TWO GUN

FLP HOT AIR SEALING SYSTEM

OPERATIONAL AND MAINTENANCE

MANUAL

BALIGA LIGHTING EQUIPMENTS P R I VAT E LIMITED

NAME AND ADDRESS
Factory : Baliga Lighting Equipments Private Limited
No.389, Medavakkam Road,
Kovilambakkam,
Chennai – 600 117.
Phone No. : 91-44-22680990 - 93
Fax No. : 91-44-22680996
E-mail : baligamf@baliga.com / lpg@baliga.com

Regd. Office : Baliga Lighting Equipments Private Limited

No.63A, C.P. Ramaswamy Road,
Alwarpet, Chennai – 600 018.
Phone No. : 91-44-24995505
Fax No. : 91-44-24997281
E-mail : baligacorp@baliga.com

Mumbai Office: Baliga Lighting Equipments Private Limited

No.9, Jyoti Wire House,
23A, Shah Industrial Estate,
Veera Desai Road, Azad Nagar,
Andheri (W), Mumbai – 400 053.
Phone No.: 91-22-26730207
Fax No. : 91-22-26330814
E-mail : baligabom@baliga.com
CONTENTS
1. ABOUT FLP HOT AIR LPG SEALING SYSTEM
2. LPG HOT AIR SEALING SYSTEM SPECIFICATIONS
2.1. PNEUMATIC
2.2. ELECTRICAL
3. BILL OF MATERIALS (SUPPLIED WITH SYSTEM)
4. OVERVIEW OF CONTROLS AND INDICATIONS
4.1. FLP CONTROL PANEL
4.2. CONTROLS AND INDICATIONS
5. SPACE REQUIREMENT AND FOUNDATION DETAILS
5.1. ERECTION AND COMMISSIONING AT SITE
6. PRINCIPLE OF OPERATION
6.1. START UP

6.2. GETTING STARTED - STEP BY STEP

7.SHUT DOWN PROCEDURE

7.1 EMERGENCY STOP

7.2 EMERGENCY RESE
7.3 NORMAL SHUT DOWN

8.TEMPERATURE CONTROL BLOCK DIAGRAM

9.PNEUMATIC SEQUENCE DIAGRAM
10.ELECTRICAL CIRCUIT DIAGRAM
11.PREVENTIVE MAINTENANCE
12.TROUBLE SHOOTING
13.CAUTION NOTICE
14.APPENDIX:
14.1 SPARES LIST
14.2 LUBRICANT FOR PNEUMATICS
14.3 COMMISSIONING REPORT

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1. About FLP Hot Air LPG Sealing System

The FLP Hot Air LPG Sealing Machine with two guns, is designed to seal 700
cyl/hour maximum at a conveyor speed 14 - 16m/min.. The system is capable of sealing
LPG cylinders of 14.2/19 kg without any change in settings in “Mix and Match” fashion.
The LPG bottles of various standard sizes can be mixed and matched in any combination.
The control system is Electro-pneumatic, which provides a high degree of safety as
required in a Group IIA hazardous area like LPG bottling plants. This machine is capable
of running in automatic mode without any human intervention.

The use of an automatic reset counter compensates the transition time taken by the
four cylinders to cross a particular point. Further, it ensures that the same cylinders that
have been sealed are not repeatedly sealed due to congestion down stream.

FLP Hot Air Chamber housed with 3 x 2.2 KW/230V single-phase, finned disc
heater elements connected in star fashion to give uniform and balanced 3-phase electrical
load, supply the hot air for sealing. A temperature controller is provided to control the
temperature through a RTD probe that ensures positive control and energy saving
(by switching off heater when set points are reached). The hot air chamber is of double
walled construction with a rigid stainless steel inner core and an outer sheet steel powder
coated cover with special grade ceramic wool for thermal insulation packed in between.
A redundant thermostat is also placed inside for safety reasons.

The FLP electrical control panel is equipped with instrumentation and control
accessories to monitor and control the heaters. The panel design is explosion proof Exd-
IIB as per IS /IEC 60079-1 2007 and protection class IP-65 as per IS /IEC 60529-0 2001
This system is also provided with FLP intrinsically safe hooter for audio warnings in
conjunction with visual warnings on the panel. The entire pneumatics is placed inside a
separate pneumatic panel which also has a totalizing counter.

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2. LPG Hot Air Sealing System Specifications
2.1 PNEUMATIC SPECIFICATIONS

1 NO. OF SEALING GUN - 2 Nos.

2 NO. OF GATES - 2 Pairs

3 CONTROL SYSTEM - CLOSED LOOP

4 CONTROL SIGNAL - PNEUMATIC AND ELECTRICAL

5 MEDIUM

a) FOR PNEUMATIC PANEL * - COMPRESSED AIR - DRY, FILTERED

& LUBRICATED

b) FOR HOT AIR CHAMBER * - COMPRESSED AIR – DRY, FILTERED

& NON-LUBRICATED

6. OPERATING PRESSURE (MIN) * - 5 BAR FOR PNEUMATIC SYSTEM,

4 BAR FOR HOT AIR CHAMBER

7. SEALING TIME - 3 SEC.

8. NO. OF CYLINDERS / HOUR - 700@Conveyor speed of 14-16 M/MIN

9. MAX. AIR CONSUMPTION * - 600 Lts/Min. (FREE AIR DELIVERY)

Instrument Grade Clean, DRY Oil free air
suitably regulated to 5 Bar @ 200 Lit/Min.
Normal Grade Clean, Oil free air suitably
regulated to 4 Bar @ 400 Lit / Min

10. CONTROL PNEUMATIC TUBE - 4 mm

11. POWER PNEUMATIC TUBE - 6 mm / 8mm

12. INTERLOCKS - ELECTRICAL (EXPLOSION PROOF

SOLENOIDS & SWITCHES)

CAUTION:

* Indicates minimum parameters of site condition to be provided by user. User to provide

compressed air as above at a point close to the place of operation through 3/4" conduit (F) with
a Ball valve.

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2.2 Electrical Specification
1. CONTROL SYSTEM - CLOSED LOOP

2. CONTROL SIGNAL - ELECTRICAL 230V AC

3. OPERATING VOLTAGE * - 440V, 50Hz, 3 PHASE

4. CONTROL VOLTAGE * - 230V, 50Hz, SINGLE PHASE,

REGULATED TO ±5%

5. MAX. SYSTEM CURRENT * - 12 AMPS / PHASE

6. MAX. POWER CONSUPTION - 6.6 KW - 3 PHASE

7. HEATER SPECIFICATION - 2.2 KW 230V, 50Hz FINNED

HEATER-3 Nos.

8. ELECTRICAL PANEL ENCLOSURE - 600x400x250-MAIN PANEL - I

300x300x175-TERMINAL CHAMBER

9. PANEL ENCLOURE GROUP - II A AS PER IS /IEC 60079-1 2007

10. PANEL TEMPERATURE CLASS - T3 AS PER IS /IEC 60079-0 2004

11. PROTECTION CLASS - IP 65 AS PER IS /IEC 60529-0 2001

12. TEMPERATURE (MAX.) - 250° C INSIDE HOT AIR CHAMBER

13. CONTROL CABLE SIZE - 2.5 SQ.MM, CU, PVC SHEATHED

14. POWER CABLE SIZE * - 4 CORE 6 SQ.MM PVCAPVC,

COPPER CABLE

15. EARTHING CONNECTIONS * - 6 SQMM COPPER WIRE

CAUTION: *
* Indicates minimum parameters of site condition to be provided by user. User to provide
4C x 6Sq.mm PVCAPVC copper cable & 6 sqmm earth wire (copper) at a point close to
place of operation.

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3. Bill of Materials (Supplied with system)
1) SELF-STANDING FRAMEWORK OF MS ANGLE / CHANNEL.

a) 2 Nos. Metallon guns mounted on tri-spring loaded centering devices.

b) 4 Pneumatic cylinders complete with connectors and control elements.
c) Mix and Match mechanism with Gun support and sensing unit
d) Transverse stopper assembly - 1 sets
e) Pneumatic limit switches - 3 Nos.
f) Electrical limit switch - 1 No.
g) Guide bar with nylon liners - 2 Nos.

2) HOT AIR CHAMBER

a) HAC 1 no comprising of thermostat, RTD probe

b) 1 set of cable (3C x 6sq.mm & 6C x 1.5 sqmm) to connect hot air chamber to
electrical panel.
c) Flameproof terminal chamber (BALIGA make) with terminals and entries.
d) Heaters - 3 nos.
e) Insulation Super CERA
f) Hot Air ON/OFF valve with actuator with distribution piping.

3) FLAMEPROOF ELECTRICAL PANEL (Mounted on framework)

a) FLP electrical panel completely wired-up in LM-6

b) FLP glands ( 3/4"ET - 10 nos. & 1" ET - 1 nos.)
c) FLP Pressure switch(p to e convertor)
d) FLP Emergency stop switch.
e) FLP hooter.
f) Indicators, actuators and temperature controller.
g) Warm-up Booster

4) PNEUMATIC CONTROL PANEL

a) Pneumatic panel in MS fabrication.

b) Totaling counter
c) Box key (for locking pneumatic panel door)
d) Exd solenoid valve – 2 Nos.
e) One Filter Regulator Lubricator for air supply to control panel

TO BE PROVIDED BY USER:

1) Power cable PVCAPVC & Earthing.

2) Clean and Dry Air Supply for Hot Air Chamber & Pneumatic Panel.
3) Foundation for Mounting the Machine.
4) One filter regulator with pressure gauge for air supply to HAC.

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4. 1.FLP Control Panel

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4.2 Overview of Controls and Indications
I. CONTROL PUSH BUTTONS/SWITCHES
PB1 - CYCLE START - GREEN
PB2 - CYCLE STOP - RED
PB3 - ALARM ACKKNOWLEDGE - BLUE
PB4 - ALARM RESET - YELLOW
PB5 - TEST P.B - BLACK
PB6 - EMERGENCY STOP - RED (STAY PUT)
ELCB - POWER ON SELECTOR SWITCH
MCB- CIRCUIT BREAKER
ASS - AMMETER SELECTOR SWITCH
SS - AUTO/SEMIAUTO SELECTION SWITCH

II. INDICATORS
IL1 - POWER ON - GREEN
IL2 - SYSTEM READY TO START - YELLOW
IL3 - HEATER ON - YELLOW
IL4 - HEATER READY - GREEN
IL5 - NORMAL - GREEN
IL6 - PRESSURE LOW - RED
IL7 - HEATER OVER LOAD - RED
IL8 - CYCLE OFF - RED
IL9 - EMERGENCY - RED
IL10 - GROUP-1 - -YELLOW

III. AUDIO ALARM

H - FLP/INTRINSICALLY SAFE ELECTRICAL HOOTER

IV. CONTROL ELEMENTS

TC - TEMPERATURE CONTROLLER (0 - 600°C)

PTOE - SIGNAL CONVERTER

V. OTHER COMPONENTS
- COUNTER FOR CYLINDER COUNT
− TIMER - SEALING TIME ADJUSTMENTS
− LIMIT SWITCHES AT VARIOUS LOCATIONS FOR SEQUENCE
COUNT
− TOTALISING COUNTER
− RTD PROBE
− THERMOSTAT FOR REDUNDANCY

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5. Space Requirement & Foundation Details

EQUIPMENT BOUNDARY
CLEAR ZONE BOUNDARY

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5.1. Erection & Commissioning at Site
Facilities to be arranged by the USER

A. Location of the Equipment (Refer Drg.No: CHS034IS01/Rev 1/25.03.2K)

Locate along the conveyor at a suitable clear zone as shown in the above referred
Drawing, which is least sensitive to clogging / jamming to mount the Machine.

B. Civil Works

Foundation with 8 Nos. of foundation Bolts (M16) at the conveyor level as shown
in the Drawing. If conveyor is at raised height suitable brickwork or C channel
framework to be provided.

C. Electrical Power Supply

Electrical Power Supply 3 Phase with neutral and earthing, (4 core 6 sq. mm
armored copper cable atleast 1.5 Mts. long above the ground level, upto the point
of placement of the Machine. Backup fuse in MCC room to be provided.

Connected Load = 6.6 kW

Nominal Consumption = 3 kW

D. Compressed Air Supply

Suitably regulated Compressed Air Supply through a ¾” pipe with a ball valve at
the point of installation as follows.

1. Instrument Grade Clean , Dry ,Unlubricated, Oil free Compressed air suitably
Regulated to a constant Pressure of 5 Bar ( + 10% during operation ) for
supply to Pneumatic Panel @ 200 Lit / Min.

And

2. Normal Grade or Instrument Grade Clean ,Oil free Compressed air suitably
Regulated to a constant Pressure of 4 Bar ( + 10% during operation ) for
supply to Hot Air Chamber @ 400 Lit / Min.

Connected Load = 600 Lit/ Min. Free Air Delivery ( FAD)

Nominal Consumption = 400 Lit/ Min Free Air Delivery ( FAD)

3. One filter regulator with3/8” BSP port and a pressure gauge. (0 – 10 bar)

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6. Principle of Operation
6.1 START UP
The start-up procedure is simple.
The following may please be ensured before every start-up.
- Adequate Air supply at constant pressure of 5 Bar
- ELCB in OFF Position
- Ensure 3 Phase + Neutral Power supply to the system.
- Remove Clamps if any used to secure the guns in the top position
during pneumatic Power OFF / Maintenance
- Check gaskets, glands and FLP gaps

- Check earthing is secure.

- Emergency Stop Button is Released (Turn to release / Push to actuate)

If the Hooter goes on as soon as power is switched ON, Press "alarm acknowledge" push
button. (PB 3-Blue) and check start up Conditions once again.

Follow steps 1 to 8 in GETTING STARTED - STEP BY STEP

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6.2 Getting Started-Step by Step

STEP-BY-STEP PROCEDURE FOR HOT AIR SEALING SYSTEM (WITH

WARM-UP BOOSTER [ELECTRIC TYPE])

1) Ensure air supply to system is ‘ON’ and available in sufficient quantity and quality.

2) Set the pressure to 5-bar supply to pneumatic panel and 4 bar supply to hot air
chamber (drain water [if any] from filter bowl).

3) Remove gun-securing clamps (if any).

4) Switch ELCB main ON.

5) Check the following green indicating lamps are ‘ON’ (glowing)

Power ‘ON’ – IL 1
Normal – IL 5
Heater ‘ON’ – IL 3

6) Ammeter showing 8 to 10 Amps. in each phase.

7) Wait for system ready to start indication to go `ON’ (IL2 – Yellow).

During this period Warm-up Booster will start `ON’ automatically and warm up the
guns. Now the temperature will start rising and will reach minimum set point 1
temperature (for settings refer annexure 14.4)

The Temperature controller automatically maintains the temperature of the Hot Air
Chamber within the set values by going ON & OFF. When temperature inside the
chamber falls below, set point 2 (for settings refer annexure 14.4) the heater will
automatically Switch ON.

8) Press ‘Cycle start push button’ PB No.1 (GREEN) to start operations.

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9) The "CYCLE OFF"(IL8-Red) Indicator & "SYSTEM READY TO START"
(IL2-Yellow) indicator will go OFF.

GROUP 1 action takes place ("GROUP 1" Indicator is ON: IL10 -Yellow)

i) Rear gate closes.

ii) Cylinder limit switches 1 & 2 get activated as LPG cylinders come in.
iii) P to E converter gets actuated.
iv) Triggers timer.
v) Guns descend; Pneumatic actuator opens the ball valve.
vi) Hot air starts flowing.
vii) Sealing by Hot Air for 3 seconds (all cylinders simultaneously)
viii) Timer signals completion of 3 seconds and shift to "GROUP 2" (GROUP1
Indicator goes OFF.)

10) "GROUP 2" actions take place

i) Hot Air stops flowing and guns retract
ii) Rear gates are open and allowing cylinders to move out of machine.
iii) Limit switch signals 2 cylinders out
[If sealing is not adequate, wait for few more warm-up cycles and then allow
further LPG cylinders for sealing].

11) Now the machine will operate automatically unattended, as long as needed.

12) When machine is not needed, follow the SHUT DOWN procedure.

Cycle Stop Push Button is pressed. (PB2 -Red)

1. Wait for the cycle to come to a halt.

2. Switch OFF electrical power by turning ELCB to OFF.

CAUTION:

Any Air leak of significant amount will result in the Guns descending slowly, if not
locked.
Ensure Air supply when conveyor is ON.

2G/OMM/REV.3/2016 13
7. Shut Down Procedure
7.1 Emergency Stop Condition
At any instant when “Emergency” Stop button is depressed, the emergency condition
is activated. An automatic sequence of actions, as listed below is executed.

In case of an EMERGENCY, safety of the operator and the equipment has been
envisaged as follows (considering that the conveyor ON / OFF is out of the system
Control)

Prerequisite: Emergency push button is pressed. (Press to lock / twist to unlock)

Actions: The System automatically does the following: -
Immediate
1. Emergency Indication (Hooter goes ON) & Remains ON as long as Emergency Push
Button is pressed. (Can be stopped with alarm acknowledge push button)
2. Cycle is stopped
3. Guns Retract to top position
4. Hot Air stops flowing out at Guns
5. Heaters switch ‘OFF’
6. System Counter resets to 0 (Totalling counter is not reset)
Sequence
1. Rear Gates Open

Audio alarms
• Horn through Hooter

7.2 Emergency Reset Condition

Prerequisite

Clear all LPG cylinders from inside the frame and clear LPG cylinders from the Conveyor
1.5 m on either side of the Machine.
Repair damages, if any.
Reset Emergency Push Button (twist to unlock)

Actions
1. Immediate
EMERGENCY indication – OFF
Ready for start
2. Sequence
Normal cycle begins with “START CYCLE” signal

2G/OMM/REV.3/2016 14
7.3 Normal Shut Down

1. In case of normal shut down, press the Stop Button (PB2) and wait until the system
comes to a halt.

2. The Machine completes the Current Sealing Cycle and will stop sealing further.
The gates open, the Guns go up and any LPG cylinder that eventually passes
through will go unsealed (BY PASS).

3. Switch OFF the electrical Panel / ELCB Switch to OFF.

4. Secure the Guns in place at the top by clamps, before Switching OFF air Supply.

5. Switch OFF the warm up booster

CAUTION: Any Air leak of significant amount will result in the Guns descending slowly.
This will lead to the pneumatic cylinders getting damaged if conveyor is ON.
(Ensure Air supply when conveyor is ON). Hence, the guns have to be locked
in place. .

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8. Temperature Control Block Diagram

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11. Preventive Maintenance 

Ensure that the air supply is clean, DRY, filtered and unlubricated

Drain water collected in the pneumatic system TWICE DAILY or more times, if needed.

Clean the air filter WEEKLY.

Always maintain the air pressure at 5 Bar (Min) for Pneumatic Panel and at 4 Bar

(Max) for Hot Air Chamber.

Always use recommended lubricant in Air Filter Lubrication unit.

Lubricate all Mechanical moving parts every week with appropriate grease.

Tighten all Bolts and Nuts especially in the gates and limit switches and frames weekly.

Do not keep the Sealing machine in ON condition, when sealing is not required.

While Switching ON/OFF the conveyor, always ensure that the front gate is in open

position and the guns are up & clamped.

Check for ball valve operation and leaks once every week.

⇐ EVEN AN AUTOMATIC SYSTEM REQUIRES PERIODIC MAINTENANCE ⇒

2G/OMM/REV.3/2016 20
12. Trouble Shooting
Caution:
Isolate supply elsewhere, before attending maintenance.
Before attending pneumatic problems secure the guns and close the Air
supply.
S. N O P RO B L E M S
ACTION TO BE TAKEN
1. M C C B T R I P P E D. Check for loose electrical connection.
Check whether Earthing is proper
2. T E M P E R AT U R E C O N T RO L L E R Check for loose connection in RTD probe.
S H OW IN G E R RO N E O U S Replace RTD if the Terminals are found open.
READING

3. H E AT E R I S N O T G E T T I N G O F F Check for loose connection in RTD Probe.

AU T O M AT I C A L LY Check for loose connection in temperature controller.
Replace RTD if the Terminals are found open.
4. A M M E T E R N O T R E A D I N G. Check for loose connection in the heater terminals.
Check for loose connection in the ammeter terminals.
Check for loose connection in RTD probe.
5. OV E R L OA D R E L AY T R IP P E D. Check for loose connection in the heater Terminals.
Check for low voltage.
6. H O O T E R N O T O P E R AT I N G. Check for loose connection in hooter Terminals.
Press the auxiliary contactor KTEST manually and check for
continuity in their Normally opened contacts in series with the
Hooter.
7. P N E U M AT I C O P E R AT I O N V E RY Check the air pressure in the pressure gauge.
S L OW. Adjust the control knob and set the pressure to 5 bar
Remove sharp bends in flexible hose
Check whether the flexible air tube is bent.
Check whether any air choking in the air filter unit by
cleaning the filter.
8. D I F F I C U LT Y I N T I M E Check whether the set points have been adjusted in Electrical
ADJUSTMENT Timer
Adjust timers in Warm up Booster Circuit.
Adjust pneumatic timer for rear gate delay.
9. H O T A IR C O M I N G O U T BU T N O T Check whether the set Points have been altered
SEALING Check the air pressure in the pressure gauge
Check whether the flexible Teflon hose is having any sharp
bends.

10. P N E U M AT I C BA L L VA LV E N O T Check whether control air input to ball valve is present, when
O P E R AT I N G the cylinder starts downward stroke.
Check whether there is any sharp bends in the
Flexible control input tube.
11. GUN NOT SITTING ON THE LPG Check for proper alignment of the cylinders.
CYLINDERS Lubricate the centralising unit.
Adjust the bolt and nut located in the centralising unit till
proper alignment is obtained.
12. HOT AIR GETTING RELEASED Check for seal condition in ball valve and change if required.
C O N T I N U O U S LY Check for actuator action with respect to signal air.

2G/OMM/REV.3/2016 21
13. Caution Notice
Isolate supply elsewhere before opening as the panel is located in
group IIA, hazardous area.

Service to be done by authorized / trained persons only.

Guarantee is void, if panel / System is found to be tampered with.

Ensure air supply to the machine when conveyor is "ON" & secure
the guns in place at the top by clamps before switching "OFF" air
supply.

Maintain supply air pressure at 5 bar (MIN) for Panel and at 4 bar
(MAX) for Hot Air Chamber flow quantity as indicated, so that the
pressure drop during operation is not more than 0.5 bar.

Do not run warm-up booster in unrecommended time sequences.

2G/OMM/REV.3/2016 22
14.1 Spares List

S.NO DESCRIPTION MAKE QTY

ELECTRICAL ITEMS
1 HRC Fuse Link - 4A Siemens 1
2 HRC Fuse Link - 16A Siemens 2
3 Power contactor 16A, 240V AC Siemens 1
4 OLR (8 – 12.5A) Siemens 1
5 Relay 3 Change over OEN 2
PNEUMATIC ITEMS
6 Double acting cylinder 40-300 Festo 1
7 Double acting cylinder 50-100 Festo 1
8 Single pilot spring return valve - ¼ “ BSP, 5P Festo 1
9 Double pilot valve - ¼” BSP, 5P Festo 1
FLP Single solenoid valve, spring return ¼ BSP,
10 Rotex 1
5P, with coil.
11 Stem actuated valve – M5 Festo 1
12 Tubing – 6 mm Festo 25 Mtrs.
13 Tubing – 3 mm Festo 30 Mtrs.
14 Quick exhaust valve – ¼” BSP Festo 1
15 Tefflon hose - hot air distribution ½” BSPx 600mm Baliga 3
16 T.S. guide bush Baliga 2
17 Gun guide bush Baliga 4
18 Hot Air ON/OFF valve Avcon 1
19 Seal Kit for Hot Air ON/OFF valve Avcon 3
20 Filter element (40 µ ) Festo 2
21 Gun assembly Baliga 2
22 Centering Device Baliga 2
23 Temperature controller – 2 set point Alpha 1
24 Adjustable long roller lever Baliga 4
25 Limit Switch Head Baliga 4
26 Gun spring Baliga 10
Pneumatic limit switch with enclosure and
27 Baliga 4
adjustable long roller lever
Copper tube (½” nut, ferrules – 2 Nos. & asbestos
28 Baliga 1
rope).

2G/OMM/REV.3/2016
14.2. Lubricant for Pneumatics
The following oils are recommended for use in the Lubricator

(a) BP Energol 32
(b) ESSO Nuto 32
(c) Mobil DTE 24
(d) Shell Hydol 32
(e) Servo Spin 32
(f) Hi - Spin 32
[or]

(g) Any brand of BASE MINERAL OIL (Without Additives) conforming to ISO-VG32.

CAUTION: DO NOT OVER LUBRICATE PNEUMATIC CYLINDERS AND OTHER

PARTS.
DO NOT LUBRICATE FOR THE FIRST SIX MONTHS.

2G/OMM/REV.0/2016 24
14.3 Commissioning Report for Hot Air Sealing System
Customer Copy
1 Product type/Cat. Code. TWO GUN - HS02
Serial No.
Commissioned ON
2 Name of the organization.
3 Address of site.

Phone No(Code):
Fax No:

5 Production rate at the time of

commissioning.
6 Capacity of LPG cylinders
7 System Input voltage
8 System inlet pressure.
9 Temperature controller settings High/Low /
10 Pressure switch setting.
11 Temperature sensor type.
12 Rotary actuator configuration
13 Electrical Timer ( Automatic Sealing) 2 / 2.5 / 3 / Sec.
Pneumatic Timer (Warm-up Booster ON / ON Sec./
14
OFF) OFF Sec.
15 Pneumatic Timer (Rear Gate Delay) Approx. 1 Sec.
16 Special features provided.
a)
b)
c)
17 Special Observation notes.

Suggestions by Commissioning Engineer (Attach separate sheet if necessary).

Customer Commissioning Engineer.

Name

Signature & Stamp Signature.

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Notes

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14.4 Commissioning Report for Hot Air Sealing System
Baliga Copy

1 Product type/Cat. Code. TWO GUN - HS02

Serial No.
Commissioned ON
2 Name of the organization.
3 Address of site.

Phone No(Code):
Fax No:

5 Production rate at the time of

commissioning.
6 Capacity of LPG cylinders
7 System Input voltage
8 System inlet pressure.
9 Temperature controller settings High/Low /
10 Pressure switch setting.
11 Temperature sensor type.
12 Rotary actuator configuration
13 Electrical Timer ( Automatic Sealing) 2 / 2.5 / 3 / Sec.
Pneumatic Timer (Warm-up Booster ON / ON Sec./
14
OFF) OFF Sec.
15 Pneumatic Timer (Rear Gate Delay) Approx. 1 Sec.
16 Special features provided.
a)
b)
c)
17 Special Observation notes.

Suggestions by Commissioning Engineer (Attach separate sheet if necessary).

Customer Commissioning Engineer.

Name

Signature & Stamp Signature.

2G/OMM/REV.3/2016 27
Notes

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