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RECHARGE, ELECTRIC
INSPECTION, AND DETECTION AND
MAINTENANCE ACTUATION
MANUAL SYSTEM
002750
TABLE OF CONTENTS
USER INTERFACE 8 – 10
Field Terminations 8
Front Panel Indicators 9
Battery Connection 10
Front Panel Buttons 10
Battery Replacement 10
Enclosure 10
Cover Removal 10
Strain Relief Installation 10
Mounting 10
SYSTEM PLANNING 11 – 12
Hazard Identification 11
Pre-installation Guidelines 11 – 12
INSTALLATION 13 – 23
Installation Materials 13
Mounting Bracket Installation 13
Mounting to Existing CHECKFIRE SC Bracket 14
Manual Actuator Installation 14
Control Module Mounting 15
Gas Motor Actuator Installation 15
Control Module Wiring/Detection Wire Routing 15 – 18
Thermal Detector Installation 17 – 18
Pneumatic/Linear Detector Installation 18
Initiating Input/Pressure Switch/Input Circuit No. 2 19
Release Circuit Lead Connector 19
Function Test 20 – 21
Placing the System in Service 22 – 23
IN CASE OF FIRE 24
RECHARGE 25
SAFETY PRECAUTIONS
3-1-00 Page 1
SAFETY PRECAUTIONS
For the protection of personnel and equipment being installed, this
manual contains WARNING and CAUTION statements which are
listed in the steps which they apply. These warnings and cautions
are also listed here so that the manual user can become familiar
with them before performing any procedures.
! WARNING
! CAUTION
! CAUTION
! CAUTION
! CAUTION
! CAUTION
TOTAL SYSTEM DESCRIPTION CHECKFIRE MP-N Electric Detection and Actuation System con-
The fire detection/suppression package is designed and approved sists of the following components:
for use in mining vehicles, including those that operate in an 1. Control Module
explosive methane/air atmosphere. 2. Manual/Automatic Actuator
3. Mounting Bracket
The CHECKFIRE MP-N Electric Detection and Actuation System 4. Detection Wire
is a modified version of the FM approved SC-N Electric Detection 5. Thermal Detectors
and Actuation System, FM approval No. J.I.0B8A8. The modifica- 6. Pneumatic/Linear Detection
tion has been done to meet the intrinsically safe requirements of 7. Gas Motor
MSHA. 8. LT-10-R Cartridge
Modification includes the addition of intrinsically safe circuitry to 9. Check Valve
the battery assembly and the main control board. 10. MSHA Approved Pressure Switch (by others) or pneumatic
shutdown device
Due to the inability to make intrinsically safe wiring connections, 11. Gas Motor Circuit Test Module (not shown)
trouble and alarm relay contacts that are normally provided with 12. Automatic Actuator
the CHECKFIRE SC-N control module have been removed on the
CHECKFIRE MP-N control module. The control module is a self contained system, powered by its own
internal lithium battery. This allows the detection system to oper-
The complete CHECKFIRE MP-N system is composed of compo- ate around-the-clock without use of external power.
nents which are combined to provide automatic fire detection and
actuation for equipment hazard areas. The electric detection and The control module may be installed where the ambient tempera-
actuation system is designed for use only with Ansul fire suppres- ture is between –40 °F to 140 °F (–40 °C to 60 °C).
sion systems requiring pneumatic input as a means of actuation. The CHECKFIRE MP-N Detection and Actuation System is
The CHECKFIRE MP-N system is typically used with an Ansul approved by MSHA for permissible applications in an explosive
A-101 Vehicle Fire Suppression system for 24-hour protection of methane/air atmosphere.
equipment. The system is particularly suited for the protection of
mining equipment that is subjected to extreme environmental and
physical conditions.
Some of its features include linear (wire) and/or spot (thermal)
detection, supervised circuitry, internally powered, adjustable
shutdown and discharge time delays, and auxiliary shutdown
relay.
12 7
3
8
9
1
3
TYPICAL SYSTEM
10
6
4
10
FIGURE 1
003901
Circuits
The first initiating circuit is the supervised detection circuit
designed to be connected to linear (wire), linear pneumatic, and/or
spot type thermal detectors that provide a contact closure input to
initiate a fire detected condition. The second initiating circuit is
designed to accept a contact closure type of actuating device such
as an electric manual pull station or a pressure switch. The initiat-
ing circuits are low impedance and designed to eliminate nuisance
alarms associated with contact bounce.
Two field programmable time delays provide timing of shutdown
and release functions associated with the operation of the detec-
tion initiating circuit No. 1 and initiating circuit No. 2.
• DETECTION INITIATING CIRCUIT NO. 1
The detection circuit consists of two time delays:
The first time delay is field programmed to assign the time
between alarm (initiation of the detection circuit) and the opera-
tion of the shutdown relay. The first time delay is field program-
mable for 5, 10, 20, or 30 seconds.
The second time delay is field programmed to assign the time
between the completion of the first time delay (when the shut-
down relay operates) and the operation of the release circuit.
The second time delay is field programmable for 0, 10, 20, or 30
seconds.
• INITIATING CIRCUIT NO. 2
The second input circuit (terminals 5 and 6) is field programma-
ble to be used as either an initiating input circuit to cause a
release output or as a pressure switch feedback input circuit
which will sound alarms and transfer the shutdown relay, but will
not cause a release output. If selected as an initiating circuit to
cause a release, its operation will override the first time delay
function and initiate a second time delay condition, causing the
shutdown relay to immediately operate and system release to
occur upon completion of the second time delay. When the sec-
ond input circuit is used as an initiating input circuit to cause a
release, the timing cycle of the second time delay can be adjust-
ed in steps from 0 to 30 seconds. However, the settings of time
delay 2 on initiating circuit No. 2 can never exceed the settings
of time delay 2 on initiating circuit No. 1.
Selection of the second initiating circuit as a pressure switch
feedback circuit will result in the operation of the alarm relay and
shutdown relay immediately upon receiving the signal. The
release circuit will not be initiated from this feedback circuit.
When the pressure switch feedback input circuit has operated,
the Alarm and Release LED’s, along with the audio sounder, will
pulse for 30 seconds at a fast rate and thereafter at a slow rate
until the pressure switch is reset and then the control module is
reset.
• A “DELAY” option is available for the operators use. Operation
of the “DELAY” button will restart the first time delay cycle if ini-
tiated while the first time delay is active. Once the second time
delay has started, operation of the “DELAY” button has no
affect.
• The shutdown relay will operate after the first time delay cycle
or immediately upon actuation of the pressure switch feedback
circuit.
This relay can be used for vehicle shutdown or remote alarm
initiating.
SYSTEM COMPONENTS
3-1-00 Page 4
! CAUTION
Automatic Actuator
The MSHA CHECKFIRE MP-N controller is provided with an agent
release output which automatically and electrically actuates a gas
motor as a result of a detected fire condition.
Automatic actuation is accomplished using the gas motor to pierce
the seal of a nitrogen cartridge. The gas motor is made up of a
miniature gas cylinder with piston and rod, a chemical charge and
an electrical heating element.
When the heating element is energized by a small current from the
control module, the chemical charge is ignited, generating a gas
which drives the piston and rod outward. The gas produced by
ignition also locks the piston and rod in the outward position.
The piston rod pushes the cartridge seal puncture pin through the
cartridge seal to release the high pressure cartridge gas. The
FIGURE 2 release of the cartridges gas in turn pressurizes the agent tank
002755 which causes agent release.
The gas motor must be replaced with gas motor replacement ship-
ping assembly, Part No. 416756, after firing.
The gas motor actuator, Part No. 416735, can be installed remote-
ly from the operator’s control station. See Figure 4.
PART NO. 416735
GAS MOTOR
ACTUATOR
FIGURE 4
003913
SYSTEM COMPONENTS
10-8-01 Page 5
REV. 1
CARTRIDGE INSULATED
SPRING STEEL
CONDUCTORS
FIGURE 7
000855
FIGURE 8
000856
SYSTEM COMPONENTS
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DETECTOR
TUBE
STRAIN RELIEF
CONNECTOR
TERMINAL BLOCK
WITH 4.7 K OHM
RESISTOR
CAP
RESPONDER
FIGURE 11
003050
CHECK VALVE
The 1/4 in. check valve, Part No. 25627, is installed in the actua-
CONNECTION TO
CONTROL MODULE
tion line between the manual/automatic actuator and the pneu-
matic actuator on the connected fire suppression system. This
check valve allows actuation pressure to flow to the fire suppres-
FIGURE 9 sion system, but does not allow pressure from other actuation
000857
devices to back up into the manual/automatic actuator of the
CHECKFIRE MP-N system. See Figure 12.
BATTERY
Other actuation devices in the fire suppression system also
The CHECKFIRE MP-N control module uses one 3.6 VDC lithium require check valves to be installed in the same fashion. This pre-
battery, Part No. 427308. All power required to run the detection vents pressure from escaping through an actuator whose car-
system can be provided from this battery. The battery is supplied tridge was inadvertently removed.
with two separate plug-in connectors. One connector is used for
plugging into MP-N modules and the other connector is used for 1/4 IN. NPT
plugging into SC-N modules. CAUTION: Do not cut off unused (BOTH ENDS)
FIGURE 12
000899
SC-N MP-N
CONNECTOR CONNECTOR
FIGURE 10
004877
SYSTEM COMPONENTS
3-1-00 Page 7
EXTENDER
BATTERY CABLE,
PART NO. 428042
FIGURE 13
003015
EXTENDER
TEST CABLE,
SPLICING DEVICE PART NO. 426601
The In-Line Splice Kit, Part No. 428375, is required for detection
wire connection between the control module and the linear detec-
FIGURE 15
tion wire or between separate pieces of linear detection cable. 002978
When the splicing device is used in the system, special sealing
compound is required to make a proper seal. The kit consists of RS232 PC INTERFACE CABLE KIT
the necessary number of components to assemble 10 complete The RS232 PC Interface Cable Kit, Part No. 423524, is required
assemblies. See Figure 14. to field program the MP-N module. The kit contains the cable
assembly and programming disc.
BUTT SPLICE,
PART NO. 428372
NON-DETECTION OR
LINEAR DETECTION
CABLE
BODY, PART
NO. 426783
STRAIN RELIEF,
PART NO. 423546
FIGURE 14
000854
USER INTERFACE
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USER INTERFACE
3-1-00 Page 9
Battery Trouble (Yellow) The Yellow Detection Trouble LED and the audio pulse once every
10 seconds when the control module detects a trouble in the
• LED pulses once every 10 seconds when indicating battery detection circuit. The control module will automatically return to
trouble normal when the trouble is cleared.
• The yellow battery trouble LED will pulse when a low power con-
dition is detected. If the power source is once connected and Release Trouble (Yellow)
recognized, a subsequent loss of the power will be recognized The Yellow Release LED and the audio will pulse at a rate of once
as a Battery Trouble condition. If the power source is once con- every 10 seconds when a trouble condition is detected in the
nected, recognized, and then disconnected, the disconnected release circuit. The control module will return to normal when the
supply can be ignored by operating the RESET button. trouble condition is cleared.
Power Normal (Green) The Release trouble will also pulse after the system has complet-
ed a discharge cycle or a pressure switch feed back signal has
• LED pulses once every 3 seconds when indicating normal been received. The trouble signal in this condition is used to indi-
power cate a recharge of the fire suppression system is necessary. A
• The green Power Normal LED pulses “on” once every 3 sec- Release trouble under either of these conditions can only be
onds indicating power is normal. If the power drops below an cleared by resetting the control module.
acceptable level, the green Power LED will be extinguished.
Also, the Yellow Battery LED will pulse, indicating trouble. Sounder (Audio)
The sounder gives the audio indication for all alarm and trouble
Alarm (Red) outputs. The sounder will pulse at the same rate as the visual cor-
• The alarm LED will flash if an alarm condition exists. An alarm responding LED.
condition is caused by operation of the detection circuit or oper- The sounder gives the audio indications of the various outputs.
ation of the manual pull/pressure switch input circuit. The alarm The sounder is rated at 85 Db at 10 feet.
condition will continue until the source of the alarm is removed
and the control module is reset. The pulse rates are as follows:
DETECTION CIRCUIT NO. 1 ACTIVATION MODE – Upon Alarm – Time Delay 1 = 2 pulses per second
receipt of an input to the detection circuit, the Alarm LED and Time Delay 2 = 4 pulses per second
the sounder will pulse at a rate of 2 times per second and will Trouble – 1 pulse per 10 seconds
continue at this rate until the first time delay period has expired.
Loss of Power – 1 pulse per 10 seconds
After the first time delay, a second time delay mode is initiated.
This causes the LED and sounder to pulse at a rate of 4 times Release Circuit Fired – 4 pulses per second for 30 seconds, then
per second. 1 pulse per 10 seconds
After discharge, the LED and sounder will continue to pulse at Low Battery – 1 pulse per 10 seconds
a rate of 4 times per second for 30 seconds. After that, it will
switch to the trouble mode and pulse once every 10 seconds.
INITIATING INPUT CIRCUIT NO. 2 – When programmed to
cause a release, the first time delay mode will be by-passed and SOUNDER
the LED will pulse at a rate of 4 pulses per second while the
second time delay runs through its timing cycle. After the time
delay setting is reached, it will pulse another 30 seconds at the GREEN
same rate. After that, the control module will go into the post- YELLOW
RED
discharge mode, at which time the Alarm LED and Release LED
will pulse at a rate of one pulse per 10 seconds. YELLOW
PRESSURE SWITCH CIRCUIT (FEED BACK) – When pro-
grammed as a pressure switch circuit, the Alarm LED will pulse
a minimum of 30 seconds at 4 pulses per second. The control
module will then go into the post-discharge mode and the Alarm
and Release LED will pulse at a rate of one pulse per 10 sec-
onds.
FIGURE 17
002760
USER INTERFACE
3-1-00 Page 10
RESET
STRAIN RELIEF INSTALLATION
DELAY DELAY RESET
BUTTON
BUTTON • Always use Dow Corning 737 RTV Sealant or equal on all strain
relief and plug male threads
MOUNTING
There are four types of mounting options available for the
CHECKFIRE MP-N Control Module.
FIGURE 18
0002760 • Control Module can be mounted without a bracket. It has mold-
ed-in mounting tabs on the back box. Note: Surface must be
BATTERY CONNECTION suitable.
The 3.6 VDC internal lithium battery is connected to the control • Control Module can be mounted on a combined bracket which
module by a removable type plug. The battery is supplied with two will allow both the module and the manual actuator to be mount-
separate plug-in connectors. One connector is used for plugging ed together.
into MP-N modules and the other connector is used for plugging • Control Module can be mounted on its own bracket and the
into SC-N modules. CAUTION: Do not cut off unused connector manual actuator can be also mounted on its own bracket.
assembly. It must remain on battery module even though it is not • Control Module can be mounted to an existing CHECKFIRE MP
used. Simply tuck the extra connector assembly along side the bracket by the use of a retrofit bracket.
battery module when installing the cover.The battery must be
replaced annually or when the Yellow Battery LED and sounder The Control Module should never be mounted in an area
are pulsing. A label is attached near the battery mounting location which is subject to pressure washing or steam cleaning.
for recording the installation date.
SYSTEM PLANNING
3-1-00 Page 11
HAZARD IDENTIFICATION
Before the CHECKFIRE MP-N Electric Detection and Actuation The CHECKFIRE MP-N control module contains 3 amp 30VDC
System is installed, the hazards to be protected must be identified. shutdown relay contacts to facilitate connection of shutdown
These hazard locations determine where the detection wire or devices recommended by the vehicle manufacturer. Example:
thermal detectors and the fire suppression system nozzles are opening or closing of coolant over-temperature alarm will bring
required. While the agent nozzles in existing fire suppression sys- about properly sequenced engine shutdown on many vehicles.
tems will point out the hazard areas, the following information Consult vehicle manufacturer for details.
should still be reviewed to best determine detection requirements.
If an entire fire suppression/detection system is to be installed, this PRE-INSTALLATION GUIDELINES
information is vital in determining proper placement of discharge Before actually installing the CHECKFIRE MP-N Electric
nozzles and detection devices. Detection and Actuation System, review all of the following infor-
Fire Hazard Definition mation and plan (sketch) the system layout. This will help to avoid
any unforeseen installation problems. Once an acceptable layout
A fire hazard is any area where an ignition source (high tempera- has been determined, record and keep it for future reference.
ture or sparks) and fuel (flammable materials) may be found in
close proximity. Control Module and Actuator Location
Examples of ignition sources are engines, exhaust piping, tur- 1. The control module and manual actuator must be mounted in
bochargers, battery compartments, electrical system equipment, the cab or control area of the equipment being protected.
torque converters, transmissions, hydraulic pumps, parking They must be positioned within arms reach of the operator to
brakes, and friction from debris packed around parts. enable manual operation of the red strike button on the man-
Occasionally other components may reach high temperatures due ual actuator as well as the delay and reset buttons (to extend
to malfunction. The potential danger from these components must time delay) on the front of the control module, and close
also be examined during hazard identification. A parking brake left enough so that the internal alarm can be heard.
engaged is an example of a potential high temperature source. 2. The location must be suitable for bolting or welding if bolting is
Temperatures in excess of the detection wire or thermal detector impractical. The mounting surface must be flat to avoid strain on
ratings will cause the detection system to activate thereby actuat- the mounting bracket. The preferred mounting position is with
ing the fire suppression system. the CHECKFIRE MP-N control module in an upright position.
The above mentioned heat sources can cause fire when they 3. There must be room enough to allow for proper wiring con-
come in contact with flammable materials such as leaking fuel: nection to the control module and to install the actuation line
either broken fuel lines, slow leaks, broken hydraulic lines, or a from the fire suppression system to the manual actuator. Also,
ruptured fuel tank. Type of Class A materials are part of the vehi- the module and actuator should be accessible for periodic
cle itself such as electric wiring insulation, padding, plastic parts, inspection and maintenance. The components should be
the packages on the vehicle, or debris due to poor maintenance. mounted in a location that will not interfere with normal equip-
These materials can contribute to the rapid buildup or spreading ment maintenance.
of fire. NOTICE
Other Considerations The ambient temperature in the mounting envi-
ronment must not fall below –40 °F nor exceed
Be aware that the propagation of fire from one area to another 140 °F (–40 to 60 °C).
may cause a hazard to be larger than originally determined. Liquid
fuel may spray, splash, or flow carrying the fire some distance 4. The gas motor actuator can be mounted in any convenient
from the starting point. Radiation, sparks, or conduction through location within 10 ft. (3.1 m) of the module, which is not sub-
metal can carry heat to an area where the danger of fire wouldn’t ject to damage or abuse. The gas motor actuator bracket can
normally exist. be welded or bolted to a rigid surface.
Also, consider the fire history of the equipment being protected or Detection Wire Routing
of similar equipment. This information may be available through The detection wire will begin at the control module, will be routed
company records or vehicle operators may have had first hand through the predetermined hazard areas, and will terminate at the
experience enabling them to identify the locations of previous fires control module. The detection wire should be installed as close to
as well as special hazards such as a hydraulic hose that frequently the hazard as possible taking into consideration the requirements
ruptures. listed in the following steps.
Each hazard that is identified must have both fire suppression sys- 1. The total length of detection wire must not exceed 100 ft.
tem fixed nozzles and detection wire or thermal detectors. (30.5 m). If possible, it should be run in a single continuous
Equipment Shutdown loop. Splices are acceptable when they are kept to a minimum
and when they are made in accordance with the splicing tech-
Another factor to examine is equipment shutdown. Provisions nique found on Page 15 of Installation Section.
should be made to shut down any components that could possibly
add to the intensity of the fire (fuel pumps, hydraulic pumps, 2. Do not install the wire within 12 in. (30 cm) of a temperature
engine, etc.) or any components that could possibly re-ignite the source of 356 °F (180 °C) or greater (engine block, exhaust
fire once it has been suppressed (battery, electrical system). manifold, turbochargers, brake grids, etc.).
Although a properly installed fire suppression/detection system is 3. Avoid routing detection wire directly across an opening.
the primary means of protecting equipment from fire, an effective Where possible, install detection wire above the hazard area
fire protection package also includes provisions for equipment or around the perimeter of a hazard compartment to react to
shutdown. escaping heat. Do not allow struts, frame members, etc. to act
as heat shields between the hazard and the detection wire.
SYSTEM PLANNING
3-1-00 Page 12
INSTALLATION
3-1-00 Page 13
INSTALLATION
Before installing the detection and actuation system, the System
Planning portion of this manual should have been reviewed for
particular application resulting in a system layout sketch. Always
read the procedure before installing each component to become
familiar with the correct installation steps as they apply to the par-
ticular application and sketch.
NOTICE
For ease of installation, the fire suppression
system should be installed before the detection
and actuation system.
INSTALLATION MATERIALS
All hardware and tools should be on hand before beginning the
installation. Check the Component Index, Page 36, to make cer- FIGURE 19
tain all necessary system components are available. 002761
Bolting
1. Using the bracket as a template, carefully mark the location of
the bracket mounting holes.
2. Center punch the premarked hole locations and drill 3/8 in.
(10 mm) holes through the mounting surface.
3. Secure the bracket to the mounting surface using appropriate
length of 5/16 in. (8 mm) bolts with flat washers, lockwashers,
and nuts. See Figure 19.
INSTALLATION
3-1-00 Page 14
! CAUTION
FIGURE 23
003901
FIGURE 22
003917
INSTALLATION
3-1-00 Page 15
1. With the bracket securely mounted, position the holes in the 2. After the vehicle has cooled, loosely route the wire from the
control module mounting flanges over the threaded studs on start of the hazard throughout the proposed path through the
the bracket. Using the supplied mounting hardware, securely hazard areas. If splicing is required, see Splicing, Page 16, for
fasten the control module to the bracket with four lock wash- detailed information.
ers and nuts. 3. Secure the detection wire by completing the following steps:
2. If utilizing the MP retrofit bracket, first fasten the retrofit brack- See Figure 25.
et onto the existing MP bracket by using the supplied fasten- a. Start at the beginning of the detection wire leading into the
ers. With the MP retrofit bracket securely fastened, position hazard area. Secure the detection wire every 12 to 18 in.
the holes in the control module mounting flanges over the (30 to 45 cm) using black nylon cable ties, Part No. 56691,
threaded studs and securely fasten. and protective coverings, Part No. 56692, at points of
Remove the cover from the control module. If the internal 3.6 securement. Secure more often if necessary. Attach the
VDC battery is in place, disconnect the wire plug until the wire to mounting surfaces, decks, struts, etc., always keep-
field wiring is complete. ing System Planning guidelines in mind.
If the strain relief(s) and plug(s) are not in place, coat the male NOTICE
threads with Dow Corning 737 RTV Sealant or equal and install in Do not kink the wire by bending it in sharp
holes of module back box. turns of 2 in. (5 cm) or less. Remove enough
slack to avoid droops in the line, but do not
At this point, the external field wiring can be installed. try to stretch the wire in any way. Do not
attach detection wire to commonly removed
GAS MOTOR ACTUATOR ASSEMBLY or replaced equipment.
Mounting
1. The gas motor must be mounted in a location where it will not ! CAUTION
be subjected to damage or corrosion.
Detection wire must never be routed through a hole or
2. The gas motor can be mounting in either the horizontal or ver-
near sharp edges without being properly protected.
tical position.
Failure to protect the wire from being cut or abraded
3. It must be mounted within 10 ft. (3.1 m) linear cable length of could cause it to short, causing a false discharge.
the CHECKFIRE Control Module.
NOTICE b. Secure the wire at least once immediately before it passes
After automatic system actuation, the internal through a hole in a vertical or horizontal surface. At the
gas motor device must be replaced. Make certain hole, a 1/4 in. (6 mm) rubber sleeve, Part No. 56692, or a
assembly is mounted in an accessible location. special grommet to fit the hole should be used to protect
4. Securely mount the actuator bracket, Part No. 54923, either the wire from wear due to vibration. Tape the hose to the
by welding or bolting to a rigid surface. wire using electrician’s tape to keep it from shifting. This
hose protection should also be used at locations where the
5. Remove locknut from gas motor body, position body in wire would rub against other hard surfaces, rough edges,
bracket hole and reinstall locknut. Wrench tighten. See Figure or sharp corners.
24.
1/4 IN.
RUBBER SLEEVE
CABLE TIE
TAPE AT
BOTH ENDS
LOCK FIGURE 25
NUT 000872
FIGURE 24
003925
INSTALLATION
3-1-00 Page 16
CONTROL MODULE WIRING/WIRE ROUTING DETECTION To properly make a detection circuit splice, the following steps
(Continued) should be completed:
Splicing 1. Strip 3/4 in. (19 mm) of the outer jacket of the linear detection
If possible, the detection wire should be run in a continuous piece. cable or the round jacketed cable to be spliced to expose the
However, if splices are required, they must be made using the fol- two insulated wires contained in the cable.
lowing technique. See Figure 26. 2. Strip 1/4 in. (6 mm) of insulation from the end of the exposed
1. Strip off about 1 1/2 in. (3.8 cm) of the detection wire outer wires.
jacket to expose the internal leads. 3. Loosen the lock nut on the strain relief connectors and slide
2. Cut leads to make certain they are of equal length. Then,strip off one lock nut and strain relief over the end of the cables as
1/2 in. (13 mm) of insulation from each of the internal spring shown in Figure 26a.
wires. 4. Apply Dow Corning 737 sealant to one of the strain relief
3. Loosen the terminal screws on the special splicing device, threads and screw on the splice body to that strain relief.
Part No. 71820. Insert the two incoming detection wires into 5. Insert butt splices on end of one set of wires. The wires
one end of the splicing device and the two outgoing leads into should be inserted into butt splice as far as possible. The butt
the other end so that the exposed wires overlap as shown in splice contains a wire stop in the middle.
Figure 26. 6. Crimp butt splice to the two wires using SPC Technology
4. Tighten the terminal screws until the wire is secured. crimping tool No. CCT-8440-01. Note that use of any tool
5. Starting at the outer jacket, wrap the entire splicing area with other than the one recommended by the butt splice manufac-
a waterproof tape (SFTS tape is recommended specifically for turer may result in an inadequate or ineffective connection.
outdoor and high humidity installations). Stretch and overlap 7. Repeat the crimping Steps 5 and 6 to the second set of wires.
each wrap of tape by 1/4-1/2 the width. Make certain the tape 8. Pull the cable back into the splice body until it stops and fill the
is sufficiently overlapped so that the leads and the splicing body cavity with Dow Corning 737 sealant, making sure the
device are completely covered. Finish the splice seal by wrap- sealant completely covers each of the butt splices.
ping “Scotch/3M” brand “Super 33+” or “No. 35” electrical tape
over the waterproof 9. Thread the second strain relief onto the splice body.
OUTGOING tape.
10. With a wrench on both strain relief lock nuts, simultaneously
SFTS tighten both ends.
TAPE
1/2 IN.
(1.3 cm)
Specifications:
• Allowable cable type: Smooth, round jacketed
• Allowable cable outside diameter: .08 in. (2 mm) minimum,
1 1/2 IN.
(3.8 cm) SPLICING .24 in. (6.1 mm) maximum
DEVICE,
PART NO. • Butt splice: SPC Technology type CCT-DY-1818
71820
• Crimping tool for butt splice: SPC Technology Type CCT-8440-
0
SEAL BY • Acceptable wire size: 22 AWG (.0253 in. (.6 mm) diameter) to 18
WRAPPING AWG (.0403 in. (1 mm) diameter)
OVERLAP ELECTRICAL
EXPOSED TAPE OVER • Sealant: Dow Corning 737
LEADS THE WATER-
INCOMING PROOF TAPE • Environmental Protection Rating: IP68 per IEC Standards,
NEMA 4X per NEMA Standards
FIGURE 26 • UL Recognized, CSA Certified Strain Reliefs
000873
3/4 IN.
A second option for splicing is to use the components included in (19 mm)
the CHECKFIRE In-Line Splice Kit, Part No. 428375.
The CHECKFIRE® In-Line Splice kit, Part No. 428375, is used to 1/4 IN.
(6 mm)
make in line splices of the linear detection cable. It can also be
used to make the transition splice from non-detection cable to lin-
ear detection cable.
BUTT SPLICE,
The splice kit consists of Part No. 426783 plastic splice bodies, PART NO. 428372
Part No. 423546 plastic water-tight strain reliefs, and Part No.
428372 butt splices. Each kit contains enough of each component
to make up 10 complete assemblies. BODY,
PART NO. 426783
When used with the proper size smooth round jacketed cable, the
splice will provide an IEC IP68 level of protection against water STRAIN RELIEF,
PART NO. 423546
intrusion. Additional protection is provided by filling the splice body
cavity with Dow Corning 737 sealant, and also applying the FIGURE 26a
004878
sealant to the threaded connections of the strain reliefs during
assembly.
INSTALLATION
3-1-00 Page 17
CONTROL MODULE WIRING/WIRE ROUTING DETECTION – Multi-Conductor Cable, Part No. 417055 – Cable must be
(Continued) purchased by installer and must have a temperature rating of
Wiring 392 °F (220 °C) minimum, 16-18 gauge, two conductor with
drain, minimum O.D. of .230 in. (.58 cm).
Once the detection wire has been routed and secured in the haz-
– AMP crimping tool, Part No. 416784.
ard area, complete the following steps:
To properly install the thermal detector, complete the following:
1. Install an end of line resistor assembly, Part No. 426520, to
the far end of the detection wire. See instruction sheet includ- 1. Secure the mounting bracket(s) near the hazard. Make certain
ed with end-of-line resistor shipping assembly for assembly the bracket does not shield the detector from the heat or
details. flame.
NOTICE 2. Attach the correct temperature range spot detector to the
It is recommended to use continuous detection bracket using (2) two flatwashers and (2) two 1/4-20 x 5/8 in.
wire back to the module, but splicing of 16 gauge socket head screws supplied in detector clamp package. See
wire from the hazard area to the control module Figure 28.
can also be used. CABLE
CLAMP
2. Near the area where the detection wire enters the hazard PROTECTIVE
SHRINK
area, cut and connect the detection wire as described in MOUNTING TUBING
SLEEVE
RUBBER
“Splicing.” BRACKET
SLEEVES
3. Route the 16 gauge wire from the splicing device, through the
strain relief, to the terminal strip in the control module. Make
certain wire is not exposed to damage. See Figure 27. 1/4-20 x 1/2
PINS SOCKET HEAD
4. On the terminal block at the control module, install the wires to SCREW
terminals No. 3 and 4. See Figure 27. Note: It is not necessary
to be concerned about polarity when installing these wires. 1/4-20 x 5/8
SOCKET HEAD
SCREW (2)
DETECTION SPOT
CIRCUIT DETECTOR
FIGURE 28
000875
INSTALLATION
3-1-00 Page 18
CONTROL MODULE WIRING/WIRE ROUTING DETECTION 16. Run cable to the terminal strip at the control module. Make
(Continued) certain cable is not subject to damage. Install cable to termi-
Thermal Detector Installation (Continued) nals 3 and 4.
12. Coat the O-ring on the detector with silicon grease, then snap
the connector onto the mounted detector and secure cable to
detector bracket using appropriate cable clamp and 1/4-20 x
E.O.L. RESISTOR
1/2 in. socket head screw supplied in detector cable clamp ASSEMBLY,
GROUND
package shipping assembly. PART NO. 426520
WIRE
A GROUND SCREW
1 1/4 IN.
(3.2 cm)
JUNCTION BOX
3
1 (GROUND)
GROUND
VIEW AA
WIRE
POSITION AFTER
SHRINK HEAT
TUBING TREATING
3/8 – 1/2 IN.
(.9 – 1.3 cm)
FIGURE 29
000876
INSTALLATION
3-1-00 Page 19
CONTROL MODULE WIRING/WIRE ROUTING DETECTION INITIATING INPUT/PRESSURE SWITCH INPUT CIRCUIT NO. 2
(Continued) The pressure switch feedback function provides a positive feed-
Pneumatic/Linear Detector Installation back that a discharge has occurred. It also initiates shutdown
The pneumatic/linear fire detection system, Part No. 416113, is a functions and control module alarms regardless of the type of
Systron Donner Model 808-DRV. This detection system is actuation, either automatic or manual.
completely compatible with the Ansul CHECKFIRE MP-N control Initiating input circuit/pressure switch input circuit must be wired to
module. Terminals 5 and 6 on the control module terminal strip. The pres-
Each detection system is shipped with a detailed Installation, sure switch circuit must also have an end of line resistor assem-
Maintenance Manual. bly, Part No. 426461, installed in the circuit. See Figure 32.
When installation the pneumatic/linear detection system to an NOTE: If pressure switch/electric pull station circuit is not used, a
Ansul CHECKFIRE MP-N control module, use connector/cable 4.7 k ohms resistor must be connected across terminals
assembly, Part No. 416216, and install per Figure 31. inside the control module.
PRESSURE SWITCH/ELECTRIC
NOTE: Attach end-of-line resistor assembly by following the PULL STATION CIRCUIT –
detailed steps listed on the instruction sheet included with the end- TERMINALS 5 AND 6
of-line resistor shipping assembly.
MULTIPLE DETECTORS
OUT
CONTROL
MODULE EOL RESISTOR ASSEMBLY,
TERMINAL E.O.L. RESISTOR
PART NO. 426461 ASSEMBLY,
BLOCK 3 4 4.7 K, 1/8 W PART NO. 426461
BLUE
GREEN
GREEN RED GREEN RED NOTE: ALL
BLUE ORANGE BLUE ORANGE CONNECTIONS MUST
BE WATERTIGHT.
PRESSURE SWITCH
A B C D A B C D A B C D
FIGURE 32
002769
808-DRV
SINGLE DETECTOR
OUT
CONTROL
MODULE
TERMINAL BLOCK
3 4 EOL RESISTOR
ASSEMBLY,
PART NO. 426461
4.7 K, 1/8 W
ORANGE
GREEN
RED BLUE
A B C D
808-DRV
FIGURE 31
001059
INSTALLATION
3-1-00 Page 20
14 15 16
RELEASE CIRCUIT
7 8 FIGURE 34
000870
BLACK/WHITE
RED/ WIRE FUNCTION TEST
GREEN
WIRE Before conducting the following FUNCTION TEST, connect the
internal battery to the front cover using the battery extender cable
assembly, Part No. 426604, and connect the Extender Test Cable
Assembly, Part No. 426601, to the terminal strip inside the back
box and the mating terminal strip inside the cover. (The Extender
Test Cable Assembly allows separation of the cover from the back
box while maintaining circuit integrity.
Depress the “RESET” button on the control module. This will set
the module to normal. Reset will be acknowledged by the control
7 8 module with short pulses from the sounder.
At this point, the GREEN Power LED should be the only LED
+ – pulsing.
FIGURE 33
002767
! CAUTION
4. Attach the release circuit tester, Part No. 423541, at this time.
This will be required when performing the functional test. When performing any of the functional tests, make certain the
release circuit tester, Part No. 423541, is attached to the gas
motor connector.
The following tests will verify that the system will operate upon
receiving an electrical signal from a detection device (simulated
fire condition) or when actuated using an electric pull station. The
accuracy of the time delay setting(s) will also be verified during this
test. If the system is connected to a vehicle shutdown device, the
vehicle should be left running during this test to verify that the shut-
down device is functioning. If noted results are not attained, refer
to the Troubleshooting Section of this manual for corrective action.
INSTALLATION
3-1-00 Page 21
• The first time delay cycle will start 1. Using the jumper wire, hold the wire on Terminals 5 and 6.
This is the pull station circuit. If the circuit was programmed for
• The alarm relay will activate (non-latching) immediate release, the following will take place:
After verifying the above, remove the jumper wire. The control • The RED Alarm LED and the sounder will pulse at a rate of
module will reset to normal (as long as the cycle for Time four times per second
Delay No. 1 has not been exceeded). Normal is when only the
GREEN Power LED is pulsing and no other LED’s or the • The alarm relay will operate (latching)
Audio Alarm are operating. Also, the alarm relay will return to • The shutdown relay will operate (latching)
normal. • The release circuit (squib) will activate, causing the
2. This next test will verify the settings of the time delays. Again, GREEN LED on the squib tester to illuminate
hold the jumper wire on Terminals 3 and 4. Continue to hold 2. Reset squib test module by pressing the reset button on the
the jumper wire on these terminals until the second time delay tester. Do not disconnect the test module at this time.
has started. Once the second time delay has started, the
jumper wire can be removed. 3. Push the “RESET” button on the CHECKFIRE MP-N Control
Module and the module will return to the normal condition.
The following will take place while the jumper wire is being
held on the terminals: 4. If required, make certain to reset any auxiliary shutdown
devices.
• The RED Alarm LED and sounder will pulse at a rate of two
times per second
• The first time delay cycle will start and time through its
cycle
INSTALLATION
10-8-01 Page 22
REV. 1
FUNCTION TEST (Continued) 4. Push “reset” button on CHECKFIRE MP-N control module. to
Shutdown/Time Delay/Release Option reset system. Reset has been acknowledged by the control
module when the sounder emits three rapid beeps and the
1. Using the jumper wire, hold the wire on Terminals 5 and 6. LEDs all illuminate.
This is the pull station circuit. If the circuit was programmed for
shutdown/time delay/release, the following will take place:
! CAUTION
• The RED Alarm LED and sounder will pulse at a rate of four
times per second The fire suppression system will discharge dry chemical
• The alarm relay will operate immediately (latching) if the cartridge is installed when operating the strike but-
ton. Make sure cartridge is not installed at this time.
• The shutdown relay will operate immediately (latching)
• A single time delay cycle will start (during test, verify length Pull ring pin and push strike button on manual actuator sever-
of delay) al times to ensure smooth movement.
After the single time delay cycle is completed, the release cir- 5. Install LT-10-R cartridge into manual actuator by completing
cuit (squib) will actuate, causing the GREEN LED on the squib the following steps (Figure 36):
tester to illuminate.
a. Make certain puncture pin is fully retracted and insert ring
2. Reset squib test module by pressing the reset button on the pin through actuator body into puncture pin shaft. Attach
tester. Do not disconnect the test module at this time. visual inspection seal, Part No. 197.
3. Push the “RESET” button on the CHECKFIRE MP-N Control b. Remove shipping cap and weigh cartridge before installa-
Module and the module will return to the normal condition. tion. Replace if weight is 1/4 ounce (7.1 g) or more below
4. If required, make certain to reset any auxiliary shutdown weight stamped on LT-10-R cartridge (Shipping Part No.
devices. 423423).
Pressure Switch Option c. Screw cartridge into actuator body and hand tighten.
1. Using the jumper wire, hold the wire on terminals 5 and 6. This
is the pressure switch circuit. The following will take place:
• The alarm relay will operate (latching)
RING PIN
• The shutdown relay will operate (latching) AND SEAL
• The RED alarm LED and the sounder will pulse at a rate of
four times per second.
2. Push the “RESET” button on the CHECKFIRE MP-N Control
Module and the module will return to the normal condition.
3. If required, make certain to reset any auxiliary shutdown LT-10-R
devices. CARTRIDGE
1. Set cover in place so that screws line up with enclosure. b. Remove shipping cap and weigh cartridge before installa-
(Battery module must be installed with retaining strap tion. Replace if weight is 1/4 ounce (7.1 g) or more below
secured.) weight stamped on LT-10-R cartridge (Shipping Assembly
Part No. 423423).
NOTICE
Cover should fit in place easily. No not force c. Screw cartridge into actuator body and hand tighten.
cover into position. Make certain wires are not
pinched between cover and enclosure.
2. Secure front cover to enclosure using the four captive screws.
3. Remove gas motor wire connector from test module and con-
nect to gas motor assembly.
NOTICE
When gas motor wire connector is removed from
test module, the control module yellow release
LED and audio alarm will temporarily pulse. This
will stop when wire connector is reconnected to
gas motor.
FIGURE 37
003944
INSTALLATION
3-1-00 Page 23
FIGURE 38
8. If a vehicle shutdown device is installed and the shutdown
time delay is being used, complete the following steps: See
Figure 39.
a. Affix the “IN CASE OF FIRE” nameplate, Part No. 79060,
near the operator’s line of vision.
b. Using Label No. 79404, cut along the dotted line to remove
the required number square.
c. Peel the protective backing from the number square to
expose the adhesive.
d. Place the number square on the space provided in the third
sentence of Label No. 79060: “THIS VEHICLE WILL
AUTOMATICALLY SHUTDOWN AFTER_____SECONDS
FIGURE 39
000886
FIGURE 40
000887
IN CASE OF FIRE
3-1-00 Page 24
Read these precautions carefully until they are clearly understood. Manual System Actuation
All equipment operators or anyone who has any responsibility for The system can be actuated manually by pulling the ring pin and
the equipment should fully understand how the CHECKFIRE striking the red button on the manual/automatic actuator as shown
MP-N Detection and Actuation System operates. Every operator in Figure 41. Again, bring the equipment to a safe stop, shut off the
should be fully trained in these procedures. engine, manually actuate the system, move a safe distance from
1. When the system alarm sounds, bring the equipment to a safe the vehicle, and stand by with a hand portable extinguisher.
controlled stop, shut off the engine, and exit. (Equipment left
running may add fuel to the fire or reignite the fire with heat or 2
sparks.) STRIKE
BUTTON
Automatic Equipment Shutdown – The CHECKFIRE MP-N
system is equipped with a shutdown relay and time delay. If a
shutdown device is connected to the system, all responsible
personnel should understand shutdown device operation and
the length of the time delay (in seconds). If the DELAY button
(on the control module cover) is pushed and released before PULL RING
PIN
the end of the shutdown time delay period, the time delay will 1
automatically repeat itself. This delay can be repeated (using
the DELAY button) as many times as is necessary to stop the
vehicle safely before it shuts down. (The DELAY button can
also be held in indefinitely to delay shutdown – the shutdown
delay will then restart after the button is released.)
The CHECKFIRE MP-N system can utilize an explosion-proof
pressure switch for shutdown. If the pressure switch is con-
nected to the system, all responsible personnel should under- FIGURE 41
stand shutdown device operation and the length of the time 002773
RECHARGE
3-1-00 Page 25
RECHARGE 7. Disconnect detection wire (or thermal detector leads) from the
For continued protection, the CHECKFIRE MP-N Detection and control module as follows:
Actuation System and the fire suppression system must be a. Loosen screws at terminals 1, 2, 3, and 4 of detection/out-
recharged immediately after operation. put module.
1. Loosen screws and remove cover from control module. b. Loosen strain reliefs on detection wire.
2. Remove battery module from enclosure. c. Slide the detection wire (or thermal detector leads) out of
3. Remove the empty LT-10-R cartridge from the manual actua- the control module.
tor or the automatic gas motor. d. If damaged, remove entire length of detection wire (or ther-
4. If system was manually actuated – skip steps 5, 6, and pro- mal detector leads), cutting cable ties at points of secure-
ceed to step 7. ment.
5. If system was automatically actuated – remove the empty e. If thermal detectors are used, remove and replace any that
LT-10-R cartridge from the gas motor actuator. Do not install are damaged.
cartridge at this time. 8. If detection wire is used, install an entire new length by refer-
6. Unscrew threaded connector on top of gas motor actuator. ring to Detection Wire Installation, Pages 15-16.
Replace gas motor and clean and lubricate actuator by com- 9. If spot detectors are used, install any replacement detectors
pleting the following steps: See Figure 42. and all interconnecting wire by referring to Spot Detector
a. Loosen allen head set screw which is locking gas motor Installation, Pages 17-18. If pneumatic/linear tubing is used,
onto gas motor actuator. Use 3/32 in. allen wrench. refer to instructions included with shipping assembly.
b. Unscrew discharged gas motor and discard. 10. Reset any auxiliary shutdown or alarm equipment in accor-
dance with manufacturer’s instructions
NOTICE
When gas motor is removed, puncture pin 11. Test the battery module at this time to determine if it is
may pop up, out of actuator body. approaching a power level which soon will indicate replace-
ment. Remove the battery module from the CHECKFIRE
c. Remove puncture pin and spring from actuator body. It may MP-N control module and test as follows:
be necessary to push pin from bottom to overcome ‘‘O’’ ring
friction. a. Connect a digital voltmeter across the positive (RED) and
negative (BLACK) leads on the battery module.
d. Clean inside of actuator with a dry, soft cloth. Also, lubricate
‘‘O’’ ring with a good grade of silicone grease. b. While monitoring the voltage reading on the voltmeter, con-
nect a 100 Ohm, 1 watt resistor across the same two points
e. Reinstall spring and puncture pin in actuator body. Push pin as mentioned in Step a. The voltage should stabilize with-
down until bottom of pin is flush with bottom of actuator in 60 seconds and should not drop below 6.0 VDC.
body. Remove the 100 Ohm resistor from the battery module
f. Thread new gas motor, Part No. 416756, into top of actua- once the voltage has stabilized or the voltage has dropped
tor and secure with allen head set screw. below 6.0 VDC.
NOTICE NOTICE
When gas motor is installed onto actuator Do not allow the resistor to be connected
body, bottom of puncture pin must be flush across the positive and negative leads for
with bottom of body, ± 1/16 in. (1.6 mm). more than 60 seconds. If left connected for
more than 60 seconds, battery power could
g. Reattach thread connector to gas motor thread. Hand tighten. be greatly reduced.
c. Any battery module that has a voltage of 6.0 VDC or less
when placed under the resistor load should be replaced.
12. Recharge the fire suppression system in accordance with the
GAS MOTOR
ASSEMBLY AND corresponding manual.
CONNECTOR
13. Test the system and place into service by completing the pro-
cedures on Pages 20 through 23.
14. Record date of recharge on a tag or in permanent record file.
Notify operating personnel that the system is back in service.
PUNCTURE
PIN
SPRING
INSPECTION AND MAINTENANCE 8. Check first time delay – Alarm to Shutdown – Using a short
To ensure the CHECKFIRE MP-N Electric Detection and Actuation length of insulated wire stripped at both ends, hold one end of
System will operate as intended, proper inspection and mainte- the wire to Terminal 3 and the other end to Terminal 4 on the
nance procedures must be performed at the specified intervals. control module. See Figure 43.
DETECTION CIRCUIT
TERMINALS 3 AND 4
DAILY INSPECTIONS
JUMPER
The equipment operator must check the system daily by visually 3 4
verifying that the GREEN power LED is flashing and no other LED
is illuminated. Also, no audio alarm should be sounding. If any
other conditions exist, contact the local authorized Ansul distribu-
tor or whoever has been trained and authorized by Ansul to per- DETECTION
CIRCUIT
form inspection and maintenance checks. WIRING
MAINTENANCE
To give maximum assurance that the system will operate as
intended, maintenance must be performed at six-month intervals
or sooner depending on the operating environment or mainte-
nance schedule. Maintenance should be performed by an autho-
rized Ansul distributor or someone who has been trained and
authorized by Ansul to perform maintenance checks.
1. Check all mounting bolts for tightness or corrosion.
FIGURE 43
2. Remove the LT-10-R cartridge from the manual/automatic 002770
actuator, install shipping cap, and set aside in a safe location. Using a jumper wire, temporarily short Terminals 3 and 4,
removing the jumper before the end of the first time delay
! CAUTION cycle. This will test the non-latching function of the first time
delay. While the wire is being held in place, the RED Alarm
Cartridge must be removed before continuing with the LED will pulse and the sounder will operate.
following steps or accidental system actuation will take
Remove the jumper wire. At this point, both the RED Alarm
place when gas motor is actuated.
LED and the sounder will stop pulsing and the first time delay
3. Remove the connector lead from the gas motor. will recycle back to zero. The control module will return to nor-
mal with only the GREEN Power LED on.
4. Hand tighten the lead connector onto the test module, Part
No. 423541. 9. Check second time delay – Shutdown to Discharge –
Once again, hold the wire on Terminals 3 and 4. The RED
5. Inspect the detection and interconnecting wiring as follows: Alarm LED and the Audio Alarm will pulse. Hold the wire on
a. Check for wear due to vibration at penetrations, around cor- the terminals for a period longer than what the first time delay
ners, etc. is set up for. While holding the wire on the terminals, time the
length of the first time delay to verify that it is the same as what
b. Check for damage from direct impact or other abuse. it was set for.
c. Check for tightness at points of securement. Make certain At the end of the first time delay cycle, the pulse rate of the
fasteners have not come loose which would allow the wire Audio Alarm will change. This will start the cycle of the second
to sag or shift. time delay. At this point, the timing cycle is latched, and the
6. If thermal detectors are used, check that they are securely wire jumper need not be held on the terminals. Also at this
mounted and have not corroded or been damaged. point, the shutdown relay will operate, causing the vehicle to
NOTICE shutdown.
If a vehicle shutdown device is installed, the Time the length of the second time delay to confirm that it is
vehicle should be running at this time to verify the same as what has been set.
that the device is functioning properly. When the second time delay cycle is completed, the release
7. Before conducting the functional test, remove the module circuit will activate causing the GREEN LED on the test mod-
cover and install the extender cable(s). Then, using a digital ule to illuminate.
Ohmmeter, measure the resistance between terminals 3 and 10. Reset test module by pressing the reset button on the tester.
4 with the detection wire connected. The resistance value Do not disconnect test module at this time.
should read approximately 4.7K ohms. This will verify the cir-
cuit is intact and the end-of-line resistor is connected. 11. After making sure that the control module is reset and operat-
ing in a normal non-alarm non-trouble mode, remove the gas
motor actuator cable from the tester and connect to gas motor
assembly.
MAINTENANCE (Continued)
12. Yearly – Remove control module cover screws and replace
internal 3.6 VDC lithium battery, Part No. 427308.
! CAUTION
! CAUTION
TROUBLESHOOTING
3-1-00 Page 28
The system must be in the trouble mode in order to display the Init Bad Log – This indicates that an error has been detect-
diagnostics codes. ed in the datalog. If this occurs, the datalog is
automatically cleared and reset.
With the system in the trouble mode, depress the “DELAY” button.
With the “DELAY” button depressed, the trouble codes will be indi- Bad Checksum – Indicates that an error has been detected in
cated on the LED’s. the E-Prom. If this occurs, the factory default
program settings are restored.
LED Code
_________ Trouble
_______ Soft Reset – Indicates that the Reset button has been
depressed. The clock is not reset during a soft
Yellow Battery LED flashing Internal battery disconnected reset.
Yellow Release LED flashing Release circuit is open Int Batt Low – Indicates the internal battery voltage has
dropped below a “Normal” threshold level and
Yellow Release LED flashing Release circuit has operated requires servicing.
Red Alarm LED flashing
Int Batt Fault – Indicates that the internal battery voltage has
Yellow Detection LED flashing Detection circuit is open dropped below the minimum operating
threshold or the battery has been
Yellow Detection LED flashing Initiating input circuit No. 2 disconnected.
Red Alarm LED flashing is open Detection TD1 – Indicates that the Time Delay 1 sequence has
been initiated. This occurs as a result of oper-
HISTORY BUFFER ation of the detection circuit.
The CHECKFIRE MP-N control module is programmed to record Detection TD2 – Indicates the start of the Time Delay 2
faults, alarms, and programming changes in a numerical sequence as a result of a detection input.
sequence. The module will store approximately 50 recorded
events. If the number of events exceeds 50, the earlier events will Manual TD – Indicates the start of the time delay as a result
be erased to make room for the later ones. of the initiating input No. 2 input circuit being
initiated.
A sample History Buffer screen appears as follows:
Pressure Switch – Indicates activation of the pressure switch
Event Number Event input circuit.
0 Programmed Time (dddd:hh:mm:ss) Delay Engaged – Indicates the delay button has been
1 Detection TD1 0000:00:01:46 depressed during TD1 of an alarm condition.
2 Delay Engaged 0000:00:01:52
3 Delay Released 0000:00:02:15 Delay Released – Indicates the time the Delay button was
4 Detection TD2 0000:00:02:25 released after initiating.
5 * Squib Release 0000:00:02:35 Detection Fault – Indicates an open circuit in the detection
6 Soft Reset 0000:00:05:10 circuit.
7 All Clear 0000:00:05:13
8 Int Batt Low 385:12:24:32 Manual Fault – Indicates an open in initiating input circuit No.
9 Int Batt Fault 405:20:32:07 2 or pressure switch circuit.
The recorded event indicates which circuit had a fault or an alarm *Squib Fault – Indicates an open in the gas motor circuit or
recorded. Along with the type of fault or alarm, the history buffer that the gas motor has fired.
also records the time, relative to the last time the module was **Squib Release – Indicates that the control module has fired the
powered up. New events are recorded by days: hours: minutes: gas motor.
seconds that have transpired from the last time the module was Unknown – Indicates an unexplainable event in the con-
powered up. If power is removed and then restored, the counter trol module circuitry.
starts over at 0000:00:00:00; however, previous history will remain
until deleted manually. * Gas motor fault
** Gas motor release
* Gas module release circuit
TROUBLESHOOTING
3-1-00 Page 29
TROUBLESHOOTING TABLE
The following table designates normal operating and trouble conditions for the CHECKFIRE MP-N Detection and Actuation System.
battery normal pulsing off off pulsing off pulsing normal normal transferred off
detection fault once every once every once every
3 seconds 10 seconds 10 seconds
battery normal pulsing off off off pulsing pulsing normal normal transferred off
release fault once every once every
10 seconds 10 seconds
battery normal pulsing off off pulsing pulsing pulsing normal normal transferred off
detection fault once every once every once every
release fault 10 seconds 10 seconds 10 seconds
battery fault off pulsing off off off pulsing normal normal transferred off
module normal once every once every
10 seconds 10 seconds
battery fault off pulsing off pulsing off pulsing normal normal transferred off
detection fault once every once every once every
10 seconds 10 seconds 10 seconds
battery fault off pulsing off off pulsing pulsing normal normal transferred off
release fault once every once every once every
10 seconds 10 seconds 10 seconds
battery fault off pulsing off pulsing pulsing pulsing normal normal transferred off
detection fault once every once every once every once every
release fault 10 seconds 10 seconds 10 seconds 10 seconds
alarm detected pulsing off pulsing off off pulsing transferred normal normal off
alarm to shutdown once every twice twice every
period – TD1 3 seconds every second second
detection fault pulsing off off pulsing pulsing pulsing normal normal transferred off
initiating circuit once every once every once every once every
No. 2 fault 10 seconds 10 seconds 10 seconds 10 seconds
release fault
battery normal
battery fault off pulsing off pulsing off pulsing normal normal transferred off
detection fault once every once every once every
manual pull circuit fault 10 seconds 10 seconds 10 seconds
initiating circuit pulsing off pulsing off off pulsing transferred transferred normal off
No. 2 activated once every 4 times 4 times
pre release period 3 seconds per second per second
(manual release
time delay)
TROUBLESHOOTING
3-1-00 Page 30
pressure switch pulsing off pulsing off pulsing pulsing transferred transferred transferred off
activated once every once every once every once every
(post 30+ seconds 3 seconds 10 seconds 10 seconds 10 seconds
period)
shutdown to release pulsing off pulsing off off pulsing transferred transferred normal off
period once every 4 times 4 times
(2nd time delay) 3 seconds per second per second
0 - 30 seconds pulsing off pulsing off off* pulsing transferred transferred transferred fired
after release once every 4 times 4 times
3 seconds per second per second
30+ seconds pulsing off pulsing off pulsing pulsing transferred** transferred transferred fired
after release once every once every once every once every
3 seconds 10 seconds 10 seconds 10 seconds
initiating circuit pulsing off off pulsing off pulsing normal normal transferred off
No. 2 once every once every once every
battery normal 3 seconds 10 seconds 10 seconds
initiating circuit No. 2 pulsing off off pulsing off pulsing normal normal transferred off
detection fault once every once every once every
battery normal 3 seconds 10 seconds 10 seconds
initiating circuit No. 2 pulsing off off pulsing pulsing pulsing normal normal transferred off
detection fault once every once every once every once every
release fault 3 seconds 10 seconds 10 seconds 10 seconds
battery normal
initiating input pulsing off pulsing off off* pulsing transferred transferred transferred fired
circuit No. 2 once every 4 times 4 times
circuit activated 3 seconds per second per second
(0-30 seconds after
system activation)
pressure switch pulsing off pulsing pulsing pulsing pulsing transferred transferred transferred off
activated detection once every once every once every once every once every
fault (30+ seconds 3 seconds 10 seconds 10 seconds 10 seconds 10 seconds
after system
activation)
PROGRAMMING
3-1-00 Page 31
PROGRAMMING
The MP-N control module can be manually programmed by using Switch No. 1
the manual programming switch located on the control module PC If this switch is ON (Enable), it enables manual programming
board or it can be programmed from a PC through an RS232 inter- through the manual programming switch. If switch No. 1 is on,
face cable. the operation of the control module will correspond to the set-
A number of settings can be programmed into the MP-N control tings of the other manual programming switches
module: If this switch is OFF (Disable), the operation of the control mod-
• Select initiating circuit No. 2 to operate as either an initiating ule will correspond to the settings of the PC program.
input circuit or pressure switch feedback circuit
• If selected as an initiating input circuit, it can be programmed as SPECIAL NOTE
either shutdown/immediate release or shutdown/time delay/ This switch must be ON in order to manually program
release the control panel.
• Alarm to Shutdown (Time Delay 1) can be programmed for 5,
10, 20, 30 seconds Switch No.2
• Shutdown to Release (Time Delay 2) can be programmed for 0, This switch is used to select initiating circuit No. 2 to operate as
10, 20, 30 seconds either an initiating input circuit or a pressure switch feedback
The MP-N control module is factory programmed with the follow- ON = Pressure Switch Feedback
ing defaults:
OFF = Initiating Input Circuit
First time delay (Alarm to Shutdown) = 10 seconds
Second time delay (Shutdown to Release) = 10 seconds Switch No. 3
Initiating Input Circuit = Shutdown, Time Delay (10 seconds), This switch is used to select either the shutdown/ time delay/
Release release or the shutdown/immediate release mode for the elec-
Manual Programming Switch = Disabled tric manual pull input
If the factory defaults are acceptable, no additional programming This switch is only active if the switch No. 2 is in the OFF posi-
is required. However, the factory program is only active if the man- tion
ual programming switch is disabled. If switch No. 3 is set to ON, then operation of the electric man-
ual pull station will cause the control module to go through a
Manual Programming Switch shutdown/ time delay/ release sequence. The time delay cycle
The manual programming switch is a PC board mounted, switch will be whatever is programmed on switches No. 6 and 7
package containing 7 switches. See Figure 44. To manually pro- If set to OFF, operation of the electric manual pull station will
gram the MP-N control module, each individual switch must be set cause the control module to activate will go to the shutdown and
in the correct position. immediately operate the circuit
MANUAL INTERNAL
Switch No. 4 OFF / Switch No. 5 ON = 10 seconds
PROGRAMMING BATTERY Switch No. 4 ON / Switch No. 5 OFF = 20 seconds
SWITCHES CONNECTION
Switch No. 4 OFF / Switch No. 5 OFF = 30 seconds
ON
PROGRAMMING
3-1-00 Page 32
PC PROGRAMMING Inputs
PC programming is another means of setting up the MP-N Control The program inputs will be explained individually.
Module to the required options.
Detection Setup
One advantage of using the PC programming approach versus
the manual programming switch feature is, with the PC, the mod- Time Delay 1: 10 seconds
ule can be programmed to have a shorter time delay period when Time Delay 2: 10 seconds
using the initiating input circuit than what is programmed into the
second time delay cycle of the detection circuit. When using the This input is to set the length of time for the time delays.
manual programming switch feature, the electric manual pull time Time Delay 1 (Alarm to Shutdown cycle): This time delay can be
delay will automatically correspond to the setting of the second programmed for 5, 10, 20, or 30 seconds.
time delay cycle of the detection circuit.
Time Delay 2 (Shutdown to Release cycle): This time delay can be
The control module is field programmed through a PC computer programmed for 0, 10, 20, or 30 seconds.
using an RS-232 serial interface cable. The interface cable kit is
available as Part No. 423524. Manual Release Setup
The internal 3.6 volt lithium battery must be installed in the Input selection: Manual pull
control module prior to programming. Time Delay before release: Shutdown, Time Delay, Release
Time Delay: 10 seconds
EXPLAINING THE MENU
When programming the CHECKFIRE MP-N control module, only This input allows for the selection of initiating circuit No. 2 to be
one menu screen will appear on the computer. All programming used as either manual pull or pressure switch input.
will be done using this screen. Before starting to program, the If choosing manual pull, two options are available: Shutdown/Time
menu setups and control options will be explained. Delay/Release option or Shutdown/Immediate Release. If choos-
The following menu screen will appear when following the pro- ing the Shutdown/Time Delay/Release option, then the program
gramming steps: Note: The underlined letter or symbol represents will not allow selection of a time delay that is greater than the time
the key to press to initiate the action. Programmable settings are delay selected for time delay No. 2 in the detection set-up. If
shown as bold text. choosing the Shutdown/Immediate Release option, then no time
delay cycle is available.
Ansul CHECKFIRE MP-N Setup Program V0.43 If choosing the pressure switch input, no options are available.
Controller Model: CHECKFIRE MP-N V0.51
Manual Programming Switch: Disabled
Manual Programming Switch: Disabled
When doing manual programming, the Manual Programming
↓ Next switch must be Enabled
↑ Previous When doing PC programming, the Manual Programming switch
Detection Setup: ← → Change must be Disabled
Time Delay 1: 10 seconds
Time Delay 2: 10 seconds Upload Setup to Controller Command Keys
Download Setup to
Command keys are used to select the different inputs to be pro-
Controller
grammed and execute various computer operations. The com-
Manual Release Setup Verify Controller Setup
mand keys are explained individually.
Input Selection: Manual Pull
Time Delay: Shutdown,
Time Delay, Release ↓Next
Time Delay: 10 seconds
View Factory Defaults The down arrow command key moves the cursor down to the next
Read Datalog From input line. The input which the cursor is on will be highlighted.
Controller
Clear Datalog on
↑Previous
Controller
Test Communications
The up arrow command key moves the cursor up to the input line
Security Password
above where it presently is. The input which the cursor is on will
Change
be highlighted.
eXit
← →Change
NOTE: References to “Manual Pull” are equivalent to “Initiating
Input Circuit No. 2.”
The right arrow and left arrow command keys allow for the selec-
tion of available settings on a particular input line. Example:
Changing the number of seconds of each time delay cycle;
Changing the Manual Release Input from Manual Pull to Pressure
Switch.
PROGRAMMING
3-1-00 Page 33
The D key is used to download the inputs from the control module Security password change
to the menu screen. This is mainly used to determine the settings
that are presently programmed in the control module. This will not The S key is used to change the user password. The program disc
change what is programmed in the controller. is factory programmed with a password of 111111. If a new pass-
word is desired, type S. The status will indicate: Enter new pass-
Verify controller setup word:
Type in the new password and press Enter. The new password will
The V key is used to determine the status of the control module now be saved in the program.
inputs. By pressing the V key, the program will verify if what is
shown on the menu screen is the same as what is programmed in
eXit
the control module. The status will indicate either verification
pass or verification fail. If verification fail is indicated, download
The X key is used to exit out of the program. By pressing the X
setup from controller to determine what is presently programmed
key, the computer will close the program.
in the control module.
Programming
View Factory default
Note: The internal 3.6 VDC battery must be plugged in to the
control module before programming. Also, before PC pro-
The F key is used to view what the default settings are from the
gramming, make certain the DIP Switch No. 1 is set to Disable
factory. By depressing this key, and viewing the settings, the mod-
(OFF).
ule will not be changed from what is presently programmed. In
order to change the module back to the factory default, after view- While programming, with the cover assembly removed from the
ing, depress the U key to upload the settings into the module. back box, it is normal for the sounder and the LED’s to pulse once
every 10 seconds. This will stop when the programming is com-
pleted and the computer and internal battery is disconnected.
Read datalog from controller Note: The internal battery can be disconnected without interfering
with the program in the module.
The history buffer datalog is a sequential listing of events that
have taken place over the life of the control module. The datalog Step No. 1 – Attach the RS-232 interface cable between the
will record events such as trouble, alarm, and programming. The computer and the CHECKFIRE MP-N control mod-
list of history events that have taken place will be displayed on the ule and turn on the computer.
screen. The history buffer will record approximately 50 events. If Step No. 2 – Insert programming disc in “A” disc drive and bring
more than 50 events take place, the oldest events will be erased up disc.
to make room for the most recent events.
Step No. 3 – Double click on the “A” drive icon.
The R key is used to download the events stored in the control
Step No. 4 – On the next screen, double click on the “Setupsc”
module to a file in the computer. To view the events, first, exit the
icon.
menu screen by depressing X. The next screen will show three
files, one being the datalog file. Double click on the datalog icon. Step No. 5 – The program screen will now ask for the password.
This will open the datalog file for viewing. Type in 111111 and depress Enter. The password
can be changed later by using the Security pass-
word change input.
Clear datalog on controller
Step No. 6 – The program will ask for the correct communica-
tion port to address. Not knowing the type of com-
The C key is used to clear all the history events recorded in the
puter being used, it is necessary to, by trial and
control module history buffer. After the C key is depressed, the
error, find the correct port. Type 1. If this is not the
menu screen will indicate the datalog is cleared. From this point
correct port, the program will respond with: Failure
on, all new events will start to be recorded.
to connect to comm port – Press 1 to retry or 2
to Exit.
PROGRAMMING
3-1-00 Page 34
EXPLAINING THE MENU (Continued) Step No. 13 – Depress the ”RESET” button on the control mod-
Programming (Continued) ule.
Step No. 7 – Press 1 and then select another comport (2,3,4). Step No. 14 – At this point the programming is complete.
When the correct port is chosen, the program will Disconnect the RS-232 serial interface cable from
respond momentarily with, “Reading Settings From the control module. The module will continue to
Controller,” after which the main menu will appear pulse once every 10 seconds. Disconnecting the
on the screen. internal module battery will silence the module.
The internal programming will remain intact. The
module is now ready to be installed and wired.
Ansul CHECKFIRE MP-N Setup Program V0.43
Step No. 15 – If all programming is complete, the program can be
Controller Model: CHECKFIRE MP-N V0.51
exited and the PC can be shutdown.
Manual Programming Switch: Disabled
↓ Next
↑ Previous
Detection Setup: ← → Change
Time Delay 1: 10 seconds
Time Delay 2: 10 seconds Upload Setup to Controller
Download Setup to
Controller
Manual Release Setup Verify Controller Setup
Input Selection: Manual Pull
Time Delay: Shutdown,
Time Delay, Release
Time Delay: 10 seconds
View Factory Defaults
Read Datalog From
Controller
Clear Datalog on
Controller
Test Communications
Security Password
Change
eXit
APPENDIX
3-1-00 Page 35
MP
BATTERY
LOW
SC
GAS CARTRIDGE/
SQUIB/
OFF SWITCH
FIGURE 45
003016
Operation is as follows:
1. The receptable on the tester mates with the connector on the
gas motor actuation cable, Part No. 416129, used with the
CHECKFIRE MP-N. A test adapter is provided for testing units
with squib actuator cables, Part No. 79062 or Part No.
422747.
2. A three-position slide switch is located on the side of the
enclosure to select the type of output to test (squib or gas
motor) and the third position is “OFF.”
3. Steps for operation are:
a. With slide switch, select type of output to be tested. This
will also turn the unit on.
b. Press the reset button on the tester. This will illuminate the
“READY LED” if it is not already illuminated.
c. Connect to control unit actuator cable.
d. Proceed with activating output.
e. Once the unit activates, the unit tester will indicate a
“PASS” or “FAIL” status resulting from the test.
f. The tester can then be reset by pressing the RESET but-
ton, which will prepare it for the next test.
APPENDIX
10-8-01 Page 36
REV. 1
COMPONENT INDEX
Part Shipping Weight
No. Assembly lb. (kg)
Main Assemblies
427312 CHECKFIRE MP-N Electric Detection and Actuation 10 (4.5)
System Includes:
427300 Control Module (module contains nuts and
washers for mounting to bracket)
416792 Manual Actuator
423525 Combined Mounting Bracket
416129 Cable with Connector
423423 Nitrogen Cartridge, LT-10-R (2)
53051 1/4 in. Check Valve (2)
79064 Label Package
53081 Owner’s Manual
416735 Gas Motor Actuator Shipping Assembly
427308 Battery Shipping Assembly (3.6 VDC) 1/4 (.11)
426461 End of Line Resistor Assembly (Package of 10) 1/4 (.11)
Accessory Equipment
71230 Linear Detection Wire, 356 °F (180 °C), 100 ft. (30.5 m) 2 (.90)
71231 Linear Detection Wire, 356 °F (180 °C), 500 ft. (152.4 m) 10 (4.5)
416218 Spot Detector – 270 °F (132 °C) 1/4 (.11)
416219 Spot Detector – 325 °F (163 °C) 1/4 (.11)
416220 Spot Detector – 360 °F (182 °C) 1/4 (.11)
416213 Spot Detector Connector Package (one required for each detector) 1/4 (.11)
416214 Spot Detector Cable Clamp Package (for use with protective tubing) 1/4 (.11)
–one required for each detector
416762 Spot Detector Cable Clamp Package (for use without protective tubing) 1/4 (.11)
–one required for each detector
416215 Flex Protective Tubing – 100 ft. (30.5 m) 4 (1.8)
416221 Spot Detector Bracket 1 (.45)
416784 Amp Crimp Tool – Spot Detector 1 (.45)
416113 Pneumatic/Linear Detector 808-DRV 1 (.45)
416216 Connector/Cable Assembly For Pneumatic/Linear Detector 1/4 (.11)
416378 Cable Clips (Package of 50) For Pneumatic/Linear Detector 1/4 (.11)
56691 Nylon Cable Ties (Pkg. of 20) 1 (.45)
56692 Rubber Sleeves (Pkg. of 20) 1/4 (.11)
71820 Splicing Device (For Linear Detection Wire) 1 (.45)
423541 Release Circuit Test Module (9 VDC Battery Not Included) 1 (.45)
428966 Cover Removal Tool 1/4 (.11)
428042 Battery Extender Cable Assembly 1/4 (.11)
426601 Extender Cable Assembly 1/4 (.11)
423524 RS232 PC Interface Cable Kit 1/4 (.11)
Recharge Materials
423423 Nitrogen Cartridge, LT-10-R 2 (.90)
416756 Gas Motor Replacement 1 (.45)
Spare Parts
427300 Control Module 2 (.90)
57452 Manual Actuator 4 (1.80)
423525 Mounting Bracket – MP Module/Manual Actuator 2 (.90)
416901 Detection/Output Module Assembly 1/2 (.22)
427308 Battery Module Assembly 1/2 (.22)
53051 Check Valve, 1/4 in. (Pkg. of 2) 1/2 (.22)
427310 Installation and Maintenance Manual 1/4 (.11)
416355 Operating Instruction Label Package 1/4 (.11)
416735 Gas Motor Actuator 2 (.90)
197 Visual Inspection Seal – –
423503 Hardware Kit
428964 4 Pack of Tamper-Proof Cover Screws 1/4 (.11)
428970 Battery Straps and Screws (6 of Each) 1/4 (.11)
428972 6 Pack of Cover Seals 1/4 (.11)
428968 Front Cover Assembly 1/4 (.11)
APPENDIX
10-8-01 Page 37
REV.1
COMPONENT DIMENSIONS
Required Mounting Area For Control Module, Actuator, and Control Module – Part No. 427300
Bracket
3.5 IN.
4.2 IN.
(9 cm)
(10.7 cm)
8 IN.
2.5 IN.
(20 cm)
(6.4 cm)
7.68 IN.
(19.5 cm)
10 IN.
(25 cm)
004445
004447
Manual Actuator – Part No. 416792 LT-10-R Cartridge – Part No. 423423
6 13/16 IN.
(17.3 cm)
2 IN.
003912 (5.1 cm)
000149
APPENDIX
3-1-00 Page 38
COMPONENT DIMENSIONS (Continued) Spot Detector Connector Package – Part No. 416213
Mounting Bracket – Part No. 423525 Spot Detector Bracket – Part No. 416221
Spot Detector Cable Clamp – Part No. 416762
Spot Detector – Part No. 416114, 416115 and 416116
1 IN.
(2.5 cm)
8.02 IN.
(20 cm) 2.36 IN.
(5.9 cm)
3.78 IN.
(9.5 cm)
7.06 IN.
(17.8 cm) 6.7 IN.
(17.1 cm)
1.53 IN.
(3.8 cm)
6 IN.
(15 cm)
2.75 IN.
(6.9 cm)
003946b
2.50 IN.
(7.4 cm)
.28 DIA.
(.7 cm)
2.63 IN.
(6.7 cm)
000856
5.25 IN.
(13.3 cm)
003913
APPENDIX
3-1-00 Page 39
ANSUL INCORPORATED
ONE STANTON STREET
MARINETTE, WI 54143-2542
715-735-7411
Litho in U.S.A.
© 2001 Ansul Incorporated
Part No. 427310-02