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Flange Pressure
Rating Explained
(and Charts)
Home » Flanges » What are Flanges? » Flange Pressure Rating Explained (and Charts)
• Author: Projectmaterials
• Posted: September 20, 2017
• 10 Comments
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What means ANSI flange pressure rating? How to select the right flange rating?
The term “flange rating” (or class) refers to the maximum pressure (in psi or bars)
that a flange withstands at increasing temperatures. Flanges with a higher rating
(class) are stronger than flanges with lower ratings, as they bear more pressure at
increasing temperatures. Flanges made in different materials show different
pressure-temperature performance at the same rating. In the article, you find the
pressure rating charts for carbon, alloy, and stainless steel flanges and some
guidance about selecting the proper rating for your piping application.
Pressure rating is defined as the maximum allowed pressure that a flange can
withstand at increasing temperatures. According to the ANSI/ASME B16.5
specification, there are seven flange pressure ratings: 150, 300, 400, 600, 900, 1500,
and 2500.
The terms “pressure rating”, “class”, “#”, “Lb” or “Lbs” are interchangeable, i.e. they all
refer to the same exact concept of pressure/temperature performance of a flange (and
other equipment like valves, fittings, etc).
If two flanges have the same bore size (example 6 inches), the same material
(example A105), but two different pressure ratings (one flange is class 150, the other
300), the lower rated flange (class 150) will be smaller, lighter, and less robust than the
higher rated flange (class 300). This is represented in the picture:
• the class 150 flange withstands just 140 psi at a temperature of 600 degrees F°
(as per the rating chart below)
• the class 300 flange (bigger and stronger, but with the same bore size)
withstands 570 psi at the same temperature of 600 degrees F°
• finally, a class 2500 flange of the same size bears 34 times more pressure than
the class 150 rated flange, reaching a whopping 4730 psi rating at 600 F°!
So, how to select the proper flange rating?
1. Find the rating table that applies to your flange scrolling below (this depends
on the material of the flange, as flanges with different material grades have
different pressure ratings)
2. Determine the max working temperature in your piping system (i.e. select one
line in the table)
3. Select a rating based on the maximum pressure you expect at that
temperature level (i.e. select one column in that line)
4. Voilà, you have the required rating!
To help you do this easily, find below the ASME B16.34 pressure rating charts for the
most common flange materials (carbon, alloy, stainless).
The flange rating table shows the maximum pressure for flanges of classes
The flange rating table shows the maximum pressure for flanges of classes
• ASTM A105: An extended exposure to temperatures above 425°C, converts the carbide phase of
steel to graphite (therefore this material is not recommended for constant temperatures above
this value.
• ASTM A350 LF6: shall not be used for temperatures above 260 C°
The flange rating chart shows the maximum pressure for flanges of classes
1000 20 50 70 105
The flange rating table shows the maximum pressure for flanges of classes
1000 20 50 70 105
The flange rating table shows the maximum pressure for flanges of classes
The flange rating table shows the maximum pressure for flanges of classes
1350 20 60 80 125
1400 20 50 65 95
1450 15 35 45 70
1500 10 25 35 55
The flange rating table shows the maximum pressure for flanges of classes
1450 20 60 80 115
1500 20 40 55 85
If you are still in doubt about how to select the flange rating, take a look at this useful
video:
10 Responses
1. Joules says:
August 28, 2019 at 7:12 pm
{08/28/19 @ 15:12 EDT}
I found this site to contain much useful information but not exactly what I need. I
hope you can help regarding the correct
ASME flange to use for methane service @ 1000°C and 0.2 MPa. I think 900# RF or
RTJ? Please, where could I find that information?
Thanks for any help.
Ps. Information not found in “Flange Pressure Rating Explained (and Charts)” article.
Charts end at 1500 F (815°C)
Reply
Reply
2.
3. Saeed says:
July 25, 2020 at 9:16 pm
Hi,
I have a question about pressure-temperature rating. For which fittings the standard
define class rating?
Specifically i want to know why “insulating joints” has class rating?
Thanks
Reply
4. Ray says:
October 15, 2020 at 2:18 am
Hi
If my pipe is SS 316L. My Backing Flange is #150 lb forged Steel, lap joint
(Galvanized) should the Flange pressure rating be based on a Carbon Steel #150
Flange?
Reply
5. GRAILLY says:
December 9, 2020 at 9:02 pm
How you calc max pressure testing of flang A105 900#
6. Johann says:
February 16, 2021 at 10:26 am
Good day,
I have a 200mm T/10 BS4504 galvanized carbon steel flange. I want to multi drill it to
T/1600. What will the pressure rating be on the flange after drilling?
Reply
7.
8. Shahid says:
June 23, 2021 at 7:05 pm
I have to flange 24 inch diameter mild steel pipes for a water pressure as low as 10
psi. I am concerned why should I use #150 flanges which are over strong for my
need? I am desperately looking for some other flange standards which deal with very
low pressures. I will be much obliged if some one can help.
Reply
Reply
Reply
Reply
12.
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