17-4 PH shaft, PTFE bushing
and Buna-N seal and liner, Gear operated. (BB1) (350-600 mm)

V-303E 150# Lug type, DI body, DI disc and 17-4 PH shaft, PTFE bushing
and Buna-N seal and liner, Gear operated. Extended Stem
L=1700mm (BB1) (350 mm)

V-306 150# Lug type, D.I. body 316 SS disc and shaft, EPDM seat, lever
operated. (BD2, BK1) (80-100 mm)

V-307 150# Lug type, D.I. body (EPDM Lined) 316 SS disc and shaft, EPDM
seat, gear operated. (BD2, BK1) (150-600 mm)

V-308 150# Lug type, UB6PM Body, Disc and Shaft, 10 position locking
lever operator (BD2, BG1, BG2, BK1) (50-150 mm)
V-309 150# Lug type, UB6PM body, disc and shaft, Gear operated (No
Aluminium). (BD2, BG1, BG2, BK1) (200-600 mm)

V-310 Class 150 F. F. Flanged (insert), PTFE lined Butterfly Valve, ductile
iron Wafer Lug type body, PTFE or PFA encapsulated disc, PTFE
packing all wetted surfaces PTFE or PFA lined, weatherproof gear
operator
MECS valve designation TFH45 (BL5) (80-400 mm)

V-312 Class 150 (insert), CD4M-CU insert wafer type Butterfly valve, body
and disc CD4M-CU per ASTM A-351 and ASTM A-744, ferralium
255 shaft, 310 SS or ferralium 225 pins. CD4M-CU metal/metal seat
with glass filled PTFE insert. class VI shut-off at 450°F. Note: valves
to be furnished with provision for position locking.
MECS valve designation KH40 (BQ1) (80-600 mm)

V-301F 250 PSI, Wafer type, DI body, Nickel Plated DI disc and SS ASTMA
582 Type 416 shaft, Copper Alloy CDA 122 or Brass ASTM B124
bushing and EPDM Body & Stem seal, Handwheel operated. (BA2)
(80-150 mm)

V-302F 250 PSI, Lug type, DI body, Nickel Plated DI disc and SS ASTMA
582 Type 416 shaft, Copper Alloy CDA 122 bushing and EPDM Body
& Stem seal, Handwheel operated. (BA2) (200-250 mm)

Q3622011-02-220-PE-SPC-00001_B 86
V-401 150# RF Flanged, cast steel with exelloy trim, OS&Y bolted bonnet,
flexible wedge disc, hand wheel operated. (BB1, BB3) (80-150 mm)

V-401E 150# RF Flanged, cast steel with exelloy trim, OS&Y bolted bonnet,
flexible wedge disc, hand wheel operated. Extended Stem
L=1700mm (BB3) (150 mm)

V-401F 250 PSI, FF Flanged, OS&Y bolted bonnet, Ductile iron Body Bonnet,
Resilient type wedge, Bronze Stem, hand wheel operated, Non rising
Stem & Hand wheel. (BA2) (80-100 mm)

V-402 150# RF Flanged, cast steel with exelloy trim, OS&Y bolted bonnet,
flexible wedge disc, gear operated. (BB1, BB3) (200-600 mm)

V-402F 250 PSI, FF Flanged, OS&Y bolted bonnet, Ductile iron Body Bonnet,
Resilient type wedge, Bronze Stem non rising, Gear operated. (BA2)
(150-300 mm)

V-403 150# RF Flanged, cast steel with exelloy trim, OS&Y bolted bonnet,
flexible wedge disc, gear operated. (BB3) (700-800 mm)

V-405 800# Socketweld, Forged steel, 13% Cr. trim, OS&Y bolted bonnet,
hand-wheel operated. (BB3) (15-50 mm)

V-405F 250 PSI, Threaded (NPT F), OS&Y Screwed Bonnet, Bronze Body
Bonnet, bronze cast wedge, Silicon Bronze Stem, Gear operated.
(BA2) (15-50 mm)

V-406 800# Socketweld x screwed, forged steel, 13% Cr. trim, OS&Y bolted
bonnet, hand wheel operated. Use only for vent, drains and instr.
conn. (BB3) (15-25 mm)

V-414 150# FF Flanged CS Body and 316 SS Knife blade, Chlorobutyl


sleeves. No Brass, Bronze or Aluminium parts. Hand wheel operated
(MH), 200 mm and above right Angle gear operated (BK1)
(150-600 mm)

V-433 900# Butt Weld, Body and Bonnet: 1.1/4 Cr 1/2 Mo


(ASTM A182 - F11 Class 2 or A217 - WC6),
Trim: Stellite 6, API600 Trim 5, Full Hard Facing
Wedge Type: Flexible, Bonnet Type: Pressure Seal with stainless
steel inlay between body and sealing gasket interface.
Bore-Port: Single Reduction, Stem Design: OS&Y, Gear Operator,
Stem-Packing: Die Formed Flexible Graphite, Anti-Extrusion Rings,
Corrosion Inhibited and live load packing gland.
Body-Bonnet Gaskets: Mfg Std
Body-Bonnet Bolting: Bolts: ASTM A193 - B16,
Nuts: ASTM A194 - 4
Design - ASME B16.34, Ends - ASME B16.25
Rating - ASME B16.34, Testing - API 598
(FJ1) (80-100mm)

V-434 900# Butt Weld, Body and Bonnet: 1.1/4 Cr 1/2 Mo (ASTM A182 -
F11 Class 2 or A217 - WC6),
Trim: Stellite 6, API 600 Trim 5, Full Hard Facing
Wedge Type: Flexible, Bonnet Type: Pressure Seal with stainless
steel inlay between body and sealing gasket interface.
Bore-Port: Single Reduction, Stem Design: OS&Y, Gear Operator,

Q3622011-02-220-PE-SPC-00001_B 87
Stem-Packing: Die Formed Flexible Graphite, Anti-Extrusion Rings,
Corrosion Inhibited and live load packing gland.
Body-Bonnet Gaskets: Mfg Std
Body-Bonnet Bolting: Bolts: ASTM A193 - B16,
Nuts: ASTM A194 - 4
Design - ASME B16.34, ENDS - ASME B16.25
RATING - ASME B16.34, TESTING - API 598
(FJ1) (150-300mm)

V-435 800# Socketweld


Body: CS (ASTM A105)
Bonnet : CS (ASTM A105)
Trim : 13 Cr, API 602 Trim 8
Hard Facing: half, Wedge Type: solid
Bonnet Type: Welded, Bore-Port: conventional
Stem Design: OS&Y, Operation: handwheel
Stem-Packing: Die formed flexible graphite, anti-extrusion rings and
corrosion inhibited, Design - API 602
Ends – SW, ASME B16.11, Rating - API 602
Dimensional - Mfg std
(CB3) (15-50mm)

V-435E 800# Socketweld


Body: CS (ASTM A105)
Bonnet : CS (ASTM A105)
Trim : 13 Cr, API 602 Trim 8
Hard Facing: half, Wedge Type: solid
Bonnet Type: Welded, Bore-Port: conventional
Stem Design: OS&Y, Operation: handwheel
Stem-Packing: Die formed flexible graphite, anti-extrusion rings and
corrosion inhibited, Design - API 602
Ends – SW, ASME B16.11, Rating - API 602
Dimensional - Mfg std
Extended Stem L=1200mm
(CB3) (40mm)

V-436 800# MCPT x THD


Body: CS (ASTM A105)
Bonnet : CS (ASTM A105)
Trim : 13 CR, API 602 Trim 8
Hard Facing: half, Wedge Type: solid
Bonnet Type: welded, Bore-Port: conventional
Stem Design: OS&Y, Operation: handwheel
Stem-Packing: die formed flexible graphite, anti-extrusion rings and
corrosion inhibited
Design - API 602
Ends - SW: ASME B16.11, Thd: ASME B1.20.1
Rating - API 602
Dimensional - Mfg std (CB3) (15-25mm)

V-437 300# RF Flanged Body and Bonnet: CS (ASTM A216 - WCB)


Trim: 13 CR, API 600 Trim 8
Hard Facing: half
Wedge Type: Flexible wedge
Bonnet Type: bolted
Bore-Port: full, Stem Design: OS&Y
Operation: handwheel
Stem-Packing: Die formed flexible graphite, anti-extrusion rings and
corrosion inhibited
Body-Bonnet Gaskets: API 600
Body-Bonnet Bolting: bolts: ASTM A193 - B7

Q3622011-02-220-PE-SPC-00001_B 88
Nuts: ASTM A194 - 2H, Design - API 600
Ends - ASME B16.5, Rating - ASME B16.34
Testing - API 598, Dimensional - ASME B16.10
(CB3) (80-150mm)

V-438 300# RF Flanged Body: CS (ASTM A216 - WCB)


Bonnet : CS (ASTM A216 - WCB)
Trim: 13 Cr, API 600 Trim 8
Hard Facing: half
Wedge Type: Flexible wedge
Bonnet Type: bolted
Bore-Port: full, Stem Design: OS&Y
Operation: Gear operator
Stem-Packing: die formed flexible graphite, anti-extrusion rings and
corrosion inhibited
Body-Bonnet Gaskets: API 600
Body-Bonnet Bolting: Bolts: ASTM A193 - B7
Nuts: ASTM A194 - 2H, Design - API 600
Ends - ASME B16.5, Rating - ASME B16.34
Testing - API 598, Dimensional - ASME B16.10
(CB3) (200-600mm)
V-438E 300# RF Flanged Body: CS (ASTM A216 - WCB)
Bonnet : CS (ASTM A216 - WCB)
Trim: 13 Cr, API 600 Trim 8
Hard Facing: half
Wedge Type: Flexible wedge
Bonnet Type: bolted
Bore-Port: full, Stem Design: OS&Y
Operation: Gear operator
Stem-Packing: die formed flexible graphite, anti-extrusion rings and
corrosion inhibited
Body-Bonnet Gaskets: API 600
Body-Bonnet Bolting: Bolts: ASTM A193 - B7
Nuts: ASTM A194 - 2H, Design - API 600
Ends - ASME B16.5, Rating - ASME B16.34
Testing - API 598, Dimensional - ASME B16.10
Extended Stem L=1700mm
(CB3) (400mm)

V-441 150# FF Flanged CS Body and 904L SS Knife blade,


Fluroelastomer sleeves. No Brass, Bronze or Aluminium parts.
angle gear operated 200 mm and larger (BG1) (100-300 mm)

V-454 150# RF, Flanged, Bolted Bonnet, OS&Y, Rising Stem, Flexible
wedge disc with bonnet vent path, Replaceable seats, ASTM A 351
Gr. CF8M body, API 600, Trim – 12, Hand wheel Operated, Die
Formed Flexible graphite stem packing with anti-extrusion rings &
corrosion inhibited. Design to API 600 (BD2) (50mm)

V-455 300# RF, Flanged, Bolted Bonnet, OS&Y, Rising Stem, Flexible
wedge disc with bonnet vent path, Replaceable seats, ASTM A 351
Gr. CF8M body, API 600, Trim – 12, Hand wheel Operated, Die
Formed Flexible graphite stem packing with anti-extrusion rings &
corrosion inhibited. Design to API 600 (CD1) (80-100 mm)
Note – Design temp for valve is 649°C, Carbon content shall be
0.04% or higher.

Q3622011-02-220-PE-SPC-00001_B 89
V-455A 300# RF, Flanged, Bolted Bonnet, OS&Y, Rising Stem, Solid wedge
disc with bonnet vent path, Replaceable seats, ASTM A 351 Gr.
CF8M body, API 602, Trim – 12, Hand wheel Operated, Die Formed
Flexible graphite stem packing with anti-extrusion rings & corrosion
inhibited. Design to API 602 (CD1) (15-50 mm)
Note – Design temperature for valve is 649°C, Carbon content shall
be 0.04% or higher.

V-456 800# NPT(F), 300#


Body Bonnet: ASTM A 351 Or A744, Grade CF8M / CF3M Dual
marking
Bonnet Type: Bolted
Stem Design: OS&Y, Operation: hand wheel
Stem-Packing: Corrosion inhibited packing (Suitable to 1200 °F)
Design - API 602
Ends - NPT(F),3000# per ASME 1.20.1, Rating - API 602
(BD2) (15-25mm)
Note – Valve shall be suitable for service temperature of 1200 °F

V-499 250 PSI, Gate Valve, FF, Flanged End, Drilled to PN 16, EN 1092-
2/ISO 7005-2, DI Body, Fully encapsulated EPDM ductile iron
wedge (BH2) (50 mm)

V-499F 250 PSI, Gate Valve with Vertical Post Indicator assembly (PIV),
FF, Flanged End, Drilled to PN 16, EN 1092-2/ISO 7005-2, Post
Type – A, DI Body, Fully encapsulated EPDM ductile iron wedge,
UL/FM approved (BH2) (100-300 mm)

Q3622011-02-220-PE-SPC-00001_B 90
V-501 800# Socketweld forged steel with 13% Cr. stainless steel trim,
OS&Y bolted bonnet and gland, loose thread disc, hand wheel
operated. (BB3, CB1) (15-50 mm)

V-502 150# RF Flanged, cast steel with exelloy trim OS&Y bolted bonnet,
hand wheel operated. (BB1, BB3) (80-350 mm)

V-508 800# Threaded, Forged steel with 13% Cr. stainless steel trim, OS&Y
bolted bonnet and gland, loose thread disc, hand wheel operated.
(BA1, BB1) (15-50 mm)

V-508F 250 PSI, 800# Threaded, NPTF, Forged steel with 13% Cr. stainless
steel trim, OS&Y bolted bonnet and gland, loose thread disc, hand
wheel operated, UL/FM Approved (BA2) (15-50 mm)

V-510 300# RF Flanged, DI Body OS&Y, Bolted Bonnet, Buna-n Seat


(CB1) (40-80 mm)
V-515 300# ASA Cast Steel to ASTM A-352, Gr. LCB, RF Flanged, OS&Y,
11-13% Chrome Trim. (CB1) (80-200 mm)

V-516 1500# Socketweld, Globe


Body: 1.1/4 Cr 1/2 Mo (ASTM A182-F11 Class 2 Or A217–WC9)
Bonnet: 1.1/4 Cr 1/2 Mo (ASTM A182-F11 Class 2 Or A217–WC9)
Trim: Stellite 6, API 602 Trim 5
Hard Facing: Full, Body Type: Y-Globe
Bonnet Type: Welded, Disc Type: Conical
Stem Design: OS&Y, Operation: Handwheel
Stem-Packing: Die Formed Flexible Graphite, Anti-Extrusion Rings,
Corrosion Inhibited
Design - API 602, Ends - ASME B16.11
Rating - API 602, Dimensional - Mfg Std
(FJ1) (15-50mm)

V-517 900# BW, Globe


Body: 1.1/4 Cr 1/2 Mo (ASTM A182-F11 Class 2 Or A217–WC9)
Bonnet: 1.1/4 Cr 1/2 Mo (ASTM A182-F11 Class 2 Or A217–WC9)
Trim: Stellite 6, API 600 Trim 5
Hard Facing: Full, Body Type: T-Body
Bonnet Type: Pressure Seal with stainless steel inlay between body
and sealing gasket interface, Disc Type: Conical
Stem Design: OS&Y, Operation: Handwheel / Gear Operator
Stem-Packing: Die Formed Flexible Graphite, Anti-Extrusion Rings
Corrosion Inhibited and live load packing gland.
Body-Bonnet Gaskets: Mfg Std
Body-Bonnet Bolting: Bolts: ASTM A193 - B16
Nuts: ASTM A194 – 7
Design - ASME B16.34, Ends - ASME B16.25
Rating - ASME B16.34, Testing - API 598
Dimensional - ASME B16.10 Or Mfg Std
(FJ1) (80-100mm) Handwheel Operated
(150-300 mm) Gear operated

V-518 1500# Socketweld, Globe


Body: 1.1/4 Cr 1/2 Mo (ASTM A182-F11 Class 2 Or A217–WC9)
Bonnet: 1.1/4 Cr 1/2 Mo (ASTM A182-F11 Class 2 Or A217–WC9)
Trim: Stellite 6, API 602 Trim 5
Hard Facing: Full, Body Type: Y-Globe
Bonnet Type: Welded, Disc Type: Conical
Stem Design: OS&Y, Operation: Handwheel

Q3622011-02-220-PE-SPC-00001_B 91
Stem-Packing: Die Formed Flexible Graphite, Anti-Extrusion Rings,
Corrosion Inhibited
Design - API 602, Ends - ASME B16.11
Rating - API 602, Dimensional - Mfg Std
(FJ1) (15-50mm)

V-519 800# Socketweld Body: CS (ASTM A105)


Bonnet : CS (ASTM A105)
Trim. : 13 CR, API 602 TRIM 8
Hard Facing: Half, Body Type: T-Body
Bonnet Type: Welded, Disc Type: Conical
Stem Design: OS&Y, Operation: Hand wheel
Stem-Packing: Die formed flexible graphite, anti-extrusion rings and
corrosion inhibited
Design - API 602
Ends – SW, ASME B16.11
Rating - API 602
Dimensional - Mfg. Std
(CB3) (15-50mm)

V-520 300# RF Flange Body: CS (ASTM A216 - WCB)


Bonnet : CS (ASTM A216 - WCB)
Trim: 13 Cr, API 600 Trim 8, Hard Facing: Half
Body Type: T-Body, Bonnet Type: Bolted
Disc Type: conical, Stem Design: OS&Y
Operation: Hand wheel
Stem-Packing: Die formed flexible graphite, anti-extrusion rings and
corrosion Inhibited
Body-Bonnet Gaskets: API 600
Body-Bonnet Bolting: Bolts: ASTM A193 - B7
Nuts: ASTM A194 - 2H
Design - API 600, as applicable
Ends - ASME B16.5
Rating - ASME B16.34, Testing - API 598
Dimensional - ASME B16.10
(CB3) (80-150mm)

V-525 Class 150 RF Flanged, 310 SS Globe, Bolted Bonnet, OS&Y, Body,
integral seat ring and taper type disc (CK20 Cast Equivalent OF
310SS) 310SS Stem, CF8M gland flange and 316SS gland bolting,
A193 B8 Stainless Bonnet bolting, PTFE packing and bonnet
gasket, ductile iron or cast steel hand wheel. Flanged ends to
ASME B16.5. Face to face dimensions to ASME B16.10. pressure –
temperature rating to ASME B16.34. each valve to be tagged with
manufacturer’s nameplate with product code identification. material
test reports of chemical and physical properties are required with
shipment
MECS valve designation LB42 (BQ1) (15-300mm)

V-528 ½” – 2” CL 300 Globe valve – SW – cast or forged type 316L SS,


body & bonnet, SW ends, bolted bonnet, plug or semi plug type disc,
Stellited-6, outside screw & yoke, rising stem, “GRAFOIL” (corrosion
–inhibited graphite) packing & bonnet gasket, type 316L SS body
conforming to ASTM A351 or A744 Gr CF-3M, Socketweld ends shall
be extra low carbon content (0.03 % max) for welding. Type 316 SS
disc & stem. Working pressure & temperature rating shall comply with
ASME / ANSI B16.34. The valve shall be suitable for a service
temperature of 750 deg F. (BD2.CD1) (15-50mm)

Q3622011-02-220-PE-SPC-00001_B 92
V-531 150# Stainless Steel to ASTM A351 CF3M, RF Flanged, OS&Y,
SS316 Hard Faced Trim. (BD2) (150-250mm)

V-601 800# Socketweld, ball type, forged steel w/18% CR SS ball, union
bonnet, integral seat (BB3) (15-50mm)

V-603 150# RF Flanged, cast steel with exelloy trim, swing type, bolted cap.
(BB3) (80-400mm)

V-608 150# Socketweld, Swing Check, 316L SS body and disc/hinge,


bolted cover. (BD2) (15-50mm)

V-614 150# RF Wafer type, 316 SS body and trim, metal to metal seat.
(BK1, BD2) (50-650mm)

V-616 800# Ball check, carbon steel body 18% CR ball threaded ends.
(BA1, BB1) (15-50mm)

V-616F 250 PSI, Swing check, FF Flanged, Bolted Cover, Cast Iron Body &
bonnet, Bronze Seat & Disc, Brass Hinge Pin. (BA2) (15-50mm)

V-617 150# Wafer Check Dual Plate type, carbon steel body and disc, 316
SS shaft and spring, Buna "N" seat (BA1, BB1) (80-600mm)

V-617F 250 PSI, Wafer Check Dual Plate type, Ductile Iron body ASTM
A536, Bronze Disc, 316 SS shaft and spring, Buna "N" Plate & Body
seat Seal (BA2) (80-300mm)

V-622 300# Socketweld, 316/316L S.S. body and trim, swing type, bolted
cover (CD1) (15-50mm)

V-623 300# Flanged, Ball Check, Hastelloy-C Body & Trim


(CG1) (15-50mm)

V-624 300# Flanged Swing Check, Hastelloy-C Body & Trim


(CG1) (80-200mm)

V-628 150# Flanged, Piston Check valve, PFA Lined Body,


PTFE Piston, Piston Holder, Seat Ring and PTFE coated SS Spring
(BG1, BG2, BL5). (15-150mm)

V-630 150# Wafer, double plate swing design, alloy 20 Body and plates,
Viton B seat, Inconel X-750 spring
(BG1, BG2, BL5) (200-600mm)

V-632 1500# Socketweld Lift Check


Body and Bonnet: 2.1/4 Cr 1 MO (ASTM A182 – F22 or A217 –
WC9) Trim: Stellite 6, API 602 TRIM 5
Hard Facing: Full, Design Type: Piston
Cover Type: Bolted, Gaskets: API 602
Bolting: Bolts: ASTM A193 - B16, Nuts: ASTM A194 - 4
Installation: Horizontal - cover up
Design - API 602, Ends - ASME B16.11, Rating - API 602
(FJ1) (15-50mm)

Q3622011-02-220-PE-SPC-00001_B 93
V-633 900# Butt Weld Tilting Disc Check
Body and Bonnet: 1.1/4 Cr 1/2 MO (ASTM A182 - F11 CLASS 2 or
A217 - WC6)
Trim: Stellite 6, API 600 TRIM 5
Hard Facing: Full, Design Type: Swing
Cover/Bonnet Type: Pressure Seal with stainless steel inlay
between body and sealing gasket interface
Bolting: Bolts: ASTM A193 - B16, NUTS: ASTM A194 - 4
Installation: Horizontal – Cover up or vertical - upward flow
Design - ASME B16.34, Ends - ASME B16.25
Rating - ASME B16.34, Testing - API 598
Dimensional - ASME B16.10 (NPS 3 -to- NPS 16)
Mfg Std (NPS 18 -to- NPS 24)
(FJ1) (80-300mm)

V-634 800# Socketweld Body and Cover: CS (ASTM A105 or A216 - WCB)
Trim: 13 Cr, API 602 trim 8
Hard Facing: Half, Design Type: Piston
Cover Type: Bolted, Gaskets: API 602
Bolting: Bolts: ASTM A193 - B7, NUTS: ASTM A194 - 2H
Installation: Horizontal - Cover Up
Design - API 602, Ends - ASME B16.11
Rating - API 602, Dimensional - Mfg Std
(CB3) (15-50mm)

V-635 300# RF Flanged Body and Cover: CS (ASTM A216 - WCB)


Trim: 13 Cr, API 600 TRIM 8
Hard Facing: Half, Design Type: Swing
Cover Type: Bolted, Gaskets: API 600
Bolting: Bolts: ASTM A193 - B7, Nuts: ASTM A194 - 2H
Installation: Horizontal - Cover Up or Vertical - Upward Flow
Design - API 600, as applicable, Ends - ASME B16.5, Rating - ASME
B16.34, Testing - API 598, Dimensional - ASME B16.10
(CB3) (80-600mm)

V-637 150# Tilting Disc Wafer Check, Cast Carbon Steel Body (ASTM
A216 Gr. WCC), ASTM A487 Gr. CA6NM Disc, Hardened SS Seat
and SS trim with Spring. (BB3) (450-600mm)

V-645 Class 150 Flanged PFA lined Ball Check, horizontal installation, Split
ductile iron bolted body, Solid PTFE Ball, full port. all Wetted surfaces
PTFE/PFA.
MECS valve designation TFC43 (BL5, BQ2) (25mm–200mm)

Q3622011-02-220-PE-SPC-00001_B 94
V-701 Three-piece SW CS body, 316 SS ball and stem, filled Teflon seat, Teflon and
Graphite seals, lever operated with locking capability.

(BB3) (15-50mm)

V-702 150# RF Flanged, CS body, 316 SS ball and stem, Reinforced Teflon seat,
TFE seals, lever operated. (BA1, BB1) (80-200mm)

V-702E 150# RF Flanged, CS body, 316 SS ball and stem, Reinforced Teflon seat,
TFE seals, lever operated. Extended Stem L=1500mm (BA1) (80mm)

V-703 600#, Three piece Threaded CS body, 316 SS ball and stem, filled Teflon
seat, Teflon and Graphite seals, lever operated with locking capability.
(BA1, BB1) (15-50mm)

V-703F 250 PSI Two-piece Threaded Bronze body ASTM A 584 Alloy C84440, Brass
ASTM B 124 Alloy C37770 or ASTM B16 Alloy C36000 with hard chrome
plate ball, Silicon Bronze ASTM B 371 Alloy C69430 or ASTM B 99 Alloy
C65100 stem, Reinforced TFE seat, TFE packing, lever operated with locking
capability. UL/ FM Approved (BA2) (15-25mm)

V-706 300# RF Flanged, cast steel, bolted bonnet, full port with GP-19 Packing
(CB1)

(15-150mm lever operated & 200-300mm Gear operated)

V-710 300# RF Flanged, 316 SS body, ball & stem, TFE seat, TFE coated 316 SS
body seals, lever operated. (CD1) (15-50mm)

V-713 150# Flanged, full port UB6PM (Stainless steel 904L), (BG1, BG2) (25-
80mm lever operated &100-150mm Gear Operated)

V-718 CL 800 Ball valve – Socketweld – cast type 316L SS body & ball, three-piece
body, SW ends, removable or swing out section design, blow out proof
stem, reinforced Teflon seats & seals, Type 316L SS body, ball, stem, stem
nut, & handle conforming to ASTM A351 or A744 Gr. CF-3M, Socketweld
ends shall be extra low carbon content ( 0.03 % max) for welding, pad
lockable lever operated with stops at full open & full closed positions, latch

Q3622011-02-220-PE-SPC-00001_B 95
lock handle to prevent inadvertent opening or closing of valve. (BD2) (15-
50mm)

V-718E CL 800 Ball valve – Socketweld – cast type 316L SS body & ball, three-piece
body, SW ends, removable or swing out section design, blow out proof
stem, reinforced Teflon seats & seals, Type 316L SS body, ball, stem, stem
nut, & handle conforming to ASTM A351 or A744 Gr. CF-3M, Socketweld
ends shall be extra low carbon content ( 0.03 % max) for welding, pad
lockable lever operated with stops at full open & full closed positions, latch
lock handle to prevent inadvertent opening or closing of valve. Extended
Stem L=1300mm (BD2) (50mm)

V-719 CL 800 Full Port Ball valve Socketweld x screwed Cast 316L SS body & ball,
three-piece body, SW ends x female NPT screwed end, removable or swing
out section design, blow out proof stem, reinforced Teflon seats & seals,
Type 316 SS body, ball, body bolts, stem, stem nut, & handle conforming
to ASTM A351 or A744 Gr. CF-8M, pad lockable lever operated with stops
at full open & full closed positions, latch lock handle to prevent inadvertent
opening or closing of valve. (BD2) (15-50mm)

V-720 Class 150 Ball Valve Flanged Cast 316 SS body & ball, RF flanged end,
reinforced Teflon seats & seals, faced & drilled to class 150 ASME B16.5,
face to face dimension to ASME B16.10- short pattern. Body, ball material
shall be type 316 SS conforming to ASTM A351 or A744 Gr.CF-8M. Body
fasteners shall be stainless steel. Valve 1” – 4” shall be equipped with a
pad-lockable wrench operator, valve 6” & 8” shall be equipped with an
enclosed gear operator. Valves 2” & smaller shall have latch lock handle to
prevent inadvertent opening or closing of the valve. Valve shall provide the
tight shut-off for the full working pressure of the valve (0 psig-275 psig)

(BD2) (80-100mm)

V-801 800# Threaded, CS Body OS&Y, Bolted Bonnet, 13% Cr Trim.


(BB1) (10-50mm)

Q3622011-02-220-PE-SPC-00001_B 96

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