Professional Documents
Culture Documents
IMPORTANT When used as a Medical Device, Federal Law restricts this device to sale by or on the order
of a Physician.
Dear Customers,
Congratulations on purchasing an Aquaboss® EcoRO Dia I/II (HT) water treatment system from L/a/u/e/r Membran
Wassertechnik GmbH (LMW).
In these operating instructions, 'RO' is used as the abbreviation for the reverse osmosis system.
Part 1
If you have problems with this system which you are unable to solve by consulting these operating instructions,
please contact either LMW directly, your service technician or an authorized LMW partner and explain the trouble
you are having as accurately as possible.
These operating instructions must always be kept on the site where the water treatment system is installed.
These operating instructions include basic directives which are to be observed before commissioning the system
and when carrying out maintenance and servicing measures. Therefore, it must be read by the skilled personnel /
operator responsible before commissioning and/or maintenance work.
The operator of the equipment is under obligation to adhere to the operation processes and intervals for mainte-
nance and technical safety checks described in the operating instructions.
Where aspects of the operating instructions are not observed, LMW cannot guarantee the safe operation of the
equipment.
These operating instructions are an integral part of the supplied system and are to be handed over to the new owner
if the system is resold.
LMW reserves the right to alter sections of these operating instructions or technical data without prior notice.
If you have any questions regarding this manual or would like to make comments or suggestions for improvement,
please do not hesitate to contact us directly.
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can be reached at all hours by phone under:
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Address: ......................................................................
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Tel.: .....................................................................
Fax ......................................................................
• The item and revision numbers of the operating instructions to hand are as follows:
• My suggestion:
If necessary, continue on extra pages. You can also enclose pages copied from these operating instructions with
your suggestions entered on them.
Part 1
notes regarding operation provided with the operating instructions.
These are binding instructions issued by the manufacturer under his rights to publish such directives. As far as the
accident prevention regulations are concerned the operator is committed to observe such regulations.
National and local regulations for environmental protection must also be observed as well as the operating instruc-
tions to hand.
The operator is to be instructed on the following points and committed to observe them:
• The operator is committed to only operate the system in perfect working order.
• The operator must be instructed as to the risks, reactions and necessary protective measures that must be
taken when handling the materials being used and be trained to react properly in the event of danger and
provide first aid.
• The operator is to be instructed on the permissible operating data (e.g. setting data for safety and monitoring
facilities).
• The operator is to be instructed on system servicing, maintenance and elimination or irregularities in operation.
• The operator is to be instructed on safe procedures using the products.
• Using instructions and tests, the operator must provide for cleanness and orderliness where the product is used.
• The operator must fulfill his obligation to regulate who is responsible for commissioning, operating, maintaining
and servicing the system to ensure that such work is carried out by all the persons involved without any
misunderstandings as to who is competent where safety aspects are concerned.
• The medical device may only be set up, operated and used by personnel that have participated in the required
training or that have knowledge of and experience with the product.
• The operator is obliged to inform his superior/the operator immediately as to any changes on the system that
affect safety and to observe all the safety instructions.
General
Part 1
WARNING This symbol is to be found on specific parts of the system and indicates that the valid
operating instructions must be observed.
This symbol is to be found in all the safety instructions where there is a risk of injury or
damage to health.
These instructions are to be carefully observed and the appropriate care taken! At the
same time the valid legislation as well as the generally valid safety and accident prevention
regulations must be observed.
IMPORTANT This symbol indicates more specific procedures which must be followed to ensure that
regulations and working sequences are correctly adhered to and to avoid damage to the
equipment.
NOTICE This symbol indicates advice or details given for more economical use of the system and
also draws attention to a more simple working step.
Electrical symbols
Ground connection
WARNING Before you start using this system, you must read and understand this manual in its entirety.
These operating instructions describes in considerable detail all of the steps and proce-
dures required to safely operate this system.
Part 1
WARNING It is unsafe to operate this system without a basic understanding of water treatment and
a thorough understanding of the contents of this operating instruction.
WARNING The selection of water treatment equipment for dialysis is the responsibility of the dialysis
physician. Product water must be tested periodically according to the AAMI/ISO 13959:2009
standard.
WARNING Improper operation of this device could result in a low or no-flow alarm on the hemodialysis
machine.
WARNING Never operate the water treatment system on microbiologically unsafe water supplies,
deionized water, or RO water. Use of another water supply other than properly treated
municipal water supplies may result in biological contamination of the entire RO flow path
or improper reading on water quality monitor.
WARNING Misuse or improper operation of this device will void any warranty.
WARNING Circumventing warnings and safety features of the device as well as misuse or improper
operation of this system could result in serious injury, death, or other serious reactions to
a patient undergoing hemodialysis treatment.
WARNING Misuse, unintended use or handling of chemical disinfectants and chemical cleaning solu-
tions could result in serious unjury or even death. You must comply with the information
contained in the Material Safety Data Sheet (MSDS) see also part 1 for the chemical being
used and follow the procedural steps in these operating instructions.
WARNING While a water treatment system may produce water of sufficient quality to meet the require-
ments of AAMI/ISO 23500:2009 standard, distribution of the water may degrade its quality to
the point where it no longer meets the requirements of the standard if the distribution sys-
tems is not maintained appropriately.
WARNING The maintenance of the equipment following its installation is the responsibility of the
dialysis physician. Product water should be tested periodically.
WARNING In the event of an alarm or error, the medical director should immediately be notified. It is
then the medical director‘s responsibilty to direct whether or not to discontinue the treat-
ment immediately, or if it is acceptable to finish the current treatment. After the treatment
has been discontinued or completed, the trouble-shooting in → part 1, page 15-1 (ff) of these
Part 1
operating instructions should be read and followed thorougly to determine the problem.
The problem must be corrected before any future treatments can begin.
WARNING Product water is proportionally related to feed water quality. Feed water must be monitored,
since changes in product water may exceed acceptable limits if feed water deteriorates
significantly, the operator is responsible for monitoring.
WARNING If after installation and subsequent use, any component of the water treatment system is
changed or replaced, the operator should conduct appropriate tests to assure the revised
system meets the initial design criteria.
WARNING It is the responsibility of the Dialsysis Physician to ensure that the system is operated,
monitored, and maintained in such a manner so as to satisfy all applicable standards for
which the water may be used.
WARNING It is not recommended that the RO unit operate on an emergency eletrical supply or any
unstable power supply that may over-voltage or under-voltage the water treatment system.
Protection against electrical surges is recommanded.
WARNING The raw water quality must be in accordance to National Primary Drinking Water, Standards
of the United States Enviromental Protection Agency (EPA) (US) or Canadian Federal and
Provincial guidlines governing drinking water (Canada). Raw water must not contain more
than 0.1 ppm Iron or 0.1 ppm Manganese.
NOTICE Your Aquaboss® EcoRO Dia I/II (HT) water treatment system from L/a/u/e/r Membran
Wassertechnik GmbH (LMW) is a computer-aided design, custom built, and of the highest
quality. With proper operation, maintenance and care, this device should give you years of
reliable service.
NOTICE Incoming tap water contaminants, temperature, pH, pressure and flowrates have a direct
impact on the quality and quantity of the water treatment system output.
You must be aware of changing tap water conditions. This can be easily accomplished
with good, two-way communications with your municipal drinking water supplier and with
routine testing of the tap water provided to you.
NOTICE We, at LMW, highly recommanded the use of this very infomative and self-teaching publica-
tion in your training progamms.
NOTICE LMW recommends that a chloramine test be run on the system before each treatment.
The acceptable levels are shown in → part 1, page 2-1 (ff) of this operating instructions.
NOTICE These operating instructions covers the 208 VAC/60 HZ model of the Aquaboss®
EcoRO Dia I/II (HT) water treatment system. Always confirm voltages and power supplies
before operating the unit.
Part 1
NOTICE Product water used to prepare dialysate, concentrates from powder at a dialysis facility, or
to reprocess dialysers for multiple use, should contain a total viable microbial count less
than 100 CFU/ml and an endotoxin concentration less than 0,250 EU/ml. The action level for
the total viable microbial count in the product water shall be < 50 CFU/ml and the action level
for the endotoxin concentration shall be < 0,125 EU/ml. If these action levels are observed in
the product water, corrective measures, such as disinfection and retesting, shall be taken
promptly to reduce the levels into an acceptable range.
NOTICE After a downtime of more than 72 hours, it is recommended that disinfection be executed
before the next treatment.
NOTICE If total viable microbial counts in Aquaboss® EcoRO Dia I/II (HT) are monitored on
a monthly base disinfection must be carried out whenever the action limit for total viable
microbial counts is exceeded but latest after 3 months (after citric acid cleaning). If the RO
system is monitored less frequently, preventive disinfection on a monthly base is recom-
mended. However, when system has not been in use for more than 72 h (system off) we
recommend disinfection. Extra disinfection is always necessary when hydraulic parts have
been opened and/or changed.
1. Safety
2. Area of application and intended use
3. EcoRO Dia I/II (HT) accessory list
4. Use in combination with other equipment
5. Technical description
6. Functions
7. Description of components
8. Starting / Shutting down
9. Turning the system on
10. Dialysis mode
11. Standby mode
12. Disinfection / Cleaning
13. Hot disinfection
14. Menu selection
15. Faults / Causes / Correction
16. Emergency operation modes
Part 1 • Contents
Notes on operating instructions ..........................................................................5
Used signs and symbols ......................................................................................6
General .............................................................................................................................. 6
Electrical symbols .............................................................................................................. 6
6. Functions............................................................................... 6-1
6.1 Process diagram ............................................................................................ 6-1
6.1.1 EcoRO Dia I..................................................................................................... 6-1
6.1.2 EcoRO Dia I (HT)............................................................................................. 6-2
6.1.3 EcoRO Dia II.................................................................................................... 6-3
6.1.4 EcoRO Dia II (HT)............................................................................................ 6-4
Part 1 • Contents
8.1 Machine start-up............................................................................................. 8-1
13.2 Hot disinfection of the loop and reverse osmosis .................................... 13-1
16.3 Emergency operation when the control system fails ............................... 16-3
1. Safety
Part 1 • Chapter 1
1.1 General safety
The Aquaboss® reverse osmosis system is built to state-of-art engineering standards and is safe
in operation.
WARNING Before you start using this system, you must read and understand this manual in its entirety.
These operating instructions describes in considerable detail all of the steps and proce-
dures required to safely operate this system.
Improper or irregular use can put the operating personnel at risk. Therefore, the following is applicable:
• Read and carefully observe these operating instructions, especially the safety instructions.
• Keep these operating instructions within easy reach of the RO.
• Commissioning, operation and maintenance is only to be carried out by authorized, trained and
LMW-instructed skilled workers. Electrical work is to be carried out only by authorized, trained and
instructed electricians.
• Without exception, all local safety and accident prevention regulations are applicable for operating the
system. These regulations must be observed and maintained at all times.
• Please observe instruction and warning signs.
• Consult a doctor immediately in the case of injuries, accidents or inflammation of the skin.
• The system must be disinfected after standing still for a longer period (> 72 h), but at least once every
year (see → part 1, chapter 12).
WARNING It is unsafe to operate this system without a basic understanding of water treatment and
a thorough understanding of the contents of this operating instruction.
NOTICE We, at LMW, highly recommanded the use of this very infomative and self-teaching
publication in your training progamms.
IMPORTANT At the point of connection potable water a backflow prevention (Pressure Principle Backflow
Assembly (PPBA) or vacuum breaker o.e) must be installed.
1.2.1 Pre-treatment
The system must be connected to an upstream pre-treatment stage.
The instructions of use are given with a separate document.
Depending on the raw water (drinking water) conditions the pre-treatment includes essentially:
• Back flow prevention (PPBA) or vacuum breaker
• Temperature mixing valve if raw water temperature exceeds range of 6–30°C or 42.8…86°F.
• Booster pump if raw water pressure is lower than 3 bar (43,5 psi) → required operating pressure
3–6 bar (43,5 to 87 psi)
• Sediment filter if SDI15 (silt density index) exceeds 5 → see part 1, chapter 2.4 “Water quality
requirements”
• De-Ironer if Iron content exceeds 0.1 mg/l → see part 1, chapter 2.4 “Water quality requirements”
• Softener if hardness is determined → see part 1, chapter 2.4 “Water quality requirements”
Main features:
– Only use twin alternator systems to keep dialysis operation independedly to regenerating
process of softener à 24h operation possible
– Diligent monitoring of hardness daily or prior RO operation (manually or automatically with
Aquaboss Softcontrol II)
CAUTION Variable feed water characteristics (e.g. iron…) may affect the capacity of the softener resin.
It is necessary to monitor the carbon filter effluent daily/prior RO operation.
CAUTION Exhausted or contaminated carbon should be discarded and replaced with new beds.
CAUTION Variable feed water characteristics (e.g. pH, deposits…) may affect the adsorption capacity
of the carbon granulates. It is necessary to monitor the carbon filter effluent daily/prior
RO operation.
• Pre-Filter 5µm
Part 1 • Chapter 1
WARNING Maintenance of that equipment following its installation is the responsibility of the dialysis
physician.
WARNING The selection of water treatment equipment for dialysis is the responsibility of the dialysis
physician. Product water should be tested periodically according to the national standards
AAMI/ANSI/ISO 23500:2011 Guidance for the prepartion and quality management of fluids for
haemodialysis and related therapies.
• Insufficient water quality in the intake can cause an inferior and impermissible product quality (see the
requirement → part 1, chapter 2).
• Changing process parameters (e.g. pressure, temperature) may effect water quality.
• If the system comes to a sudden standstill, the operator must not immediately change to another mode
of operation. The system may have been brought to a standstill so that manual adjustment can be
made. Switching the system on again without warning could lead to severe injuries.
• Avoid any contact with the product to be processed if it is a health hazard. First-aid treatment is to be
given in-house in the case of contact with the product.
• A daily report is to be drawn up on the conductivity values etc. in accordance with the medical device
log → part 2, chapter 8.
• If the permeate output is reduced by more than 20%, it is recommended that the number of connected
consumers be reduced by the same amount so that the functioning of the individual connected devices
is not affected.
WARNING Improper operation of this device could result in a low or no-flow alarm on the hemodialysis
machine.
• The RO must be switched off by the main switch (1) and disconnected from the power supply before
starting maintenance and repairs!
• When working on pumps and pressurized pipelines, these must be depressurized first to prevent
injuries.
• Immediately renew any damaged or removed instruction and warning signs or safety labels.
• All dismantled safety equipment is to be properly refitted after repair work has finished.
• Operator conversions or modifications to the system can impair safety for persons and the system;
as a result such modifications and changes are forbidden.
• If the RO has a permanent connection, the system must be disconnected completely from the mains
using the upstream separator. (Supply cable, connection terminals and network filter to prevent
electromagnetic influence are located before the RO's main switch (1). (See IEC 61010-1/6.11.3)
IMPORTANT Only original spare parts, accessories and consumables from LMW are to be used
→ Spare part list TM080.
LMW does not accept liability for damage caused by the use of other spare parts,
accessories and consumables.
Part 1 • Chapter 1
When used properly, the RO produces water to dilute haemodialysis concentrates.
The permeate quality is influenced by:
• The raw water quality
=> observing the national guidelines is required
• The pre-treatment (hardness, chlorine, heavy metals* …)
• The loop (size, material)
• Cleaning and disinfection cycles
After commissioning, the system is handed over in perfect working order (inc. microbiological test)
The operator is responsible for heeding the legal specifications (AAMI/ANSI/ISO 23500:2009
Guidance for the prepartion and quality management of fluids for hemodialysis and related
therapies and AAMI / ANSI / ISO 13959:2009 Water for hemodialysis and related therapies),
including the microbiological quality.
WARNING Never operate the water treatment system on microbiologically unsafe water supplies,
deionized water, or RO water. Use of another water supply other than properly treated
municipal water supplies may result in biological contamination of the entire RO flow path or
improper reading on water quality monitor.
NOTICE LMW recommends that a chloramine test be run on the system before each treatment.
The acceptable levels are shown in → part 1, page 2-1 (ff) of this operating instructions.
NOTICE Product water used to prepare dialysate, concentrates from powder at a dialysis facility, or
to reprocess dialysers for multiple use, should contain a total viable microbial count less
than 100 CFU/ml and an endotoxin concentration less than 0,250 EU/ml. The action level for
the total viable microbial count in the product water shall be < 50 CFU/ml and the action level
for the endotoxin concentration shall be < 0,125 EU/ml. If these action levels are observed in
the product water, corrective measures, such as disinfection and retesting, shall be taken
promptly to reduce the levels into an acceptable range.
It is recommended that the permeate be tested for its microbiological quality at least every six
months (see → part 1, chapter 2 Bacteriology, pyrogenics).
If the total germ count exceeds 50 CFU/ml, disinfection is recommended within 7 days (action limit).
A continuously high germ load can lead to the development of biofilms. Biofilms can usually be
eliminated only by a combination of mechanical and chemical cleaning.
Exceeding the limit set out by the legal specifications (see → part 1, chapter 2) requires immediate
cleaning and disinfection (alarm limit).
WARNING Residual risks remain despite the measures taken to avoid such risks.
Residual risks are potential hazards which are not apparent, e.g.:
• Risks which can result from the product or rinsing medium, such as allergies, inflammation of the skin
or burns.
• Risks arising as a result of control system irregularities.
• Danger caused by improper behaviour of the operator.
1. Electric shock
The osmosis system EcoRO Dia I/II (HT) is operated with an electrical voltage of 208V (AC). Improper
opening of the switch cabinet or damage to the electrical cables can cause electrocution (risk of fatal
injury!).
Any work on the system that requires the switch cabinet to be opened or contact with the connection
cables may only be carried out when the system has been switched off (main switch to “0”) and dis-
connected from the power supply!
If the RO has a permanent connection, the system must be disconnected completely from the mains
using the upstream separator.
(Supply cable, connection terminals and network filter to prevent electromagnetic influence can be
located before the RO's main switch (1) (see IEC 61010-1/6.11.3)).
2. Noise
A noise level of less than 80 dB (A) is measured up to a distance of 0.5 m from the system.
However, the noise level can increase in a location in which several sources of noise are positioned, thus
requiring hearing protection. Therefore it is recommended that an additional noise level measurement be
carried out if there are several devices in one room, and all the groups of personnel (cleaning personnel,
operators etc.) should be informed about individual measures for hearing protection.
IMPORTANT There is a risk of the entire water treatment system becoming contaminated if the system is
at a standstill for a longer period of time.
This is also applicable for the connected pipelines if these are not automatically rinsed.
IMPORTANT After a period of standstill (> 72 h), carrying out disinfection or hot-water cleaning (option)
is recommended.
Part 1 • Chapter 2
The operator is responsible for the intended use of the system.
WARNING Misuse or improper operation of this device will void any warranty.
The operational safety of the equipment supplied can only be maintained when the machine is used
as intended.
The values given in the technical data → part 2, chapter 7, must be observed. Limit values must never
be exceeded.
NOTICE EcoRO Dia I/II (HT) is a device that is intended for use with a hemodialysis system and that
is intended to remove organic and inorganic substances and microbial contaminants from
water used to dilute dialysate concentrate to form dialysate. This device may include a water
softener, sediment filter, and carbon filter.a
a. It is the task of the responsible dialysis physician to select suitable water preparation systems for dialysis.
When it is used for its specific purpose, the system produces “water for diluting hemodialysis concentrate” in accordance with the
stipulations laid down in the CSA-Z23500-12/AAMI/ANSI/ISO 23500:2011.
The reverse osmosis system is used for the production of permeate to dilute hemodialysis concentrates.
IMPORTANT The quality of the feed water upstream of the pretreatment must comply with the require-
ments of EPA “National Primary Drinking Water Regulation” (2009) of drinking water. For
LMW-specific deviations from or supplements to the guideline, see → part 1, chapter 2.
The amount of free chlorine must not exceed 0.0 ppm, the amount of iron (Fe) must not exceed 0.1 ppm.
The hourly performance (in litres) of the system is between 700 and 3600 l/h (3–10 gph), depending on the
system/type. The temperature of the incoming water must not drop below 6°C / 42.8°F. The device has
been designed for continuous operation.
In support of intended use, the manufacturer prescribes an annual technical safety check (STK) by
authorized skilled personnel (→ part 2, chapter 8).
The permeate is not suitable as drinking water.
NOTICE During intended use, the minimum salt retention is 90%, based on the raw water
conductivity.
NOTICE The devices of the EcoRO Dia I/II (HT) series are electrical medical devices that are subject
to special precautionary measures in terms of EMC; they must be installed and put into
operation according to the instructions in → part 2, chapter 7.14 “EMC guidelines”.
Portable and mobile high-frequency communication equipment can influence electrical
medical devices.
The devices of the EcoRO Dia I/II (HT) series may not be used if they are located immediately
next to or stacked on top of other devices. However, if this is required, the devices must be
observed to check for intended use in this arrangement.a
a. 1. AAMI/ANSI/ISO 23500:2011 Guidance for the preparation and quality management of fluids for hemodialysis
and related therapies
2. CSA-Z23500-12 Guidance for the preparation and quality management of fluids for hemodialysis and related therapies
3. AAMI/ANSI/ISO 13959:2009 Water for hemodialysis and related therapies
WARNING Misuse or improper operation of this system could result in serious injury, death, or other
serious reactions to a patient undergoing hemodialysis treatment.
Rev. 4.00 December 2014 Area of application and intended use Part 1 • Page 2-1
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
IMPORTANT The chemical and microbial water parameters for the permeate are to be checked every year
against ANSI, CSA and ISO.
• Intended use also includes observance of the commissioning, operating and maintenance instructions
provided by the manufacturer, which are an integral part of these instructions.
• The system may only be transported, installed, used and repaired by skilled workers.
• Commissioning, operation and maintenance is only to be carried out by authorized, trained skilled
workers. Electrical work is to be carried out only by authorized, trained and instructed electricians.
• Any other use of the system is considered as non-intended use. The manufacturer shall not be liable
for any damage resulting from this.
WARNING Misuse, imintended use or handling of chemical disinfectants and chemical cleaning solu-
tions could result in serious unjury or even death. You must comply with the information
contained in the Material Safety Data Sheet (MSDS) see also part 1 for the chemical being
used and follow the procedural steps in these operating instructions.
Part 1 • Page 2-2 Area of application and intended use Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 2
In order to avoid endangering the health of patients, the water quality must satisfy the appropriate guideline,
depending on the application. Water shall not contain substances greater than those listed in the table:
Rev. 4.00 December 2014 Area of application and intended use Part 1 • Page 2-3
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Sampling is correct if it takes place under normal operating conditions (“dialysis operation”) and after an
operating time of at least 10 minutes.
WARNING While a water treatment system may produce water of sufficient quality to meet the require-
ments of the applicable standard, distribution of the water may degrade its quality to the
point where it no longer meets the requirements of the standard if the distribution system
is not maintained appropriately.
NOTICE Your Aquaboss® EcoRO Dia I/II (HT) water treatment system from L/a/u/e/r Membran
Wassertechnik GmbH (LMW) is a computer-aided design, custom built, and of the highest
quality. With proper operation, maintenance and care, this device should give you years of
reliable service.
Part 1 • Page 2-4 Area of application and intended use Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 3
Pos. Item no.: Designation Description
1 3037754 Sterile filter 20", 0.2 µm, Sterile hot polysulphone membrane filter, pre-rinsed with
absolute ultra-pure water:
Together with an Aquaboss® dialysis water treatment
system, the Aquaboss® Hot Rinse SMART hot-water
disinfection system and the Aquaboss® sterile hot
polysulphone membrane filter, a constant dialysis water
quality of < 0.1 CFU/ml is guaranteed.
2 2000011 Water monitor 1" Autarchic device inc. sensor and ball valve
Thanks to the de-energized open design, a power supply is not
required during operation. As a result, the valve tappet is not
heated up, which in turn prevents calcification due to heat input
and malfunctioning in the case of a leakage. Periodic automatic
rinsing prevents jamming. The solenoid valve is integrated in
the Aquaboss® pre-treatment stage if this option has been
selected.
3 2000305 Aquaboss®-Control II Remote control for reverse osmosis concentrate supply and
hot-water disinfection system (display only) in one device.
4 2001000 Aquaboss® Vision Visualization system on the screen, including
• Graphic online representation of the flow diagram with the
corresponding current mode of operation.
• Overview of all system data and set parameters
• Input of all system data via a graphic operator interface.
Program settings can be saved and read in using HD or
HDD
• System history in order to guarantee the latest possible
preventative replacement of wear parts “just in time before
expected failure”
• Continuous recording of operating data
• Archiving of all operation and fault messages in plain text
• Fault history
• Graphic trend curves as historic documentation and for
simplified fault analysis
• Online graphs for online faulty analysis
• Operating instructions for the medical device, including
search function for fast location
• Internet and network-capable (LAN) using TCP/IP
• For network connection: fault notification via e-mail function
and transmittance of daily performance logs via SMTP
server
5 1057020 Aquaboss® Vision Required supplementary and upgrade components of
(conversion kit) Aquaboss® systems for connecting to process visualization
6 2001015 Software licence EcoRO Dia I/II (HT) + PV licence
Rev. 4.00 December 2014 EcoRO Dia I/II (HT) accessory list Part 1 • Page 3-1
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
7 2100100 Kit for impulse shear force Kit for equipping Aquaboss®-EcoRO Dia systems for the
rinsing Y30 impulse-based increase in flow speeds in the primary and sec-
ondary loops to prevent the formation of biofilms, consisting of:
• V4A solenoid valve
• V4A pipe branch for integrating the system
• Cable with plug for connecting the solenoid valve and the
control cabinet
• Program update
8 1350002 Hard water monitor The Aquaboss® hard water monitor is a fully automatic, contin-
Aquaboss® Softcontrol II uously working, autarchic measuring system for detecting
hardness breakdowns. The Aquaboss® Softcontrol does not
use chemicals. Since its chemical composition is not altered,
the water used can be added to the downstream reverse
osmosis system without losses.
• Ion-specific hard water monitoring using the membrane
detection principle of monovalent and bivalent ions
• Autarchic operating mode without chemicals
9 3036480 Surge tank PWD 0-50 Surge tank for constant pressure conditions in the loop
10 51763 Insulation of pressure Ø 207, L=1.000mm
pipes
11 2050410 HotRinse SMART
USA / Canada
12 2050420 HotRinse SMART
USA / Canada
13 2050430 HotRinse SMART
USA / Canada
14 2050440 HotRinse SMART
USA / Canada
15 2050450 HotRinse SMART
USA / Canada
NOTICE If cables, transformers or accessories other than those listed above are used, this may have
a negative influence on jamming and noise immunity.
Part 1 • Page 3-2 EcoRO Dia I/II (HT) accessory list Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 4
The operator combines the EcoRO Dia I/II (HT) with further medical devices such as loops, media supply
units or dialysis machines.
The EcoRO Dia I/II (HT) and further medical devices can be put into circulation independently of one
another. No combination of medical devices will be put into circulation by the manufacturer as a variation.
The manufacturer, Lauer Membran Wassertechnik GmbH, stipulates the following reverse osmosis system
requirements for combination with other equipment:
• When used in combination with permeate loops, these must be implemented in accordance with
AAMI/ISO 23500:2009.
• When used in combination with media supply units (Medical Product Class I), the tapping points for
permeate must be implemented in accordance with ISO 23500:2009.
• Furthermore, the dialysis machine must comply with standard IEC 60601-2-16 (Special requirements
for the safety of haemodialysis, haemodiafiltrations and haemofiltration units) or the first issue of
standard IEC 60601-2-16.
IMPORTANT At the point of connection potable water a backflow prevention must be installed!
NOTICE The operator must ensure that the devices function and are in the proper condition before
using the combination of devices.
NOTICE It must be ensured that additional equipment that is connected to the analogue and digital
interfaces of the device satisfies the appropriate IEC specifications (e.g. IEC 60950 for data
processing devices, IEC 61010-1 for measuring/control/laboratory devices and IEC 60601-1
for electro-medical devices). Furthermore, all configuration must satisfy the valid version of
IEC 60601-1-1. The person who connects additional equipment to the signal input or output
sections is a system configurator and is therefore responsible for ensuring that the valid
version of system standard IEC 60601-1-1 is observed. If you have any questions, please
contact your local dealer of the Technical Services department.
Rev. 4.00 December 2014 Use in combination with other equipment Part 1 • Page 4-1
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Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 4
Part 1 • Page 4-2 Use in combination with other equipment Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
5. Technical description
Part 1 • Chapter 5
The Aquaboss® EcoRO Dia I/II (HT) provides the operator with a geared to consumption reverse osmosis
system. A 4-line LCD plain text display allows all operating parameters to be called up and monitored at
any time.
A special flushing and disinfection program developed for compact systems with the integrated
Aquaboss® impulse back washing system ensures maximum dialysis water hygiene.
An innovative logical control system makes high water yield possible even under unfavourable raw water
conditions. In this respect, the raw water consumption depends solely on the purest water requirement of
the end operator.
A menu-guided plain text display enables the operator to monitor all production parameters and system
functions including the disinfection mode in an individual and reproducible way.
Special advantages
• Operator-friendly operation thanks to the menu-guided control system with plain text display
• Low water consumption including rinsing water for Aquaboss® softener and standstill rinsing
• Shut-down and standstill rinsing with leakage monitoring during standby mode
• Membrane blockage protection using Aquaboss® impulse back washing
• Optional impulse shear force rinsing
• Durable stainless steel design
• Mains separation / unhindered input in accordance with national safety standards
• Option: Hot sanitation of the 1st and 2nd membrane stage (only for EcoRO Dia I/II (HT))
In order to increase the lifetime of the membrane, patented impulse back washing (IRS) is carried out at
regular intervals in the EcoRO Dia I/II (HT).
Here, reversing the flow direction loosens the deposits and rinses them out via the concentrate flow
(see → figure 5-2 “Impulse back washing”).
Impulse back washing provides a constant permeate quality and a high production efficiency.
Permeate
Permeate
Part 1 • Chapter 5
Raw water (RW) Permeate
Concentrate
Thanks to the new design of the membrane module (patented), it is ensured that the dead space between
the outside of the membrane and the inside of the pressure pipe is continually flushed. All the connections
for raw water, concentrate and permeate are located on the top of the module.
6. Functions
Part 1 • Chapter 6
6.1 Process diagram
6.1.1 EcoRO Dia I
Legend
VF: Pre-filter TISHAH1: Temperature feed water ROII PH2: Sample valve loop return
SF: Sterile-filter PH3: Sample valve softened water
LSHAL1: Level switch low; pump protection PI 1-6: Manometer
LSHL2: Level switch PSAH1: Pressure too high loop K1: Butterfly valve emergency operation
PISAL4: Pressure too low loop return K4: Butterfly valve emptying tank
M1: Pump 1 K5: Butterfly valve
M2: Pump 2 CISAHH1: Conductivity permeate K6: Butterfly valve to loop
CIS1: Conductivity raw water K7: Butterfly valve from loop
Y2: Solenoid valve concentrate ROI MM1.1-1.2: Membrane module
Y3: Solenoid valve pressure generation (IRS) FISCAL1: Flow meter permeate to loop VL: Storage tank
Y4: Solenoid valve permeate ROI FISCAL2: Flow meter permeate loop return
Y5: Solenoid valve permeate to loop FISCAL3: Flow meter concentrate to drain Option:
Y6: Solenoid valve rinsing ROI (IRS)
Y9: Solenoid valve concentrate to drain ÜV2: Overflow valve
Y10: Solenoid valve feed ÜV1: Overflow valve loop Y30: Solenoid valve share force rinsing
RSV: Check valve PH1: Sample valve
NV4: Adjusting valve concentrate ROI DG: Surge tank P12-4: With analog signal to PV
Legend
VF: Prefilter TISHAH1: temperature feed water ROI PH2: sample valve loop return
SF: Sterilefilter TISAH2: temperture concentrate ROI (HT) PH3: sample valve softened water
LSHAL1: Level switch low; pump protection
LSHL2: Level switch PI 1-6: Manometer K1: butterfly valve emergency operation
PSAH1: pressure too high loop K4: butterfly valve emptying tank
M1: Pump 1 PISAL4: pressure too low loop return K5: butterfly valve
M2: Pump 2 K6: butterfly valve to loop
CISAHH1: conductivity permeat K7: butterfly valve from loop
Y2: Solenoid valve concentrate ROI CIS1: conductivity raw water MM1.1-1.2: Membrane module
Y3: Solenoid valve pressure generation (IRS) FISCAL1: flow meter permeate to loop VL: storage tank
Y4: Solenoid valve permeat ROI FISCAL2: flow meter permeate loop return
Y5: Solenoid valve permeate to loop FISCAL3: flow meter concentrate to drain Option:
Y6: Solenoid valve rinsing RO I (IRS) UV2: overflow valve
Y9: Solenoid valve concentrate to drain UV1: overflow valve loop Y30: solenoid valve share force rinsing
Y10: Solenoid valve feed RSV: check valve PH1: sample valve
NV4: adjusting valve concentrate RO I DG: surge tank PI2-4: with analog signal to PV
Part 1 • Chapter 6
Figure 6-3: Process diagram EcoRO Dia II
Legend
VF: Pre-filter NV2: Adjusting valve concentrate ÜV1: Overflow valve loop
SF: Sterile-filter circulation ROII RSV: Check valve
LSHAL1: Level switch low; pump protection NV3: Adjusting valve concentrate ROII DG: Surge tank
LSHL2: Level switch NV4: Adjusting valve concentrate ROI
M1: Pump 1 PH2: Sample valve loop return
M2: Pump 2 TISHAH1: Temperature feed water ROII PH3: Sample valve softened water
M3: Pump 3
PI 1-6: Manometer K1: Butterfly valve emergency operation
Y2: Solenoid valve concentrate ROI PSAH1: Pressure too high loop K3: Butterfly valve emergency operation
Y3: Solenoid valve pressure generation PSAL2: Pressure too low before ROII K4: Butterfly valve emptying tank
(IRS) PSAH3: Pressure switch infront Y5 K5: Butterfly valve
Y4: Solenoid valve permeate ROI PISAL4: Pressure concentrate of ROII K6: Butterfly valve to loop
Y5: Solenoid valve permeate to loop PSAL4: Pressure too low loop return K7: Butterfly valve from loop
Y6: Solenoid valve rinsing ROI (IRS) CISAHH1: Conductivity permeate MM1.1-2.2: Membrane module
Y7: Solenoid valve rinsing ROII (IRS) CIS1: Conductivity raw water VL: Storage tank
Y8: Solenoid valve concentrate ROII
Y9: Solenoid valve concentrate FISCAL1: Flow meter permeate to loop Option:
to drain FISCAL2: Flow meter permeate loop return ÜV2: Overflow valve
Y10: Solenoid valve feed FISCAL3: Flow meter concentrate to drain Y30: Solenoid valve share force rinsing
FI4: Flow meter concentrate ROI to tank
6.2 Functions
Part 1 • Chapter 6
NOTICE Technical overview: see → part 2, chapter 7.13.2 “Operating modes”.
IMPORTANT Due to operational safety, the positions and switchpoints of the level switches LSHAL1 and
LSHL2 may not be changed.
The permeate enters the loop, which can be blocked by ball cock K6, via a hose bridge. The water flows
through the surge tank DG and is guided to the individual tapping points. Ball cock K7 can be used to block
Part 1 • Chapter 6
the end of the loop. An additional hose bridge is used to reconnect the loop to the reverse osmosis system.
The permeate flowing back from the loop passes sampling cock PH2, pressure sensor PSAL4, water
meter FISCAL2 and the overflow valve UV1 during its return to the reverse Osmosis system. The loop
pressure set at UV1 can be read off on manometer P16.
IMPORTANT Maintain the production pressure! Production pressure that is increased too much may lead
to inadequate membrane flooding and thus to membrane damage.
Part 1 • Chapter 6
• The maximum consumption (number of dialysis stations and other consumers)
• The minimum flow speed required (to avoid contamination)
• The minimum supply pressure at the last tapping point
• The pipe geometry (pipe cross-section etc.)
The overflow valve UV1 at the end of the loop must be set according to customer requirements. Without
permeate discharge and maximum performance, the setting pressure via UV1 should be 2.0–3.5 bar.
The flow speed in the primary loop should reach 0.5 m/s (with full discharge).
IMPORTANT The Hydrowatch must be checked before and after each chemical disinfection. If the red
indicator is visible, the loop must not be disinfected.
IMPORTANT Dialysis is not possible during “standby mode”. Switching to dialysis mode is possible at
any time.
Part 1 • Chapter 6
standby mode they can be heated up to 85°C / 185°F in order to optimize the microbiolocical quality of the
permeate as an alternative or supplement to chemical disinfection.
NOTICE LMW recommends a minimum of 20 minutes hot cleaning (Permeate Hot Disinfection/PHD)
at 80°C.
Lower temperatures require longer heating phases to kill off most vegetative bacteria,
yeasts, fungi and viruses (reference: ISO 15883-1:2006 “Cleaning disinfection devices […]”.
There is no detrimental effect on the quality of the permeate during hot-water sanitation. There is no need
to check for freedom of disinfectant.
IMPORTANT Dialysis mode is not possible during hot cleaning of the RO.
7. Description of components
Part 1 • Chapter 7
7.1 Pipeline / Switch cabinet
3
5
4
6
7
12
11
1
10
1. Main switch
2. Operating mode selection switch (position 1,0,2)
3. Display – 4 lines with 20 characters each
4. Display-guided key control
5. Butterfly valve K1 emergency mode, via 2nd stage, normal setting closed
6. Butterfly valve K3 emergency mode, via 1st stage, normal setting closed
7. Conductivity display (backlit)
8. “Dialysis mode” lamp
9. “Standby mode” lamp
10. “Rinsing” lamp
11. “Emergency mode” lamp
12. “fault” lamp
NOTICE If there is a power failure, operation is interrupted. This means shutdown occurs without
rinsing. Once power has been restored, the system starts with the operating mode it was
in when it switched off.
Part 1 • Chapter 7
7.3.1 Main display with function keys
The parameters and operating states are shown on a 4-line LCD display.
To the right of the display are 2 LEDs which show either proper functioning (green) or an error/alarm (red).
Operator guidance by the display and the four keys provided is a simple and fast way of viewing and
changing the operating parameters (the values relevant to operation can only be changed by persons
authorized to do so by the manufacturer).
LMW advises proceeding with the help of the operating instructions when using the system for the first
time and when operators are not familiar with the system.
6 5 7
permeate quality. It shows the current conductivity of the produced permeate in the loop intake.
If the set limiting values are exceeded, a message is sent to the RO control unit.
5
4
6
3
7
2
8
1
1. Measurement unit
2. Temperature
3. Operating mode
4. Measured value
5. ▲ key Increase numerical value / Forward selection
6. ▼ key Decrease numerical value / Forward selection
7. <PGM> key Change level / Forward selection / Confirm selection
8. <EXIT> key Cancel entry / Exit level
1 2 3 4 5 6
K1 K2 E1 ALARM MAN
9 MEASURING
3 7
55,4 °F mg/l
Part 1 • Chapter 7
• Press the <EXIT> key or wait for a “timeout”
NOTICE Further information of the program and details to electrical connections and calibration are
given in a separate manual of
JUMO dTRANS CR 02
“Transmitter/controller for conductivity,
TDS, resistance, temperature and standard signals”
Type 202552.
Part 1 • Chapter 8
When the device is open:
• Commissioning, operation and maintenance is only to be carried out by authorized, trained and
LMW-instructed skilled workers. Electrical work is to be carried out only after completely disconnecting
the system from the power supply and only by authorized, trained and instructed electricians.
• Read and carefully observe these operating instructions, especially the safety instructions → part 1,
chapter 1 ff. before starting up, operating and servicing the system.
• When putting into operation, check to make sure all water connections have been made properly
→ part 2, chapter 3 and that all connections are leakproof.
NOTICE However, there is an increased risk of contamination in the system and loop in this case.
IMPORTANT After the RO has been at a standstill for > 72 hours, carrying out disinfection is recom-
mended.
The system should be switched on some time before the first dialysis to rinse out the system and loop.
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If the system is to be shut down for a longer period, it is recommended that the system be treated with
preservative.
WARNING Please note → part 1, chapter 8.6 “Technical memo for PRESERVATION with sodium
metabisulphite” on preserving the system.
After a longer period of standstill, the system is put into operation again as described under → part 2,
chapter 3 “Work prior to commissioning”.
CPU
Screwdriver
In accordance with legislative regulations, Lauer Membran Wassertechnik GmbH offers to take back
systems it supplies and dispose of these as stipulated by legislation.
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Part 1 • Chapter 8
Protection against contamination and stabilization of reverse osmosis membranes
• Before preservation, rinse the membranes with good-quality water free of chlorine (dissolved solid
matter < 5.0 g/l). Use 120 litres of water for each 8-inch membrane.
Number of Sodium meta- MgCl Glycerin 86% Glycerin 86% Glycerin 86% Total volume of
modules bisulphite [gr] [gr] for -5°C [litres] for -9°C [litres] for -17°C [litres] liquid for RO [litres]
NOTICE If the system is exposed to a temperature of 0°C / 32°F (during transport etc.), it must be
emptied completely (especially the membrane), as otherwise excess pressure due to water
anomaly could cause the pipelines and membrane to be destroyed.
• Only leave the preservative solution in the membrane after completing the steps above if the
membrane will not be subject to frost.
Flushing
• To flush out the preservative solution (element 8040), a maximum permeate production and
a concentrate flow of at least 60 l/min (35–45 min) is required.
• Flushing can be terminated when the conductivity in the permeate (display) is 2–10 µS/cm /
1–5 ppm NaCl (depending on yield and raw water constitution).
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NOTICE During preservation, the system must be clearly marked with the following information:
Part 1 • Chapter 8
• Type of preservative
• Preservation date
• Contact to responsible doctor and operating personnel.
NOTICE After preservation, disinfection must be carried out according to → part 1, chapter 12 before
normal start-up.
NOTICE Preservation is recorded in a separate log provided for this purpose, as well as in the
medical device log (→ part 2, chapter 8).
NOTICE Sodium metabisulfite is sensible to oxygen! Without any air-contact the shelf life is
6 months. It is recommended to check the concentration of preservation agent monthly
and to renew its concentration if needed.
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Part 1 • Chapter 8
Eng
Intended Use Refer to the instruction booklet for proper and intended use. Otherwise, contact supplier for specific applications.
Chemical name Magnesium dichloride hexahydrate
Europe
Classification R36/37/38
Physical/chemical hazards Not applicable.
Human health hazards Irritating to eyes, respiratory system and skin.
Environmental hazards Not applicable.
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EcoRO Dia I/II (HT)
First-Aid Measures
Inhalation If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical
attention.
Ingestion Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious
person. Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention if symptoms appear.
Skin Contact In case of contact, immediately flush skin with plenty of water. Cover the irritated skin with an emollient. Remove
contaminated clothing and shoes. Cold water may be used.Wash clothing before reuse. Thoroughly clean shoes before
reuse. Get medical attention.
Eye Contact Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15
minutes. Cold water may be used. Get medical attention.
Notes to Physician Not available.
Protection of first-aiders Not available.
Special Remarks on Fire Hazards Store under nitrogen. When heated to decomposition it emits toxic fumes.
Personal precautions Safety glasses. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Gloves.
Environmental Precautions and Absorb with an inert material and put the spilled material in an appropriate waste disposal. Finish cleaning by spreading
Clean-up Methods water on the contaminated surface and allow to evacuate through the sanitary system.
Small Spill and Leak Dilute with water and mop up, or absorb with an inert dry material and place in an appropriate waste disposal container.
Finish cleaning by spreading water on the contaminated surface and dispose of according to local and regional authority
requirements.
Handling Avoid contact with eyes, skin, and clothing. Avoid breathing vapors or spray mists. Keep container closed. Use with
adequate ventilation. Wash thoroughly after handling.
Storage Keep container tightly closed. Keep container in a cool, well-ventilated area.
Intended Use Refer to the instruction booklet for proper and intended use. Otherwise, contact supplier for specific applications.
Packaging materials
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Part 1 • Chapter 8
Magnesium chloride hexahydrate
Suitable / Not suitable Use original container.
Engineering Controls Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their
respective threshold limit value.
Sweden
1) Magnesium chloride hexahydrate Not available.
Denmark
1) Magnesium chloride hexahydrate Not available.
Norway
1) Magnesium chloride hexahydrate Not available.
France
1) Magnesium chloride hexahydrate Not available.
Netherlands
1) Magnesium chloride hexahydrate Not available.
Germany
1) Magnesium chloride hexahydrate Not available.
Personal Protection
Eyes Splash goggles.
Body Lab coat.
Hands Gloves.
Respiratory Respirator is not needed under normal and intended conditions of use, if exposures are kept below established limits.
Protective Clothing
(Pictograms)
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Chronic Effects on Humans Causes damage to the following organs: kidneys, the nervous system, mucous membranes, gastrointestinal tract, upper
respiratory tract, skin, eyes.
Other Toxic Effects on Humans Hazardous in case of inhalation (lung irritant).
Slightly hazardous in case of eye contact (irritant), of ingestion, .
Special Remarks on Toxicity to Not available.
Animals
Special Remarks on Chronic Not available.
Effects on Humans
Special Remarks on Other Toxic Material is irritating to mucous membranes and upper respiratory tract.
Effects on Humans
Label Requirements
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Part 1 • Chapter 8
Magnesium chloride hexahydrate
S26- In case of contact with eyes, rinse immediately with plenty of water and seek medical advice.
Irritant
International Regulations
Specific Hazard
Personal Protection g
References -Hawley, G.G.. The Condensed Chemical Dictionary, 11e ed., New York N.Y., Van Nostrand Reinold, 1987.
-SAX, N.I. Dangerous Properties of Indutrial Materials. Toronto, Van Nostrand Reinold, 6e ed. 1984.
-The Sigma-Aldrich Library of Chemical Safety Data, Edition II.
History of Document Changes Any information changes since last document version are marked with a triangle symbol.
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Intended Use Refer to the instruction booklet for proper and intended use. Otherwise, contact supplier for specific applications.
Validated by Pierce Administration on 11/4/2002. Verified by Pierce Administration. Date of Previous Issue No Previous
Validation
Printed 11/11/2002. Version 0.01
Notice to Reader
To the best of our knowledge, the information contained herein is accurate. However, neither the above named supplier nor any of its subsidiaries assumes any
liability whatsoever for the accuracy or completeness of the information contained herein.
Final determination of suitability of any material is the sole responsibility of the user. All materials may present unknown hazards and should be used with caution.
Although certain hazards are described herein, we cannot guarantee that these are the only hazards that exist.
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8
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2
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Safety Data Sheet
Part 1 • Chapter 8
1 Identification of substance
- Product details
- Trade name Glyzerin 86,5% HP pflanzlich
- Article number: H1000124910200
- Application of the substance / the preparation Intermediate
- Manufacturer/Supplier:
Julius Hoesch GmbH & CO KG
Birkesdorfer Straße 5
52353 Düren - Hoven Tel. 02421/807-0
email: info@julius-hoesch.de
- Informing department: Product safety department
- Emergency information:
Poison Control Center, Mainz
Tel. 00 49 / 61 31 / 19 240
2 Hazards identification
- Hazard designation: void
- Information pertaining to particular dangers for man and environment
According to data we have to hand this product is no hazardous material according to the spirit of EC directives or
the German decree regarding hazardous materials in the latest valid version.
3 Composition/information on ingredients
- Chemical characterization
- Description: Glycerin, pflanzlich 86,5 %
- Dangerous components: Void
- Additional information EINECS 200-289-5
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Safety Data Sheet
Part 1 • Chapter 8
according to 1907/2006/EC, Article 31
Printing date 14.04.2009 Revision: 05.09.2005
(Contd. of page 1)
- Measures for cleaning/collecting:
Absorb with liquid-binding material (sand, diatomite, acid binders, universal binders, sawdust).
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Safety Data Sheet
Part 1 • Chapter 8
(Contd. of page 2)
11 Toxicological information
- Acute toxicity:
- LD/LC50 values that are relevant for classification:
56-81-5 glycerol
Oral LD50 12600 mg/kg (rat)
- Primary irritant effect:
- on the skin: No irritant effect.
- on the eye: No irritant effect.
- Sensitization: No sensitizing effect known.
- Additional toxicological information:
The product is not subject to classification according to the calculation method of the General EC Classification
Guidelines for Preparations as issued in the latest version.
When used and handled according to specifications, the product does not have any harmful effects according to our
experience and the information we have to hand.
* 12 Ecological information:
- General notes:
Do not allow to enter drainage system, surface or ground water.
Water hazard class 1 (Self-assessment): slightly hazardous for water.
13 Disposal considerations
- Product:
The following advice is related to new material and not to any processed products.In case of a mixture with other
products other disposal methods may become necessary. If in doubt seek advice from product supplier or from local
authorities.
- Waste disposal key number:
Since 01/01/99 the waste code numbers have not only been product-related but are also essentially application-
related. The valid waste code number of the application can be obtained from the European waste catalogue.
(Contd. on page 4)
GB
Part 1 • Page 8-20 Starting / Shutting down Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Page 4/4
Safety Data Sheet
Part 1 • Chapter 8
according to 1907/2006/EC, Article 31
Printing date 14.04.2009 Revision: 05.09.2005
(Contd. of page 3)
- Uncleaned packagings:
- Recommendation:
Rented packaging: After optimal emptying, close immediately and return to the supplier without cleaning. Care
should be taken that no other materials get into the packaging.
Other containers: After complete emptying and cleaning, send to be reconditioned or recycled.
- Recommended cleaning agent: Water, if necessary with cleaning agent.
14 Transport regulations:
- Land transport ADR/RID and GGVS/GGVE (cross-border/domestic)
- ADR/RID-GGVS/E Class: -
15 Regulations:
- Designation according to EC guidelines:
The product is not subject to identification regulations under EC Directives and the Ordinance on Hazardous
Materials (GefStoffV).
Observe the normal safety regulations when handling chemicals
- National regulations
- Technical instructions (air):
Class Share in %
NK 50-100
- Water hazard class:
Water hazard class 1 (self assessment according to German VwVwS (Regulations for water-hazardous substances):
slightly hazardous for water.
16 Other information:
These data are based on our present knowledge. However, they shall not constitute a guarantee for any specific
product features and shall not establish a legally valid contractual relationship.
- Relevant R-phrases Void
- Department issuing data specification sheet: see item 1: Informing departement
GB
Rev. 4.00 December 2014 Starting / Shutting down Part 1 • Page 8-21
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 8
Part 1 • Page 8-22 Starting / Shutting down Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 9
Operating status and phase
wd dd.mm.yy ss:mm
EcoRO Dia II
CPU-test
Menu
To supply the system with power, insert the mains plug and turn the
main switch to ON.
Fault message
wd dd.mm.yy hh:mm
Alarm (wd. dd.mm.yy hh:mm:ss = weekday, day, month, year / hour, minute).
Menu Reset If a fault is determined in this mode of operation, the fault message
(“Alarm” or “Error”) is given in plain text.
Depending on the fault type, it can be acknowledged by pressing the >Reset<
button.
NOTICE After the power supply has been interrupted, the system always switches to the mode of
operation that was last active.
Rev. 4.00 December 2014 Turning the system on Part 1 • Page 9-1
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 9
Part 1 • Page 9-2 Turning the system on Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 10
Dialysis mode supplies the connected dialysis machines with permeate. (Among other things, the dialysis
machine dilutes haemodialysis concentrate to provide ready-to-use dialysate.)
Dialysis mode
wd dd.mm.yy ss:mm
Dialysis mode Dialysis mode begins when the operating mode switch is switched to
1 = System ON.
Menu Stdby
It is also possible to activate dialysis mode by switching the operating
mode switch to 2. In this case, dialysis mode can be activated using the
on/off function on the remote control and display key “Dial”.
The green function lamp “Dialysis” is lit.
Software option Standby only appears when dialysis mode is
activated in switch position 2.
or
Conductivity feedwater – Conductivity permeate
% Rejection (RJ) = *100
Conductivity feedwater
Fault message
wd dd.mm.yy hh:mm
Alarm 09 If a fault is determined in this mode of operation, a fault message
Text appears. The system may be switched off, depending on the type
Menu
of fault.
Temperature discharge
During temperature discharge, the concentrate is routed via Y9 into the drain system in order to lower the
water temperature in the system. The operator can use menu item 2 to activate or deactivate this mode
of operation (see → part 1, chapter 14.2). If temperature discharging is not activated and the fixed limit
temperature of 35°C has been reached, the system rinses for 3 minutes to drain. During this time the
system has to coole down, otherwise it stopps with a fault message.
• Water temperature
• System pressure
• Quality of the raw water
• Pre-treatment
Changing these parameters changes the product quality.
IMPORTANT Product water quality depends on the quality of the feed water.
Part 1 • Chapter 11
Standby mode is started by switching the operating mode selection switch to position 2 or, if it is already on
2, by using a remote control or the auto on/off function to switch the system to standby mode.
When standby mode is activated, shut-off rinsing is carried out first. With activated IRS (menu 2), this
begins with impulse back washing of the 1st stage.
As a result, the risk of bacteria growth in the loop and on the membrane is minimized.
order to transmit the water temperature in the system. The operator can use menu item 4 to activate or
deactivate this mode of operation (see → part 1, chapter 14). If temperature discharging is not activated
and the fixed limit temperature of 35°C / 95°F has been reached, the system switches to the standby
break.
At regular time intervals, the system checks the current water temperature in the standby intermediate
rinsing mode of operation. If the temperature drops below the limit value, the system continues standby
intermediate rinsing. The system switches back to the standby break if the value is above the limit.
During temperature discharge a potential water loss can not be noticed at the RO.
Part 1 • Chapter 12
Disinfection of the EcoRO Dia I/II (HT) is carried out
• After commissioning and flushing of the preservative
• As a preventative measure
• When the microbiological action, warning or alarm limits are attained or exceeded
• After opening the system for maintenance or repair work or other constructional intervention
With EcoRO Dia HT systems disinfection can be carried out either thermical or chemical. Both disinfection
procedures are equal regarding their effectiveness. However, thermal disinfection does not require a test
for remaining residual disinfectant before system is brought back into operation.
WARNING The system may only be disinfected or cleaned during the dialysis-free period.
Acute risk of poisoning!
• The permeate must be disconnected from the dialysis machines before the disinfection
process is started.
• It must not be possible to carry out dialysis!
At the point of connection to potable water a backflow prevention (e.g. PPBA) must be installed!
The system must be disconnected completely from the mains supply line before disinfecting or cleaning
pretreatment. It is absolutely essential to disconnect the RO during disinfection or cleaning.
WARNING The RO must be disinfected if the germ count is found to be higher than normal
(action limit: 50 CFU/ml).
IMPORTANT After the RO has been at a standstill for > 72 hours, carrying out disinfection
is recommended.
WARNING An LMW reverse osmosis system may only be disinfected or cleaned by LMW-authorized
and trained personnel.
IMPORTANT Hydraulic connection to municipal water supply must comply with local regulations!
The following disinfectant (combination treatment) has been approved for the disinfection of
Aquaboss® reverse osmosis systems:
• Minncare Cold Sterilant (Minntech BV)
• Puristeril 340 (Fresenius Medical Care)
NOTICE Disinfection (or cleaning) is recorded in the respective log provided and in the medical
device log (→ part 2, chapter 8).
WARNING The warning instructions of the disinfectant or cleaning agent manufacturers must be
observed when these products are being used, and personal protective equipment must
be worn.
WARNING Acute risk of poisoning if disinfectants or cleaning agents are taken or administered.
12.2 Disinfection
Disinfection working steps
1. Rinse the RO system by starting standby mode.
2. Fill the supply tank with permeate.
3. Determine the system/loop volume to be disinfected (→ part 1, chapter 12, table 12-1 “Disinfectant
application concentration”).
4. Program sequence: See → “Program steps”.
5. The commercial preparation is to be provided as an approx. 2% solution for reliable water bacteria dis-
infection.
In this respect, a basic solution is used in the supply tank, where the concentration of the disinfectant
must not exceed 8% (otherwise the membrane would be damaged!). Consult LMW in the case of
proven contamination by fungi/yeast or spores.
IMPORTANT Make sure the contents are well mixed in the supply tank, because layers can form on the
bottom of the tank due to the different specific densities of the disinfectant and permeate.
6. The contents of the supply tank must be circulated until the concentration is the same in the loop
supply and return flow. (Aid: conductivity)
IMPORTANT Contamination in the water treatment system can lead to an unspecified disinfectant
reaction to occur which can greatly reduce the concentration of the effective disinfectant.
In certain cases, the amount of disinfectant needed can differ greatly from the calculated
requirement.
7. Following disinfection (DI), the reverse osmosis system and loop are flushed with permeate.
Part 1 • Chapter 12
The following tests are available for specifically testing for disinfectant residue:
– H2O2 (peroxide test – Merck item no. 10011) or
– Peroxyacetic acid (peroxyacetic acid test – Merck item no. 110084)
All permeate tapping points must be checked separately to make sure there is no disinfectant left in
the system. This check must be repeated to ensure there is no disinfectant left in the system after the
disinfected and rinsed RO has stood still for 30 minutes.
IMPORTANT The colouring of the test strips merely indicates that the disinfectant concentration is above
the limit to be determined by the test strip. It is not possible to determine the concentration
of a substance this way. The reaction time (with final concentration of disinfectant) is at least
15 minutes. The reaction time of the disinfectant in its diluted form on membranes must not
exceed 30 minutes and must be immediately followed by rinsing.
Minncare Cold Sterilant is delivered as a concentrate that has to be diluted with water to a 1% or
3% solution.
To calculate the consumption of Minncare Cold Sterilant you have to add the volumes EcoRo Dia II HT
to the volume of the loop (including the surge tank).
Example:
Volume of EcoRo Dia I/II (with 2 membranes): 94l
+ Volume of loop (100m with diameter = 20mm): 31l
+ Volume of surge tank 25l
Total 150l
Divided by 100 = 1.5l
You have to fill 1.5l Minncare Cold Sterilant in order to get a 1% solution in the overall system.
You have to fill 1.5l x 3 = 4.5l Minncare Cold Sterilant in order to get a 3% solution in the
overall system.
Volume of EcoRo Dia II HT mainly depends on the number of membranes.
Number of membranes Volume (l)
2 94
4 118
5 130
6 142
8 154
GENERAL INFORMATION:
Catalog Number: 78325-100, 78325-400, 78325-300,
78325-150
EPA Reg. Number: 52252-4
Trade Name: Minncare® Cold Sterilant
Part 1 • Chapter 12
PAGE 2OF 3
PHYSICAL DATA:
EYES AND SKIN - Flush eyes with excess water at least 15 minutes. If burn or irritation has
occurred, see physician immediately. If clothing is contaminated, remove clothing, wash skin
and wash clothing before reusing.
INGESTION - If swallowed, drink large amounts of water. Do not attempt to induce vomiting.
PAGE 3 OF 3
REACTIVITY INFORMATION:
Materials to Avoid: Heavy metals including iron, copper, copper alloys, brass,
and aluminum, salts, flammable organics, alkalis caustics
chlorine and formaldehyde.
Hazardous Decomposition: Oxygen and heat. Do not mix with chlorinated products
as this could liberate toxic corrosive chlorine gas.
Spill Response: Wash down area thoroughly with water, mop thoroughly.
Do not use absorbent to soak up spill.
Handling and Storing: Keep container closed, but vented, when not in use.
Store in a cool, dry area (below 75°F).
Do not transfer product from original container and once
product has been removed, do not return to original
container.
CONTROL MEASURES
WARNING After disinfection, the dialysis personnel must check that there is no disinfectant in the
Part 1 • Chapter 12
system at each dialysis station before commencing dialysis.
WARNING At the point of connection to potable water a backflow prevention (e.g. PPBA) must be
installed!
The system must be disconnected completely from the mains supply line before disinfection
of the softener. It is absolutely essential to disconnect the RO during disinfection.
Program steps
NOTICE If total viable microbial counts in Aquaboss® EcoRO Dia I/II (HT) are monitored on
a monthly base disinfection must be carried out whenever the action limit for total viable
microbial counts is exceeded but latest after 3 months (after citric acid cleaning). If the RO
system is monitored less frequently, preventive disinfection on a monthly base is recom-
mended. However, when system has not been in use for more than 72 h (system off) we
recommend disinfection. Extra disinfection is always necessary when hydraulic parts have
been opened and/or changed.
The EcoRO Dia I/II (HT) has a menu-guided disinfection program. The operator is guided step by step
through the program. Function and safety-related actions to be carried out by the operator are only
triggered after manual confirmation.
The disinfection times are set as described under → part 1, chapter 14.5 “Disinfection data, menu item 5”.
Disinfection (DI)
Filling tank
please wait ...
Esc
Check-up
any disinfectant
left?
5s
Recirculation mode
Disinfection (DI)
Recirculation mode In recirculation mode, the disinfectant is guided through all the pipe
DI xxµS xxx min branches by triggering the valves (and pumps).
<<
During recirculation mode, the current conductivity is displayed in
µS/cm and the remaining time in minutes.
Reaction mode
Part 1 • Chapter 12
Disinfection DI
Reaction time Following recirculation mode, the system automatically switches to
Time left ### min reaction mode.
<<
Continue
Disinfection DI
Open valve PH2 When the reaction time has elapsed, the display calls for sampling cock
PH2 to be opened and the system to be switched to flushing operation
<< with key > <.
Flushing mode
Disinfection (DI)
Flushing mode Flushing is carried out in two alternating phases:
Time left ### min
<< 1. Flushing of the disinfectant with simultaneous emptying of the
supply tank
2. Filling of the supply tank while the system is at a standstill
If conductivity control is activated in disinfection operation (see
menu 5.5), the current conductivity at the end of the flushing process
is compared with the permeate quality before the start of disinfection.
If the current conductivity deviates by more than 25% or 2 µS/cm,
flushing is automatically repeated. If the deviation is < 25% or 2 µS/cm,
the request for the manual test “Check for residual disinfectant done?”
is displayed.
End of disinfection
Disinfection (DI)
Close valve PH2 After disinfection (DI) and subsequent shutdown rinsing, the system
returns to standby mode.
= end of DI
12.3 Cleaning
Part 1 • Chapter 12
IMPORTANT Only use LMW approved cleaners!
1 0.8 400
Increasing the citric acid concentration by more than 2% does not increase the effectiveness of the rinsing
process.
• Cleaning is carried out with the permeate valve closed and internal recirculation completely open.
• System pressure must not exceed 6 bar during rinsing with citric acid.
• Iron which has been deposited on the membrane is also released during citric acid rinsing. When the
citric acid solution becomes saturated with iron, it turns a reddish brown colour in the supply tank and
has to be replaced.
• After the acid rinsing has been completed, the system must be rinsed with water. For this, at least
150 litres of water per 8" element (or at least 1 hour of rinsing time) are required. Rinsing may only
take place at low pressure (6 bar / 87 psi).
2. HAZARDS IDENTIFICATION
Emergency Overview
Irritating to eyes, Irritating to skin, Corrosive to metals (as aqueous solution).
Part 1 • Chapter 12
Revision Date 22-Apr-2009 020410, 020420, 020440 - Citric Acid Anhydrous
3. COMPOSITION/INFORMATION ON INGREDIENTS
The following component(s) in this product are considered hazardous under applicable OSHA (USA), WHMIS (Canada), and/or
NOM-002-SCT-2003 (Mexico) regulations
Chemical Name CAS-No Weight % North American Hazard
Indicator
Citric acid 77-92-9 99-100 yes
General Advice If symptoms persist, call a physician. Show this safety data sheet to the doctor in attendance.
Eye Contact Immediately flush with plenty of water. After initial flushing, remove any contact lenses and
continue flushing for at least 15 minutes. Keep eyes wide open while rinsing. If symptoms
persist, call a physician.
Skin Contact Wash off immediately with soap and plenty of water removing all contaminated clothes and
shoes.
Ingestion Clean mouth with water and afterwards drink plenty of water.
5. FIRE-FIGHTING MEASURES
Suitable Extinguishing Media Dry chemical. Carbon dioxide (CO2 ). Water spray. Foam. Use
extinguishing measures that are appropriate to local
circumstances and the surrounding environment.
Hazardous Combustion Products Carbon monoxide (CO), Carbon dioxide (CO2 ) , Thermal
decomposition can lead to release of irritating gases and
vapours.
Explosion Data
Sensitivity to mechanical impact No
Sensitivity to static discharge No
NFPA
Environmental Precautions Prevent further leakage or spillage if safe to do so. Prevent product from entering drains.
Methods for Clean-up Pick up and transfer to properly labelled containers. Avoid dust formation. Keep in suitable,
closed containers for disposal.
Handling Wear personal protective equipment. Avoid contact with skin, eyes and clothing. Handle in
accordance with good industrial hygiene and safety practice. Do not breathe vapours/dust.
Use only in area provided with appropriate exhaust ventilation. Avoid dust formation in
confined areas. Fine dust dispersed in air may ignite.
Storage Keep containers tightly closed in a cool, well-ventilated place. Keep in properly labelled
containers.
Exposure Limits
This product is not known to contain any hazardous materials with occupational exposure limits established by the region specific
regulatory bodies.
General Hygiene Considerations When using, do not eat, drink or smoke. Regular cleaning of equipment, work area and
clothing.
Part 1 • Chapter 12
Revision Date 22-Apr-2009 020410, 020420, 020440 - Citric Acid Anhydrous
Incompatible Materials Amines. Heavy metals. Strong oxidizing agents. Strong bases.
Acute Toxicity
Product Information
LD50 Oral: 3000(rat) mg/kg
LD50 Dermal: No information available
LC50 Inhalation: No information available
Chronic Effects
Carcinogenicity
There are no known carcinogenic chemicals in this product.
Ecotoxicity
Environmental properties.
Chemical Name Acute Fish Toxicity Daphnia (Water flea) Fresh Water Algae
Citric acid 96 Hr LC50 Lepomis macrochirus: 72 Hr EC50 Daphnia magna: 120
1516 mg/L [static] mg/L
Waste Disposal Methods Hazardous waste. Dispose of in compliance with the laws and regulations pertaining to this
product in your jurisdiction.
Contaminated Packaging Empty containers should be taken for local recycling, recovery or waste disposal.
Part 1 • Chapter 12
Revision Date 22-Apr-2009 020410, 020420, 020440 - Citric Acid Anhydrous
International Inventories
The components of this product are reported in the following inventories:
Chemical TSCA DSL NDSL EINECS ELINCS AICS ENCS CHINA PICCS KECL NZLoC
Name
Citric acid Yes Yes No Yes No Yes Yes Yes Yes Yes Yes
201-069-1 2-1318 KE-20831
Legend
TSCA - Toxic Substances Control Act, Section 8(b) Inventory (USA). DSL - Domestic Substance List (Canada). NDSL - Non
Domestic Substances List (Canada). EINECS - European Inventory of Existing Commercial Chemical Substances (EU). ELINCS -
European List of Notified Chemical Substances (EU). AICS - Australian Inventory of Chemical Substances (Australia). ENCS -
Existing and New Chemical Substances (Japan). CHINA - Chinese Inventory of Existing Chemical Substances (China). PICCS -
Inventory of Chemicals and Chemical Substances (Philippines). KECL - Korean Existing and Evaluated Chemical Substances (Korea).
NZLoC - New Zealand Inventory of Chemicals (New Zealand)
USA
Federal Regulations
Ozone Depleting Substances:
No Class I or Class II material is known to be used in the manufacture of, or contained, in this product.
SARA 313
Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA). This product is not known to contain any
chemicals which are subject to the reporting requirements of the Act or regulations contained in 40 CFR 372.
Clean Air Act, Section 112 Hazardous Air Pollutants (HAPs) (see 40 CFR 61)
This product is not known to contain any HAPs.
State Regulations
California Proposition 65
Proposition 65 chemicals are not expected to be found in this product above those naturally present in their agricultural source.
Proposition 65 exempts naturally occurring listed chemicals from an obligation to label.
State Right-to-Know
No known components subject to "Right-To-Know" legislation in the following States:
Chemical Name Weight % Illinois Massachusetts New Jersey Pennsylvania Rhode Island
Citric acid 99-100 No No No No No
Canada
WHMIS Product Classification
Class E: Corrosive Material.
This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations (CPR) and the SDS
contains all the information required by the CPR.
Mexico
Mexico - Grade Slight risk, Grade 1
Disclaimer
The information provided on this (M)SDS is correct to the best of our knowledge, information and belief at the date of its
publication. The information given is designed only as a guide for safe handling, use, processing, storage, transportation,
disposal and release and is not to be considered as a warranty or quality specification. The information relates only to the
specific material designated and may not be valid for such material used in combination with any other material or in any
process, unless specified in the text.
End of (M)SDS
Part 1 • Chapter 12
Material Safety Data Sheet
Sodium Hydroxide, 30%
2. Hazards identification
Emergency overview : DANGER!
POISON!
MAY BE FATAL IF SWALLOWED.
CAUSES SEVERE RESPIRATORY TRACT, EYE AND SKIN BURNS.
HARMFUL IF INHALED.
CONTAINS MATERIAL WHICH MAY CAUSE DAMAGE TO THE FOLLOWING
ORGANS: LUNGS, RESPIRATORY TRACT, SKIN, EYES.
Do not breathe vapor or mist. Do not ingest. Do not get in eyes or on skin or clothing.
Use only with adequate ventilation. Keep container tightly closed and sealed until ready
for use. Wash thoroughly after handling.
Physical state : Liquid.
OSHA/HCS status : This material is considered hazardous by the OSHA Hazard Communication Standard
(29 CFR 1910.1200).
Routes of entry : Dermal contact. Eye contact. Inhalation. Ingestion.
Inhalation : Toxic by inhalation. Severely corrosive to the respiratory system.
Ingestion : Very toxic if swallowed. May cause burns to mouth, throat and stomach.
Skin : Severely corrosive to the skin. Causes severe burns.
Eyes : Severely corrosive to the eyes. Causes severe burns.
Potential chronic health effects
Carcinogenicity :No known significant effects or critical hazards.
Mutagenicity :No known significant effects or critical hazards.
Teratogenicity :No known significant effects or critical hazards.
Developmental effects :No known significant effects or critical hazards.
Fertility effects :No known significant effects or critical hazards.
Target organs :Contains material which may cause damage to the following organs: lungs, upper
respiratory tract, skin, eyes.
Medical conditions : Pre-existing disorders involving any target organs mentioned in this MSDS as being at
aggravated by over- risk may be aggravated by over-exposure to this product.
exposure
See toxicological information (section 11)
3. Composition/information on ingredients
Name CAS number % by weight
Water 7732-18-5 70
Sodium Hydroxide 1310-73-2 30
5. Fire-fighting measures
Flammability of the product : In a fire or if heated, a pressure increase will occur and the container may burst.
Extinguishing media : Use an extinguishing agent suitable for the surrounding fire.
Not suitable : None known.
Special exposure hazards : Promptly isolate the scene by removing all persons from the vicinity of the incident if
there is a fire. No action shall be taken involving any personal risk or without suitable
training.
Hazardous thermal : Decomposition products may include the following materials:
decomposition products metal oxide/oxides
Special protective : Fire-fighters should wear appropriate protective equipment and self-contained breathing
equipment for fire-fighters apparatus (SCBA) with a full face-piece operated in positive pressure mode.
Part 1 • Chapter 12
Sodium Hydroxide, 30% 1.43321 3/7
11 . Toxicological information
Acute toxicity
Product/ingredient name Test Route Species Result
Sodium Hydroxide LDLo Oral Rabbit 500 mg/kg
Carcinogenicity
No known significant effects or critical hazards.
Mutagenicity
No known significant effects or critical hazards.
Teratogenicity
No known significant effects or critical hazards.
12 . Ecological information
Aquatic ecotoxicity
Product/ingredient name Result Species Exposure
Sodium Hydroxide Acute EC50 40.38 to Daphnia - Water flea - 48 hours
47.13 mg/L Fresh water Ceriodaphnia dubia -
Neonate - <24 hours
Acute LC50 33000 to Crustaceans - Common 48 hours
100000 ug/L Marine water shrimp, sand shrimp -
Crangon crangon - Adult
Acute LC50 125000 ug/L Fish - Western mosquitofish 96 hours
Fresh water - Gambusia affinis - Adult
Environmental effects : No known significant effects or critical hazards.
Part 1 • Chapter 12
Sodium Hydroxide, 30% 1.43321 5/7
13 . Disposal considerations
The information presented only applies to the material as supplied. The identification based on characteristic(s) or listing
may not apply if the material has been used or otherwise contaminated. It is the responsibility of the waste generator to
determine the toxicity and physical properties of the material generated to determine the proper waste identification and
disposal methods in compliance with applicable regulations. Disposal should be in accordance with applicable regional,
national and local laws and regulations.
14 . Transport information
Regulatory UN number Proper shipping Classes PG* Label Additional
information name information
DOT Classification UN1824 SODIUM 8 II -
HYDROXIDE CORROSIVE
SOLUTION 8
15 . Regulatory information
United States
HCS Classification : Highly toxic material
Corrosive material
Target organ effects
U.S. Federal regulations : United States inventory (TSCA 8b): All components are listed or exempted.
TSCA (Toxic Substance Control Act): This product is listed on the TSCA Inventory.
SARA 302/304/311/312 extremely hazardous substances: No products were found.
SARA 302/304 emergency planning and notification: No products were found.
SARA 302/304/311/312 hazardous chemicals: Sodium Hydroxide
SARA 311/312 MSDS distribution - chemical inventory - hazard identification:
Sodium Hydroxide: Immediate (acute) health hazard
Clean Water Act (CWA) 307: No products were found.
Clean Water Act (CWA) 311: Sodium Hydroxide
Clean Air Act (CAA) 112 accidental release prevention: No products were found.
Clean Air Act (CAA) 112 regulated flammable substances: No products were found.
Clean Air Act (CAA) 112 regulated toxic substances: No products were found.
DEA List I Chemicals : Not listed
(Precursor Chemicals)
DEA List II Chemicals : Not listed
(Essential Chemicals)
Connecticut Carcinogen : None of the components are listed.
Reporting
Connecticut Hazardous : None of the components are listed.
Material Survey
Florida substances : None of the components are listed.
Illinois Chemical Safety Act : None of the components are listed.
Illinois Toxic Substances : None of the components are listed.
Disclosure to Employee Act
Louisiana Spill : None of the components are listed.
Louisiana Reporting : None of the components are listed.
Massachusetts Spill : None of the components are listed.
Massachusetts Substances : The following components are listed: Sodium Hydroxide
Minnesota Hazardous : None of the components are listed.
Substances
15 . Regulatory information
Michigan Critical Material : None of the components are listed.
New Jersey Toxic : None of the components are listed.
Catastrophe Prevention Act
New Jersey Spill : None of the components are listed.
New Jersey Hazardous : The following components are listed: Water; Sodium Hydroxide
Substances
New York Toxic Chemical : None of the components are listed.
Release Reporting
New York Acutely : The following components are listed: Sodium hydroxide
Hazardous Substances
Pennsylvania RTK : The following components are listed: Sodium Hydroxide
Hazardous Substances
Rhode Island Hazardous : None of the components are listed.
Substances
Canada
WHMIS (Canada) : Class D-1B: Material causing immediate and serious toxic effects (Toxic).
Class E: Corrosive material
Canadian lists : CEPA Toxic substances: None of the components are listed.
Canadian ARET: None of the components are listed.
Canadian NPRI: None of the components are listed.
Alberta Designated Substances: None of the components are listed.
Ontario Designated Substances: None of the components are listed.
Quebec Designated Substances: None of the components are listed.
CEPA DSL / CEPA NDSL : All components are listed or exempted.
This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations and the
MSDS contains all the information required by the Controlled Products Regulations.
EU regulations
Risk phrases : This product is not classified according to EU legislation.
International regulations
International lists : Australia inventory (AICS): All components are listed or exempted.
China inventory (IECSC): Not determined.
Japan inventory (ENCS): All components are listed or exempted.
Japan inventory (ISHL): Not determined.
Korea inventory (KECI): All components are listed or exempted.
New Zealand Inventory of Chemicals (NZIoC): Not determined.
Philippines inventory (PICCS): All components are listed or exempted.
16 . Other information
National Fire Protection :
Association (U.S.A.)
0 Flammability
Health 3 0 Instability
Special
Notice to reader
The statements contained herein are based upon technical data that EMD Chemicals Inc. believes to be reliable,
are offered for information purposes only and as a guide to the appropriate precautionary and emergency handling
of the material by a properly trained person having the necessary technical skills. Users should consider these
data only as a supplement to other information gathered by them and must make independent determinations of
suitability and completeness of information from all sources to assure proper use, storage and disposal of these
materials and the safety and health of employees and customers and the protection of the environment. EMD
CHEMICALS INC. MAKES NO REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
Part 1 • Chapter 12
Sodium Hydroxide, 30% 1.43321 7/7
16 . Other information
INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE, WITH RESPECT TO THE INFORMATION
HEREIN OR THE PRODUCT TO WHICH THE INFORMATION REFERS.
After cleaning has been selected, the supply tank is emptied and filled
Cleaning (C)
again.
Filling tank
please wait ...
Esc
Recirculation mode
Cleaning (C)
Recirculation mode In recirculation mode, the cleaning agent is guided through all the pipe
Time left ### min branches by triggering the valves (and pumps).
<<
During recirculation mode, the remaining time in minutes is displayed.
Reaction mode
Cleaning (C)
Reaction time The purpose of reaction mode is to loosen the contamination. It automat-
Time left ### min. ically follows recirculation mode according to time-related specifications
<<
which can be programmed as detailed in → part 1, chapter 14.5. The
remaining time of reaction mode is displayed in minutes.
Please heed the concentration and reaction time specified by the
manufacturer of the cleaning agent!
Continue
Part 1 • Chapter 12
Cleaning (C)
Open valve PH2 When the reaction time has elapsed, the display calls for sampling cock
PH2 to be opened and the system to be switched to flushing operation.
<<
Flushing mode
Cleaning (C)
Flushing mode Flushing is carried out in two alternating phases:
Time left ### min
<< 1. Flushing of the cleaning agent with simultaneous emptying of the
supply tank
2. Filling of the supply tank while the system is at a standstill
Part 1 • Chapter 13
Hot-water disinfection is a chemical-free supplement to tried-and-trusted methods of disinfection which
optimises the microbiological quality of the permeate. Hot cleaning is carried out in standby operation.
NOTICE Effectiveness of the system in killing bacteria can only be achieved at temperatures
> 80°C and a contact time of min. 20 minutes.
IMPORTANT Only use heat resistant materials for the fluid pathway to be disinfected with hot water.
HotRinse
Dialysis operation is only possible once the complete system has reached the pre-programmed cooling
temperature ( see Menu 12).
NOTICE The cooling down phase after hot sanitation can take up to 3 hours.
Part 1 • Chapter 14
When >Menu< is selected, the key data shown are listed.
1 Specifications
2 Prm dialysis mode Certain program items have a separate method for display and input.
3 Auto on/off This is shown by selecting the respective menu sub-item as follows>
4 Prm Standby mode
5 DI data
A) Display and
6 Cleaning data B) Entry
7 RO start options When >Display< is selected, the set key data of the sub-menu can be
8 Passwords
9 Date/time
queried.
10 Choose system When >Entry< is selected, you will requested to enter an access code.
11 Op. hours meter Permitted codes are:
12 HotRO
13 Service mode Password 1 (default setting = 2232)
14 Reserve Password 2 (xxxx customer-specific)
15 Fault history
The parameters of the respective sub-menu can be changed here.
<< OK The code is set digit by digit by using function keys >+< and >–< and is
confirmed by pressing >Enter<.
Parameters that are related to the system's functional safety and parame-
ters used by technical service personnel for checking system functions are
password-protected and may only be changed by authorized personnel.
Cond permeate:
Displays the conductivity of the permeate in the feed pipe to the loop.
The conductivity is temperature compensated acc. ASTM D 1125-95
Water temperature:
Displays the temperature in the feed pipe to the supply tank (TISAH1)
and – with the HotRO option – in the concentrate (TISAH2)
Operating pressure RO:
(Option with Aquaboss® Vision)
System pressure indication:
PI2 (concentrate, 1st stage): in bar / psi
PI3 (permeate, 1st stage): in bar / psi
PI4 (concentrate, 2nd stage): in bar / psi
Flow rate:
Volume flows
FISCAL 1 permeate feed in loop [l/h]
FISCAL 2 permeate return [l/h]
FISCAL 3 concentrate in channel [l/h]
Yield:
WCF (water conversion factor = water yield of permeate per water feed) [%]
Part 1 • Chapter 14
Ov.Quant.of water;
Consumption [l/h]
Concentrate [l/h]
CD raw water CIS1 in µS/cm
Total water amount: Total volume flow
Ov. Quant. of water
FISCAL1:######.##qm FISCAL 1 permeate feed [qm]
FISCAL2:######.##qm FISCAL 2 permeate return [qm]
FISCAL3:######.##qm FISCAL 3 concentrate [qm]
<<
IMPORTANT Entering incorrect values can endanger the proper functioning of the control system.
When the key >Prm dialysis mode< is pressed, the key data shown
Interval RO II
Pressure build-up RO II are listed
Flush time RO II The functions and ranges are explained below
Interval RO I
Pressure build-up RO I Type-specific parameters are only displayed for the respective system
Flush time RO I model.
Impulse rinse
Limit temperature Example:
Yield
Economy mode RO Interval RO II => only for EcoRO Dia II
Water hardness
In c.o. hard water al
Delay
Overrun dialysis
Temp. discharge
Open Y9 when fault
Cond. alarm by
Maintenance interval
Change prefilter
MB samples
Timer reset
Cell/cond. raw water
<< Enter
Part 1 • Chapter 14
Interval RO II: Time interval for impulse back washing of RO II 0…180 min 60 min
Interval RO I: Time interval for impulse back washing of RO I 0…180 min 15 min
Limit temperature: Limit temperature for feed; forced discharge is initiated if 15…38°C 38°C
exceeded
Yield (WCF): Concentrate discharge results from the preset yield (quotient 50…90 % 75% (EcoRO
of permeate volume flow and soft water consumption); Dia II (HT))
depending on the water quality, the yield can be set high with- 60% (EcoRO
out a reduction in permeate quality or membrane functionality Dia I (HT))
Economy mode RO: Switch on/off pumps M2, M3 depending on the current 0…5000 l/h M4 off 650 l/
water consumption M3 off 450 l/h
M2 off 250 lh
Water hardness: Limit value of the ext. hard water alarm 0…26 °dH 26 °dH
1 °dH (German hardness degree)
= 1.78 °f (French hardness degree)
= 1.253 °e (English hardness degree)
= 1.042 gpg CaCO3
= 17.8 ppm CaCO3
In case of hard water If a hard water alarm occurs, the concentrate is discharged 0…180 sec 60 sec
alarm: after an adjustable time (see the note → page 14-5).
Delay: The hard water alarm is recorded with a delay time of x sec 0…180 sec 60 sec
Overrun dialysis Independent of real-time programming in automatic mode 0…180 min 0 min
dialysis can continue to run for an adjustable time. Run-on
time ajustable in menu 2.15
Switch position 1 – no reaction
Switch position 2 – if the RO is switched from dialysis mode to
standby mode by means of the remote control input DI27 or
the display key Stby, it runs on for the time set in menu 2.25.
Settings in menu 3 auto on/off are not taken into account
Example:
Setting menu 2.15 – Run-on time dialysis = 30 minutes
Setting menu 3 auto on/off = Start 07:00, End 16:00
• System in dialysis mode
• At 15:45 the remote control input DI27 is pressed to switch
from dialysis mode to standby mode
• System only switches to standby mode at 16:15
Temp. discharge When a limit temperature is reached in the permeate, the 1(yes)/ 0(no) 1
dialysis: permeate can be discharged in the loop return in order to
lower the temperature by adding fresh soft water
Open Y9 when fault; If an error/alarm occurs, the concentrate is discharged via Y9. Open: Open: 10 sec
The duration of opening (open) and closing (closed) of valve 0…30 sec Closed: 10 sec
Y9 can be selected. Closed:
0…30 sec
Conductivity alarm: Limit value for alarm 9 message (conductivity too high) 5…60 µS/cm 30 µS/cm
3…30 ppm 15 ppm
Maintenance interval: Time interval for the reminder to carry out 6, 12, 24 months 12 months
system maintenance
Change pre-filter: Time interval for the reminder to change the pre-filter 0…8 weeks 8 weeks
MB sampling Time interval for the reminder to carry out microbiological 1…12 months 1 month
sampling (germ sample)
NOTICE With hard water alarm, the discharge is automatically coupled to the degree of hardness.
1 or 2 dialysis modes can be entered for each day which determine the
Weekday (1) start and end of dialysis mode through real-time entries (hh:mm).
Start: xx h xx min
Stop: xx h xx min
<< OK
Weekday (2)
Start: xx h xx min
Stop: xx h xx min
<< OK
Part 1 • Chapter 14
(Requires main switch to be in position 2)
Collect. alarm ZLT Suppress collect. alarm (ZLT) during standby? 1/0 0
1 = yes / 0 = no
Leak monitoring Delay time of the leakage monitor 0…30 min 5 min
Tank filling delay Delay time for tank filling 0…30 min 5 min
ISS enabled? Impulse shear force rinsing (ISS) of the loop activated? 1/0 0
1 = yes / 0 = no
ISS operating time Duration of impulse shear force rinsing (ISS) 0…300 sec 300 sec
Reaction time Reaction time of the solenoid valve (MV) Y30 for 0…30 sec opening: 3 sec
MV Y30 opening and closing closing: 5 sec
PSAL4 enabled? PSAL4 (pressure switch on loop return line) enabled? 1/0 1
1 = yes / 0 = no
<< OK
Recirculation time Duration of circulation operation / agitation after the 0…120 min 10 min
disinfectant has been added
Reaction time Standstill time for reaction of the disinfectant 0…120 min 20 min
Part 1 • Chapter 14
Recirculation time Duration of circulation operation / agitation after the 0…120 min 10 min
cleaning agent has been added
Reaction time Standstill time for reaction of the cleaning agent 0…120 min 20 min
Max. permeate con- The system stops automatically when maximum 0…5000 l/gpm 0 l/gpm
sumption permeate consumption is reached
End of monitoring End of leakage monitoring: autostart after x min 0…60 min 0 min
The date and time can be changed and updated in menu item 9. The
Date arrow keys can be used to change the numerical values. When a date
Time
or time is complete, use the “<<” key to exit the menu. The entries are
<< OK stored!
NOTICE Standard and daylight saving times are not automatically recognized or updated!
Type of system
Software version
Software language
<< ENTER
Type of system
EcoRO Dia II
<< + -
Part 1 • Chapter 14
Software version
V ##.##
<<
Select the “Language” menu item to select the language of the control
Software language system. There are 3 different languages to choose from.
Language: ##
German Dutch French
<< + - OK
German English French
German Italian Spanish
German Swedish Norwegian
NOTICE Hot cleaning of the reverse osmosis system can only be carried out if the following criteria
are also met:
1 EcoRO Dia I/II (HT) in standby (No dialysis mode!)
2 Aquaboss Hot Rinse installation enabled
3 Release of HotRO through automatic or manual mode (at HotRinse installation)
NOTICE For technical reasons, the maximum temperature of the reverse osmosis system during hot
sanitation cannot exceed the hot cleaning (hot rinse) temperature.
HotRO I
Manual mode
Autom. operation
Heating cycles RO
<< Enter
HotRO I + II:
HotRO I+II
Heating: XXX°F Hot cleaning of the whole reverse osmosis (1st and 2nd osmosis stage)
Cool down: XXX°F is defined through target temperatures during heating and cool-down.
<< + - OK
Value range: Heating: 50…85°C / 122…185°F
Cool-down: 35…40°C / 95…104°F
HotRO I:
Part 1 • Chapter 14
HotRO I
Heating: XXX°F Hot cleaning of reverse osmosis is definied through target temperatures
Cool down: XXX°F during heating and cool down.
<< + - OK
Value range: Heating: 50…85°C / 122…185°F
Cool down: 35…40°C / 95…104°F
HotRO II:
HotRO II
Heating: XXX°F Hot cleaning of reverse osmosis is definied through target temperatures
Cool down: XXX°F during heating and cool down.
<< + - OK
Value range: Heating: 50…85°C / 122…185°F
Cool down: 35…40°C / 95…104°F
Manual mode:
(1=yes/0=no): 0
XXX XX X HotRO I or HotRO I+II can be activated through manual mode. In this
Duration:: XX min case, automatic mode is overwritten for this day.
<< + - OK
Exception: If the period between manual mode and automatic mode is
so long that complete hot cleaning took place, automatic mode is still
initiated.
Value range: 20…90 min
Monday
Tuesday
Wednesday
Thursday
Automatic operation:
Friday
Saturday The duration of hot cleaning can be defined for each day of the week.
Sunday
Clear all values
<< OK
Hot RO I + II XX min
<< OK Value range: 20…90 min
Clear all values? The command “Clear all values” can be used to clear all the
<< OK programmed data of the weekly program.
Heating cycles:
Heating cycles RO
Hot RO I + II XXX Only fully completed hot-cleaning cycles that are not interrupted
<< OK prematurely are registered by the counter.
Voltage RO II
Part 1 • Chapter 14
Pump M1 Start pump
Pump M2 Start pump
Pump M3 Start pump
Reserve
MV Y2 Concentrate return, 1st stage
MV Y3 Impulse back washing, 1st stage
MV Y4 Soft water feed upstream of the 1st stage
MV Y5 Permeate feed in loop
MV Y6 Rinsing 1st stage
MV Y7 Rinsing 2nd stage
MV Y8 Concentrate return, 2nd stage
MV Y9 Concentrate discharge in channel
MV Y10 Soft water feed in tank
MV Y30 Impulse shear force rinsing
MV Y5.1 (EcoRO Dia II HT) Emergency mode RO I, dialysis mode RO I with simultaneous HotRO II
MV Y5.1.1 Loop return
MV Y90 (EcoRO Dia II HT) HotRO II
LED Y5.1.1 Visual display of Y5.1.1 on blind circuit diagram HotRinse Eco
Disinfection Alarm bridge of the conductivity device during disinfection, cleaning or
hot cleaning
Release HR Release for external hot cleaning system
Dis. relay Disinfection or cleaning or hot cleaning enabled
Dialysis relay Dialysis enabled
Hard water ctrl relay Hard water monitor enabled
Collect. alarm relay Collective alarm on
Reserve
The fault code (XXX), the date and time the fault occurred and its
Fault Date Time acknowledgement are registered.
XXX #.#.# tt.tt
Ack. #.#.# tt.tt
<<
Part 1 • Chapter 15
15.1 Fault messages
WARNING In the event of a alarm or error, the medical director should immediately be notified. It is then
the medical director‘s responsibilty to direct whether or not to discontinue the treatment
immediately, or if it is acceptable to finish the current treatment. After the treatment has
been discontinued or completed, the trouble-shooting in → part 1, page 16-1 of these
operating instructions should be read and followed thorougly to determine the problem.
The problem must be corrected before any future treatments can begin.
15.1.1.1 ALARM
A deviation from normal operation has been established. The effects could impair system operation.
The control system is not switched off automatically.
Signaling an alarm:
• The display shows the fault message as a fault code.
• The red signal lamp is active, the red LED “Error” and the green LED “Run” flash alternately.
• The alarm relay passes a message to the higher-order system, which can be a central management
system or the RO remote control available as an optional accessory.
The alarm is reset automatically when the cause has been eliminated.
15.1.1.2 ERROR
A fault has been established. The effects could lead to system damage. The system is switched off
automatically.
Signaling an error:
• The display shows the fault message as a fault code.
• The red signal lamp is active, the red LED “Error” flashes.
• The alarm relay passes a message to the higher-order system
Depending on which error has occurred, it may be possible to continue running the system in an emer-
gency operating mode. The system can thus continue to produce permeate, even if the error cannot be
eliminated immedately. Instructions for the emergency operating mode are given in the help text for the
respective error messages.
NOTICE An existing alarm or error message is indicated by flashing. If several faults exist, the follow-
ing message flashes after the previous one has been acknowledged. When all messages
have been acknowledged, the first message is displayed. The other messages (if several
exist) can be queried using the arrow keys and .
NOTICE LMW recommends that the alarm output (fault message) and warning information output
(disinfection operation) be connected to a central alarm. This can be the LMW remote con-
trol system, for example.
Rev. 4.00 December 2014 Faults / Causes / Correction Part 1 • Page 15-1
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Acknowledgement of errors
All alarms/errors are acknowledged by switching the selection switch to position 0.
Certain alarms/errors specified in → chapter 15.1 “Fault messages” can be acknowledged using one of the
reset keys shown on the display or with the help of the remote control “Reset”.
Self acknowledged fault messages start on their own during the last operating phase as soon as the failure
is no longer present.
Leak monitoring
• Leak monitoring is only active in standby mode.
• Leak monitoring via level switch LSHAL1 and through the flow meters FISCAL1 and FISCAL2.
• In order to avoid fluctuations during start of intermediate rinsing, the monitoring can be delayed by the
time defined in the menu 4.7 “Delay in leak monitoring”.
• The leak monitoring is only performed by the level switch LSHAL1 during the heat cleaning operating
phase HWD1.
Part 1 • Page 15-2 Faults / Causes / Correction Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
Alarm/Error Cause / Condition Characteristics
wd. dd.mm.yy ss:mm Internal RAM and CPU test DI: for error: --
Error 01 Delay: No
CPU Self acknowledging: No
Reset+Rem contr. ackn: No
Menu
wd. dd.mm.yy ss:mm In case of a watchdog the system goes to reset DI: for error: --
Error 02 Delay: No
Watchdog LT/ext.sup. Self acknowledging: No
Reset+Rem contr. ackn: No
Menu
wd. dd.mm.yy ss:mm Real time clock defect DI: for error: --
Alarm 04 or Delay: No
RTC Data transmission to real time clock interrupted Self acknowledging: --
Reset+Rem contr. ackn: No
Menu
wd. dd.mm.yy ss:mm Motor protection switch PKZM “16Q2” pump M1 DI: for error: DI 8 = 0
Alarm 05 failed Delay: No
Failure pump M1 Self acknowledging: --
Reset+Rem contr. ackn: --
Menu
Rev. 4.00 December 2014 Faults / Causes / Correction Part 1 • Page 15-3
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
wd. dd.mm.yy ss:mm Motor protection switch PKZM “16Q3” pump M2 DI: for error: DI 9 = 0
Alarm 06 failed Delay: No
Failure pump M2 Self acknowledging: --
Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm Motor protection switch PKZM “16Q5” pump M3 DI: for error: DI 9 = 0
Alarm 07 failed Delay: No
Failure pump M3 Self acknowledging: --
Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm Conductivity alarm value reached Analog 4…20mA signal from
Alarm 09 Setting: Menu 2.18. Jumo LF-Messg
Cond. too high Only active after 120 sec dialysis mode Delay: 5 sec
Self acknowledging: yes
Menu
Reset+Rem. contr.. Ackn: --.
Operating phase Initiating operating phase/action
Dialysis mode: System continues to run, discharge according to dialysis mode parameters, menu 2.17
Emergency mode RO I: System continues to run, discharge according to dialysis mode parameters, menu 2.17
Emergency mode RO II: System continues to run, discharge according to dialysis mode parameters, menu 2.17
Standby mode: No function
Disinfection: No function
Cleaning: No function
HotRO I/ HotRO I+II No function
Part 1 • Page 15-4 Faults / Causes / Correction Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
wd. dd.mm.yy ss:mm Conductivity greater than limit value (Jumo). DI: for error: DI 7 = 0
Error 09 (only active after 120 sec dialysis mode) Delay: 5 sec
Cond. too high Self acknowledging: --
Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm Level below float switch LSHAL1 DI: for error: DI 12 = 0
Error 10 Delay: 40 sec
Storage tank empty Self acknowledging: yes
Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm No signal when pumps on. DI: for error: DI 17
Alarm 11 Not active if tank is empty Delay: 60 sec
FISCAL1 defective Self acknowledging: yes
Reset+Rem. contr. ackn: yes
Menu Reset
wd. dd.mm.yy ss:mm No signal when pumps on. DI: for error: DI 18
Alarm 12 Delay: 10 min
FISCAL2 defective Self acknowledging: yes
Reset+Rem. contr. ackn: yes
Menu Reset
Rev. 4.00 December 2014 Faults / Causes / Correction Part 1 • Page 15-5
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
wd. dd.mm.yy ss:mm When Y9 is triggered, the signal must come from DI: for error: DI 19
Alarm 13 FISCAL 3 Delay: 9 sec
FISCAL3 defective Self acknowledging: yes
Reset+Rem. contr. ackn: yes
Menu Reset
wd. dd.mm.yy ss:mm Pressure switch PSAH 1 has been triggered DI: for error: DI 14 = 0
Alarm 14 Delay: No
Exc.press.ring PSAH1 Self acknowledging: yes
Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm Level has dropped below minimum pressure DI: for error: DI 15 = 1
Alarm 15 at pressure switch PSAL2.; Delay: 15 sec
PSAL2 prim.pres ROII only active if M3 on Self acknowledging: yes
Reset+Rem. contr. ackn: yes
Menu Reset
wd. dd.mm.yy ss:mm Level has dropped below minimum pressure DI: for error: DI 15 = 1
Error 15 at pressure switch PSAL2 three times within Delay: 5 sec
PSAL2 prim.pres ROII one minute.; Self acknowledging: --
only active if M3 on Reset+Rem. contr. ackn: yes
Menu Reset
Part 1 • Page 15-6 Faults / Causes / Correction Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
wd. dd.mm.yy ss:mm Limit value at pressure switch PSAH3 exceeded DI: for error: DI 16 = 0
Error 16 Delay: 3 sec
PSAH3 press. ROII Self acknowledging: --
Reset+Rem. contr. ackn: yes
Menu Reset
The level has dropped below LSHAL1 during DI: for error: DI 12 = 0
wd. dd.mm.yy ss:mm
standby mode, break or intermediate rinsing. Delay: No
Error 17 or Self acknowledging: --
Leakage alarm a difference FISCAL 1 => FISCAL 2 is determined Reset+Rem. contr. ackn: --
Menu during intermediate rinsing
wd. dd.mm.yy ss:mm All motor protection switches on pumps have DI: for error: DI 8/9/10/11 = 0
Error 18 failed Delay: No
Pumps failed Self acknowledging: --
Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm No pulses from FISCAL1 + FISCAL2 DI: for error: DI 17 + 18 = 0
Error 19 Delay: 60 sec
No perm. available Self acknowledging: --
Reset+Rem. contr. ackn: --
Menu
Rev. 4.00 December 2014 Faults / Causes / Correction Part 1 • Page 15-7
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
wd. dd.mm.yy ss:mm Level has dropped below minimum pressure at DI: for error: DI 15 = 1
Alarm 20 pressure switch PSAL2.; Delay: 5 sec
Water press. too low error only in emergency mode II and if M3 on Self acknowledging: yes
Reset+Rem. contr. ackn: yes
Menu Reset
wd. dd.mm.yy ss:mm set temperature limit from menu 2.9 is DI: for error: DI 6 = 0
Error 21 reached/exceeded or limit switch 40°C reached Delay: No
Temperature too high and T limit is not below despite water discharge; Self acknowledging: yes
(active after 120 sec dialysis mode in standby Reset+Rem. contr. ackn: yes
Menu Reset
mode or during D/R)
Operating phase Initiating operating phase/action
Dialysis mode: System OFF
Emergency mode RO I: System OFF
Emergency mode RO II: System OFF
Standby mode: System OFF
Disinfection: System OFF
Cleaning: System OFF
HotRO I/ HotRO I+II No function
Part 1 • Page 15-8 Faults / Causes / Correction Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
Hard water alarm by external monitoring; DI: for error: DI 26 = 1
wd. dd.mm.yy ss:mm
Only active after the first 2 minutes of dialysis Delay: acc. to menu 2.14
Alarm 22 mode. Self acknowledging: yes
Hard water alarm Reset+Rem. contr. ackn: --
Menu
Operating phase Initiating operating phase/action
System continues to run according to dialysis mode parameters from menu 2.13 and
Dialysis mode:
menu 2.14
System continues to run according to dialysis mode parameters from menu 2.13 and
Emergency mode RO I:
menu 2.14
Emergency mode RO II: Only alarm message
Standby mode: Only alarm message
Disinfection: Only alarm message
Cleaning: Only alarm message
HotRO I/ HotRO I+II Only alarm message
wd. dd.mm.yy ss:mm Automatic fuse has failed DI: for error: DI 4 = 0
Error 23 Delay: No
Self acknowledging: yes
Control voltage ROI Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm Automatic fuse has failed DI: for error: DI 3 = 0
Error 24 Delay: No
Ctrl. volt. displays Self acknowledging: yes
Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm Automatic fuse has failed DI: for error: DI 5 = 0
Error 25 Delay: No
Control volt. ROII Self acknowledging: yes
Reset+Rem. contr. ackn: --
Menu
Rev. 4.00 December 2014 Faults / Causes / Correction Part 1 • Page 15-9
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
wd. dd.mm.yy ss:mm No signal at analogue input CH 5 temperature DI: for error: --
Error 28 Delay: 10 sec
Temp. meas. not OK Self acknowledging: --
Reset+Rem. contr. ackn: --
Menu
Level has dropped below limit value at pressure DI: for error: DI 20 = 1
wd. dd.mm.yy ss:mm
switch PSAL4. Alarm will only be analysed when Delay: 5 sec
Alarm 29 pump M1 = on Self acknowledging: yes
PSAL4 low press ring Reset+Rem. contr. ackn: --
Menu
Part 1 • Page 15-10 Faults / Causes / Correction Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
wd. dd.mm.yy ss:mm Illogical switch state of the float switches LSHAL1 DI: for error: DI = 12 = 0
Alarm 30 (reports tank empty) + LSHL2 (reports tank full) DI = 13 = 1
Level detection VT Delay: 5 sec.
Self acknowledging: yes
Menu Reset
Reset+Rem. contr. ackn: yes
wd. dd.mm.yy ss:mm Wire break sensor or temperature 0°C DI: for error: NTC
Error 31 If Error 31 is active Delay: No
TISAH2 defect (must be active for all HT versions) Self acknowledging: --
Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm TISAH1: Temperature > 95°C DI: for error: CH5
Error 32 Delay: No
TISAH1 temp. too high Self acknowledging: --
Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm TISAH2: Temperature > 95°C DI: for error:
Error 33 Delay: No
TISAH2 temp. too high Self acknowledging: --
Reset+Rem. contr. ackn: --
Menu
Rev. 4.00 December 2014 Faults / Causes / Correction Part 1 • Page 15-11
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
wd. dd.mm.yy ss:mm Max. heat-up time for RO I+II and/or RO II of DI: for error: --
Error 34 300 minutes has been exceeded Delay: No
Max heating time Self acknowledging: --
Reset+Rem. contr. ackn: --
Menu
wd. dd.mm.yy ss:mm Alarm from external water monitor DI: for error: DI 22 = 0
Alarm 35 Delay: 10 sec
Aqua Control Self acknowledging: yes
Reset+Rem. contr. ackn: --
Menu
Part 1 • Page 15-12 Faults / Causes / Correction Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
Fault Cause Effect/correction
Supply (recipient) tank • Water supply • Check on water supply and pre-treatment
empty • Y 10
Pump is making noises • Level in supply tank too low • Switch off pump
• As soon as the pump runs at • Fill supply tank to level LS2
a level below LSAH1, air can be • Switch pump on again
suctioned in. This air causes
banging and vibration noises.
Pump is not operating • Motor protection switch defective • Check motor protection
• Pump defective • Check pump
• Butterfly valve K 5 closed • Inform Service if the fault cannot be found
Pressure too high in the • Shut-off valves closed • Open any closed shut-off valves
loop • Overflow valve defective or closed • Check overflow valve
• Loop pressure higher than the • Check the loop pressure at manometers PI5
pressure set on pressure switch and PI6. As a rule, pressure PI5 (start of
PSAH 1 loop) is higher than PI6. Check pressure
switch PSAH1
Pressure too low in the • Discharge too high • Check permeate quantity produced
loop • Permeate production too low • Check loop for leaks
= Effect, = Correction
Rev. 4.00 December 2014 Faults / Causes / Correction Part 1 • Page 15-13
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Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 15
Part 1 • Page 15-14 Faults / Causes / Correction Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 16
In the event of system malfunctions, such as partial failures e.g. of a pump of the RO stages or control
system, there are different emergency operation possibilities available. In replacement operation mode
“Emergency mode I/II” water transport continues using one RO stage.
Heed the warning notes.
If a replacement operation mode has to be switched on, LMW Service must be contacted.
Rev. 4.00 December 2014 Emergency operation modes Part 1 • Page 16-1
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Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
wd dd.mm.yy ss:mm
Emergency mode
ROII
Menu
WARNING The emergency operation of a dialysis machine with soft water is only permitted in agree-
ment with and written approval by the physician carrying out the treatment!
NOTICE LMW advises carrying out a comprehensive analysis of the soft water quality with regard to
chemical and microbiological limit values if soft water is used for emergency operation.
WARNING Disinfection of the dialysis machine in soft water emergency operation is only permitted
after complete separation (pipeline separation) between the dialysis machine and the soft
water supply.
WARNING During soft water operation, no active control of conductivity takes place through the RO.
For this reason, water hardness must be checked regularly according to legal regulations.
IMPORTANT If the water intake pressure is greater than the loop pressure set at UV1, the water passes
through to the supply tank through this overflow valve:
• Danger of supply tank overflowing, even without dialysis machines and consumers
connected!
• The softener will become depleted prematurely.
In this case, LMW recommends installing a shutoff valve at the end of the loop and clos-
ing this during soft water emergency operation. Consumption them corresponds to water
requirements for dialysis.
Part 1 • Page 16-2 Emergency operation modes Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 1 • Chapter 16
Automatically switches the system to emergency mode when the control system fails. All pumps and
solenoid valves on. Y10 is controlled via LSAL2. Conductivity and pressure monitoring are active.
16.4 Detailed view of the emergency valves (using the example of a 2-step
system)
butterfly valve
K3
butterfly valve
K1
Figure 16-1: Emergency operation butterfly valves K1/K3 (in this case in normal position:
K1 and K3 closed)
If there is a Hot RO II function available, butterfly valve K3 is replaced by solenoid valve Y5.1. The valve
is opened during
• emergency mode through RO I, according to regulation (→ part 1, chapter 16.1.1 “Emergency mode
via RO I”)
• Manual soft water operation by turning the small grey lever on the valve directly (→ part 1,
chapter 16.1 “Production of permeate in emergency mode”).
butterfly valve
K1
Rev. 4.00 December 2014 Emergency operation modes Part 1 • Page 16-3
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Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
In emergency mode via RO I, the valve Y5.1 is opened through the control system (→ part 1, chapter 16.1
“Production of permeate in emergency mode”).
Part 1 • Chapter 16
During emergency mode with soft water, the fittings K1 and Y5.1 are opened manually (by manual turning)
(→ part 1, chapter 16.2 “Emergency mode with soft water”).
Part 1 • Page 16-4 Emergency operation modes Rev. 4.00 December 2014
Software version 1.04
Part 1 – Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Contents
1. Handover declaration for the operating instructions........ 1-1
1.1 Aquaboss® – Reverse osmosis system ....................................................... 1-1
1.6 The system was handed over to the customer by ...................................... 1-2
4. Commissioning..................................................................... 4-1
4.1 Language selection........................................................................................ 4-1
Part 2 • Contents
7.13.2 Operating modes.......................................................................................... 7-11
8.2 Medical device log and maintenance / technical safety check log............ 8-3
8.6 Maintenance and technical safety check log EcoRO Dia I/II (HT).............. 8-8
8.7 Maintenance plan and technical safety check EcoRO Dia I/II (HT)............ 8-9
9. Spare and wear parts list EcoRO Dia I/II (HT) .................... 9-1
Part 2 • Chapter 1
1.1 Aquaboss® – Reverse osmosis system
(Eco)RO Dia system ................................................................................................
Street .........................................................................................................................
in the languages
...................................................................................................................... Number
...................................................................................................................... Number
Company stamp
....................................................................................................................................
Rev. 4.00 December 2014 Handover declaration for the operating instructions Part 2 • Page 1-1
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EcoRO Dia I/II (HT)
....................................................................................................................................
....................................................................................................................................
....................................................................................................................................
....................................................................................................................................
....................................................................................................................................
Part 2 • Page 1-2 Handover declaration for the operating instructions Rev. 4.00 December 2014
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Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 2
2.1 Transport
Rev. 4.00 December 2014 Transport and setup Part 2 • Page 2-1
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Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Page 2-2 Transport and setup Rev. 4.00 December 2014
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Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 3
IMPORTANT Before commissioning, the following work must be carried out by the customer / a service
technician:
• Setup and alignment of the system
• Connection to the pre-treatment stage
• Installation of the water connection
• Installation of the electrical connection
• Commissioning
• Fill in commissioning log
• Activated Carbon tanks (two tanks in serias) with EBCT of min. 10 minutes.
• Pre-Filter 5µm
Rev. 4.00 December 2014 Work prior to commissioning Part 2 • Page 3-1
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
WARNING A softener may only be used with a pipe disconnector of the type EA1 or with a free intake.
Part 2 • Chapter 3
Before the softening plant is disinfected, it must be disconnected completely from the mains
and the RO.
IMPORTANT The raw water pressure must not exceed 6 bar. Heed connection values in the technical data
→ part 2, chapter 7
NOTICE Note the additional information about raw water requirements (→ part 2, chapter 7).
IMPORTANT The quality of the feed water upstream of the water softening plant must comply with the
requirements of CSA Z364.2.2-0.3 or AAMI / ISO 23500:2009 concerning the quality of water
for human usage.
The following water connections must also be made available for the reverse osmosis system:
• Loop feed
• Loop return
• The connections are to be made by means of a 19 x 27 fabric hose or hot-water-resistant reinforced
hose and a threaded hose connector for flexible connection.
The quality of the raw water upstream of the softening plant (ion exchanger) has to comply with the
requirements for the quality of drinking water (→ part 1, chapter 2, ff.).
IMPORTANT When hot cleaning is installed, the waste water connection must be temperature-resistant
up to 95°C.
Part 2 • Page 3-2 Work prior to commissioning Rev. 4.00 December 2014
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Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 3
switch according the following performance data’s
WARNING It is not recommended that the R.O. unit operate on an emergency eletrical supply or any
unstable power supply that may over-voltage or under-voltage the water treatment system.
Protection against electrical surges is recommanded.
NOTICE These operating instructions covers the 208 VAC/60 HZ model of the Aquaboss® EcoRO
Dia I/II (HT) water treatment system. Always confirm voltages and power supplies before
operating the unit.
NOTICE The separator must meet the requirements in accordance with IEC 60947-1 and IEC 60947-3.
• The switch must not interrupt the earthing conductor.
• The function of the switch as separator of the RO from the mains must be be marked
by a label.
• The switch must be near the device and be easily accessible for the operator.
NOTICE When a permanent mains cable is attached, it has to meet the requirements according to
DIN EN 61010-1/6.10.2.
Rev. 4.00 December 2014 Work prior to commissioning Part 2 • Page 3-3
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Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Building installation
Important
Heed nationals regulations and those of
local network operators for on-site installation.
L1 L2 L3 N PE
2 4 6 N PE
T1 T2 T3 N PE
Important
-Q
1 3 5 N PE
The power switch must not interrupt
L1 L2 L3 N PE
the earthing conductor!
Part 2 • Page 3-4 Work prior to commissioning Rev. 4.00 December 2014
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Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 3
• For additional information about setup layout see the setup plan
WARNING A softener may only be used with a pipe disconnector of the type EA1 or with a free intake.
• Before the softening plant is disinfected, it must be disconnected completely from the
mains.
• It is absolutely essential to disconnect the RO during disinfection.
IMPORTANT The system is to be switched on for the first time only by trained, skilled workers.
• Check whether the local operating voltage, frequency and fuse protection matches the data given on
the type plate and the technical data → part 2, chapter 6 and → part 2, chapter 7. The system must
not be connected if deviations are found.
• The command devices to control the system are mounted in a control box on the front of the system.
• The command devices and relays have already been wired to a terminal strip inside the control box in
accordance with the circuit diagram.
• Depending on the customer's equipment, LMW or authorized personnel can connect
– a hard water monitor
– a remote control
– a concentrate mixing system and/or
– an alarm signal facility
to the system in accordance with the circuit diagram. It must be ensured that all signals which are con-
nected to the system from external facilities are provided as potential-free contacts in the appropriate
supplementary equipment.
The following command/display elements are mounted in the control box:
• Main switch
• Operating mode selection switch
• Display with keyboard
• Conductivity display
• Operating mode lamps
The following command/display elements are mounted in the building installation:
• Main switch / circuit interrupter
• Circuit breaker
• Ground fault protector
Rev. 4.00 December 2014 Work prior to commissioning Part 2 • Page 3-5
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Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 3
Part 2 • Page 3-6 Work prior to commissioning Rev. 4.00 December 2014
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Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
4. Commissioning
Part 2 • Chapter 4
WARNING The system may only be commissioned by trained and skilled personnel or by a trained
representative authorized by LMW.
Incorrect commissioning of the system can lead to damage to the system and personal
injury.
The customer/operating personnel are instructed fully on the use of the system when it
is commissioned.
IMPORTANT Bleed all the pumps and the modules in the pressure pipes.
If no pressure (< 5 bar) should build up after some time (30 seconds), the pump may not be rotating in the
correct direction (check direction of arrow on the pump). In this case, the system must be switched off at
the main switch, disconnected from the power supply before two external conductors of the power supply
are exchanged.
After being switched on again, the pump will build up the required operating pressure. If the system is
running in dialysis mode (→ part 1, chapter 8.1 “Machine start-up”), the conductivity display (conductivity
instrument) indicates whether the preservative has been flushed out or not. When conductivity has
attained its normal value (2–10 µS/cm), the system is switched off using the selection switch and
connected to the loop.
After the system has been flushed out, the pipe must be rinsed for some time (aerated).
Then disinfection must be carried out (→ part 1, chapter 12).
NOTICE After preservation, disinfection must be carried out before start-up (→ part 1, chapter 12).
WARNING After disinfection it must be ensured that there is no disinfectant left in the device and loop.
5. Commissioning log
Part 2 • Chapter 5
After the system has been commissioned, the following commissioning log is to be completed and signed
by the persons involved.
WARNING At the time when the system is handed over, the pretreatment unit and the reverse osmosis
system are to be connected to the municipal drinking water network in accordance with
legislation and local regulations.
WARNING If the plant and equipment are moved to another location, the operator is obliged to install
the entire system in compliance with the legal and local regulations applicable at the new
site.
Protective conductor resistance acc. to DIN EN 61010-1 Measured value Limit value
Measurement between connection cable and housing RSL < 0.1 Ohm
Part 2 • Chapter 5
Measurement between connection cable and mounting plate RSL < 0.1 Ohm
Measurement between connection cable and doors / front plate RSL < 0.1 Ohm
Insulation check RISO MOhm < 0.5 MOhm
Leakage current IGA.NC mA < 0.5 mA
IGA.SF mA < 3.5 mA
All checks passed
Secutest SIII printout attached
Function check
(manual measurements only with permitted testing equipment!)
M1
M2
M3
Permeate mode
Alarms
Part 2 • Chapter 5
Temperature discharge °C %
at temperature module (TISAH1)
(setpoint: 35 ± 0.5 °C))
RO1 with M1
Permeate conductivity (CISAHH1) µS/cm Permeate temperature (CISAHH1) °C
RO2 with M3
Permeate conductivity (CISAHH1) µS/cm Permeate temperature (CISAHH1) °C
Part 2 • Chapter 6
6.1 Manufacturer's address
L/a/u/e/r Membran Wassertechnik GmbH
Industriegebiet Speichermatt
D-79599 Wittlingen
Tel.: +49 (7621) 92 70 – 0
Fax: +49 (7621) 92 70 – 92
6.2 Copyright
© Fa. L/a/u/e/r Membran Wassertechnik 2011
ISO 9001 and EN 13485 certified
CE mark CE 0123
Made in Germany (EU)
Serien-Nr. Herstellungsdatum
Serial No. 200222 Date of production 2012/10
Aufnahmeleistung Umgebungstemp.
Power consumption 13,12 KVA Ambient temp. +5 - +40 Min-Max
°C
Frequenz Max.
Frequency nominal 60 Hz 25 bar
Nennspannung
Voltage nominal 120/208 3P4W+G V
D-79599 Wittlingen
Industriegebiet Speichermatt
Tel.: +49 (7621) 92 70 – 0
Fax: +49 (7621) 92 70 – 92
IMPORTANT Only original spare parts, accessories and consumables from LMW are to be used
(→ part 2, chapter 9 ff, and → part 1, chapter 3).
LMW does not accept liability for damage caused by the use of other spare parts,
accessories and consumables.
Rev. 4.00 December 2014 System key data Part 2 • Page 6-1
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 6
Part 2 • Page 6-2 System key data Rev. 4.00 December 2014
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
7. Technical data
Part 2 • Chapter 7
7.1 Specifications
7.1.1 EcoRO Dia I
System type l/h 700 900 1050 1250 1400 1800 2100 2450 2800 3600
Sales Number 1106073 1109093 1106108 1106128 1106143 1106183 1106213 1106248 1106283 1106363
Number of dialysis stations # 20 25 30 35 40 50 60 70 80 100–120
Membrane configuration I / II 1 1 1 2 2 2 2 3 3 4
Membrane-type RO I G20 G20F G20F G20 G20 G20F G20 G20 G20F G20F
(Art.No) (35765) (41752) (41752) (35765) (35765) (41752) (35765) (49765) (41752) (41752)
Approx. pump pressure @ PI 2 bar 17.0 15.5 17.8 13.7 15.3 15.5 17.5 16.4 15.4 15.0
Permeate output RO II*, *** l/h 700 900 1050 1250 1400 1800 2100 2500 2800 3600
Rejection rate Single charged Ions > 95%, Double charged Ions > 98 %
ÜV2 No No No Yes Yes Yes Yes Yes Yes Yes
5–11 5–11 5–11 5–8 5–11 5–11 5–8 5–11 5–11 5–15
M1 3kW 3kW 3kW 2,2kW 3kW 3kW 2.2 kW 3kW 3kW 4kW
Grundfos CRN (52183) (52183) (52183) (52182) (52183) (52183) (52182) (52183) (52183) (52185)
(Art.No) 5–8 5–8 5–11 5–8 5–8 5–8 5–15 5–11 5–8 5–8
M2 2,2kW 2,2kW 3kW 2,2kW 2,2kW 2,2kW 4 kW 3kW 2,2kW 2,2kW
(52182) (52182) (52183) (52182) (52182) (52182) (52185) (52183) (52182) (52182)
Total Amps 20.7 20.7 23.6 17.7 20.7 20.7 23.9 23.6 20.7 23.9
Electrical supply V/Hz 120/208V 3P4W+G / 60Hz
Power full-load M1+M2 KVA 7.81 7.81 8.87 6.75 7.81 7.81 8.96 8.87 7.81 8.96
Power part-load M1 KVA 4.63 4.63 4.63 3.56 4.63 4.63 5.78 4.63 4.63 5.78
Max. overall power intake KW 5.2 5.2 6.0 4.4 5.2 5.2 6.2 6.0 5.2 6.2
IP class IP 54 (Pumps: 55)
Collective alarm OUT Potential free change over contact
External IN Make contact, potential free
Drain DN 25
Width mm 1000 1000 1000 1280 1280 1280 1280 1300 1300 1860
Depth mm 910 910 910 910 910 910 910 910 910 960
Height mm 1750 1750 1750 1750 1750 1750 1750 1750 1750 1815
Weight kg 515 515 540 575 575 685 700 775 915 1050
System type l/h 700 900 1050 1250 1400 1800 2100 2450 2800 3600
Sales Number 1107073 1107094 1107108 1107128 1107143 1107184 1107214 1107249 1107283 1107363
# of calculated dialysis stations # 20 25 30 35 40 50 60 70 80 100–120
Membrane configuration I / II 1+1 1+1 1+1 2+1 2+2 2+2 2+2 3+2 3+3 4+4
Membrane-type RO RO I G20 G20F G20F G20 G20F G20F G20F G20F G20F G20
(Art.No) (35765) (41752) (41752) (35765) (41752) (41752) (41752) (41752) (41752) (35765)
Membrane-type RO RO II G20 G20 G20F G20F G20 G20 G20 G20F G20 G20
(Art.No) (35765) (35765) (41752) (41752) (35765) (35765) (35765) (41752) (35765) (35765)
Approx. pump pressure @ PI 2 bar 18.3 15.4 19.0 15.1 14.0 15.8 17.2 15.6 15.4 16.8
Approx. pump pressure @ PI 4 bar 13.8 15.5 13.6 16.6 12.5 14.9 17.0 15.0 16.0 12.4
Permeate output RO II*, *** l/h 700 900 1050 1250 1400 1800 2100 2500 2800 3600
Rejection rate Single charged Ions > 95%, Double charged Ions > 98 %
ÜV2 No No No Yes Yes Yes Yes Yes Yes Yes
5–11 5–11 5–11 5–11 5–8 5–11 5–15 5–11 5–11 5–15
M1 3kW 3kW 3kW 3kW 2,2kW 3kW 4kW 3kW 3kW 4kW
(52183) (52183) (52183) (52183) (52182) (52183) (52185) (52183) (52183) (52185)
5–11 5–8 5–11 5–8 5–8 5–11 5–11 5–11 5–11 5–11
Grundfos CRN
M2 3kW 2,2kW 3kW 2,2kW 2,2kW 3kW 3kW 3kW 3kW 3kW
(Art.No)
(52183) (52182) (52183) (52182) (52182) (52183) (52183) (52183) (52183) (52183)
3–17 3–17 5–15 3–23 3–17 3–23 3–23 3–23 3–23 5–15
M3 2,2 kW 2,2 kW 4kW 3kW 2,2 kW 3kW 3kW 3kW 3kW 4kW
(52180) (52180) (52185) (52181) (52180) (52181) (52181) (52181) (52181) (52185)
Total Amps
Electrical supply V/Hz 3~NPE 208V / 60Hz
Power full-load M1+M2+M3 KVA 12.06 11.0 14.27 12.06 9.94 13.12 14.27 13.12 13.12 15.43
Power part-load M1+M2 KVA 8.87 7.81 8.87 7.81 6.75 8.87 10.03 8.87 8.87 10.03
Power part-load M1 KVA 4.63 4.63 4.63 4.63 3.56 4.63 5.78 4.63 4.63 5.78
Max. overall power intake KW 8.2 7.4 10 8.2 6.6 9 10 9 9 11
IP class IP 54 (Pumps 55)
Collective alarm OUT Potential free change over contact
External IN Make contact, potential free
Drain DN 25
Width mm 1570 1570 1570 1890 1890 1890 1890 1890 1905 1570
Depth mm 925 925 925 925 925 925 925 925 1055 925
Height mm 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800
Weight kg 515 515 540 575 575 685 700 775 915 515
Part 2 • Chapter 7
System type l/h 700 900 1050 1250 1400 1800 2100 2450 2800 3600
Sales Number 1106072 1106092 1106107 1106127 1106142 1106182 1106212 1106247 1106282 1106362
Number of dialysis stations # 20 25 30 35 40 50 60 70 80 100–120
Membrane configuration I / II 1 1 1 2 2 2 2 3 3 4
Membrane-type RO I G20TS G20FTS G20FTS G20TS G20TS G20FTS G20FTS G20TS G20FTS G20FTS
(Art.No) (49772) (49773) (49773) (49772) (49772) (49773) (49773) (49772) (49773) (49773)
Approx. pump pressure @ PI 2 bar 17.5 18.0 19.5 14.0 15.4 17.7 18.5 17.7 17.0 16.4
Permeate output RO II*, *** l/h 700 900 1050 1250 1400 1800 2100 2500 2800 3600
Rejection rate Single charged Ions > 95%, Double charged Ions > 98 %
ÜV2: ref. HRS No No No No No No No No No No
5–11 5–11 5–15 5–11 5–11 5–11 5–15 5–11 5–11 5–15
M1 3kW 3kW 4kW 3kW 3kW 3kW 4kW 3kW 3kW 4kW
Grundfos CRN (52183) (52183) (52185) (52183) (52183) (52183) (52185) (52183) (52183) (52185)
(Art.No) 5–11 5–11 5–11 5–8 5–8 5–11 5–11 5–11 5–11 5–11
M2 3kW 3kW 3kW 2,2kW 2,2kW 3kW 3kW 3kW 3kW 3kW
(52183) (52183) (52183) (52182) (52182) (52183) (52183) (52183) (52183) (52183)
Total Amps 23.6 23.6 26.8 20.7 20.7 23.6 26.8 23.6 23.6 26.8
Electrical supply V/Hz 120/208V 3P4W+G / 60Hz
Power full-load M1+M2 KVA 8.87 8.87 10.03 7.81 7.81 8.87 10.03 8.87 8.87 10.03
Power part-load M1 KVA 4.63 4.63 5.78 4.63 4.63 4.63 5.78 4.63 4.63 5.78
Max. overall power intake KW 6,0 6,0 7,0 5,2 5,2 6,2 7,0 6,0 6,0 7,0
IP class IP 54 (Pumps 55)
Collective alarm OUT Potential free change over contact
External IN Make contact, potential free
Drain DN 25
Width mm 1000 1000 1000 1280 1280 1280 1280 1300 1300 1860
Depth mm 940 940 940 940 940 940 940 940 940 960
Height mm 1750 1750 1750 1750 1750 1750 1750 1750 1750 1815
Weight kg 515 515 540 575 575 685 700 775 915 1050
System type l/h 700 900 1050 1400 1800 2100 2450 2800 3600
Sales Number 1107072 1107093 1107107 1107142 1107183 1107213 1107248 1107282 1107362
# of calculated dialysis stations # 20 25 30 40 50 60 70 80 100–120
Membrane configuration I / II 1+1 1+1 1+1 2+2 2+2 2+2 3+2 3+3 4+4
Membrane-type RO RO I G20FTS G20FTS G20FTS G20FTS G20FTS G20FTS G20FTS G20FTS G20FTS
(Art.No) (49773) (49773) (49773) (49773) (49773) (49773) (49773) (49773) (49773)
Membrane-type RO RO II G20TS G20FTS G20FTS G20TS G20FTS G20FTS G20FTS G20TS G20FTS
(Art.No) (49772) (49773) (49773) (49772) (49773) (49773) (49773) (49772) (49773)
Approx. pump pressure @ PI 2 bar 17.3 19.2 19.0 16.5 19.2 21.0 18.1 19.6 19.3
Approx. pump pressure @ PI 4 bar 14.8 16.1 18.2 14.0 15.1 16.4 19.2 16.5 14.0
Permeate output RO II*, *** l/h 700 900 1050 1400 1800 2100 2500 2800 3600
Rejection rate Single charged Ions > 95%, Double charged Ions > 98 %
ÜV2: ref. HRS No No No No No No No No No
5–11 5–11 5–15 5–11 5–11 5–15 5–15 5–15 5–15
M1 3kW 3kW 4kW 3kW 3kW 4kW 4kW 4kW 4kW
(52183) (52183) (52185) (52183) (52183) (52185) (52185) (52185) (52185)
5–8 5–11 5–11 5–11 5–11 5–11 5–11 5–11 5–15
Grundfos CRN
M2 2,2kW 3kW 3kW 3kW 3kW 3kW 3kW 3kW 4kW
(Art.No)
(52182) (52183) (52183) (52183) (52183) (52183) (52183) (52183) (52185)
3–17 3–23 3–23 3–23 3–23 3–23 5–22 3–23 5–22
M3 2,2 kW 3kW 3kW 3kW 3kW 3kW 5,5kW 3kW 5,5kW
(52180) (52181) (52181) (52181) (52181) (52181) (52163) (52181) (52163)
Total Amps
Electrical supply V/Hz 120/208V 3P4W+G / 60Hz
Power full -load M1+M2+M3 KVA 11.0 13.12 14.27 13.12 13.12 14.27 17.44 14.27 18.59
Power part-load M1+M2 KVA 7.8 8.87 10.03 8.87 8.87 10.03 10.03 10.03 11.18
Power part-load M1 KVA 4.63 4.63 5.78 4.63 4.63 5.78 5.78 5.78 5.78
Max. overall power intake KW 7.4 9 10 9 9 10 12.5 10 13.5
IP class IP 54 (Pumps 55)
Collective alarm OUT Potential free change over contact
External IN Make contact, potential free
Drain DN 25
Width mm 1570 1570 1570 1890 1890 1890 1890 1905 2665
Depth mm 950 950 950 950 950 950 950 1080 960
Height mm 1800 1800 1800 1800 1800 1800 1800 1800 1800
Weight kg 515 515 540 575 685 700 775 915 1050
Design data
Part 2 • Chapter 7
Ambient temperature 5–40°C / 41…104°F
Internal temperature of housing 5–70°C / 32…158°F
Relative air humidity (control) max 75 % rel. hum., non-condensing
Water contact material Stainless steel 316L, EPDM, PP, PS, PVDF, PA
NOTICE Additional information on life expectancy of carbon filters, softener resin, pre-filtration,
reverse osmosis membranes that are relative to the user's typical feed water is available
upon request.
WARNING Product water is proportionally related to feed water quality. Feed water must be monitored,
since changes in product water may exceed acceptable limits if feed water deteriorates
significantly, the operator is responsible for monitoring.
NOTICE Incoming tap water contaminants, temperature, pH, pressure and flowrates have a direct
impact on the quality and quantity of the water treatment system output.
You must be aware of changing tap water conditions. This can be easily accomplished
with good, two-way communications with your municipal drinking water supplier and with
routine testing of the tap water provided to you.
WARNING The raw water quality must be in accordance to National Primary Drinking Water or
Standards of the United States Enviromental Protection Agency (EPA) (US). Raw water
must not contain more than 0.1 ppm Iron or 0.1 ppm Manganese.
Loop requirements
Flow speed, min. 1 m/s (at maximum consumption)
Pressure at the loop end, min. 2.5 bar / 36.2 psi (at maximum consumption)
Material material stable to 90°C continuous flow; Lauer recommends:
stainless steel 316L, electro-polished with Ra < 0,8µm
Pressure resistance min. 10 bar / 145 psi
Construction of tapping points Minimum dead space acc. to 6-d rule (GMP)
7.5 RO modules
RO modules
Membrane modules ø 8" modules
Nominal rating (15.5 bar / 6°C) see type plate
Pump M1 – M2 – M3 pump type High-pressure centrifugal pumps
Operating voltage 3 x 208 – 230V AC 60Hz
Speed 2850 rpm
Operating pressure 12–22 bar / 174–319 psi max.
Part 2 • Chapter 7
7.8 Membrane pressure pipe
Membrane pressure pipe MM 8040
Pressure max. 25 bar / 362.6 psi
Material 1.4404
Connections
Intake pump Weld-on tapered connector NW 25 top R ¼"
Permeate drain Weld-on tapered connector NW 15 top
Concentrate drain Weld-on tapered connector NW 25 on the side
7.10 Control
Operating conditions
Ambient temperature 0…+40°C / 32…104°F
Internal temperature of housing 0…+60°C / 32…140°F
Relative humidity: acc. to DIN 40040, 15–75%, non-condensing
LCD display
Character height 4.75 mm
Number of characters per line 20
Number of lines 4
Background illumination: blue
LED display
System under voltage LED “Run” lights up green
Alarm LED “Error” (red) and LED “Run” (green) flash alternately
Error LED “Error” (red) flashes
7.11.3 Operation
Operation is by means of 4 short-stroke keys (display-guided).
Part 2 • Chapter 7
Data retention
Setting and program data Stored by EEPROM
Guaranteed data retention 10 years
Min. guaranteed storage cycles 100,000
Real-time clock Buffered by lithium battery
7.11.5 Watchdog
Watchdog CPU:
The correct program sequence is monitored by an integrated watchdog (micro-controller).
When the CPU watchdog is triggered, the system is reset and an internal system test is carried out.
(Max. reset time = 2 sec.)
Watchdog power pack:
Data transfer is monitored by a watchdog in the power pack. If the power pack watchdog is not addressed
in good time, operation is interrupted immediately and a system fault is signaled (max. reset time = 1 sec.)
Description
Part 2 • Chapter 7
DI 01 Dialysis on Signal from switch to switch cabinet doors position 1
puts system into dialysis mode
DI 02 Standby operation on Puts system in standby mode, swichting to dialysis mode possible
(automatic mode)
DI 03 Control voltage Jumo LF Puts system in standby operation, switching to dialysis operation possible
signal lamps (automatic mode)
DI 04 Control voltage RO1 Signal from fuse auxiliary switch
Alarm/error is triggered if there is a malfunction. See FaultMessages
DI 05 Control voltage RO2 Signal from fuse auxiliary switch
Alarm/error is triggered if there is a malfunction. See FaultMessages
DI 06 Water temperature OK Signal from limit value relay
DI 07 Permeate conductivity alarm Signal from external conductivity measurement (Jumo)
Alarm/error is triggered if there is a malfunction. See FaultMessages
DI 08 PKZM pump M1 Signal from motor protection switch M1
Alarm/error is triggered if there is a malfunction. See FaultMessages
DI 09 PKZM pump M2 Signal from motor protection switch M2
Alarm/error is triggered if there is a malfunction. See FaultMessages
DI 10 PKZM pump M3 Signal from motor protection switch M3
Alarm/error is triggered if there is a malfunction. See FaultMessages
DI 11 Reserve
DI 12 LSHAL1 Signal from flow switch: tank empty
Pump start-up control
DI 13 LSHL2 Signal from flow switch: tank full
Control of solenoid valve Y10
DI 14 PSAH1 Overpressure, loop
Alarm/error is triggered if there is a malfunction. See FaultMessages
DI 15 PSAL2 Pre-pressure RO II
Alarm/error is triggered if there is a malfunction. See FaultMessages
DI 16 PSAH3 Overpressure, system
Alarm/error is triggered if there is a malfunction. See FaultMessages
DI 17 FISCAL1 Signal from water meter for loop feed
DI 18 FISCAL2 Signal from water meter for loop return
DI 19 FISCAL3 Signal from water meter for drain Y9
DI 20 PSAL4 Loop pressure
Alarm/error is triggered if there is a malfunction. See FaultMessages
DI 21 HotRO Release menu 12 HotRO
DI 22 Water monitor Signal from external water monitor, Alarm/Error is triggered if there is
a malfunction. See fault messages.
DI 23
DI 24
DI 25 CMS On
DI 26 Hard water alarm
DI 27 Remote control on/off When the switch is set to 2, switching is possible between dialysis or
standby modes
DI 28 Remote control alarm ack. Possibility of remote acknowledgement
DI 29 HWD1 If signal from Hot Rinse, RO for 2 minutes, dialysis mode during standby-mode
DI 30 HWD2 As long as signal from Hot Rinse, RO dialysis mode during standby-mode
DI 31
DI 32
Relay outputs:
Relay 40V/8A:
K1101 (changeover) = >contactor pump M1
K1102 (changeover) = >contactor pump M2
Relay -40V/2A:
K1106 (make contact) = >disinfection potential-free
K1103 (make contact) = >dialysis potential-free
K1104 (make contact) = >hard water monitor on/off potential-free
K1105 (changeover) = >collective alarm potential-free
Part 2 • Chapter 7
Number: 4, with additional board extendable to 6
Resolution: 8 bit
Y2 Concentrate return RO I
Y4 Normal operation RO I
Y5 Permeate
Y8 Concentrate return RO II
Y9 Concentrate discharge
52 Hot RO II Active cool-down RO II 1 1/0 LS2 1/0 1 1 0 1 #15 0 0 0 #14 0 #15 0 0 inactive
+HWD2-signal = 1 #15
53 Hot RO II Active cool-down RO II 1 1/0 LS2 1/0 1 1 0 1 #15 0 0 0 #14 0 #15 #10 0 inactive
+dialysis mode #15
56 Hot RO I+II Active cool-down RO I+II 1 #11 LS2 1/0 1 0 0 1 1 0 0 0 #14 0 0 0 0 active
57 Hot RO I+II Active cool-down RO I+II 1 #11 LS2 1/0 1 1 0 1 1 0 0 0 #14 0 0 0 0 active
+ HWD2-signal = 1
58 Hot RO I+II Active cool-down RO I+II 1 #11 LS2 1/0 1 1 0 1 1 0 0 0 #14 0 0 #10 0 active
+dialysis mode
Part 2 • Chapter 7
K1104 D02 D01 D03 D04* D05*
0 0 0 0 0 0 1 0 0 0 0
inactive 0 1 1 0 0 1 0 0 0 0 Until level drops below LS1
inactive 0 1 1 0 0 1 0 0 0 0 See 6.10.7 Pos. 7.1 LS1 or LS2 exceeded
inactive 0 1 0 0 0 1 0 0 0 0 Conductivity evaluation and NTC delayed 2 min. Acc. to chap. 6.10.2 for pressure build-up line 5 or 7
inactive 0 1 1 0 0 1 0 1 0 0 See 6.10.2 menu 2.6 after elapsing of pressure to flush (line 6)
inactive 0 1 1 0 0 1 0 1 0 0 See 6.10.2 menu 2.7 after elapsing of flush back to operation (line 4)
inactive 0 1 1 0 0 1 0 1 0 0 See 6.10.2 menu 2.3 after elapsing of pressure to flush (line 8)
inactive 0 1 1 0 0 1 0 1 0 0 See 6.10.2 menu 2.4 after elapsing of flush back to operation (line 4)
inactive 0 1 1 0 0 1 0 0 0 0 Until WCF ACTUAL = WCF SETPOINT
inactive 0 1 1 0 0 1 0 0 0 0 According to menu 2.16
inactive 0 1 1 0 1 1 0 0 1 1 Motor prot. switch 3 and/or 4 failed, conductivity evaluation and NTC delayed 2 min. No IRS in emergency mode
inactive 0 1 1 0 1 1 0 0 1 1 Every minute until WCF ACTUAL = WCF SETPOINT
inactive 0 1 1 0 1 1 0 0 1 1 Motor protection switch 1 and/or 2 failed. Conductivity evaluation and NTC delayed by 2 min.
No IRS in emergency mode.
inactive 0 0 0 1 0 0 1 0 0 0 Until level drops below LS1. Continue at line 15
inactive 0 0 0 1 0 0 1 0 0 0 Fill up to LS1, wait according to menu 4.9, then continue at line 16
inactive 0 0 0 1 0 0 1 0 0 0 Fill up to LS2, then continue at line 17
inactive 0 0 1 1 0 0 1 1 0 0 M3 on when 6.10.4 menu 4.5 = 1. Duration according menu 4-3, after elapsing go to line 21,
Y30 on according menu 4.10/4.11/4.12. Leakage monitoring on, Conductivity monitoring off.
inactive 0 0 1 1 0 0 1 1 0 0 See 6.9.2 after elapsing, back to line 17
inactive 0 0 1 1 0 0 1 1 0 0 Only EcoRO Dia and menu 4.6 = on, then swell according menu 2.4, after exceeding go to line 17.
inactive 0 0 1 1 0 0 1 0 0 0 Start if menu 4.4 = on and start valuation XX° C has been reached.
Stop temperature discharge if stop valuation XX°C has been reached. If DI 06 = 0 program termination intermediate
rinsing and switch into break. If Y9 = 1 and LSHL2 > 5 sec. = 0, close Y9 until LSHL2 = 1 and then open Y9 again.
inactive 0 0 0 1 0 0 1 0 0 0 Time-controlled: 6.10.4: 4.1 + 4.2
inactive 0 0 1 1 0 0 1 0 0 0 Menu 4.2 + 4.3 = 0 minutes of leakage monitoring
inactive 1 0 0 0 1 0 0 0 0 1 Until LS1 is exceeded, after this line 24
inactive 1 0 0 0 1 0 0 0 0 1 Continue via keyboard
inactive Until LS2 is exceeded
inactive 1 0 0 0 1 0 0 0 0 1 Conductivity control permeate, Display remaining time, When conductivity > 98µS/cm after 20 min go to line 31.
Duration according chater 6.10.5, after this line 31
inactive 1 0 0 0 1 0 0 1 0 1 During circulation operation + 1 minute, after this go to line 28
inactive 1 0 0 0 1 0 0 1 0 1 After finishing + 30 seconds go to line 29
inactive 1 0 0 0 1 0 0 1 0 1 After this line 30
inactive 1 0 0 0 1 0 0 1 0 1 After this go back to line 26
inactive 1 0 0 0 1 0 0 0 0 1 Display remaining time, Duration: 6.10.5: Menu 5.3 After this go to line 32.
inactive 1 0 0 0 1 0 0 0 0 1 Until LS2 is exceeded
inactive 1 0 0 0 1 0 0 0 0 1 When LS1 drops below back to filling tank
15 minutes before the end: Message: check disinfectant residue. If conductivity > +25% after disinfection, back to start
line 32. Keyboard back to rinsing operation or end of disinfection. End = back to basic state standby operation or off.
If LS2 exceeds IRS1 or IRS2 alternately.
inactive 1 0 0 0 1 0 0 1 0 1 After completion menu 2.7, continue with “empty tank” line 33
inactive 1 0 0 0 1 0 0 1 0 1 After completion menu 2.4, continue with “empty tank” line 33
inactive 1 0 0 0 1 0 0 0 0 1 Until LS1 is exceeded, then line 37
inactive 1 0 0 0 1 0 0 0 0 1 Continue via keyboard
inactive 0 Until LS2 is exceeded
inactive 1 0 0 0 1 0 0 0 0 1 Display remaining time, Duration according chapter 6.10.6 menu 6.2; then line 44
inactive 1 0 0 0 1 0 0 1 0 1 During circulation operation +1 min, continue with line 41
inactive 1 0 0 0 1 0 0 1 0 1 After completion + 30 sec: then line 42
inactive 1 0 0 0 1 0 0 1 0 1 Then line 43
inactive 1 0 0 0 1 0 0 1 0 1 Then back to line 39
inactive 1 0 0 0 1 0 0 0 0 1 Display remaining time: 6.10.6 menu 6.3. Continue with line 45
inactive 1 0 0 0 1 0 0 0 0 1 Until LS2 is exceeded
inactive 1 0 0 0 1 0 0 0 0 1 If level drops below LS1 back to filling tank.
15min. before end: Message: check cleaning residue. With keyboard back to rinsing operation or end cleaning.
End = back to basic state standby operation or off. If LS2 is exceeded IRS1 or IRS2 alternating.
inactive 1 0 0 0 1 0 0 1 0 1 After completion menu 2.7, continue with “empty tank” line 46
inactive 1 0 0 0 1 0 0 1 0 1 After completion menu 2.4, continue with “empty tank” line 46
active 1 0 0 1 0 0 1 0 0 0 • Heat up until temp. in menu 12.2 has been reached
• #3 = close Y90 if Δ T ≥ 2°K/min., open Δ T ≤ +2°K/min.
active 1 0 0 1 0 0 1 0 0 0 • #3 = close Y90 if Δ T ≥ 2°K/min., open Δ T ≤ +2°K/min.
• Duration according to menu 12.4 or menu 12.5
• After end of period change to cool down phase
active 1 0 0 1 0 0 1 0 0 0 • #14 = close Y8 if Δ T ≥ 2°K/min., open Δ T ≤ +2°K/min.
• #15 = if temperatur menu 12.2 has been reached, close Y5, Y5.1 and Y8
• if temperature menu 12.2 has been reached, back to line 21 “Standby operation break”
active 1 0 0 1 0 0 1 0 0 0 • #14 = close Y8 if Δ T ≥ 2°K/min., open Δ T ≤ +2°K/min.
• #15 = if temperature menu 12.2 has been reached, close Y5, Y5.1 and Y8
active #10 1 1 0 0 1 0 0 0 0 • #10 = As long as signal HWD1 is pending, Y5.1.1 off and K1106 disinfection on, when signal HWD1 is no longer
pending, Y5.1.1 on and K1106 disinfection off.
• #14 = close Y8 if Δ T ≥ 2°K/min., open if Δ T ≤ +2°K/min.
• #15 = If temperature menu 12.2 has been reached, close Y5, Y5.1 and Y8
active 1 0 0 1 0 0 1 0 0 0 • Heat up until temp. in menu 12.3 has been reached
• #2 = close Y5.1.1 if Δ T ≥ 2°K/min.,open if Δ T ≤ +2°K/min.
• #4 = open Y30 for 1 sec. every 120 seconds, open Y3 for 2 sec. when Y30 is closed again, open Y6 for 2 sec. when
Y3 is closed again, open Y7 for 2 sec. and at the same time M3 on when Y6 is closed again and when Y7 is open
close Y8
active 1 0 0 1 0 0 1 0 0 0 • #2 = close Y5.1.1 if Δ T ≥ 2°K/min., open if Δ T ≤ +2°K/min.
• #4 = open Y30 for 1 sec. every 120 seconds, when Y30 is closed again open Y3 for 2 sec., when Y3 is closed again
open Y6 for 2 sec., when Y6 is closed again open Y7 for 2 sec. and at the same time M3 on, when Y7 is open close Y8
active 1 0 0 1 0 0 1 0 0 0 • #14 = close Y8 if Δ T ≥ 2°K/min., open if Δ T ≤ +2°K/min.
• #11 = close Y9 if Δ T ≥ 2°K/min., open if Δ T ≤ +2°K/min.
• If temperature menu 12.3has been reached, back to line 21 “Standby operation break”
active 1 0 0 1 0 0 1 0 0 0 • #14 = close Y8 if Δ T ≥ 2°K/min., open if Δ T ≤ +2°K/min.
• #11 = close Y9 if Δ T ≥ 2°K/min., open if Δ T ≤ +2°K/min.
active #10 1 1 0 0 1 0 0 0 0 • #10 = As long as signal HWD1 is pending, Y5.1.1 off and K1106 disinfection on, when signal HWD1 is no longer
pending Y5.1.1 on and K1106 disinfection off.
• #11 =close Y9 if Δ T ≥ 2°K/min., open if Δ T ≤ +2°K/min.
• #14 = close Y8 if Δ T ≥ 2°K/min., open if Δ T ≤ +2°K/min.
active 1 0 0 1 0 0 1 0 0 0 • Heat up until temp. menu 12.4 is reached
• #2 = close Y5.1.1 when Δ T ≥ 2°K/min., open when Δ T ≤ +2°K/min.
• #16 = open Y30 every 120 seconds for 1 sec, when Y30 closed again, open Y3 for 2 sec, when Y3 closed again,
open Y6 for 2 sec.
active 1 0 0 1 0 0 1 0 0 0 • #2 = close Y5.1.1 when Δ T ≥ 2°K/min., open when Δ T ≤ +2°K/min.
• #16 = open Y30 every 120 seconds for 1 sec, when Y30 closed again, open Y3 for 2 sec, when Y3 closed again,
open Y6 for 2 sec.
active 1 0 0 1 0 0 1 0 0 0 • #11 = close Y9 when Δ T ≥ 2°K/min., open when Δ T ≤ +2°K/min.
• Actual temperature menu 12.4 reached, back to line 21 “Standby mode break”
active 1 0 0 1 0 0 1 0 0 0 • #11 = close 9 if ΔT ≥ 2°K/min., open if ΔT ≤ +2°K/min.
active #10 1 1 0 0 1 0 0 0 0 • #10 = as long as signal HWD1 is pending, Y5.1.1 off and K1106 disinfection on, when signal HWD1 is no longer
pending, Y5.1.1 off and K1106 disinfection off.
Part 2 • Chapter 7
The EcoRO Dia I/II (HT) is intended for use in the electromagnetic environment specified below. The customer or the
user of the EcoRO Dia I/II (HT) should assure that it is used in such an environment.
Immunity test IEC 60601 test level Compliance level Electromagnetic environment –
guidance
Portable and mobile RF communications
equipment should not be used no closer
to any part of the EcoRO Dia I/II (HT),
including cables, than the recommended
separation distance caculated from the
equation applicable to the frequency of
the transmitter.
Recommended separation distance
Conducted RF 3 Vrms 3V d = 0.35 √P
IEC 61000-4-6 150 kHz to 80 MHz
Radiated RF 3 V/m 10 V/m d = 0.35 √P 80 MHz to 800 MHz
IEC 61000-4-3 80 MHz to 2.5 GHz
d = 0.70 √P 800 MHz to 2.5 GHz
where P is the maximum output power
rating of the transmitter in watts (W)
according to the transmitter manufacturer
and d is the recommended separation
distance in meters (m).
Field strengths from fixed RF transmitters,
as determined by an electromagnetic
site survey,a should be less than the com-
pliance level in each frequency range.b
Interference may occur in the
vicinity of equipment marked
with the following symbol:
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people.
a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land
mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with
accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey
should be considered. If the measured field strength in the location in which the EcoRO Dia I/II (HT) is used exceeds
the applicable RF compliance level above, the EcoRO Dia I/II (HT) should be observed to verify normal operation.
If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the
EcoRO Dia I/II (HT).
b Over the frequency range 150 kHz to 80 MHz, field strength should be less than 10 V/m.
Part 2 • Chapter 8
The functional safety of the reverse osmosis system can only be maintained if the medical device log is
maintained properly and made accessible to technicians during the technical safety check / maintenance
work.
The EcoRO Dia I/II (HT) is a low-maintenance system:
• If the system is operated with an upstream softening plant, care must be taken that soft water is
always available. Check the soft water regularly.
• Comparison / adjustment of the conductivity values must be carried out once a month by means of
a hand-held measuring instrument.
• LMW recommends a weekly check of the Hydrowatch on the installed membrane pressure vessel
(DG). If the red ball is visible in the viewing glass, please contact your Lauer Membran Wassertechnik
GmbH service technician immediately.
WARNING Observe instructions for maintenance and the technical safety check.
→ part 2, chapter 8.7 “Maintenance plan and technical safety check EcoRO Dia I/II (HT)”
WARNING If after installation and subsequent use, any component of the water treatment system is
changed or replaced, the operator should conduct appropriate tests to assure the revised
system meets the initial design criteria.
WARNING “It is the responsibility of the Dialsysis Physician to ensure that the system is operated,
monitored, and maintained in such a manner so as to satisfy all applicable standards for
which the water may be used.”
Rev. 4.00 December 2014 Maintenance and operating logs Part 2 • Page 8-1
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
On this form, you will find the stipulations entered by LMW for specific checks which have been laid down
especially for your system. The specific checks must be carried out at the intervals given here.
Independently of this, the medical device log (→ part 2, chapter 8.3 “Medical device log EcoRO Dia I/II
(HT)”) must be kept and the maintenance and technical safety check measures (→ part 2, chapter 8.7
“Maintenance plan and technical safety check EcoRO Dia I/II (HT)”) must be carried out and logged.
Part 2 • Page 8-2 Maintenance and operating logs Rev. 4.00 December 2014
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
8.2 Medical device log and maintenance / technical safety check log
Part 2 • Chapter 8
The functional safety of the reverse osmosis system can only be maintained if the medical device log is
maintained properly and made accessible to technicians during the technical safety check / maintenance
work.
Completely and correctly kept log books are absolutely essential to determine the type of maintenance and
checks to be carried out periodically.
The type of activity, the date carried out and the person doing the work must be entered in the respective
log book every time a check is made.
Sample pages for the medical device log and the maintenance and technical service check log are pro-
vided in these operating instructions. You can copy these pages as often as required.
Please always keep the completed pages near the system.
Medical device log → part 2, chapter 8.3
Maintenance and technical safety check log → part 2, chapter 8.7
Maintenance plan and technical safety check → part 2, chapter 8.7
Rev. 4.00 December 2014 Maintenance and operating logs Part 2 • Page 8-3
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
The plant performance must be recorded daily in the medical device log including details of all operation
conditions.
Serial no.: ......................................................................................
Month / year: ..................................................................................
Date Free chlorine Hardness Hydrowatch Conductivity Permeate Water temperature RO flow rate
[ppm] [°dH; °fH] [ppm] green / OK CISAHH1 TISHAH1 FISCAL1
red / not OK (µS/cm)1) [°C] [l/h]
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1) Salt passage rate does not exceed twice the salt passage rate of the installation at the time of its verification.
Part 2 • Page 8-4 Maintenance and operating logs Rev. 4.00 December 2014
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 8
RO flow rate Yield Remarks Visa
FISCAL2 WCF (maintenance, filter replacement, disinfection, cleaning, …)
[l/h] [%]
Rev. 4.00 December 2014 Maintenance and operating logs Part 2 • Page 8-5
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Customer
Street
Postal code and city
Disinfection ordered by on
Disinfection initiated by on
Execution:
1. Instruct the person responsible about disinfection
2. Disconnect the dialysis machine
3. Clearly mark that the system is being disinfected
4. Check Hydrowatch: red indicator is not visible
5. Carry out cleaning using program mode “C” and the cleaning log
6. Carry out disinfection using program mode “DI” or “D”
IMPORTANT The warning and safety instructions of the operating manual must always be followed!
Disinfectant used:
1. After disinfection (DI), the reverse osmosis system (RO) and the loop must be flushed out with permeate
2. Specific check for residual disinfectant for:
• H2O2 (peroxide test – Merck item no. 10011) or
• Peroxyacetic acid (peroxyacetic acid test – Merck item no. 110084) or
• Chlorine (chlorine test – Merck item no. 117925)
1. Separate check on all permeate tapping points to make sure there is no disinfectant left in the system
2. Repeated check to ensure there is no disinfectant left in the system after the disinfected and rinsed RO has stood still for 30 min.
I have made sure that the check for residual disinfectant is negative at all tapping points
NOTICE It is guaranteed that a test to prove there is no residual disinfectant in the system will be car-
ried out at all tapping points before the next dialysis begins.
NOTICE To prove effective disinfection, a determination of bacterial count in the permeate is recom-
mended within 5–7 days of disinfection
Analysis:
Overall germ count according to Ph. Eur issue 5, chap. 1167 resp. EDTNA Guidelines issue 4: setpoint < 100/ml endotoxin using LAL test: setpoint < 0.25
EU/ml
Sampling:
• Use sterile disposable gloves
• Clean sampling cock (at least loop feed and return) with alcohol
• Open the sampling cock and rinse constantly for about 3–5 min.
• Fill permeate sample into a sterile sampling vessel (at least 200 ml), close it immediately or filtrate it using a sampling filter (item no. 50346) with
sampling nipple (item no. 50327) (note the water quantity!).
• Store the sample in a cool place and pass it on to an accredited research lab within 6 hours
Part 2 • Page 8-6 Maintenance and operating logs Rev. 4.00 December 2014
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 8
Customer
Street
Postal code and city
Cleaning ordered by on
Cleaning initiated by: on
Execution:
1. Instruct the person responsible about cleaning
2. Disconnect the dialysis machine
3. Clearly mark that the system is being cleaned
4. Check Hydrowatch: red indicator is not visible
5. Carry out cleaning using program mode “C”
6. Note times
IMPORTANT The warning and safety instructions of the operating manual must always be followed!
NOTICE It has been ensured that disinfection will be carried out after cleaning of the reverse osmosis
system
Rev. 4.00 December 2014 Maintenance and operating logs Part 2 • Page 8-7
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
8.6 Maintenance and technical safety check log EcoRO Dia I/II (HT)
Part 2 • Chapter 8
All the maintenance, technical safety checks, disinfection and cleaning carried out on the system must be
recorded in the maintenance and technical safety check log.
The technical safety checks are to be carried out annually.
Maintenance work carried out Date: Running time in h: Description of maintenance work, remarks: Visa:
Part 2 • Page 8-8 Maintenance and operating logs Rev. 4.00 December 2014
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
8.7 Maintenance plan and technical safety check EcoRO Dia I/II (HT)
E07FB31_3
Part 2 • Chapter 8
Dialysis centre ........................................................... Serial number (SN) ...............................
Contact person ........................................................... System type (Eco)RO Dia I
RO Dia I
(Eco)RO Dia II
RO Dia II
HT version (optional)
........................................................... Number of modules, 1st stage ..............................
Postal code / city ........................................................... Number of modules, 2nd stage ..............................
Inventory number ......................... Pump type M1 ..............................
Order number ......................... M2 ..............................
Date of manufacture ............./........... M3 ..............................
Rev. 4.00 December 2014 Maintenance and operating logs Part 2 • Page 8-9
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
M2 Check X X
M2 (X)
M3 Check
M3
5.12.2 Check motor protection switch, M1 (A) (1.0 x the nominal current) X X
replace if necessary
M2 (A) (1.0 x the nominal current) X X
Part 2 • Page 8-10 Maintenance and operating logs Rev. 4.00 December 2014
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 8
month / year
5.14 Water meter FISCAL 1–3
5.14.1 Check functioning X X
FISCAL1: permeate intake in ringline
FISCAL2: permeate return in ringline
5.15 Check membrane pressure vessel / Hydrowatch 30 l 50 l X (X)
at …°C X X
Rev. 4.00 December 2014 Maintenance and operating logs Part 2 • Page 8-11
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
8. Protective conductor resistor / electr. safety Carried out / Values / Data / Remarks M FM
DIN EN 61010-1 OK
Test equipment number No.
Part 2 • Page 8-12 Maintenance and operating logs Rev. 4.00 December 2014
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
9. Handover M FM
Part 2 • Chapter 8
9.1 Start Dialysis / Standby operating mode Simulate permeate X X
consumption so that all
pumps are running.
9.2 Confirm error-free handover X X
NOTICE It is recommended to have the successful technical safety check /disinfection be verified by
determining the germ count / endotoxin content.
................................................................................................. .................................................................................................
Service technician, block letters City / date, signature
................................................................................................. .................................................................................................
System operator, block letters City / date, signature
Rev. 4.00 December 2014 Maintenance and operating logs Part 2 • Page 8-13
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 8
Part 2 • Page 8-14 Maintenance and operating logs Rev. 4.00 December 2014
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 9
A detailed spare parts list is included in the scope of delivery for the system.
TM 080
Rev. 4.00 December 2014 Spare and wear parts list EcoRO Dia I/II (HT) Part 2 • Page 9-1
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 9
Part 2 • Page 9-2 Spare and wear parts list EcoRO Dia I/II (HT) Rev. 4.00 December 2014
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 10
To the
[municipal water supplier]
........
........
[City], [Date]
Yours sincerely
Rev. 4.00 December 2014 Draft letter for municipal water suppliers Part 2 • Page 10-1
Software version 1.04
Part 2 – Supplementary Operating Instructions
EcoRO Dia I/II (HT)
Part 2 • Chapter 10
Part 2 • Page 10-2 Draft letter for municipal water suppliers Rev. 4.00 December 2014
Software version 1.04
Part 2 – Supplementary Operating Instructions