Performing the dismantling, assembly, and overhaul of taper roller bearings in a peeling machine

gearbox is a complex task that requires precision and attention to detail. Here is a detailed
procedure for the process:

Tools and Equipment:

1. Socket set

2. Wrenches

3. Bearing puller

4. Bearing press

5. Dial indicator

6. Torque wrench

7. Cleaning solvents

8. Grease

9. Bearing inspection kit

10. Bearing seal driver

Safety Precautions:

Ensure the peeling machine is turned off and isolated from power.

Use appropriate personal protective equipment (PPE) including gloves and safety glasses.

Follow all safety guidelines and procedures outlined in the machine's manual.

1. Prepare the Workspace:

 Ensure you have a clean and well-lit workspace with adequate ventilation.

 Lay down absorbent material to catch any oil or contaminants.

2. Machine Isolation:

 Disconnect the peeling machine from the power source.

 Lock out and tag out the machine to prevent accidental start-up

3. Remove External Components:

a. Hydraulic Hoses:

 Identify and mark the hydraulic hoses connected to the gearbox or other components.

 Carefully disconnect the hydraulic hoses using appropriate tools.

 Cap or plug the hose ends to prevent contamination.

b. Side Guards:

 Remove side guards using the appropriate tools, such as wrenches or screwdrivers.
  Label or mark the guards for correct reassembly.

c. Peeling Guards:

 If there are specific guards associated with the peeling mechanism, remove them.

 Note the attachment points and any fasteners used.

d. Gearbox Covers:

 Unbolt and remove any gearbox covers that provide access to the internal components.

 Keep track of the location and type of fasteners used for each cover.

Drain Gear Oil:

 Place a suitable container beneath the gearbox to catch the oil.

 Remove the gearbox oil drain plug and allow the oil to drain completely.

 Dispose of the used oil in accordance with environmental regulations.

3. Disconnect Input and Output Shafts:

 Identify and disconnect any couplings, belts, or other connections between the input
and output shafts.

 Take note of the shaft positions and any keyways for correct reassembly.

4. Access Gearbox:

 Depending on the gearbox design, use appropriate tools to open the gearbox
housing.

 Follow the manufacturer's guidelines for accessing internal components.

5. Mark Bearing Positions:

 Before removing any components, mark the positions of the existing taper roller
bearings using a permanent marker or scribe.

 This step aids in maintaining proper alignment during reassembly.

6. Remove Bearings:

 Use a bearing puller to carefully remove the taper roller bearings from their
designated positions.

 Pay attention to the condition of the bearings, and set them aside for inspection.

7. Inspect Bearings:

 Thoroughly inspect the removed taper roller bearings for wear, pitting, or any signs
of damage.

 Measure the bearing clearances and document the findings for future reference.

8. Remove Shims and Spacers:

  If shims or spacers were present between the bearings, carefully remove them and
keep track of their order.

 These shims play a crucial role in achieving proper gear mesh, so handle them with
care.

9. Inspect Gearbox Components:

 Inspect the gearbox housing, gears, and other internal components for wear,
damage, or any abnormalities.

 Take note of any components that may require replacement.

10. Document Findings:

 Document all findings during the dismantling process, including the condition of
bearings, shims, and other components.

 Note any discrepancies or issues that need attention during the overhaul.

11. Clean Components:

 Thoroughly clean all components using an appropriate solvent to remove grease, oil,
and contaminants.

 Ensure that all surfaces are clean and free from debris before reassembly.

12. Prepare for Overhaul:

 With the gearbox dismantled and components cleaned, you are now ready to
proceed with the overhaul and bearing replacement process.

13. Remove Cutter Head:

 Identify the cutter head assembly attached to the gearbox.
 Locate and remove any bolts or fasteners securing the cutter head to
the gearbox.
 Carefully disconnect any drive components connected to the cutter
head.
 Lift and remove the cutter head from its mounting position, taking care
not to damage any surrounding components.
14. Remove Front Rotating Labyrinth Seal:
 Identify the front rotating labyrinth seal located on the gearbox
assembly.
 Locate and remove the tightening bolt or bolts securing the labyrinth
seal.
 Gently pry or carefully lift the labyrinth seal away from its housing,
exposing the internal components of the gearbox.
15. Proceed to Gearbox Opening:
 With the cutter head and front rotating labyrinth seal removed, follow
the manufacturer's guidelines to access the gearbox internals.
  Use appropriate tools to open the gearbox housing, allowing access to
the taper roller bearings and other internal components.
16. Mark Bearing Positions:
 Before removing any components, mark the positions of the existing
taper roller bearings using a permanent marker or scribe.
 This step aids in maintaining proper alignment during reassembly.
17. Remove Bearings:
 Use a bearing puller to carefully remove the taper roller bearings from
their designated positions.
 Pay attention to the condition of the bearings, and set them aside for
inspection.
18. Remove Shims and Spacers:
 If shims or spacers were present between the bearings, carefully
remove them and keep track of their order.
 These shims play a crucial role in achieving proper gear mesh, so
handle them with care.
19. Inspect Gearbox Components:
 Inspect the gearbox housing, gears, and other internal components for
wear, damage, or any abnormalities.
 Take note of any components that may require replacement.
20. Document Findings:
 Document all findings during the dismantling process, including the
condition of bearings, shims, and other components.
 Note any discrepancies or issues that need attention during the
overhaul.
21. Remove Additional Internal Components:
 If needed, remove any additional internal components that were not
accessible with the gearbox covers in place.
 Document their positions and conditions.
22. Clean Components:
 Thoroughly clean all components using an appropriate solvent to
remove grease, oil, and contaminants.
 Ensure that all surfaces are clean and free from debris before
reassembly.
23. Prepare for Overhaul:
 With the gearbox dismantled and components cleaned, you are now
ready to proceed with the overhaul and bearing replacement process.