Hydraulic Components For advanced

drive

Oil tanks accessories technology

Industrial controllers

Temperature control, indication and control of cooling
and heating circles

Excess temperature safety device of units

Level control

Used in hydraulic, lubrication and tempering units

Up to 7 functions in one housing

Operating range from -30 °C to +160 °C

Dipping sleeve made from stainless steel

Function
The KTR industrial controllers types IR/IRN enable an exact control of the temperature of the hydraulic liquid
acc. to the requirements. Additionally, type IRN controls the level.
The industrial controllers work acc. to the principle of the liquid expansion. The temperature probe is connect-
ed with a membrane in the switching controller via a capillary tube. The change of the volume moves the
membrane. The movement of the membrane is transmitted to the micro switch by a lever gear. The controller
even reacts exactly to slow temperature changes. Shocks do not influence the accuracy. The probe and con-
tact systems of the different controllers are separated from each other. The thermometers work with a spring
system and a separated probe system are located in one dipping sleeve.

Type/ position of the dipping sleeve

Viewing direction
❘
▼

Type R and L Type H and U Type S1 and S2

R: Dipping sleeve on the right H: Dipping sleeve in the back on the right S1 and S2: with 1 hose
L: Dipping sleeve on the left U: Dipping sleeve at the bottom S3 : with 2 hoses

Hose lengths: S1= 1500 mm, S2= 2500 mm and S3= 2* 1500 mm

In case of IRN only types H and V are available!

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Industrial controllers
Type: IR Type: IRN (with level switch)

Housing dimensions (IR and IRN) Float dimensions (IRN)

Number of Type S1 – S3 dimensions-

functions A B C D E d Schwimmer Form D1 H Werkstoff

1 82 80 85 70 94 5,2 Standard Zylinder 40 25 Hostaform C

2 120 80 85 108 94 5,2 SW01 Zylinder 30 45 Hostaform C

Komponenten
Stahlbehälter
Hydraulik-
3 160 80 85 148 94 5,2 SW02 Zylinder 44 35 1.4571
4/5/6/7 240 120 100 228 134 5,2 SW03 Kugel 44 40 1.4571

Dimensions of the dipping sleeve IR

Type/ EL - mm installation length 100 200 300 400 500 900
ET - mm minimum depth of immersion referring to the number of installed functions
1 – 3 functions 90
4 – 6 functions 180
7 functions 270

Length of the dipping sleeve IRN: EL = L1 + 100 mm/controller

e.g. EL = assembly length/ length of the dippimg sleeve
Lowest swich point L1 = 250 mm, IRN with 2 controllers
EL = 250 mm + 2 x 100 mm
EL = 450 mm

Electrical connections (IR and IRN)

A01 standard:
A02 special design:
A03 special design:
A04 special design:
A05 special design:
Flat plug 6,3 x 0,8; with a flat plug-in sleeve DIN 46247/3
Plug acc. to DIN 43650, 3 + PE, max. 1 function each plug
Plug acc. to DIN 43651, 6 + PE, max. 2 functions each plug
Europe terminal strip completely cabled
M12 with 4 pins

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Industrial controllers

Plug A01 Plug A02 Plug A03

Controllers and temperature indication (IR and IRN)

Type Function Range Max. probe temperature Shifting difference

Degrees Celcius limiting temperature Kelvin

00 Adjustable controller -30 to 40 80 ~5

02 Adjustable controller 0 to 80 120 ~5
03 Adjustable controller 10 to 120 160 ~5
05 Adjustable controller 60 to 160 200 ~5
07 Adjustable limiter* 0 to 150 200 ~5
T1 Thermometer 0 to 120 140
T2 Thermometer -40 to 80 100
* manual adjustment

Pin connection each controller or level contact

PE - Anschluss (Kunde)
PE

Techn. Daten Techn. Daten

16 A (2,5)/250 VAC 0,5 K/min. max. Schaltleistung (W/VA) 60
10 A (1,5)/400 VAC max. Schaltspannung (V AC) 250
T max. typ - max. Schaltstrom (A) 1
abhängig

Regler 1 ... X Level contact(s)

Anschluss 6,3 AMP Anschlussklemme 2,5 qmm für Aderendhülsen
Stecker isoliert unterer (erster) Kontakt oberer (zweiter) Kontakt

Type key „IR“

IR 200 – H – A01 – 03 – 02 – 02 – T1
LED
Type 12 - 24V Index

Length of the green 2

dipping sleeve
red 3
Pos. of dipping sleeve red + green 4
Connection

Requested controller or thermometer (max. 7).

Arrangement acc. to requested assembly
If the assembly of a LED is requested, the 0 in the control-
ler designation is replaced by the respective index.

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Industrial controllers
Typenschlüssel „IRN“ (mit Niveauschalter)
IRN 400 – U2 – A01 – 03 – 02 – T1 – 200 – 70 – SW1
LED
Type 12 - 24V Index
Length of the green 2
dipping sleeve
red 3
Pos. of dipping sleeve and number
of switch points (max. 3) red + green 4
Connection
Requested controllers or thermometers (max. 6),
arrangement like requested assembly
If the assembly of a LED is requested, the 0 in the control-
ler designation is replaced by the respective index. (e.g.
controller 02 a. LED red = 32)
Position of switch point L1
Position of switch point L2
(Indicate only if requested)
Float type
(indicate only in case of special design)

Lifter connection of the industrial controller dependent on kind and number of functions

Komponenten
Stahlbehälter
Hydraulik-
Technical data
Contact selection unipolar changer Accuracy of indication Class 3 acc. to DIN 16203
Contact material hard silver Ag Housing material Polycarbonate (makrolon)
Setting gange ~ 30 °C to 160 °C Dipping sleeve 1.4301
Shifting accuracy ~ 4 °C Cable screwing Polyamide
Ambient temperature ~ 35 °C to 80 °C Probe + capillary tube Cu
Test Certificates VDE 0631, NF, SEMKO, Shifting power 16 A (2,5)/250 VAC
Demko, ÖVE, KEMA 10 A (1,5)/400 VAC
Isulation acc. to VDE 0,5 A/24 VDC
further data
Protection class IP 65 on request
Cable screwing M16 with strain relief Failsafety 2000 VAC between unified
Max. operating pressure 16 bar contacts and mass
of the dipping sleeve 1150 VAC between open
Indication of thermome- ~ 30 °C to 160 °C contacts
ter

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Oil level indicator

Oil level indicator with and without temperature indication

Oil level indicator with liquid level control indication

Oil level indicator to be combined either with temperature
switch TS60, TS70 or TS 80

Suitable fot hydraulic oil HL, HLP, gas to max. 80 °C and
diesel gas up to max. 60 °C

Good UV resistance

Oil level indicator

Temperaturanzeige Mit optischer / elektrischer Überwachung Kombiniert mit Temperaturschalter

mit (KOT) und ohne (KO) des Flüssigkeitsstandes im Behälter TS 60, TS 70 oder TS 80
KOO / KOS

KOTO1: Indication range +20 °C to +80 °C Oil level Dimensions with TS

KOTO2: Indication range -10 °C to +80 °C indicator A B C D E F M G I J

KOO: Electr. switch as opener KO 01 / KOT 01 108 37 76 -

39 76
KOS: Electr. switch as closer KO 02 / KOT 02 159 127 -
34 76 45 26 M12
Operating range: -10 °C to +80 °C KOO 02 / KOS 02 205 127 50 47 68
Recommended screw tightening torque: 8 Nm KO 03 286 203 254 - 39 76
Prestress pressure of tank max. 1 bar

Elecrical connections and functions:
Kontaktbelastung:
KOS max. 10 W
KOO max. 3 W
Schaltspannung:
50 V AC/DC
Schaltstrom:
KOS max. 0,50 A
KOO max. 0,25 A
Leitungsdose mit PG9
Schutzart IP 65
Anschluss 3 nicht belegt
Technical data (opener) of the temperature switch:
Shifting temperature: see order system
Hysteresis 20°C
Tolerance of the shifting temp.: ± 5°C.
Alternating current
• max. voltage 250 V
• max. current with 10.000 circuits
2,5 A with cos
= 1,0
Thermostat 1,6 A with cos
= 0,6
Cable 8 • max. current with 10.000 circuits
0,5 A with cos
= 1,0
Mass ~0,25 A with cos
= 0,6
• min. switching current 50 mA
Thermostat
Cable 1 Direct current
• max. voltage 42 V
• max. current with
10.000 circuits 1A

Order key:
Type: KO, KOT, KOO, KOS
Size: 01, 02, 03
KO 02 + TS 80
Temperature switch:
TS 60: Shifting temp. 60°C / 140°F
TS 70: Shifting temp. 70°C / 158°F
TS 80: Shifting temp. 80°C / 176°F

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Level temperature switch / accessories

Electrical level and temperature control

suitable for mineral oils

Available with 1 or 2 level contacts and with 1 temperature

probe

Electrical switch: decreasing level „opener“

increasing temperature „opener“

Technical data
Switching tube Plug-in connection D03 Plug-in connection DM12
Operating pressure max. 1 bar Three-pole + PE DIN 43650 3pol.
Operating temperature max. 80°C
Density of fluid min. 0,8 kg/dm3
Swimmer SK 161 NBR with elastic nylon
Switching tube MS seal BD R3/4
Flange MS

Level contacts
Function NO (Öffner)
Max. voltage operating 230 V
Max. current 0,5 A IP67** protection
Contact load 10 VA Cable screwing PG7**
Max. voltage 24V DC
IP65 protection
Temperature contacts
Cable screwing PG11 * with respective
Max. voltage operating 250 V
Max. voltage 230V AC/DC upper part of plug
Max. current switching 2A
Max. contact load 100 VA
Switch-back difference 15 K ± 5K Table of dimensions

Components
NVT22 NVT37

Steel Tanks
Hydraulic
L 220 370
L1 170 320
L2 40 40

Order key NVT 22 - 1 - 60 - D3

Type NVT Level temperature switch Voltage D3 max. 230 Volt (Standard)
DM12 max. 24 Volt
Size 22 220 mm contact tube
37 370mm contact tube
Shifting- O without temperature switch

Type* 1 2 switch contact area H a. L 60 60°C

temperature
2 1 switch contact area L and 70 70°C
1 temperaure switch * Type with level switch on request 80 80°C

Einfüllstutzen Ölauge

KE 01 und KE 02 KE 03
Filterqualität 10 µm Filterqualität 45 µm

Filler breather with aeration filter Oil level sight glass

Filler breather Dimensions Oil level sight Dimensions
Size A B C D E F M glass size L l d1 G H J K SW
KE 01 44,5 110 48,5 28 41,3 30 3xM5 G1/2A 17,7 9,2 27,5 G1/2 2 27 21 27
KE 02 79,9 134 54 48,7 73 53 6xM5 G3/4A 18 9,2 23,8 G3/4 2 32 27 32
G1A 23,5 14 29 G1 2 40 34 40

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