USER MANUAL INFINEON PLUS 3.6KW/4.2KW/6.0KW INVERTER /MPPT SCC /AC CHARGER VERSION:1.01 2 3 4 8 9 Table Of Contents ABOUT THIS MANUAL, 1.1 Purpose. 12 Score. SAFETY INSTRUCTIONS. INTRODUCTION. 3.1 FEATURES, 3.2 BASIC SYSTEM ARCHITECTURE 33. PRODUCT OVERVIEW, INSTALLATION. 4.1 UNPACKING AND INSPECTION. 4.2 PREPARATION 43° MOUNTING THE UNIT. 4.4 BATTERY CONNECTION 4.5 AC INput/OuTPUT CONNECTION. 46 — PV CONNECTION. 4.7 FINAL ASSEMBLY... 7 48 COMMUNICATION CONNECTION, OPERATION. 5.1 PowER ON/OFF. 5.2 OPERATION AND DISPLAY PANEL 53 LCD Disptay Icons. 54 LCD Serrina, 55 DispLay SETTING. 5.6 OPERATING Mop Des 5.7 BATTERY EQUALIZATION DESCRIPIION... 58 FAULP REFERENCE CODE. 5.9 WARNING INDI SCRIPTION TOR CLEARANCE AND MAINTENANCE FOR ANTI-DUST KIT. 6.1 OVERVIEW. o 6.2 CLEARANCE AND MAINTENANCE, SPECIFICATIONS. TABLE 1 LINE MODE SPECIFICATIONS. ‘TABLE 2 INVERTER MODE SPECIFICATIONS. ‘TABLE 3 CHARGE MODE SPECIFICATIONS. TABLE 4 GRID-TIE OPERATION ‘TABLE 5 GENERAL SPECIFICATIONS. TROUBLE SHOOTING. APPENDIX: APPROXIMATE BACK-UP TIME TABLE. 3 26 32 32 33 33 34 34 34 361 ABOUT THIS MANUAL 1.1 Purpose This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read this manual carefully before installations and operations. Keep this manual for future reference. 12 Scope ‘This manual provides safety and installation guidelines as well as information on tools and wiring, 2 SAFETY INSTRUCTIONS WARNING: This chapter contains important safety and operating instructions. Read and keep this manual for future reference. 1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all appropriate sections of this manual 2. CAUTION ~-To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries. Other types of batteries may burst, causing personal injury and damage. 3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required Incorrect re-assembly may result in a risk of electric shock or fire. 4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning. Turning off the unit will not reduce this risk. 5. CAUTION - Only qualified personnel can install this device with battery. 6. NEVER charge a frozen battery. 7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable size, It’s very important to correctly operate this inverter/charger. 8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop a tool to spark or short circut batteries or other electrical parts and could cause an explosion, 9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please refer to INSTALLATION section of this manual for the details. 10. One piece of 150A fuse is provided as over-current protection for the battery supply. 11, GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded wiring system. Be sure to comply with local requirements and regulation to install this inverter. 12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input short circuits 13, Warning}! Only qualified service persons are able to service this device. If errors stil persist after following troubleshooting table, please send this inverter/charger back to local dealer or service center for maintenance. 14, Warning: Because this inverter is non-isolated, only three types of PV modules are acceptable: single crystalline, poly crystalline with class A-rated and CIGS modules.To avoid any malfunction, do not connect any PV modules with possible current leakage to the inverter. For example, grounded PV modules will cause current leakage to the inverter. When using CIGS modules, please be sure NO grounding. 15. CAUTION: It's requested to use PV junction box with surge protection. Otherwise, it will cause damage on inverter when lightning occurs on PV modules.3 INTRODUCTION This is a multi-function inverter/charger, combining functions of inverter, solar charger and battery charger to offer uninterruptible power support with portable size. Its comprehensive LCD display offers user-configurable and easy-accessible button operation such as battery charging current, AC/solar charger priority, and acceptable input voltage based on different applications, 3.1. Features Pure sine wave inverter Configurable input voltage range for home appliances and personal computers via LCD setting Configurable battery charging current based on applications via LCD setting Configurable AC/Solar Charger priority via LCD setting Compatible to mains voltage or generator power Auto restart while AC is recovering Overload Over temperature/ short circuit protection Smart battery charger design for optimized battery performance Cold start function LED indicators for P\,battery,Grid Mode Removable touch LCD Multiple operations mode(On Grid, Off Grid and Hybrid) Multiple Communication(USB,RS-232,RS-485,WIFI,GPRS and GPS) 3.2 Basic System Architecture The following illustration shows basic application for this inverter/charger. It also includes following devices to have a complete running system: Generator or Utility. PV modules Consult with your system integrator for other possible system architectures depending on your requirements This inverter can power all kinds of appliances in home or office environment, including motor-type appliances such as tube light, fan, refrigerator and air conditioner. — solr power P an ro A & Generator Po oa Ea OO Us tetera Home Apaiances Battery packs Figure 1 Hybrid Power System3.3 Product Overview Touch-LCD display se =O @ »% Removable box Power on/off switch GPRS Communication port(WIFI/GPRS for 3.6KW) Wifi plug communication port(only for 4.2KW and 6.0KW ) PV input Battery input 10, Circuit breaker 11, AC input 12. AC output4 INSTALLATION 4.1 Unpacking and Inspection Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should have received the following items inside of package: ©The unit x 1 User manual x 1 DC Fuse x 1 Ring terminal x 1 warranty cardx 1 4.2. Preparation Before connecting all wirings, please take off bottom cover by removing two screws as shown below. remove the cable from the cover. 4.3. Mounting the Unit Consider the following points before selecting where to install 3 Do not mount the inverter on flammable construction materials. 3 Mount on a solid surface 38 Install this inverter at eye level in order to allow the LCD display to be read at all times. 3 For proper air circulation to dissipate heat, allow a clearance of approx. 20 cm to the side and approx. 50 cm above and below the unit. * * ‘The ambient temperature should be between 0°C and 55°C to ensure |4.5 AC Input/Output Connection CAUTION! Before connecting to AC input power source, please install a separate AC breaker between inverter and AC input power source. This will ensure the inverter can be securely disconnected during maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 32A for 3.6KW/4.2KWand SOA for 6.0KW. CAUTION! There are two terminal blocks with "IN" and “OUT” markings. Please do NOT mis-connect input and output connectors WARNING! All wiring must be performed by a qualified personnel WARNING! It's very important for system safety and efficient operation to use appropriate cable for AC input connection. To reduce risk of injury, please use the proper recommended cable size as below. ‘Suggested cable requirement for AC wires Model Gauge Cable (mm?) Torque Value 3.6KW/4.2KW 12 AWG 4 1.2.Nm 6.0KW 10 AWG 6 12.Nm Please follow below steps to implement AC input/output connection: 1. Before making AC input/output connection, be sure to open DC protector or disconnector first. 2. Remove insulation sleeve 10mm for six conductors, And shorten phase L and neutral conductor N 3 mm. 3._Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws. Be sure to connect PE protective conductor (=) first. (Ground (yellow-green) L-LINE (brown or black) N-Neutral (blue) WARNING: AN Be sure that AC power source is disconnected before attempting to hardwire it to the unit, 4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws Be sure to connect PE protective conductor (>) first. (©+6round (yellow-green) L-LINE (brown or black) N-Neutral (blue) 5, Make sure the wires are securely connected,CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it's required to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check manufacturer of air conditioner if it's equipped with time-delay function before installation. Otherwise, this inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes internal damage to the air conditioner. 4.6 PV Connection CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter and PV modules, WARNING! It's very important for system safety and efficient operation to use appropriate cable for PV module connection. To reduce risk of injury, please use the proper recommended cable size as below. Model Wire Size Cable (mm?) ‘Torque value (max) 3.6KW/4.2KW/60KW | _1 x 12AWG 4 12. Nm PV Module Selection When selecting proper PV modules, please be sure to consider below parameters: 1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter. 2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage INVERTER MODEL 3.6Kw | 4.2KW 6.0KW ‘Max. PV Array Open Circuit Voltage s00vde PV Array MPPT Voltage Range 120Vde~-450Vde Take 250Wp PV module as an example. After considering above two parameters, the recommended module configurations are listed as below table. [Solar Panel Spec. ‘SOLAR INPUT ty of panels] Tl input frcerencey (in in Serak 6 pes, max in seria 13. pe—) [PY] power ‘mp: 30.1Vde 6 pes in serial 6 pes 1500W. | Imp: 8.38 8 pes in serial 8 pcs 2000W, ee. 377d 12 pes in serial 2 pes [3000 Misrsaa 15 pes in serial 15 pes [32500 Cells: 60 @ pieces in serial and 2 sets in parallel 16 pes 4000W. 10 pieces in serial and 2 sets in parallel 20 pes 5000W, 12 pieces in serial and 2 sets in parallel 24 pcs 6000W PV Module Wire Connection Step 1: Check the input voltage of PV atray modules. The acceptable Input votage ofthe inverter is 120VDC - SOOVDC, Please make sure that the maximum current load of each PV input connector is 0A. Sy |CAUTION: Exceeding the maximum input voltage can cestroy the unit! Check the system before wire connection, 10Step 2: Disconnect the DC elrcult brmaker. ‘Step 3: Assemble provided PV connectors with PV modules by the following below steps. Components for PV connectors and Tools: Female connector housing Male terminal Cig olan amet | GE a Zo 5 Female terminal == . Vale comes Faushg aa. Gable preparation and connector assembly process: ‘Strip one cable § mm on both end sides and be careful NOT te nick conductors. Cable Insert 4 cable into female terminal ard crimp female terminal as chown below charts. ea Insert +4 cable Into fernale connector Fousing as shown below charts. —_ — Insert stripe cable into male terminal ari crimp male terminal as show rp. = — : — Incert assembled cable into male connector housing as shawn below charts. Saat — ax “Then, use spanner to screw pressure dome tahtly to female connector and male connector as showin below. ‘Step 4: Check correct polarity of connection cable from PY mociles and PY input connectors. Then, connect postive pele () of connection eabia to postive pole (+) of PV input conractor. Connect negative pole (-) of connect cable to negative pole (-) of PV Input connector4.7 Final Assembly ‘After connecting all wirings, please put bottom cover back by screwing four screws as shown below. oS SP oct 48 Communication Connection 1. Wi-Fi cloud communication Please use supplied communication cable to connect to inverter and Wi-Fi module, Download APP and installed from APP store, and Refer to “Wi-Fi Plug Quick Installation Guideline” to set up network and registering. The inverter status would be shown by mobile phone APP or webpage of computer. 2. GPRS cloud communication (option} Please use supplied communication cable to connect to inverter and GPRS module, and then applied external power to GPRS module. Download APP and installed from APP store, and Refer to “GPRS RTU Quick Installation Guideline” to set up network and registering, The inverter status would be shown by mobile phone APP or webpage of computer. WIFI/GPRS PLUG 3.6KW Model 4.2KW/6.0KW Model 12wifi Quick Installation Instructions 2.1 Download APP leon the right 2 APP. @ Scan the QRC side and dowinload SmarteSs(Android) 2.2 Connect Wi-Fi Datalogger @ Select the sane number of Wi Plug Pro PNta connect on your phone. WLAN. (intialPasswore:12345678) @ Open the APP, t2p the Wi-Fi Config button to enter this page, 2.3 Network Setting © Then tap the Network Setting button, @ According to the prompts, type in the information to finish the network setting, © After the Wi-Fi Plug Pro is restarted, reconnect the Wi-Fiwhien ‘connected by stop 2:1 Ne Ses a 3.1 Create Account —— oS > —— © Open the APP, tap the Register bution —— wert us poge = @ According tothe prompts, type in the information to cree an account a’ cS °o O° 3.2 Add Datalogger * Se © Login the account and click the Datalogger button. Tap the "+" button on the topight comer of the Datalonger page. @ Scan the PN on the Wi-Fi Plug Pro, or input it manually @ According to the prompts, type in the information ta irish add datalogger.Remote play Panel Installation ‘The LCD panel can be removable and installed in aremote site with an optional communication cable. Please follow below steps to implement this remote panel installation. Step 1. Loosen the screw on the bottom of LCD panel and push down the panel from the bottom case. Then, pull out the cable from the remote communication port. Lock the dust cover to the machine. @) Pull Cable @) Lock Dust Cover Step 2. Connect LCD pane! to the inverter with an optional R45 communication cable as below chart. Remote ‘Communication5. OPERATION 5.1 Power ON/OFF le view of unit ‘Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch (located on the button of the case) to turn on the unit 5.2. Operation and Display Panel The operation and display panel, shown in below chart, is on the front panel of the inverter, It includes three indicators, four function keys and a LCD display, indicating the operating status and input/output power information. Function Keys LCD display Touch key Function Key _| Description ON/OFF ‘To exit setting mode uP ‘To go to previous selection DOWN ‘To go to next selection ENTER ‘To confirm the selection in setting mode or enter setting mode53 steele stele fe eC LCD Display Icons ras tele he Eile [elses hee Poe leleleten ae cee ru ca OCIS Icon Function description Input And Outp ut Source Information Indicates the AC input. Indicates the PV input 1B ve Indicate input voltage, input frequency 8888. BB8B.. 552 B88 .sexa. Indicate output voltage, output frequency Indicate charger current,temperature 888 Indicate Load watt BBRB... roma BBBBB ion Indicate PV voltage, PV watt 8888... Indicate battery voltageConfiguration Program and Fault Information x Indicates the setting programs. (Aas Indicates the warning and fault codes. ‘Warning: A BB flashing with warning code. Fault! 888 ighting with fault code Battery Information a a Indicates battery level by 0-24%, 25-49%, 50-74% and 75-100% in battery mode and charging status in line mode. In AC mode, it will present battery charging status. Status Battery voltage LCD Display <2Vjcell 4 bars will flash in turns. Bottom bar will be on and the other three consan [ a nav few ah nase Bet Gr Do ar ade et ‘Constant 2.083 ~ 2.167V/cell two bars will flash in turns. er ee Baton ver wile onan bar will flash, Floating mode. Batteries are fully charged. 4 bars will be on. In battery mode, it will present battery capacity. Load Percentage Battery Voltage LCD Display < 185V/cell 1.85V/cell ~ 1.933V/cell Load >50% 1.933V/cell ~ 2.017V/cell > 2017V/cell < 1.892V/cell (a 1892V/cell ~ 1.975V/cell Load < 50% 1.975V/cell ~ 2.058V/cell > 2.058V/cell[Load Information Indicates overload, Indicates the load level by 0-24%, 25-49%, 50-74% and 75-100%. 0% ~24%, 25%-49% 50%~-74% 75%~100% ion) en] Mode Operation Information vy Indicates unit connects to the PV panel Mute Operation {x Indicates unit alarm is disabled. Led pattern LED Pattern — —~ ® ____# Fronus @ Battery Mode: RED LIGHT @® Hybrid Mode: GREEN LIGHT @® Utility Mode: BLUE LIGHT 34 LCD Setting After pressing and holding ENTER button for 3 seconds, the unit will enter setting mode, Press “UP* or “DOWN button to select setting programs. And then, press “ENTER” button to confirm the selection or ESC button to exitSetting Programs Program Description Selectable option 00 ‘| Exit setting mode Escape O0 esc Output source priority o1 To configure load power source priority Utility first (defauit) Utility will provide power to the loads as first priority Solar and battery energy will provide power to the loads only when utility power is not available, Bf ys ul 4) US Solar fist G1 Sub Solar energy provides power to the loads as first priority. If solar energy is not sufficient to power all connected loads, battery energy will supply power the loads at the same time. Utility provides power to the loads only when any one condition happens: ~ Solar energy is not available - Battery voltage drops to low-level warning voltage or the setting point in program 12, ‘SBU priority 0,!_Sbu Solar energy provides power to the loads as first priority. If solar eneray is not sufficient to power all connected loads, battery energy will supply power to the loads at the same time. Utility provides power to the loads only when battery voltage drops to either low-level warning voltage or the setting point in program 12 MKS priority 5,! BS [Solar energy provides power to the loads as frist priority , if solar energy is not sufficient to power all connected loads , utility energy will supply power Ito the loads at the same time. The battery only supplies energy| to the load as a backup power.10A 208 n 0 ‘ Be ig = Bed 30A 408 9 fa Gq ne Maximum charging current: Oe 30 Oe 4G To configure total charging — current for solar and utility a a (default) chargers. n. " 02 (Max. charging current = Oe So Oe 60 utility charging current + a —= solar charging current) a 80A 3.6KW For 80A WM: lan 4.2KW/6.0KW Fort00A Oe WwW be 80 90A 100A 0 ns G mn. 6 38 Oe 108 oa (default) If selected, acceptable AC input 1 voltage range will be within 03 AC input voltage range u3 A P + 90°280VAC put voltage rang UPS If selected, acceptable AC input " voltage range will be within 3 _UPS _ 170-280VAC. AGM (default) Flooded n ni ' 05 AG g5_Fid 05 Battery type User-Defined TBL ut nc , q 1 OS use OS cbt [OS Le fut start whe oad Restart disable (default) Restart enable 06 uto restart when overload | n occurs 56 Ld O68 LEE Ate sart whe Restart disable (default) Restart enable to restart when over 97 | temperature occurs on bed on EEE ‘50Hz (default) 60Hz 09 Output frequency og 5 n og 5 n iS * iS * 220V 230V (default) a WW . ID 2am iD 230 10 Output voltage 240V 10 240: 0 240 Maximum utility charging | 2A 108 11 | current it iA 20Note: If setting value in program 02 is smaller than that in program in 11, the inverter will apply charging current from program 02 for utility charger. Setting voltage point back to utility source when 20A 30A (default) 1) 2g 1130 1t_40 (SB 60A 80A Lt 60 Lt Bg Available options in 3.6KW/4.2KW model: 2 220 © lie 225 23.0V (default) 23.5V 2 230 = [2235 2 24g lie 24S 2 250 225 12 | selecting “SBU priority” or [Available options in 6.0KW model ‘Solar first” in program 01. [aay 45V t BoM 4S 46V (default) 47Nv 1 1 1 BoM ig 48 49V ic I @ 48. @ NS Sov 5iv 1 n ! t ‘ iC 50 ' iC Si B Setting voltage point back _ | Available options in 3.6KW/4.2KW model:to battery mode when selecting “SBU priority” or “Solar first” in program 01. Battery fully charged (3 FUL 2av rm we a Z 924s [13 250 3 acs [13 260 (3265 3 210 321s 13 2p 2a 3 agg Available options in 6.0KW model: Battery fully charged 48v ! J Fut |!3_4ao 49V 50V 3-490 (/13 S00 51V 52V 13SiD 13 Sep 53V ‘54V (default) a | a 3 530 iJ SHG 55V S6V 3 S8B57V | an id Sig 58V 3 Sao Charger source priority If this inverter/chargeris working in Line, Standby or Fault mode, charger source can be programmed as below: Utility first Utility will charge battery as first iG oc priority 6 YU Solar energy will charge battery only when utility power is not available Solar first Solar energy will charge battery as first priority Ib C50 Utility will charge battery only 16 | To configure charger when solar energy is not available. source priority Solar and Utility (default) Solar energy and utility will charge 16 gn 1 battery at the same time. ww go att ‘Only Solar Solar energy will be the only 16 asa charger source no matter utility is glu available or not. i this inverler/chargeris working in Battery mode or Power saving mode, only solar energy can charge battery. Solar energy will charge battery if it's available and sufficient. Alarm on (default) Alarm off 18 ‘Alarm control ! 4 on i} n 1 1 i _bOn 9 bUF Return to default display | If selected, no matter how users screen (default) ‘switch display screen, it will 19 c 5 p ‘automatically return to default 62! display screen (Input voltage 19 ‘Auto return to default /output voltage) after no button is display screen pressed for 1 minute. Stay at latest screen If selected, the display screen will 19 stay at latest screen user finally id FEP gt switches. Backlight on (default) Backlight off 20 ‘| Backlight control Oounn Tin gE y_LOF Alarm on (default) Alarm off 2p | Beeps while primary source is interrupted ce AGAOverload bypass: When enabled, the unit will Bypass disable (default) Bypass enable = 23 |uenstertoine move | Ye} overload occurs in battery | —@ —==—— cfd BYE mode. 6 Record enable (default) Record disable 25 Record Fault code n cS FEN (¢9_FdS 3.6KW/4.2KW default setting: 28.2V cu cb Be bo tg cue | 6.0KW default setting: 56.4V 6 Bulk charging voltage (CY voltage) Cu 6 cY ecb SBY If self-defined is selected in program 5, this program can be set up. Setting range is from 25.0V to 31.5V for 24VDC model and 48.0V to 61.0V for48VDC model. Increment of each click is 0.1V. 3.6KW/4.2KW default setting: 27.0V. cu el og u a iw 6.0KW default setting: 54.0V 27 Floating charging voltage tu n FLY 2) sup Tf self-defined is selected in program 5, this program can be set up. Setting range is from 25.0V to 31.5V for 24VDC model and 48.0V to 61.0V for 48VDC model. Increment of each click is 0.1V. 3,6KW/4.2KW default setting: 20.0V Qu tov c3 eng. 6.0KW default setting: 40.0V 29 Low DC cut-off voltage cov 29 yop If self-defined is selected in program 5, this program can be set up. Setting range is from 20.0V to 24.0V for 24VDC model and 40,0V to 48.0V for 48VDC model. Increment of each click is 0.1V. Low DC cut-off voltage will be fixed to setting value no matter what percentage of load is connectedBattery equalization _ Battery equalization disable (default) 30_cen [30 cas 30 | Battery equalization If Flooded” or “User- Defined’ is selected in program 08, this program can be set up 3.6KW/A.2KW default setting: 292V Ev 3! 292 —_£"_ -, €3C 6.0KW default setting: 58.4V 31 | Battery equalization voltage ¢ ev di 9ey —_£"_ -, 30.1 Setting range is from 25.0V to 31.5V for 24VDC model and 48.0V to 61.0V for 48VDC model, Increment of each click is 0.1. 60min (default Setting range is from 5min to 90min 33 | Battery equalized time Increment of each clck is Smin. 33 «60 120min (defauit) Setting range is from Smin to 900 min 34 | Bato eauatzad timeout | LY 4 ay Increment of each click is 5 min, 4 us 30days (default) Setting range is from 0 to 90 days. 35 | Equalization interval n Increment of each cick is 1 day 35 30d Enable Disable (default 36 fen |36 4A ul AEN | 36 Ads TF equalization function is enabled in program 30, this program can 36 | Edualization activated be set up. If "Enable" is selected in this program, it’s to activate immediately battery equalization immediately and LCD main page will shows ES: i¢-Disable” is selected, i will cancel equalization function until next activated equalization time arrives based on program 35 Off grid (detault Tnverter operates only n off-ord a made. Solar energy providespowerto | OFF the loadsas first priority and charging @ ——— _ _| second GRID-tie operation 37 Hybrid Inverter operates hybrid mode. Soler yn energy provides powerttthe loads as ' HYd first priority and charging second © ~~ _| excess energy feed to arid 6A 38 | GRID-tie current 38 og Increment of each click is 1A o—o Led pattern off Ted patorn on(otauly 39 | Led pattern light 33 10 33 Lon5.5 Display Setting The LCD display information will be switched in tums by pressing “UP" or “DOWN” key. The selectable information is switched as below order: input voltage, input frequency, PV voltage, charging current, charging power, battery voltage, output voltage, output frequency, load percentage, load in Watt, DC discharging current, main CPU Version, Panel CPU version. Selectable information LCD display Dsiplay information Input Voltage=230V, output voltage=230V Input frequency=50H2 Output frequency=S0Hz PV voltage=320V, PV Power=S80W, Charging current = 304 wr] BEY ‘Ambient Temperature = 38° C ents & Load Watt = 864W Battery voltage = 52.0V Load Percent = 18% Battery cap = 31% Main CPU version/Panel CPU version’ u1:2020 u2:1001 5.6 Operating Mode Description Operation mode Description LCD display 26‘Standby mode / Power saving mode Note standby mode: The inverter oor isnot turned on yet but at this On “ No output is supplied by the Unit but it still can charge batteries. time, the inverter can charge battery without AC output. *Power saving mode: If enabled, the output of inverter will be off when connected load is pretty low or not detected Fault mode Note: ro i PV energy and utility can oo charge batteries. —_ Fault mode: Errors are caused by inside circuit error or external reasons such as ‘over temperature, output short circuited and so on, ‘Operation mode LCD display “The unit will provide output | Charging by utility and PV energy. ower from the mains, It will also charge the battery at line mode Line Mode eee Peet ut Pe ee Cet ci)Charging by utility ‘The unt wil provide output, _ . power from the mains, It will so.| 30." also charge the battery at ea tise line mode ‘The unit will provide output Battery Mode power from battery and PV power. 5.7. Battery Equalization Description Equalization function is added into charge controller. It reverses the buildup of negative chemical effects like stratification, a condition where acid concentration is greater at the bottom of the battery than at the top. Equalization also helps to remove sulfate crystals that might have built up on the plates. If left unchecked, this condition, called sulfation, will reduce the overall capacity of the battery. Therefore, it's recommended to equalize battery periodically. 3 How to Apply Equalization FunctionYou must enable battery equalization function in monitoring LCD setting program 30 first. Then, you may apply this function in device by either one of following methods: 1, Setting equalization interval in program 35. 2. Active equalization immediately in program 36. 38 When to Equalize In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is active immediately. the controller will start to enter Eaualize staae, 3% Equalize charging time and timeout In Equalize stage, the controller will supply power to charge battery as much as possible until battery voltage raises to battery equalization voltage. Then, constant-voltage regulation is applied to maintain battery voltage at the battery equalization voltage. The battery will remain in the Equalize stage until setting battery equalized time is arr Equalize Voltage Absorption Voltage Float Voltage However, in Equalize stage, when battery equalized time is expired and battery voltage doesn't rise to battery equalization voltage point, the charge controller will extend the battery equalized time until battery voltage achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when battery equalized timeout settina is over. the charae controller will stoo equalization and return to float stage. square charging Equalize Voltage —— —— 2»5.8Fault Reference Code Fault Code Fault Event Teon on on Fan is locked when inverter is off. [isles 02 Over temperature tc. 03 Battery voltage is too high ES 04 Battery voltage is too low DY 0s inenal converter componanis eS SCSERY | OG 06 Output voltage is too high. 0 = o7 Overload time out Ole 08 Bus voltage is too high te. 09 Bus soft start failed i 51 Over current or surge 5 ee 52 Bus voltage is too low ae] 53 Inverter soft start failed 53. 55 Over DC voltage in AC output ey 57 Current sensor failed ‘Ve 58 Output voltage is too low Sh. 59 PV voltage is over limitation GG 5.9 Warning Indicator Warning i it 5 ‘onde Warning Event ‘Audible Alarm Icon flashing ot Fan is locked when inverter | Beep three times every Fats ison. second Yt 03 Battery is over-charged Beep once every second js 04 Low battery Beep once every second a aE 07 Overload Beep once every 0.5 second u ; Das 10 Output power derating Beep twice every 3 seconds G 15 PV energy is low. Beep twice every 3 seconds 4 £9 Battery equalization None E94 bP Battery is not connected | None pac 306 CLEARANCE AND MAINTENANCE FOR ANTI-DUST KIT 6.1 Overview Every inverter is already installed with anti-dusk kit from factory. Inverter will automatically detect this kit and activate internal thermal sensor to adjust internal temperature. This kit also keeps dusk from your inverter and increases product reliability in harsh environment. 6.2. Clearance and Maintenance Step 1: Please loosen the screw in counterclockwise direction on the top of the inverter. Step 2: Then, dustproof case can be removed and take out air filter foam as shown in below chart. Step 3: Clean air filter foam and dustproof case, After clearance, re-assemble the dust-kit back to the inverter. NOTICE: The anti-dust kit should be cleaned from dust every one month 37 SPECIFICATIONS Table 1 Line Mode Specifications INVERTER MODEL INFINEON PLUS 3.ekW | INFINEON PLUS42KW | INFINEON PLUSS.OKW Input Voltage Waveform Sinusoidal (utility or generator) Nominal Input Voltage 230Vac Low Loss Voltage 170Vac:7V (UPS); 90Vact7V (Appliances) Low Loss Return Voltage 180Vac+7V (UPS); 100Vac:t7V (Appliances) High Loss Voltage 280Vact7V High Loss Return Voltage 270Vace7V Max AC Input Voltage 300Vac Nominal Input Frequency S0Hz / 60Hz (Auto detection) Low Loss Frequency 40+ 1Hz Low Loss Return Frequency 42+ 1Hz High Loss Frequency 65+1Hz High Loss Return Frequency 632 1Hz Output Short Circuit Protection Circuit Breaker Efficiency (Line Mode) >95% ( Rated R load, battery full charged ) Transfer Time 10ms typical (UPS); 20ms typical (Appliances) Output power derating: When AC input voltage drops to 170V, the output power will be derated. Output Power wv mv ev Input Votege 2Table 2 Inverter Mode Specifications INVERTER MODEL INFINEON PLUS3.8KW | INFINEON PLUS42KW | INFINEON PLUS6.OKW Rated Output Power 36000 4200W 6000w Output Voltage Waveform Pure Sine Wave Output Voltage Regulation 230Vac=5% Output Frequency 50Hz Peak Efficiency 93% Overload Protection 5s@2150% load; 105@110%~150% load Surge Capacity 2* rated power for 5 seconds Nominal DC Input Voltage 2avde 48Vde Cold Start Voltage 23.0Vdc 46.0Vde Low DC Warning Voltage @ load < 50% 22.0Vde 44.0vde @ load > 50% 21,0Vde 42.0Vde Low DC Warning Return Voltage @ load < 50% 22.5Vde 45.0Vde @ load > 50% 22.0Vde 44.0Vde Low DC Cut-off Voltage @ load < 50% 20.5Vde 41.0Vde @ load 2 50% 20.0Vde 40.0Vde High DC Recovery Voltage 32vde 62Vde High DC Cut-off Voltage 33Vde 63Vdc No Load Power Consumption <35W <47W Table 3 Charge Mode Specifications Utility Charging Mode INVERTER MODEL INFiNcon pLusaskw | INFINEON PLUS-42KW | INFINEON PLUS .OKW Charging Algorithm 3-Step ‘AC Charging Current (Max) 80Amp (@Vin=230VA0) 80AMp (@Vin=230VaC) Bulk Charging] Flooded Battery 292 584 Voltage ‘AGM / Gel Battery 282 564 Floating Charging Voltage 27Vdc 54vde 3Charging Curve aan pa iv MPPT Solar Charging Mode INVERTER MODEL INFINEON PLUS2.EKW | _INFINEON PLUSS.2KW Max. PV Array Power 4000. 5000W 6000w Nominal PV Voltage 240Vde PV Array MPPT Voltage Range 120~450Vde Max. PV Array Open Circuit Voltage so0vde Max Charging Current tooamp (AC charger plus solar charger) Table 4 Grid-Tie Operation INVERTER MODEL IAINEON PLUSS.GKW | _NFINEONPLUS42KW | INFINEON PLUSE OKW Nominal Output Voltage 220/230/240 VAC Feed-in Grid Voltage Range 195~253VAC Feed-in Grid Frequency Range 49~ 514 1Hz Nominal Output Current 157A 18.3A 26.18 Power Factor Range 5099 Maximum Conversion Efficiency 7% (DC/AC) Table 5 General Specifications INVERTER MODEL INFINEON PLuss.sKW | INFINEON PLUSA.2KW | INFINEON PLUSS.OKW Safety Certification ce Operating Temperature Range =10°C to 50°C ‘Storage temperature -15°C~ 60°C Humidity 5% to 95% Relative Humidity (Non-condensing) Dimension (D'W*H),_mm 440.0X302.5X142.0 485.0X302.5X142.0 Net Weight, kg 10.0 11.0 1.5 8. TROUBLE SHOOTING Problem LCD/LED/Buzzer_| Explanation / Possible cause ‘What to do MUnit shuts down) LCD/LEDs and buzzer automatically will be active for 3. | The battery voltage is too low _| 1. Re-charge battery. during startup seconds and then | (<1.91V/Cell) 2. Replace battery. process. complete off. 1. Contact repair center for 1 . 1. The battery voltage is far too No response after | no indication low. (<14W/Cell) re ne he power on. 2. Internal fuse tripped 2, Re-charge battery. 3. Replace battery Mains exist but the unit works in battery mode. Input voltage is displayed as 0 on the LCD and green LED is flashing. Input protector is tripped Check if AC breaker is tripped ‘and AC wiring is connected well Green LED is flashing, Insufficient quality of AC power. (Shore or Generator) T. Check if AC wires are too thin and/or too long. 2. Check if generator (if applied) is working well or if input voltage range setting is correct. (UPS Appliance) Green LED is flashing ‘Set "Solar First” as the priority of ‘output source, ‘Change output source priority to Utility frst When the unit is turned on, internal relay is switched on and off repeated LCD display and LEDs are flashing Battery is disconnected Check if battery wires are connected well Buzzer beeps continuously and red LED is on. Fault code 07 Overload error, The inverter is overload 110% and time is up. Reduce the connected load by switching off some ‘equipment. Fault code 05 Output short circuited, ‘Check if wiring is connected well and remove abnormal load. ‘Temperature of internal converter ‘component is over 120°C. Fault code 02 Internal temperature of inverter ‘component is over 100°C. ‘Check whether the air flow of the unit is blocked or whether the ambient temperature is too high. Fault code 03 Battery is over-charged Return to repair center. ‘The battery voltage is too high, ‘Check if spec and quantity of batteries are meet requirements, Fault code 01 Fan fault Replace the fan. Fault code 06/58 ‘Output abnormal (Inverter voltage below than 190Vac or is higher than 260Vac) 1. Reduce the connected load. 2. Retum to repair center Fault code 8709/53/57 Internal components failed. Return to repair center. Fault code 51 Over current or surge Fault code 52 Bus voltage is too low. Fault code 55 Output voltage is unbalanced. Restart the unit, if the error happens again, please return to repair center. 359. Appendix: Approximate Back-up Time Table Model Load (VA) | Backup Time @ 24Vdc 100Ah (min) | Backup Time @ 24Vdc 200Ah (min) 300 449 1100) 600 222 525 900) 124 303 1200) 95 227 3.6Kw/4.2Kw| 1500 68 164 1800) 56 126 2100 48 108 2400 35 94 2700 31 74 3200 28 7 4200 16 28 Model Load (VA) | Backup Time @ 48Vdc 100Ah (min) _| Backup Time @ 48Vde 200Ah (min) 500 613 1288 1000) 268 613 1500) 158 402 2000 it 27 6.0Kw 2500 90 215 3200 76 182 3500 65 141 4000 50 112 4500 44 100 5000 40 90 6000 27 51 Note: Backup time depends on the quality of the battery, age of battery and type of battery. Specifications of batteries may vary depending on different manufacturers. 36a7HARBOR: MGR 142*210mM AM: F105 ett 8d Fe Sm Ze Py 80015 5 ACR ADB; 327-100024-02G