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SAE TECHNICAL 2017-36-0285
PAPER SERIES E
2017-36-0285
Gabriel Dalmolin, Euler Cássio Tavares de Macedo, Marcelo Geisler de Brito Lira, Nady Rocha
Universidade Federal da Paraíba, João Pessoa
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dλ2
V2 = Rs I2 + (2)
dt
dλ3
V3 = Rs I3 + (3)
dt
In this section, basic equations of the AFPM engine will be In the Eq.(6) the θ is the rotor electric angle, defined by
deduced, allowing therefore, to obtain the simulation mo- θ = ωe t, where ωe is the rotor electric frequency.
tor model. As a way to simplify the deduction, the AFPM
machine studied in this paper follows the considerations For a balanced three-phase machine is necessary to de-
bellow [3]: duce the equations in relation to the direct and quadra-
ture axis, because the zero-sequence component doesn’t
affect the machine dynamic. [8].
• There are no losses in the magnetic nucleus;
• The Magnetic circuit is linear, which means there is Applying the Park Transformation to the magnetic fluxes,
no saturation in the magnetic circuit; currents, and voltages to the synchronous reference, it is
obtained:
• There is no cross magnetizing or mutual coupling be-
tween the circuit axis d and q;
dλd
• There is no stator slot effect (flat stator nucleus). Vd = + Rs Id − ωe λq (7)
dt
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is possible to orient the permanent magnet flux λP M over expression in function of the pair poles and the fluxes and
the axis d [8]. currents of the direct and in quadrature axis.
dId
Vd = Ld + Rs Id − ωe Lq Iq (11)
dt
dIq
Vq = Lq + Rs Iq + ωe Ld Id + ωe λP M (12)
dt Figure 2: Mechanic Load in an electromechanical system.
The next step is to find the electromagnetic torque Te ex- Assuming that the machine developed torque direction Te
pression from the machine terminals electric power. is positive, it is obtained:
P = V1 I1 + V2 I2 + V3 I3 (13) dωm
Te − Tl − Bωm − J =0 (19)
dt
Replacing the Eqs. (1), (2) and (3) in Eq.(13) and applying
Park Transformation, it is obtained:
dωm Te − Tl − Bωm
= (20)
dt J
3
P = (Vd Id + Vq Iq ) (14)
2 Where, B is the friction coefficient, J is the moment of iner-
tia, Tl is the load torque calculated in the next session, ωm
Replacing the Eqs.(11) and (12) in Eq.(14) it is possible to is the mechanical speed in the motor axis, and Te is the
obtain an expression with three distinct terms where the electromagnetic torque developed by the AFPM machine.
first involves the conductors losses by Joule effect, the
second term is related to the magnetic energy variation GENERAL DESCRIPTION OF THE VEHICLES MO-
stored in the windings, and the third term results in the MENT
conversion from electric energy to mechanical energy, as
shown in Eq.(15). In this section, it is analyzed the vehicle dynamic. The
purpose of this analysis is to obtain a group of equations
which describe the vehicle dynamic and allows to add
3
Pele = ωe (Ld Id Iq − Lq Iq Id + λP M Iq ) (15) them to the AFPM machine model. The forces that act
2 over a vehicle in a inclined plane are shown in the Figure
3. The main forces that are opposed to the movement are
By definition: the tires rolling resistance Fr , aerodynamic resistance Fa
and the resistance due the vehicle inclination Fpx [10].
Pele
Te = p (16) Based on Figure 4, it is possible to express the torque Tr
ωe
in function of the traction force given by vehicle powertrain
Ft and the tire ratios r, Eq.(21).
Where, p represents the amount of pole pairs of the ma-
chine, given by the ratio of the rotor electric speed with Tr = Ft r (21)
the mechanical speed ωm in the axis.
Therefore, the torque in the machine axis Tl is given in
ωe function of the torque Tr and gear relation G of the system
p= (17) that connects the motor to the tire axis.
ωm
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between the frontal area and the back area of the vehi-
cle, the structural form of the vehicle, the air passages
and aerofoils, and many other factors. The most simple
way to quantify the aerodynamic resistance is through the
Eq.(26) [10].
1
Fa = ρACf V 2 (26)
2
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1
V0 = (V10 + V20 + V30 ) (38)
3
The FOC control output forces symmetric and balanced FIELD-ORIENTED CONTROL PROJECT
reference voltages, which can generate pole voltage refer-
ence and an auxiliary voltage. The project of the controllers in this section are based on
[13] and the adopted considerations are:
The model of the inverter presented on Figure 5 is de-
scribed in sequence [12]:
• It was considered the operation point close to the
steady state for the reference input and the load be
∗
V10 = V1∗ + Vh (31) smaller as possible, allowing to consider the system
∗ as linear and the basic concepts of classical controls
V20 = V2∗ + Vh (32)
can be applied;
∗
V30 = V3∗ + Vh (33)
• After projected, the controller can be submitted to
simulation tests in order to validate its performance,
Where, V1∗ , V2∗ e V3∗ are the reference voltages, V10
∗ ∗
, V20 allowing the adjustments for this tuning.
∗
and V30 are the inverter reference pole voltages, and Vh is
the auxiliary voltage presented on [12]:
Once the considerations above were adopted, it becomes
possible to introduce the plant, expressed in the Laplace
domain by the following equations:
1
Vh = E( −u)−(1−u)max(V1∗ , V2∗ , V3∗ )−(u)min(V1∗ , V2∗ , V3∗ )
2
(34)
Vd (s) = (sLd + Rs )Id (s) − ωe Lq Iq (s) (42)
Being u a freewheeling distribution factor that varies be-
tween 0 and 1. Vq (s) = (sLq + Rs )Iq (s) + ωe (Ld Id (s) + λP M ) (43)
The Pulse Width Modulation (PWM) sinusoidal strategy In the latter equations of the motor voltage, the second
∗ ∗ ∗
consists on comparing V10 , V20 and V30 voltages with tri- term of each one is the counter-electromotive force term.
angular carrier in a way of controlling the signal of q1 , q2 Due to this term, the control circuits of the dq currents are
and q3 switches, obtaining the pole voltage of the inverter not independent. Therefore, a decoupling term is added
as a function of the conduction state of the switches. to the control system as shown in Figure 6 to the Iq current
case.
E
V10 = (2q1 − 1) (35) This term is introduced after the PI control with the same
2
value of the counter-electromotive force included in the
motor model, but with a opposite sign. Thus, the system
E can be simplified as a second-order system, as shown in
V20 = (2q2 − 1) (36) Figure 7, where Id and Iq are controlled independently.
2
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Ldq
Kp = (48)
4ζ 2 T
Rs
Ki = Kp (49)
Ldq
Figure 6: Iq control plant with external disturbance and PI
control.
Being ζ the damping ratio factor given as a function of the
desired percentage value:
1
ln( OS )
ζ=q (50)
1 2
ln( OS ) + π2
ωn2 14
Torque(Nm)
Hs (s) = 2 (47) 12
s + 2ζωn s + ωn2 10
8
6
equations are valid both to the Id and Iq current loop. Figure 9: Reference torque for the first scenario.
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the machine.
Table 3: Parameters applied in the simulation
Machine Data 22
Torque de Referência
20
Parameters Value 18
Torque da Máquina
Nominal power(P ) 50 kW 16
14
Nominal Current(In ) 160 A
Torque(Nm)
12
Nominal Torque(Tn ) 80 Nm 10
Magnetic Flux(λP M ) 0,104 Wb Figure 11: Electromagnetic torque in the machine and ref-
Pair of Poles(P ) 4 erence torque in first scenario.
Inverter Data
Parameters Value In Figure 12 it is presented the imposed load torque by
DC-Link(E) 300 V the vehicle mechanical model, that opposes to the ma-
Switching Frequency(fs ) 10 KHz chine developed torque. It is possible to observe that for
Distribution Factor(u) 0,5 a higher speed, the load torque increases and this occurs
Controller Data
due to the aerodynamic force influence in the vehicle that
Parameters Value
varies with speed.
Proportional Gain(Kp _Id ) 6,30
Integral Gain(Ki _Id ) 216,57 15
Vehicle Data
Parameters Value
14
Weight(m) 400 Kg
Gravitational Acceleration(g) 9,82 m/s2
Front Area(Af ) 0,8 m2 13.5
Air Density(ρ) 1,2754 Kg/m3 0 0,5 1 1,5 2 2,5 3 3,5
Tempo(s)
4 4,5 5 5,5 6 6,5 7
Plane Inclination(α) 0 rad Figure 12: Load torque imposed by the vehicle mechani-
Transmission Relation(G) 4 cal model in first scenario.
Tire Radius(r) 0,1651 m
Tire Rolling Coefficient(µr ) 0,013 So, for the imposed torque reference of approximately
Aerodynamic Coefficient (Cf ) 0,20 14,7 Nm, it is possible to visualize in Figure 13 that the
speed is kept for 3 seconds in 30 Km/h, that after a brief
deceleration with a torque of 14,2 Nm, and it was fixed its
By performing the simulation, the obtained result for the
speed in 15 Km/h for more 3 seconds, reaching standby
motor terminals current is presented in Figure 10. As can
after the end of the reference imposed by the vehicle.
be observed, the current in the machine start was around
64 A until it reached the 30 Km/h, after that instant the 35
-20
-40
-60
The currents in the dq referential are presented in Figure
-80
14. The currents Id and Iq dynamics is explained based
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7
Tempo(s) in the FOC control diagram, where the axis current in
Figure 10: Terminals machine currents in first scenario quadrature is directly linked to the machine torque vari-
ation, the direct axis is totally decoupled with a null refer-
In Figure 11 it is observed the reference torque imposed ence value to be possible working with a maximum torque
by the accelerator pedal and the real torque developed by in the vehicle start.
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70 150
Corrente Id Corrente I1
Corrente Iq Corrente I2
60 Corrente I3
100
50
50
Corrente(A)
Corrente(A)
40
0
30
-50
20
10 -100
0
-150
0 1 2 3 4 5 6 7 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7
Tempo (s) Tempo(s)
Figure 14: dq referential currents in first scenario. Figure 17: Machine terminals currents in second sce-
nario.
The second scenario for simulation contemplates an in-
clined plane in the path, as presented in Figure 15. Equiv-
alently to the first, the vehicle is accelerated until 30Km/h 50
for 3 seconds, being that in half of this time the angle is Torque da Máquina
Torque de Referência
Torque(Nm)
30
by the end of the 3 seconds the speed is decreased to
15Km/h and kept for more 3 seconds, until it decelerates 20
30
caused by the vehicle aerodynamic force reduction.
25
Torque(Nm)
20
40
15
10
35
Torque de Carga(Nm)
5
30
0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7
Tempo(s)
25
Figure 16: Reference Torque for second scenario.
20
In Figure 18 is presented the reference torque imposed In Figure 21 it is possible to see the machine current Iq
by the accelerator pedal and the real torque developed by followed the dynamics imposed by the reference and Id is
the machine. equal to zero, regardless the torque change.
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35
30
REFERENCES
25
Velocidade(Km/h)
80
60
40
[4] Felix Blaschke. The principle of field orientation as
20
applied to the new transvektor closed-loop control
0
system for rotating field machines. 1972.
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7
Tempo (s)
[5] Giuseppe S Buja and Marian P Kazmierkowski. Di-
Figure 21: Referential dq currents in second scenario.
rect torque control of pwm inverter-fed ac motors-a
survey. IEEE Transactions on industrial electronics,
51(4):744–757, 2004.
CONCLUSION
[6] Delfim Pedrosa, Jorge Carvalho, Henrique
This paper was developed through a research about the Gonçalves, Vítor Monteiro, Aparício Fernandes,
use of electrical engines in electric vehicles, control types and João L Afonso. Field oriented control of an
and systems mechanic configurations. After an analysis axial flux permanent magnet synchronous motor for
in each topology, it was defined that the electric traction traction solutions. In Industrial Electronics Society,
system would be the AFPM machine, a FOC control with IECON 2014-40th Annual Conference of the IEEE,
a reference torque and a mechanical system with current pages 1466–1472. IEEE, 2014.
transmission.
[7] William César de Andrade Pereira. Controle de ve-
Having in mind that the objective of this paper is to model locidade sensorless aplicado ao controle direto de
and simulate a traction system for electric vehicles con- torque da máquina de indução. PhD thesis, Universi-
templating a AFPM machine, it is possible to conclude, dade de São Paulo, 2014.
based on the obtained results, for example, Figures 11
and 18, that field-oriented control presents a good per- [8] Garrido Daniel. Simulación del sistema de tracción
formance in torque response for both applied scenarios, de un vehículo eléctrico utilizando motores síncronos
seen that the developed value of the machine is very close de flujo axial. 2016.
to the reference traction system with a AFPM machine.
[9] Ferdinand P Beer, E Russell Johnston, David F
Mazurek, et al. Mecânica dos Materiais-7a Edição.
In agreement with Figures 14 and 21, it is also possible to
AMGH Editora, 2015.
conclude that AFPM motor works in a constant power re-
gion, because Id was kept with a zero value and therefore [10] Mehrdad Ehsani, Yimin Gao, and Ali Emadi. Modern
not working in a field weakening region, ensuring that the electric, hybrid electric, and fuel cell vehicles: funda-
magnets will not suffer demagnetization. mentals, theory, and design. CRC press, 2009.
For both scenarios, it was verified that the final vehicle [11] David Crolla. Encyclopedia of automotive engineer-
speed reaches the torque dynamic imposed by the control ing. John Wiley & Sons, 2015.
reference, as it can be seen in Figures 13 and 20, indiffer-
ent of the plane inclination that the vehicle is submitted. [12] CB Jacobina. Sistemas de acionamento estático
de máquina elétrica. In Minicurso COBEP, 8o Con-
Considering that the motivation of this paper is to con- gresso Brasileiro de Eletrônica de Potência, 2005.
tribute for the further development of researches in the
electric vehicles area, the aimed objectives by this paper [13] Judit Baños García and Sonny Quillo. Predictive
were achieved, and the simulations result, considering Controller for PMSM Drive. PhD thesis, Master the-
the proposed scenarios validated the proposed analytic sis, Department of Energy Technology, Aalborg Uni-
model. versity, 2013.
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