Gas Detection Technology

Model PT295
Stand Alone Sensor
For Combustible Hydrocarbons

Revision 6.0

Operator’s
Manual
Pem-Tech, Inc.
Houston, Texas
U.S.A
www.pem-tech.com
 Table of Contents
Notice and limited Warranty 3
Service Policy 4
Specifications 6

Overview 7
Transmitter Board assembly 8
Connection Board assembly 9

Wiring Diagram
DC Power and 4-20mA Signal Output 10
Alarms Devices 11

Installation 12

Start Up 14
Normal Operation 15
Gas Reading Display 15
Signal Output 4-20mA 15
Alarm Conditions 16
Resetting Alarms 17

Calibration 18
Sensor calibration 18
Calibration errors and remedies 21
Calibration Flow Chart 22

Sensor Operating Characteristics 23

Description, General Information
Selective response to different Combustible Gases

Adjust alarm set points 26

Setting Alarm Levels 24
Alarm Relay Terminology 27

MAINTENANCE
Factors affecting sensor accuracy 28
Routine maintenance 28
Sensor Inspection 28
Sensor Sensitivity 28
Sensor Replacement 29

Spare Parts 30

PT295 LEL Sensor Rev 6 2

 NOTICE

PEM-TECH INCORPORATED SHALL NOT BE LIABLE FOR TECHNICAL OR

EDITORIAL ERRORS OR OMISSIONS MADE HEREIN; NOR FOR INCIDENTAL
OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING,
PERFORMANCE, OR USE OF THIS MATERIAL.

LIMITED WARRANTY

PEM-TECH Incorporated warrants all equipment manufactured by it to be free from

defects in workmanship and material, provided that such equipment was properly
selected for the service intended, properly installed, and not misused. Equipment
received by Pem-Tech for warranty repair or replacement will be return-shipped at
the lowest transportation cost.

The warranty provided by Pem-Tech does not cover defects which result from acts
beyond the control of PEM-TECH including, but not limited to: damage by accident,
negligence, tampering, or failure to operate in accordance with the procedures
outlined in the Operations Manual. PEM-TECH’s liability under no circumstances
will exceed replacement of the unit claimed to be defective.

The warranties specified herein are in lieu of any and all other warranties, express
or implied. In no event, whether as a result of breach of warranty or alleged
negligence, shall PEM-TECH be liable for special or consequential damages,
including, but not limited to, loss of profits or revenue; loss of equipment or any
associated equipment; cost of capital; cost of substitute equipment, facilities or
services; down time costs; or claims of customers of the purchaser for such
damages.

Please call factory for RMA (return merchandise authorization) number before sending any
equipment for repair or replacement.

PT295 LEL Sensor Rev 6 3

 SERVICE POLICY

Pem-Tech has service facility at the factory. For all the repairs contact at our toll free
number 1-800-379-3894 or visit our website www.pem-tech.com

For all repairs call us for a Return Material Authorization number (RMA). Inform us
briefly the nature of the problem and obtain shipping address. Properly pack the
equipment before shipping. Also include your complete shipping address and
contact name and phone number.

For non-warranty repairs you must provide the limit to repair costs. State if a quote
for repair cost is required before you can authorize the repair cost. For this an
additional charge may be applicable.

NOTE:

1. For all the repairs under warranty, serial number must be legible on the items
being repaired.
2. Shipping point is FOB Houston.

PT295 LEL Sensor Rev 6 4

 IMPORTANT
Be sure to read and understand this instruction manual before installing, operating
or servicing the gas detection equipment.

WARNING

 Do not open the sensor enclosure with power applied unless it is verified that no
combustible gases or vapors are present. Calibration or maintenance should not
be performed if there is any indication of the presence of combustible gas near
the sensor.

 If anytime an intrusive sensor calibration procedure has to be performed then

de-classify the area before opening the sensor junction box.

 The sintered flame arrestor on the stainless steel sensor head is an integral part
of the complete sensor assembly. Do not operate the gas sensor with the flame
arrestor removed or damaged.

CAUTION
 If needed the sensor threads should be coated with silicone free grease . The
junction box cover threads should also be lubricated .
Silicone based lubricants must never be used.

 Follow the wiring instruction for proper and safe operation under normal
conditions. Be sure that all wiring complies with NEC and all local ordinances.

PT295 LEL Sensor Rev 6 5

 SPECIFICATIONS

SENSOR TYPE Catalytic Beads

WEIGHT 4 Lbs.

RANGE 0 – 100 % LEL

TEMPERATURE RANGE: -40 F to 158 F ( -40 C to 70 C )

HUMIDITY: 0 to 95% RH, non-condensing

ACCURACY:  5 % of full scale

REPEATABILITY:  2 % of gas applied

RESPONSE TIME: With 100% LEL gas applied:

50% full scale in < 10 seconds
90% full scale in < 30 seconds
( CSA Performance Test )

CLASSIFICATION: CSA Class I, Div. 1 Groups B,C, & D

C22.2 No 152
CE0081 II 2 G Ex d IIC T6
Suitable for use in hazardous locations

POWER INPUT: 14 - 30 VDC ( 24VDC Nominal)

POWER CONSUMPTION: < 4 Watts

ANALOG OUTPUT 4-20mA DC linear.

Maximum of 300 Ohms loop resistance

DISPLAY 3 Digit LED display.

ALARM RELAY Form “C” type Alarm Relay contacts

Relay rating: 2 amps @ 30VDC or 125 VAC
Fully programmable,
Normally open or Normally closed,

FIELD WIRING: 3 Conductor cable

PT295 LEL Sensor Rev 6 6

Overview
Model PT295 is a single point fixed sensor for the detection combustible
hydrocarbon vapors in ambient air. Detection range is 0 – 100 % LEL (Lower
Explosive Limit). PT295 displays the gas concentration and transmits a linear 4-
20mA analog output signal that is proportional to the gas concentration displayed.
The unit is also equipped with a form “C” type alarm relay contacts.

The sensor also features a non-intrusive calibration. Calibration is performed by

activating an internal magnetic switch. All calibration and alarm configuration data
is maintained in a non-volatile memory

Sensor transmitter board and connection board are enclosed in an explosion proof
junction box (rated Class I, Div 1 & 2). The unit consists of three assemblies, the
transmitter and display board, the connection board, and the stainless steel sensor
head assembly. Each of these assemblies can be purchased separately.

Figure 1. Model PT295 Sensor

PT295 LEL Sensor Rev 6 7

Transmitter Board
The transmitter board assembly consists of the signal conditioning circuit,
microprocessor, digital display and 4-20 mA output circuit. The transmitter board
assembly is connected to the connection board via ribbon cable and secured onto
the stand-off via two thumb screws. To remove the transmitter board simply move
the thumb screws counter-clockwise and slowly pull the transmitter board away.
Unplug the ribbon cable to completely remove the transmitter board from sensor
unit.

Note: Do not use force to tighten the thumb screws when installing the transmitter board back
on the connection / termination board.














 

 


 





 





Figure 2. Model PT295 Transmitter and connection board assembly

PT295 LEL Sensor Rev 6 8

Connection Board
The termination or connection board consists of alarm relay and DC-DC power
converters for the transmitter board and the sensor. The power converters are
protected against reverse polarity.
A 3 pin terminal is provided for user interface to the monitoring device for power
input and 4-20ma output. A three (3) Pin terminal block is also used for alarm
connections. Each pin on alarm terminal block is labeled as C (common), NC
(normally closed) and NO (normally open). See Figure 3.
The 3 pin terminal at the bottom of the board is labeled SENSOR. Three (3) wires
from the sensor head assembly are connected to this terminal.
These wires are connected as follows:

R  Red wire (Sensor Positive 2 VDC Supply)

B  Black Wire (Sensor Ground)
G  White Wire (Sensor signal out)

For proper operation these wires must be connected as noted above.

PT295 LEL Sensor Rev 6 9

Wiring Diagram: DC Power and 4-20mA signal output










 
 



 

  


 
 









Figure 3. Connection to DC Power Supply and PLC input module

PT295 LEL Sensor Rev 6 10

Wiring Diagram: Low and High Alarms


























Figure 4. Connection to Alarm warning devices

PT295 LEL Sensor Rev 6 11

Installation
Refer to figure 5 for model PT295 explosion proof enclosure for mounting and
conduit connection.

Figure 5. Explosion proof sensor enclosure.

Follow steps below for installation.

1. Remove the enclosure cover and un-plug the transmitter board by simply
moving the thumb screws in counter-clockwise direction until they have loosen
up. Slowly pull the transmitter board and detach the ribbon cable. Do not
completely un-screw or remove the thumb screws from the transmitter board.

2. Mount the enclosure. Refer to the figure above for mounting hole dimensions.
Avoid mounting the sensor to fixtures with heavy vibrations.

3. Using a 3 conductor cable connect the termination board with the monitor or
controller as shown in figure 3. For the cable size a reference table is provided
below.

PT295 LEL Sensor Rev 6 12

4. Connect the transmitter board with the connection board with the 10 pin ribbon
cable. Mount the transmitter board on two 2 stand-offs using thumb screws on
the board. Note: Do not apply excessive force to tighten the screws.

5. Place the cover back on the enclosure.

Reference Wire size Table

Wire Size Max Distance / Wire length

14 AWG 3300 Feet
18 AWG 1400 Feet
16 AWG 2200 Feet
20 AWG 900 Feet

Note: The table above is for reference only

PT295 LEL Sensor Rev 6 13

Start Up
After installation apply power to the unit. Allow the sensor to warm up for at 5
minutes. Upon power up the unit will display 00 on the LED display. If the LED
display does not indicate 00 then check to see if the ribbon cable connector is
properly inserted. If necessary unplug the ribbon cable and plug it back again.
The connector is keyed and can be inserted only one way.

During the warm up time the sensor may display reading other than 00. However,
the 4-20mA analog output will remain at 4mA (0 reading) and the alarm relay is
inhibited. The reading will slowly goes down to zero. After warm up time the
sensor will return to its normal operation. Refer to section “Adjust Alarm Set Points”
to modify alarm parameters. Change the alarm levels if different set-point is
desired.

The sensors are calibrated at the factory before they are shipped. However, it is a
good practice to check the accuracy by simply applying the calibration gas after the
warm up time and check to see if the concentration displayed is as desired. If
calibration is required then follow the steps in the Calibration procedure.

PT295 LEL Sensor Rev 6 14

 Operation

Normal Operation

The sensor is considered in normal operation after startup procedure is complete

and the sensor does not display “FLT” (Fault) or “ALr” (alarm).

Gas Reading Display

The sensor displays the gas concentration in ppm (parts per million) or in %
volume. See table I for your sensor target gas, detection range and the unit of
display.

Signal Output 4-20mA

The 4-20mA signal output is directly proportional to the detection range of the
sensor. The output signal generated is proportional to the gas concentration
displayed on the LED display of the unit.
Use the formula below to compute the mA output for any given gas concentration
or vice versa.

Formula to convert gas reading to mA:

( 16 x gas_reading ) + 4 = Analog output (mA)

Detection Range

Formula to convert mA to gas reading:

( mA Output - 4 ) x Detection Range = gas_reading

16

(Note: Detection Range is the full scale range of the sensor)

PT295 LEL Sensor Rev 6 15

Alarm Conditions

Alarm (High gas reading)

When the gas concentration reaches the predefined alarm set point then the alarm
condition exists. The sensor will flash “ALr” for few moments and then display the
gas reading. Also the alarm relay is energized.

Fault (Sensor Fail)

PT295 is in Fault (Malfunction) condition when the sensor assembly malfunctions.

In Fault condition the 4-20mA output generated would be less than 1.0 mA. The
sensor displays “FLt” when sensor in Fault.

PT295 LEL Sensor Rev 6 16

Resetting Alarms
If any alarm is set as Non-Latching then the alarm condition clears once the gas
concentration falls below the pre set alarm level.
If the Latching option is selected then the alarm must be manually reset. To do this
place the magnetic tool against the cover. The magnetic sensor is located at the 4
o’clock position. Continue to hold the magnet to the cover and the sensor will
display “rSt” (short for RESET) on the LED display for few seconds.

Figure 6. Magnetic Sensor Position 4 o’clock to RESET alarms and

to adjust alarm levels / set points.

PT295 LEL Sensor Rev 6 17

Calibration
Refer to Table at the end of this section for the recommended calibration gas for the
target sensor. Also see section on Spare Parts for part numbers for other calibration
accessories.

Following items are needed for the sensor calibration:

 Calibration adapter with tubing
 Magnet tool to activate the magnetic sensor on the transmitter board assembly.
 50% LEL Calibration gas bottle with flow regulator. The flow of the calibration
gas should be approximately 1.5 LPM (liters per minute)
 Recommended Calibration gas: 2.5% Methane in air

See Figure 8

Model PT295 sensor can be auto calibrated without removing the enclosure cover
and declassifying the zone. A magnet tool is used to activate the internal switch to
initiate the calibration. Once the calibration is initiated the alarm relay will be
deactivated and the 4-20mA analog signal will be held at approximately 2mA to
avoid any false alarm.
Follow the steps below to calibrate the sensor.

Figure 7. Magnetic switch position to activate Calibrate Mode

PT295 LEL Sensor Rev 6 18

Calibration Procedure
1. Make sure there are no combustible vapors present in ambient air.

2. Remove the rain / splash guard if attached.

3. Place the magnetic tool against the cover at 8 o’clock position to activate the
magnetic switch as shown in figure 7

3. Place and hold the magnet until LED display on the front panel starts flashing
CAL. Move the magnet away from the cover.

4. While the display is flashing CAL the sensor is making its initial adjustments. It
may take 5 to 10 seconds. (Note: Do not apply calibration gas yet)

5. Once the initial adjustments are made the sensor will display and flash 50,
meaning 50% LEL Calibration gas.

6. The microprocessor waits 60 seconds for the user to apply the calibration gas
while flashing the display approximately twice every second. Attach the
calibration adapter to the sensor head assembly and turn the gas on. When the
flow of the gas is detected by the sensor the display flashing rate will slow down
to once every second. If no gas is detected within 60 seconds the sensor aborts
calibration and will display E-3 error code “Calibration Time Out” for few
seconds before returning to normal operation..

7. Apply the calibration gas for about one and a half (1 ½) minute.

8. After minute and a half the sensor will display Adj for 5 to 15 seconds while
making adjustments and recording the calibration data into memory. When
completed the display will starts flashing rapidly. At this time remove the
calibration gas and allow the sensor to clear. Do not remove the calibration
gas while Adj is being displayed. Remove the gas only when the adjustment is
completed and the display is rapidly flashing with calibration gas value.

9. The sensor calibration has been successfully completed

PT295 LEL Sensor Rev 6 19

 10. While the gas from the sensor housing is being cleared the 4-20mA analog
output will be held at 2.0mA and alarm relay will not be activated until the
sensor has cleared. Once cleared the unit will return to its normal operation. The
2mA level on the analog output line is an indication to any connected gas
monitor that the sensor is in calibration mode thus avoiding any false alarm.

Also refer to “Sensor calibration Flow Chart” for quick calibration review and
“Calibration Error and remedies”

1.5 LPM Flow

Regulator

Calibration
Adapter with
tubing

Calibration
Gas Cylinder

Figure 8. Sensor Calibration using flow regulator and calibration

adapter.

PT295 LEL Sensor Rev 6 20

Calibration Errors, Troubleshooting and Remedies
Error Code 1: Sensor Zero too high.
The microprocessor was unable to make initial adjustment. The output from the
sensor-element is too high to adjust. This error can occur during step 4 of the
calibration procedure. A short sensor-element could result in this error. Check if
sensor wires are connected properly and firmly to the sensor terminals.

Error Code 2: Sensor Zero too low:

The microprocessor was unable to make initial adjustment. This error can occur
during step 4 of the calibration procedure. Check if the sensor wires are not loose
and are connected properly to the terminals. Also check that the sensor supply
voltages are correct.

Check the voltages on SENSOR terminal as follows:

Place the black (ground) probe of the volt meter on the black wire (  ). With the red
voltmeter probe check to voltage on red wire (+) terminal to be +2 volts 0.1.
Similarly, with the black voltmeter probe on the Negative terminal of the sensor
(black wire) check the voltage on the green wire terminal. The voltage on the
terminal should be between 0.9 and 1.1 volts.

Error code 3: Calibration Time Out:

After initial adjustment the unit waits maximum of 60 seconds for the calibration
gas. Calibration is aborted if no calibration gas is detected by the microprocessor.
Check for the leaks in the calibration apparatus and check the flow rate. Always use
a calibration adapter and proper flow rate. A completely dead sensor could also
result in this error.

Error code 4: Not enough Sensor reaction to gas:

At the end of the calibration cycle the microprocessor checks for the adequate sensor
reaction to the calibration gas. This error code is displayed when sensitivity of the
sensor to the calibration gas applied is extremely low and the microprocessor is
unable to make final adjustments. This error can also occur when there is
insufficient flow of the calibration gas to the sensor. Also check if the calibration gas
has not expired and be sure to use the calibration adapter and check the calibration
apparatus for leaks.

Error code 5: Sensor May be bad:

The sensor detected the flow of the calibration gas but the sensitivity to the gas is
not consistent. Double check the wires connecting the sensor head. And repeat the
calibration procedure after few minutes. If same error reoccurs the sensor head
assembly must be replaced.

PT295 LEL Sensor Rev 6 21

 Flow Chart
Sensor Calibration

User Action Sensor Display / Response

CAL is displayed for 5

Calib. gas value flashes on
Initiate Calibration via to 10 seconds
the display and sensor
magnetic switch Sensor makes initial
waits for the gas to be
adjustments
applied

Wait till display

flashes Calibration
gas value

Apply Calib Gas (50% LEL)

within 60 seconds to avoid Display flashes calibration gas value at
“Calibration Time Out”. the slower rate when the gas is detected
by the unit

Apply Calib Gas for 1 ½ minute Display flashing once every second

Sensor making final adjustments

1 ½ minute calibration AdJ is and recording calibration data.
time ended displayed for few Do not remove the gas while ADJ is
seconds being displayed

Remove Calib Gas when display Display flashes rapidly for about
Starts flashing rapidly 10 seconds. Returns to normal
(approximately 5 times per operation when sensor has
second) cleared

Sensor Calibrated Successfully

PT295 LEL Sensor Rev 6 22

Sensor operating characteristics

Description
The model PT295-L Sensor uses a matched pair of catalytic bead for the detection of
combustible vapors in air. The sensor transmitter provides a liner 4 to 20mA output
signal corresponding to 0 to 100% LEL gas concentration. Also the %LEL is
displayed on the 3 digit LED display on the transmitter board. Also provided a set
of dry alarm relay contacts for local alarm connections. The alarm relays can be
programmed for Low or High alarm level. Typical low and high alarm levels for
LEL are 20% and 40% respectively.

General Information
Every combustible gas has a minimum and maximum concentration in air which
form the flammable or explosive range. The lower explosive limit (LEL) is defined as
the smallest amount of gas that could ignite when mixed with air or oxygen. The
table below shows the max LEL limit of various gases.

Combustible Gas Max % LEL

Acetone 2.6
Ammonia 15
Butyl Acetate 1.4
Decane 0.75
Dioxane 2.0
Ethane 3.0
Ethanol 3.3
Ethyl Acetate 2.2
Ethylene 2.7
Hydrogen 4.0
Iso-Butane 1.8
Iso-butyl Alcohol 1.7
Iso-Octange 0.95
Iso-Pentance 1.4
Methane 5.0
Methanol 6.7
n-Butane 1.8
n-Heptane 1.05
n-Hexane 1.02
n-Pentane 1.4
Propane 2.1
Propylene 2.4
PT295 LEL Sensor Rev 6 23
 Selected Relative Response to different combustible gases
The sensing element (catalytic beads) produces an output when comes in contact
with almost all type of Hydrocarbon vapors. Table I below gives the relative
response for each of the hydrocarbon vapor when calibrated with Methane gas.

Table I Relative Response Data

Gas Response Relative Gas Response Relative

to Methane to Methane

Acetic Acid 0.20 Nonane 0.25

Acetone 0.6 n-Pentane 0.55
Ammonia 0.55 n-Propanol 0.55
Benzene 0.40 n-Propyl Alcohol 0.55
Butyl Acetate 0.40 Propane 0.70
Cyclo-hexane 0.50 Propylene 0.75
Cycle-pentane 0.55 Styrene Monomer 0.30
Decane 0.20 Toluene 0.30
Dioxane 0.55 Xylene 0.40
Ethane 0.80
Ethanol 0.75
Ethyl Acetate 0.55
Ethylene 0.70
Hydrogen 1.00
Iso-Butane 0.60
Iso-butyl Alcohol 0.25
Iso-Octane 0.40
Iso-Pentane 0.50
Iso-Propyl Alcohol 0.60
Methane 1.00
Methanol 1.00
Methyl Ethyl Ketone 0.50
n-Butane 0.60
n-Heptane 0.45
n-Hexane 0.50

PT295 LEL Sensor Rev 6 24

Sensor Response
The catalytic bead sensors require oxygen to accurately measure the combustible
vapors in air. Sensor accuracy and response will be effected if the concentration of
oxygen in ambient air falls below 10%.
Catalytic bead sensors are designed to operate in the range of 0 – 100% LEL. Sensor
exposure to extreme high concentration of hydrocarbons may destabilize the sensor
detector element and could effect the sensitivity. In such events, the sensor must be
allowed to clear for at least one (1) hour and then re-calibrated to ensure proper
operation.

PT295 LEL Sensor Rev 6 25

ADJUST ALARM SETPOINTS
PT295 has a fully programmable relay for alarms. The alarm level can be set
anywhere between 0 and the full scale range of the sensor. Also they can be
configured as Latching or non-latching. The relay have Form “C” type contacts.

Setting alarm level or setpoint:

Alarm set point is set first and then relay is set for latching or non-latching. The
alarm configure mode is initiated by activating the magnetic switch on the right side
of the transmitter board. Refer to figure 9 for the position of the alarm
configuration switch

1. A magnetic switch for alarm configuration is located on the transmitter board at

4 o’clock position. Place and hold the magnetic tool at this position on the cover
of the junction box until the display starts flashing “ALr”. After few seconds the
current alarm set point will be displayed.

2. To change the current alarm level continue to hold the magnet. The alarm level
is incremented by 1. Move the magnet away once the desired alarm level is
displayed. Note: The alarm set point rolls over to 00 after the full scale range of
the sensor.

3. Wait for 10 seconds. The unit will display latching or non-latching state of the
low alarm ( “nL”  non-latching, “L”  latching). Hold the magnet to the
cover and display will toggle between “nL” and “L”. Select the desired latching
or non-latching alarm and move the magnet away.

4. The alarm is now configured.

Once alarm has been configured the sensor will return to normal operation. The
alarm configuration is saved in non-volatile memory and is not lost upon power
down.

PT295 LEL Sensor Rev 6 26

Figure 9. Magnetic Sensor Position 4 o’clock for alarm adjustments

Alarm Relay Terminology

Non-Latching: Relay will be de-activated or Reset itself when the gas

concentration falls below the pre-set alarm level.

Latching Relay will stay active even after the gas concentration falls
below the preset alarm level. The alarm relay must be
manually reset using the internal magnetic switch

To RESET alarms refer to section “Resetting Alarms”

Factory defaults alarm relay setting is Non-Latching

PT295 LEL Sensor Rev 6 27

Maintenance

Factors affecting sensor accuracy

Various factors can cause the sensor to malfunction and can affect the accuracy and
sensitivity of the sensor. The following list identifies the most common factors that
can affect the sensor operation and can cause an irreversible damage to the unit. The
list below should not be considered as all inclusive.

 Rain / splash guard should be installed to avoid accumulation of dirt on the

flame arrestor on the stainless steel sensor head assembly. The accumulation of
dirt on the flame arrestor will clog the pores on the sintered disk and reduce the
diffusion of the gas into the sensor head assembly.

 Sensor calibration schedule should be in place to ensure proper operation.

 Protect flame arrestor from paint or high pressure water hose. If necessary
install some protective shield on the unit before painting or cleaning. Be sure to
remove the protective shield when finished.

Routine Maintenance

Model PT295 Sensors do not require routine maintenance. However, the sensors
should be inspected periodically to ensure proper operation.

Sensor Inspection

Keep the sensor flame arrestor clean. Avoid any accumulation of dirt and oil on the
filter since it will affect the diffusion of gas to the sensor. Use rain / dust shield for
protection. Refer to the list of spare parts for Rain/Dust shield part number.

Sensor Sensitivity

Sensor should always be calibrated in fresh air with using calibration gas with
recommended target gas concentration. When calibrated properly if the sensor
reaction is slow then the sensor head assembly should be replaced. Refer to Parts
List for sensor head part number.

PT295 LEL Sensor Rev 6 28

Sensor Replacement

Before opening the sensor junction box and replacing the sensor, de-classify the area
and follow the instructions below.

1. Verify that there are no hazardous levels of combustible gas in the air.

2. It is recommended that power to the sensor should be turned off to avoid any
short circuit to the power supply. However, it is not necessary to turn off the
power in order to replace the sensor head.

3. Remove the junction box cover. Unscrew the 2 thumb screws and pull the
transmitter board slowly. Disconnect the ribbon cable and to remove the
transmitter board assembly.

4. The sensor head assembly is connected via 3 wires on the bottom terminal
labeled “SENSOR”. Disconnect the wires.

5. Unscrew the stainless steel sensor head to remove from the junction box.

6. Install the new sensor head. Lubricant can be used to coat the threads of the
sensor head. Do not use the silicone based lubricant

7. Connect the sensor head wires to the terminals as shown in figure 3. Be sure the
wires are secure and not loose.

8. Plug in the ribbon cable to the transmitter board and secure the board with
thumb screws. Do not over tight the screws.

9. Power up the sensor, if disconnected , and let the sensor warm-up as indicated
in the “Start up” section in this manual.

10. Calibrate the sensor. Follow the instructions in calibration procedure in this
manual.

PT295 LEL Sensor Rev 6 29

 Spare Parts

Part Description
Number
S-61-101 Transmitter board assembly for PT295 LEL Sensor

S-61-302 Termination / Connection Board Assembly

S-121 LEL Sensor Head assembly (stainless steel)

C-301 Rain guard

C-800 Magnet Tool for Calibration and alarm adjustment

C-251 Calibration Adapter with tubing

14-105 Disposable calibration gas bottle 103 Liters

50% LEL (2.5% Methane in air)

14-165 1.5 Liters per minute (LPM) flow regulator

PT295 LEL Sensor Rev 6 30

 DECLARATION OF CONFORMITY
Manufacturer’s Name
Manufacturer’s Address
Model Number
Equipment Description
Proof of Compliance
Application of Directive
Applicable Standards
Final Declaration
Rizwan Mistry
Director of Engineering
PT295 LEL Sensor Rev 6
Pem-Tech, Inc.
12144 Dairy Ashford Building 2
Sugar Land, TX 77478
PT295/PT395 Gas Sensors
(Toxic & LEL Combustibles)
Ambient Air Gas Detection Instrument
Bearing the following marking:
CE0081 II 2 G Ex d IIC T6
For which an EC-Type Certificate LCIE 07 ATEX
6050 X / 01 according to ANNEX IV has been
obtained.
ATEX Directive 94/9/EC
Compliance with the Essential Health and Safety
Requirements has been assured by compliance
with :
EN 60079-0 (2006), EN 60079-1 (2007), and EN
13980 (2002)
I, the undersigned, hereby declare that the
product(s) specified above conforms to the
listed Directive(s) and standard(s).
31